Product Catalogue 2018 - All Services International

Product Catalogue 2018

0


1

Caldertech and Fusion Equipment Limited Part of the Caldervale Technology Group

Helping you make the right connections.

Since the 1970’s Fusion Equipment have been pioneers in the introduction of products to assist in the installation of polyethylene for the distribution and supply of gas and water, Caldervale Technology entered the market in the final decade of the 20th century after many years also in the supply of related products under a different identity.

Both companies independently developed and supplied electrical, electronic and mechanical products for the connection of plastic pipework systems expanding into landfill gas reclamation, waste water and sewerage as these markets adopted plastic piping.

With almost 50 years’ experience in the supply of fusion jointing equipment, both separately and now together. Under the leadership of principle directors and proprietors Paul Myers and Gordon Lilley, you can be sure that when you choose Caldervale & Fusion as your supply partner you get much more than a product, you choose companies who have supported their partners through global recessions and enormous technological changes, companies who truly understand your needs and guarantee to be there when you need us.

The majority of the products in this publication are designed and manufactured in Kirklees, West Yorkshire or Chesterfield, Derbyshire

both in the United Kingdom. For the purposes of clarity the following symbols Ø indicates the diameter of a pipe in metric or imperial

measurements & indicates the thickness of the pipe wall in metric or imperial measurements.


2

THE DO’S & DON’TS OF ELECTROFUSION JOINTING.

PRE JOINTING CHECKS.

Always use equipment that is in good condition, regularly maintained and within its calibration/service period if appropriate.

Mechanical scraping tools should be used whenever possible, the cutting tips should be regularly inspected and swapped when worn.

Check that you have the correct positioning clamps, they are complete and in good condition.

Ensure that all tools and equipment are appropriate for the complete range of pipe sizes being joined.

Check that you have somewhere clean and dry to place tools and equipment during the jointing process.

When taking power from a portable generator, ensure that it is running correctly and has sufficient fuel to complete the fusion and cooling cycle

Do not start the jointing process unless it can be completed in one operation.

Do’s

Fully understand the process of electrofusion (refer to

pipe and fitting/equipment manufacturers’ guidelines if

in doubt.)

Use weather shelter and groundsheet to protect components being joined from contamination.

Use pipe end covers where possible.

Always enter your details into the fusion welder if the box requests this, your operator code and job reference will allow full traceability.

Always use positioning clamps and pipe end re-rounding tools to correctly prepare and assemble the joint.

Ensure Fusion welder output voltage is compatible with fitting.

Ensure pipe and fittings to be joined are compatible with each other.

Before assembling socket joints, cut pipe ends as square as possible, preferably using a mechanical pipe cutting device, ensure both pipe ends are “stabbed” fully into the socket and make contact with the fitting centre register.

Fully scrape the pipe or spigot ends to be joined using a

mechanical scraping tool, the scraped length must

exceed the insertion depth of the pipe, hatching the

pipe surface to be removed with a marker pen helps to

ensure complete removal.

Keep scraped surfaces clean and where possible

assemble the joint immediately after scraping.

capable, and the polarity of the output chords

connector plugs are connected correctly, i.e.

red plug to red fitting pin.

Ensure that the fusion weld time shown on the

Fusamatic fusion welder display matches the

Don’ts

When using a portable generator, never start the engine with the fusion welder power chord connected to the power output sockets.

Do not commence an electrofusion joint unless it can be completed without interruption.

Do not attempt to use a fusion welder within an excavation.

When working within U.K. specification WIS 4-32-07 under no circumstances should a second fusion cycle be attempted on any fitting.

Incomplete, interrupted, failed or aborted fittings should always be cut out, bagged and recorded for submission to a supervisor for inspection.

Do not use dirty, contaminated or fittings from split or torn bags, or touch previously prepared surfaces.

Do not leave fittings out of their protective bags or remove them from their bags until immediately prior to use.

Avoid previously prepared surfaces from becoming wet or

damp

Do not remove clamps from fittings until the cooling time

has elapsed.

Do not remove integral cutters from self-tapping saddles

once the connection has been drilled


3

THE DO’S CONTINUED, ELECTROFUSION WELDING PROCESSORS

Do’s Continued

When using Fusamatic fittings in the automatic mode, ensure that the fusion welder is Fusamatic capable, and the polarity of the output chord connector plugs are correctly connected, i.e. Red plug to Red pin.

Ensure that the fusion weld time shown on the welder display matches the fusion time shown on the fitting or packaging, if they are different discontinue the weld, replace fitting with new bagged fitting or input fusion time manually.

It is permissible for the time shown on the fusion welder display to be slightly different from the time shown on the fitting or packaging.

Ensure that the correct fusion time and cooling time are adhered to.

Ensure that the fusion indicators have risen by completion of the weld cooling time, if not cut out the weld and repeat. Drilling or cutting through a fitting or pipe should only be carried out following required quality inspection and pressure testing.

Electrofusion Welding Processors

The Fusion welders in this catalogue, unless noted otherwise,

are supplied with a complimentary accessory kit as standard.

The kit consists of a USB data downloading stick with data

decoding software appropriate to the accompanying fusion

welder unit. A set of output lead fitting connector plug

adapters, either 4.0mm to 4.7mm or 4.7mm to 4.0mm. A

hand scraping tool.

The accessory kit is contained in the accessory pouch which

also stores the barcode scanner or reader wand when supplied with barcode enabled fusion welder units. Most

welders have multiple language options.

All barcode enabled Calder & Proxima fusion welder units are

supplied with a barcode scanner as standard, a barcode

reading wand is available on request as an optional extra.

All Calder Pegasus, Calder Connexion Red, Calder Centaur

Calder Griffon & Proxima contain Caldersafe fusion weld

analysis software.

Recorded data can be downloaded via the supplied USB data

stick.

Calder Connexion Blue models do not offer fusion weld data

recording.

Caldersafe Mobile is available as an optional extra on most

Calder models

All fusion welder units are offered with output leads

permanently fixed to the main enclosure, detachable output

leads with military spec. plugs & sockets are available as an

alternative.

All fusion welder units are supplied complete with the

appropriate 4.0mm, 4.7mm or 5.5mm output lead fitting

connector plugs.


4

Contents

Guidelines for Electrofusion Page 2 Plugs & Connectors Page 5 Pegasus General Purpose Welder Page 6 Calder Enfusion 2, Calder Griffon Page 7 Calder Connexion Blue, Calder Connexion Red Page 8 Calder Centaur, Fusion SBox Max Page 9 Calder Proxima, Calder Aquafuse 160 x 240V Page 10 Calder Aquafuse 315 x 240V Page 11 Calder Aquafuse 315 x 110V, Calder Nomad Page 12 Fusion Processor Test & Calibration Equipment, Output chords Page 13 Output chords & Accessories, Page 14 Fitting Connector Plug Adaptors, Fusion box memory decoding software Page 15 Guidelines for Butt welding Page 16 Gator Butt Welders Page 18 Gator Reducing Shells Page 19 Barcode scanners & accessories, Steel Transportation Boxes Page 20 Uniprep 1,2,4 & 4XL Rotary Scraping Tools Page 21 Uniprep 5 & 6 Rotary Scraping Tool, Surprep Rotary Scraping Tool Page 22 Protectaline 1,2,&3 Barrier Removal Tools. Page 23 Radius Puriton Barrier Removal tool, Profuse exposure tool Page 24 Calderprep Rotary Hand Scraping Tool, Calderprep Power Drive Adapter. Page 25 Calderprep Plus Rotary Hand Scraping Tool. Page 26 Multiscrape Pipe Scraping Toolkit, Calderprep Saddle Branch Outlet Scraper, Calderprep with Drive. Page 27 Calderline rotary in-line scraper, Harris Hand Scraper, Branch Saddle Patch Scraper. Page 28 External Bead Removal Tools. Page 29 Internal Bead Removal Tools. Page 30 Re rounding Clamps (mechanical). Page 32 Hydraulic Re Rounding Clamps, Large Diameter Positioning Kits Page 33 Large diameter positioning kits, Post Squeeze Off Re Rounding tools. Page 34 Sacrificial post squeeze off, Economy plastic clamps, Versa Clamp, Elbow Clamp, Mini & Maxi Posi. Page 35 Plastic clamps, Superclamp, Large Superclamp Page 36 Saddle Branch Outlet Clamps, Caldervale Mini & Maxi Clamp Page 37 Magiclamp. Simple Small Size Clamps. Page 38 Simple Elbow Clamp, Joint Master Clamp 63-180mm, Spacemaker Clamp 63-125mm, Cutter Keys Page 39 Pull Together Clamp 63-180mm, Mains Positioning Clamp Pipe Size 63-180mm/2-6” IPS Page 40 Mains Positioning Clamp 63-200mm/2-8” IPS Page 41 Mains Restraining Clamp 160-250mm, K Pattern Clamp 63-250mm Page 42 Economy Webbing Mounted Clamp, Pull Together Clamp, Titan Clamp. Page 43 K Pattern Large Clamp 125-500mm, Large Titan Clamp. Page 44 Pillar & Webbing Tape Supported Top Loading Pressure Clamps, Adapter Feet. Page 45 Squeeze Off Tools Mechanical Page 46 Squeeze Off Tools Hydraulic, Pipe squeezed witness tape Page 48 Pipe Cutting Tools, Virax Pipe Guillotines, Reed style hinged Pipe Cutters Page 51 Hand Cutting Tools, Pipe Callipers, Pre-Fusion Wipes Page 52 Venturi Excavation Drainer, Pipe Rollers, Pipe Lifter Page 53 Pipe Towing Heads Page 54 Pipe Towing Shackles, Mole Lubricant Oil, Pipe Bursting Wedge Page 55 Syphon Draining Pump, Volt Stick, Extractor Shims, Safety Vents, Wask Tools Page 56 Wask Tools, Metal Box Locators, Combination Spanners Page 57 Deep Impact Sockets, Drain Cleaning Tools Page 58 Hog Pumps, Pressure Testing Pumps, Service Testers, Road Measuring Wheels, Page 59 Continuity Links. Steel Test Pieces Contact Us

Page 60 Page 60


5

Electrofusion & Butt Fusion Plugs & Connectors

NEMA 1-15P NEMA 5-15P Japan

CEE7 I India/South Africa

CEE 7-7 Straight CEE 7-7 Right Angle

BS1363, 240V U.K. BS 4343 110v U.K.

BS 4343 240v U.K. Israel 16A

Australia/N.Z. 16A Australia/N.Z. 12A

Austr

Switzerland 10A Denmark 16A

Italy 10A Brazil 10A

China 240v x 10A Argentina 240v x 10A


6

Calder electrofusion welding processors

Our comprehensive range of electronically controlled Electrofusion processors are guaranteed to supply the correct amount of energy to produce a quality electrofusion joint on couplers, reducers, tee sections and branching saddles and service offtakes. Containing state of the art control circuitry, the Calder range of processors have the option of downloading comprehensive fusion data by USB data stick or transmitting the comprehensive fusion data and real time photographic images derived from a mobile telephone using original equipment manufacturers Caldersafe® and Caldersafe mobile® weld data reporting package, most models can also send data and mobile telephone derived images for remote inspection via the Control Point process.

Calder Pegasus®, Bluetooth general purpose electrofusion processor.

Supply voltage; Optional 110 or 230V a.c. ± 15% by 3 conductor cable, double

insulated option with 2 conductor cable available on request. Fitting supply voltage 39.5 Vrms Barcode 8-48Vrms Available operating mode; Manual, Barcode Automatic, Fusamatic

Fusion date memory options; Caldersafe® Caldersafe mobile ® 2000 weld records

Output chord; 4.0m Fixed, with separate 4.0m barcode scanner. Display type; 2 x 16 character large symbolic display Weight 25Kgs including cables, Optional steel storage box available. Weather protection lid fitted as standard

Code Description

01-01-401 Calder Pegasus 110V with barcode scanner without storage box 01-01-402 Calder Pegasus 230V with barcode scanner without storage box 01-01-403 Calder Pegasus Storage box, steel 01-01-405 Calder Pegasus 250, 110V limited power, barcode scanner without storage box 01-01-406 Calder Pegasus 250, 230V limited power, barcode scanner, without storage box

01-01-295 Optional Caldersafe Mobile Bluetooth data transfer module & access to server


7

Calder Pegasus® Enfusion 2 Vulcathene/Enfusion electrofusion processor.

Supply voltage; Optional 110 or 230V a.c. ± 15% by 3 conductor cable, double insulated option with 2 conductor cable available on request Fitting supply voltage automatically varied by fitting. Constant current system for Vulcathene/Enfield chemical drainage fitting Available operating mode; Automatic time set at time of connection to fitting Fusion data memory options; Caldersafe® 2000 weld records, Fitting connection pigtails supplied separately Display type; 2 x 16 character large symbolic display Weight 25Kgs including cables, Optional steel storage box available. Weather protection lid fitted as standard

Code Description 01-01-410 Pegasus Enfusion 2, 110V w/o end connector pigtail sets, w/o steel case. 01-01-411 Pegasus Enfusion 2, 230V w/o end connector pigtail sets, w/o steel case. 01-01-403 Pegasus Enfield storage box steel 01-01-412 Pegasus Enfusion power output cable w/o Pigtails 01-01-413 Enfusion output power lead dual containment. 01-01-414 Enfusion link lead 5.0' (1.5m) standard. 01-01-415 Enfusion link lead 10.0'(3.0m.) standard 01-01-416 Enfusion link lead 15.0'(4.5m.) standard 01-01-417 Enfusion link lead 5.0' (1.5m) dual containment. 01-01-418 Enfusion link lead 10' (3.0m.) dual containment. 01-01-419 Enfusion link lead 15.0' (4.5m.) dual containment

Calder Griffon, Bluetooth lightweight general purpose electrofusion processor.

Supply voltage; Optional 110 or 230V a.c. ± 15% by 3 conductor cable

Available operating mode; Manual, Barcode Automatic, Fusamatic

Fitting supply voltage 39.5 Vrms Barcode 8-48Vrms

Fusion data memory options; Caldersafe® Caldersafe mobile ® 2000 records

Output chord; 4.0m Fixed, with separate 4.0m barcode scanner.

Fan cooled electronic circuits & transformer

2 Power output /weight options

Maximum fitting Ø 200mm (fusion time 500 seconds) 12 Kgs Output

chord; 3.0m Fixed, with separate 4.0m barcode scanner. 2 x 16

character standard size symbolic display With

carrying bag

Code Description

01-01-480 Calder Griffon 110V maximum fusion time 500 secs. Inc. barcode scanner & carrying bag.

01-01-481 Calder Griffon 230V maximum fusion time 500 secs. Inc. barcode scanner & carrying bag.

Option F Optional Fusamatic output chord (state connector size.)



8

Calder Connexion® Blue, General purpose electrofusion processor manual operation only.

Supply voltage; Optional 110 or 230V a.c. ± 15% by 3 conductor cable Available operating mode; Manual. Fitting supply voltage 39.5 Vrms. Fusion data memory options; No data memory Output chord; 4.0m Fixed Weight 25 Kgs including fixed power chord Output chord; 4.0m Fixed, detachable option available with 4.7mm or 4.0mm fitting connector plugs 4 x 20 character large size display Optional tool case-steel

Code Description 01-01-601 110V Calder Connexion Blue 4.0m fixed output chord 01-01-602 230V Calder Connexion Blue 4.0m fixed output chord 01-01-155 Steel case tall for Connexion fusion welders

Calder Connexion Red, General purpose multimodal electrofusion processor.

Supply voltage; Optional 110 or 230V a.c. ± 15% by 3 conductor cable Available operating mode; Manual, Barcode automatic, Fusamatic Fitting supply voltage 39.5 Vrms. Barcode 8-48Vrms Fusion data memory options; Caldersafe® 750 records USB data download Output chord; 4.0m Fixed or detachable with military connectors 4.0 or 4.7mm fitting connector plugs Weight 25 Kgs including fixed power chord 4 x 20 character large size display Optional tool case-steel

Code Description 01-01-501 Connexion Red 110V, 4.0m fixed output chord, Barcode scanner w/o steel case. 01-01-502 Connexion Red 230V, 4.0m fixed output chord, Barcode scanner w/o steel case. 01-01-155 Steel case tall for Centaur, Connexion fusion welders


9

Calder Centaur™ General purpose electrofusion processor multimodal operation.

Supply voltage; Optional 110 or 230V a.c. ± 15% by 3 conductor cable, Fitting supply voltage 39.5 Vrms Barcode 8-48Vrms Available operating mode; Manual, Barcode Automatic, Fusamatic Fusion date memory options; Caldersafe® Caldersafe mobile ® 750 records Download by USB data stick Output chord; 4.0m Fixed, with separate 4.0m barcode scanner. Detachable option available Display type; 4 x 20 large character display Weight 25Kgs including cables, Optional steel storage box available.

Code Description

01-01-181 Calder Centaur 110V 4.0m fixed output chord, Barcode scanner w/o steel case. 01-01-183 Calder Centaur 230V, 4.0m fixed output chord, Barcode scanner w/o steel case. 01-01-155 Steel case tall for Centaur, Connexion fusion welders


SBOX Max General purpose electrofusion processor multimodal operation.

Supply voltage; 230V a.c. ± 15% by 3 conductor cable Fitting supply voltage 40.0 Vrms Barcode 8-48Vrms Available operating mode; Manual, Barcode Automatic, Fusamatic Fusion date memory options; Fusion Utility 2000 records by USB data stick Scratch resistant polycarbonate wide angle display with adjustable contrast. Internal S.D. card retains up to 100,000 joint records Weight 18 Kgs Optional protective carrying case

Code Description SBOXMAXE SBOXMAX 240V, 2.5m detachable output chord, Manual & Fusamatic 20-900 secs. SBOXMAXBC SBOXMAX 240V 2.5m detachable output chord, Manual, Fusamatic, Barcode Automatic.


10

Calder Proxima electrofusion processors.

Proxima Sirius; 40V Manual input only with Caldersafe® Proxima Centaur, 40VManual, Barcode automatic, Fusamatic with Caldersafe® Proxima Taurus, 40/80V Manual, Barcode, Easigrip with Caldersafe®

All Proxima models have Caldersafe mobile ® option & GPS positioning option

Supply voltage; Optional 110 or 230V a.c. ± 15% by 3 conductor cable, Proxima Taurus 110V only Fitting supply voltage 39.5 Vrms Barcode 8-48Vrms, 80Vrms Proxima Taurus Available operating mode; Manual, Barcode Automatic, Fusamatic, Easigrip.

Fusion date memory options; Caldersafe® Caldersafe mobile ® 750 records, download by USB data stick

Output chord; 4.0m Fixed, with separate 4.0m barcode scanner, detachable option available Display type; 4 x 20 large character display Weight 25Kgs including cables, (12 Kgs Proxima Taurus.)

Code Description

01-01-060 Proxima Sirius 110V fixed output chord without optional toolbox. 01-01-061 Proxima Sirius 230V fixed output chord without optional toolbox. 01-01-074 Proxima Centaur 110V fixed output chord, scanner, without optional toolbox. 01-01-075 Proxima Centaur 230V fixed output chord, scanner, without optional toolbox 01-01-063 Proxima Taurus 110V 40/80V 2 x detachable output chords, optional toolbox.

01-01-295 Optional Caldersafe® Mobile ® Bluetooth data transfer module & access to server 01-01-162 Optional steel tool box, squat type for Proxim

Calder Aquafuse 160, electrofusion welder for no pressure gravity drainage systems

For 230V primary power supplies only, for use with Coes, Gerberit, Wavisolo, Valsir, Akatherm, Gerberit. Size of couplers 40-160mm Ø *Single secondary pigtail connector Constant current secondary output, NOT for use with conventional electrofusion fittings

Code Description 01-01-096 Calder Aquafuse AF160, 230V hand held fusion welder for drainage fittings with soft touch case

Calder Aquafuse 315, electrofusion welder for no pressure gravity drainage systems.


11

For 230V primary power supplies only

For use with Coes, Gerberit, Wavinsolo, Valsir, Akatherm & Gerberit couplers 40mm up to 315mm diameter

Supplied with pigtail set for Akatherm, Eurofusion, Gerberit & Coes 40-160mm couplers colour yellow

Colour yellow & Akatherm, Eurofusion &, Wavisolo 200-315mm couplers colour blue.

Requires additional round connector for Gerberit 200-315mm colour red,

Von Roll 40-160mm colour green, Waviduo 40-160mm colour black

Constant current secondary supply,

NOT for use with conventional electrofusion fittings

Code Description

01-01-098 Calder Aquafuse AF315, 230V portable fusion welder for drainage fittings up to 315mm,

requires additional fitting connector pigtails for certain fitting sizes. 304.00.0101 Connecting pigtail set Akatherm, Coes, Gerberit, Valsir, Waviduo 40-160mm colour yellow. 304.00.0102 Connection pigtail set for Akatherm, Wavisolo, and Valsir 200-315mm colour blue. 304.00.0103 Connecting pigtail set for Gerberit 200-315mm colour red 304.00.0104 Connecting pigtail set for Von Roll 200-315mm colour green 40-160mm. 304.00.0105 Connecting pigtail set for Coes 200-315mm colour black. 304.00.0106 Link lead for co-joining multiple couplers, maximum total size 160mm diameter.


12

Calder Aquafuse 315, 110V electrofusion welder for no pressure gravity drainage systems.

For 110V primary power supplies only, contains 110V to 230V transformer, For use with Coes, Gerberit, Wavinsolo, Valsir, Akatherm & Gerberit couplers 40mm up to 315mm diameter Supplied with pigtail set for use with Akatherm, Eurofusion, Gerberit, Coes 40-160mm colour yellow, Akatherm, Eurofusion &, Wavisolo 200-315mm couplers colour blue. Requires additional square connector for Gerberit 200-315mm colour red, Von Roll 40-160mm colour green, Waviduo 40-160mm colour black Constant current secondary supply, NOT for use with conventional electrofusion fittings

Individual output power connector pigtail sets

Code Description 01-01-042 Calder Aquafuse AF315, 110V portable fusion welder for drainage fittings up to 315mm, requires fitting connector pigtails for some fittings. 01-01-055 Pigtail set Waviduo 40-160mm colour black. 01-01-056 Pigtail set Akatherm, Eurofusion and Wavisolo 200-315mm colour blue 01-01-057 Pigtail set Akatherm, Eurofusion, Gerberit and Coes 40-160mm colour yellow 01-01-058 Pigtail set Gerberit 200-315mm colour red. 01-01-059 Output chord Wavisolo 40-160mm colour green 01-01-403 Optional steel toolbox

Calder Nomad® II cordless portable fusion welder.

Kit consists of completely redesigned Fusion welder with 2 x batteries, redesigned charger unit, detachable chord with 4.7mm or 4.0mm fitting connector plugs.

Not recommended for use with electrofusion couplers in sizes larger than 63mm.

Mark 2 battery charger Welder with Additional battery

Code Description 01-01-013 Nomad battery powered fusion welder kit complete. 01-01-260 Battery charging unit (new style,) with plug 01-01-261 Spare lead/acid battery pack wired with connector 01-01-262 Nomad fusion welder only


13

Fusion welder routine test & recalibration equipment.

*Certain of these products available to accredited test houses only.

Output Power test load 3 Power levels

True rms digital multimeter

True rms current digital clamp meter

Resistance calibration test box*

Code Description

01-01-045 4 Current level output power test load 0.6 Amp. 1.2 Amp. 22 Amp. 35 Amp Nomad

(Available to accredited test houses only.)

01-01-046 Input voltage test box Nomad (Available to accredited houses only.)

01-01-048 3 current level output power test load 1.0 Amp. 5.0 Amp. 50 Amps Fusion welders.

01-01-251 True rms digital multi meter.

01-01-252 True rms digital clamp meter

53EY 0020 Resistance calibration test box* fusion welders (Available to accredited test houses only.)

Fusion welder output chords (Note code changes,) connector plugs & accessories.

Pattern 1 fully detachable output chord with military plug, length 4.0m, & in line connectors

Pattern 1 leads for use on Fusamatic

Fittings have black/red terminal covers

40V x 4.7mm Ø, black/black terminal covers, 4.0m long 80V x 5.6mm Ø, black/black terminal cover 40V x 4.0mm Ø, black/black terminal covers, 4.0m long 4.0m long 40V x 4.7mm Ø, Fusamatic black/red terminal covers, 4.0m long 40V x 4.0mm Ø, Fusamatic black/red terminal covers, 4.0m long

Code Description 01-01-322 Pattern 1, 40V x 4.7mm Ø, 4.0m long, military plug black/black terminal covers.

01-01-323 Pattern 1, 40V x 4.0mm Ø, 4.0m long, military plug black/black terminal covers.

01-01-325 Pattern 1, 40V x 4.7mm Ø Fusamatic, 4.0m long, military plug, black/red connector covers.

01-01-334 Pattern 1, 40V x 4.0mm Ø, Fusamatic, 4.0m long, military plug, black/red connector covers.

01-01-326 Pattern 1, 80V x 5.6mm Ø, 4.0m long, military plug, black/black connector covers.


14

Pattern 2 permanently fixed low temperature rubber shrouded output chord standard length 4.0m

with in line fitting connector plugs for 4.0, 4.7 & 5.6 fittings

With mark 3 in line fitting connector plugs

*Fusamatic output chords have black/red cover

Code Description

01-01-320 Pattern 2, 40V x 4.7mm Ø, 4.0m long, low temp, black/black connector covers. 01-01-321 Pattern 2, 40V x 4.0mm Ø, 4.0m long, low temp, black/black connector covers. 01-01-324 Pattern 2, 40V x 4.7mm Ø, Fusamatic, 4.0m long, low temp, black/red connector covers. 01-01-335 Pattern 2, 40V x 4.0mm Ø, Fusamatic, 4.0m long, low temp, black/red connector covers

Pattern 2 permanently fixed low temperature rubber shrouded output chord standard length 4.0m

with elbow fitting connector plugs for 4.0mmØ & 4.7mmØ fittings

With mark 4 90°Elbow fitting connector plugs

Code Description 01-01-330 Pattern 2, 40V x 4.7mmØ, 4.0m long, low temp, with 90° elbow connector plugs 01-01-331 Pattern 2, 40V x 4.0mmØ, 4.0m long, low temp, with 90° elbow connector plugs.

Output lead service kit

Mk 3, 4.0, 4.7, 5.6mm Ø in line connector plug

*Kits for Fusamatic connectors have black/red connector covers

Mk4, 4.0 & 4.7Ø 90° elbow connector plug

Code Description 01-01-120 Output lead service kit, pattern 1/2 lead, Mk. 3 in line 4.7mm Ø connectors. 01-01-129 Output lead service kit, pattern 1/2 lead, Mk. 3 in line x 4.0mm Ø connectors. 01-01-143 Output lead service kit, pattern 1 leads (80V) with Mk3 in line x 5.6mm Ø connectors. 01-01-336 Output lead service kit pattern 1/2 leads with Mk3 x 4.7mm Ø Fusamatic connectors. 01-01-177 Output lead service kit pattern 1/2 leads with Mk3 x 4.0mm Ø Fusamatic connectors. 01-01-196 Output lead service kit, pattern 1/2 leads with Mk4 (90°) x 4.0mm Ø connectors. 01-01-197 Output lead service kit, pattern 1/2 leads with MK4 (90°) x 4.7mm Ø connectors.


15

Fitting connector plug adapters

Code Description 01-01-101 Terminal adapter 4.7mm male probe x 4.0mm female receptacle pack of 2 01-01-116 Terminal adapter 4.0mm male probe x 4.7mm female receptacle pack of 2 01-01-102 One time mini adapter 4.7mm male probe x 4.0mm female receptacle single

USB data stick

Code Description 01-01-206 USB data stick preloaded Caldersafe software advanced 01-01-207 USB data stick preloaded Calder utility software basic 01-01-208 USB data stick preloaded Calder Excel add in software 189.01.01411 USB data stick blank


16

HEALTH & SAFETY

THE DO’S & DON’TS OF AUTOMATIC BUTT FUSION.

PRE JOINTING CHECKS. Use equipment that is in good condition, regularly maintained and is within recommended calibration/service period. Ensure the correct jointing parameters for the particular machine and pipe are understood and correctly selected. Ensure that the generator is in good condition and sufficient fuel is available. Check that the heater plate faces are clean, wash only when cold with clean water and dry with a lint free cloth or paper

towel. Check that the pipe end trimmer is clean and the cutting plates are not chipped or damaged, and in the correct position

for the required pipe size.

Ensure that the clamps, liners and securing screws are of the correct size.

DO’S

Always input correct operator and job code where

requested to assist in traceability.

Always use a weld shelter and where possible

a ground board or sheet.

Check the size SDR and pipe material for compatibility.

Ensure that the pipes are aligned correctly and

supported on pipe support rollers to reduce drag.

Cover pipe ends to prevent wind chill to the heater

and joint interface.

Clean the pipe surfaces inside and out, clean the

pipe ends and inside of the machine clamps before

fitting the pipe into the machine.

Wherever possible position pipes into the clamps

with markings to the top and aligned.

Wash the heater plate with water immediately prior Never touch a heater plate unless you are to every welding session and perform dummy welds absolutely sure it is cold (for cleaning purposes when hot to remove any fine particles and prevent only). the production of fumes. Avoid contact with the trimmer blades when cleaning

Carry out one dummy weld on pipe sizes up to When the trimmer is in motion the blades can 180mm and 2 dummy welds to sizes above. Cause serious injury.

Always perform dummy welds after changing pipe Don’t attempt to operate the trimmer while it is out

size or if the heater plate has been allowed to cool. of the chassis or attempt to by-pass the safety switch

A continuous ribbon of material of full wall thickness When an automatic butt welding machine is in

should be produced from both pipe ends before operation, keep hands away from the pipe ends,

starting the feathering operation. Chassis, Trimmer and Heater.

DON’TS

Never attempt to use equipment unless adequately trained to do so.

Don’t attempt to weld pipes of incompatible materials or SDR.

Don’t leave swarf inside pipes or on the chassis.

Don’t introduce dirt onto trimmed pipe ends whilst removing swarf.

Don’t touch trimmed pipe or fitting ends.

Don’t remove welded pipes from the machine before the cooling time has elapsed.

Don’t try to cut corners in any part of the welding process.

Don’t attempt to install the pipe until the joint is fully cool


17

Do’s Continued

Always store the heater and trimmer in a stand when

not in the machine.

Where necessary remove the external bead with a

bead removal tool from the completed joint, bag,

mark with the joint number and retain for inspection

by competent person

Health & Safety Continued

The requirements of manual handling regulations should be adhered to when moving heavy pipes

An audible alarm is fitted to automatic butt welding machines to give a warning prior to impending movement of the chassis and pipes, the sounding of this should never be ignored and everyone must stand clear

Only generators with a centre tapped earth (ground) 55-0-55 or 110-0-110 should be used.

Adequate personal protection equipment (PPE) should be worn whilst operating a butt welding machine, this should include safety boots/shoes gloves, goggles/glasses, ear defenders etc.


18

Fusion Equipment Limited Gator range of automatic butt fusion welding machines.

Advanced printer & roll

Gator automatic butt welding machine with pipe trimmer mounted

in chassis, hydraulic controller & heater.

Code Description G180110AFE Gator automatic butt fusion 180mm 110 v supply 3 pin yellow plug G180220AFG Gator automatic butt fusion 180mm 220 v supply 2 pin black lug G180220AFE Gator automatic butt fusion 180mm 220v supply 3 pin blue plug G250110AFE Gator automatic butt fusion 250mm 110v supply 3 pin yellow plug G250220AFG Gator automatic butt fusion 250mm 220v supply 2 pin black plug G250220AFE Gator automatic butt fusion 250mm 220v supply 3 pin blue plug G315110AFE Gator automatic butt fusion 315mm 110v supply 3 pin yellow plug G315220AFG Gator automatic butt fusion 315mm 220v supply 2 pin black plug G315220AFE Gator automatic butt fusion 315mm 220v supply 3 pin blue plug G400110AFE-2 New Gator automatic butt fusion 400mm 110v supply 3 pin yellow plug G400220AFG-2 New Gator automatic butt fusion 400mm 220v supply 2 pin black plug G400220AFE-2 New Gator automatic butt fusion 400mm 220v supply 3 pin blue plug 35886 Spare blade for 180mm Gator trimmer 34292 Spare blade for 250mm Gator trimmer 22568 Spare blade for 315mm Gator trimmer 705892 Advanced thermal data printer 704504 Barcode scanner for ISO standard traceability


19

Reducing shells for Gator Automatic butt welder, Aluminium & Noryl plastic

Code Description Suitable for machine sizes BFL400355 Aluminium liner 400 to 355mm 400mm BFL400315 Aluminium liner 400 to 315mm 400mm BFL400250 Aluminium liner 400 to 250mm 400mm BFL315280 Aluminium liner 315 to 280mm 400,315mm BFL315250 Aluminium liner 315 to 250mm 400,315mm BFL315200 Aluminium liner 315 to 200mm 400,315mm BFL250225 Aluminium liner 250 to 225mm 400,315,250mm BFL250200 Aluminium liner 250 to 200mm 400,315,250mm BFL250180 Aluminium liner 250 to 180mm 400,315,250mm BFL250160 Aluminium liner 150 to 160mm 400,315,250mm BFL180160 Aluminium liner 180 to 160mm 400,315,250 & 180mm BFL180140 Aluminium liner 180 to 140mm 315,250 & 180mm BFL180125 Aluminium liner 180 to 125mm 315,250 & 180mm BFL180110 Aluminium liner 180 to 110mm 315,250 & 180mm BFL18090 Aluminium liner 180 to 90mm 315,250 & 180mm BFL18075 Aluminium liner 180 to 75mm 250 & 180mm BFL18063 Aluminium liner 180 to 63mm 250 & 180mm BFL250180PT Noryl plastic liner 250 to 180mm 400,315 & 250mm BFL180160PT Noryl plastic liner 180 to 160mm 400,315,250 & 180mm BFL180140PT Noryl plastic liner 180 to 140mm 315,250 & 180mm BFL180125PT Noryl plastic liner 180 to 125mm 315,250 & 180mm BFL180110PT Noryl plastic liner 180 to 110mm 315,250 & 180mm BFL18090PT Noryl plastic liner 180 to 90mm 315, 250 & 180mm BFL18075PT Noryl plastic liner 180 to 90mm 250 & 180mm BFL18063PT Noryl plastic liner 180 to 63mm 250 & 180mm


20

Barcode reading scanners, wands & accessories.

USB & serial (PS 2) scanners & wands

A B C D E

Code Description 01-01-311 01-01-314

Pouch for scanner. Close contact barcode scanner with USB connector A+D

01-01-315 Close contact barcode scanner with PS2 converted to serial connector C+D 01-01-316 Close contact barcode scanner with serial connector C or E 01-01-317 Close contact barcode scanner USB converted to serial connector (except Pegasus.) (A+D) 01-01-318 Close contact barcode scanner with Buccaneer USB connector (Pegasus.) (B+D) 01-01-319 Close contact barcode scanner with 4.0m length data lead and serial connector 189.01.0220 Spare lead cat5 to USB (A) 189.01.0221 Spare lead cat5 to PS2

Steel carrying cases for Fusion welders

A B

Code Description 01-01-155 Steel case for Centaur, Connexion fusion welders image B 01-01-162 Steel case for Proxima series fusion welders Image A 01-01-403 Steel case for Pegasus & Pegasus Enfusion fusion welders


21

Rotary scraping tools & accessories.

Uniprep™ 1 rotary scraping tool 90-400mmØ, scrape length 150mm, cut depth 0.25mm ± 0.05mm


4 sided scraping tip

Code Description 01-02-002 Uniprep 1 rotary scraping tool 90-400mmØ with steel toolbox 01-03-002 01-02-032

Uniprep 2 rotary scraping tool 125-500mmØ with steel toolbox Toolbox only Uniprep 1 & 2

01-02-023 Replacement 4 sided scraping tip (tungsten carb) with fixing screw, mark 2 01-02-017 Replacement tip holder

Uniprep™ 4 rotary scraping tool 63-250mm, scrape length 130mm, cut depth 0.25mm ± 0.05mm

4 Sided scraping tip

Code Description 01-05-002 Uniprep 4 rotary scraping tool 63-250mmØ with toolbox 01-02-030 Toolbox only Uniprep 4 01-02-023 Replacement 4 sided scraping tip (tungsten carb) with fixing screw, mark 2 01-02-017 Replacement tip holder

Uniprep™ 4 XL extended length rotary scraping tool 63-315mmØ, extended scrape length 340mm,

cut depth 0.25mm ± 0.05mm with 2 fixing chains

Single point scraping tip

Code Description 01-05-010 Uniprep 4 XL extended length rotary scraper 63-315mmØ with toolbox & chains 01-07-043 Spare scraping tip, single point small 01-18-008 Spare short chain 300mm 01-18-009 Spare long chain 630mm


22

Uniprep™ 5 rotary scraping tool 450-710mm, scrape length 345mm, cut depth 0.25mm ± 0.05mm

4 Sided cutting tip

Code Description 01-06-001 Uniprep 5 rotary scraping tool 450-710mmØ with toolbox 01-02-033 Toolbox only Uniprep 5 01-02-023 Replacement 4 sided scraping tip (tungsten carb) with fixing screw, mark 2 01-02-017 Replacement tip holder


Code Description 01-06-201 Uniprep 7 rotary scraping tool 630-900mmØ without tool box 01-07-042 Replacement scraping tip single point large head

Surprep rotary hand scraping tool kit (PT1E) cut depth 0.25mm ± 0.05mm

Code Description 01-07-002 Calder PT1E Surprep pistol hand tool 20-90mmØ with scraping tip 01-07-024 Calder PT1E Surprep pipe mandrel insert 20mmØ x 1.9mm wall 01-07-025 Calder PT1E Surprep pipe mandrel insert 20mmØ x 3.0mm wall 01-07-026 Calder PT1E Surprep pipe mandrel insert 25mmØ x 2.3mm wall 01-07-027 Calder PT1E Surprep pipe mandrel insert 25mmØ x 3.0mm wall 01-07-028 Calder PT1E Surprep pipe mandrel insert 32mmØ x 3.0mm wall 01-07-029 Calder PT1E Surprep pipe mandrel insert 40mmØ x 3.7mmØ wall 01-07-030 Calder PT1E Surprep pipe mandrel insert 50mmØ x 4.6mmwall 01-07-031 Calder PT1E Surprep pipe mandrel insert 63mmØ x 3.8mm wall 01-07-032 Calder PT1E Surprep pipe mandrel insert 63mmØ x 5.8mm wall 01-07-033 Calder PT1E Surprep pipe mandrel insert 75mmØ x 4.5mm wall 01-07-034 Calder PT1E Surprep pipe mandrel insert 75mmØ x 6.9mm wall 01-07-035 Calder PT1E Surprep pipe mandrel insert 90mmØ x 5.4mm wall 01-07-036 Calder PT1E Surprep pipe mandrel insert 90mmØ x 8.2mm wall 01-07-040 Toolbox for Surprep kit with foam insert 01-07-042 Spare scraping tip single point large head (Image B) 01-07-043 Spare scraping tip single point small head (Image A) 01-07-053 Calder PT1E Surprep pipe mandrel insert 50mmØ x 3.0mm wall


23

Surprep Protectaline 1, 2 & 3 protective barrier removal tool 32-630mmØ

Protectaline1 Protectaline2 Protectaline3

Code Description 01-07-070 Protectaline1 rotary hand tool for 32-110mm mandrills with scraping tip 01-07-072 Protectaline1 rotary hand tool for 125-180mm mandrills with scraping tip 01-07-073 Protectaline1 expanding mandrill 25mmØ 01-07-074 Protectaline1 expanding mandrill 32mmØ 01-07-075 Protectaline1 expanding mandrill 63mmØ 01-07-076 Protectaline1 expanding mandrill 90-110mmØ 01-07-077 Protectaline1 expanding mandrill 125mmØ 01-07-078 Protectaline1 expanding mandrill shells 125-160mmØ SDR 17, 4 pcs/set 01-07-079 Protectaline1 expanding mandrill shells 160-180mmØ SDR 17, 4 pcs/set 01-07-080 Protectaline1 spare scraping tip 01-07-081 Protectaline1 rotary scraping kit 90-110mmØ SDR17 in red toolbox 01-07-082 Protectaline1 rotary scraping kit 125,160 & 180mmØ SDR17 in blue toolbox 01-07-175 Set of spare garter springs for 63mmØ expanding mandrill 01-07-176 Set of spare garter springs for 90-110mmØ expanding mandrill 01-07-177 Set of spare garter springs for 125mmØ expanding mandrill 01-07-251 Protectaline2 barrier scraping tool c/w mandrill & toolbox 01-07-255 Protectaline2 barrier removal tool 225mmØ x SDR17 mandrill segments 01-07-256 Protectaline2 barrier removal tool 250mmØ x SDR17 mandrill segments 01-07-257 Protectaline2 barrier removal tool 280mmØ x SDR17 mandrill segments 01-07-258 Protectaline2 barrier removal tool 315mmØ x SDR17 mandrill segments 01-07-259 Protectaline2 barrier removal tool 355mmØ x SDR17 mandrill segments 01-07-260 Protectaline2 barrier removal tool 225mmØ garter spring set 01-07-261 Protectaline2 barrier removal tool 250mmØ garter spring set 01-06-262 Protectaline2 barrier removal tool 280mmØ garter spring set 01-07-263 Protectaline2 barrier removal tool 315mmØ garter spring set 01-07-264 Protectaline2 barrier removal tool 355mmØ garter spring set 01-07-277 Protectaline2 barrier removal tool spare scraping tip 01-07-280 Protectaline2 barrier removal tool steel case 01-07-285 Protectaline2 barrier removal tool 225mmØ x SDR11 mandrill segments 01-07-286 Protectaline2 barrier removal tool 250mmØ x SDR11 mandrill segments 01-07-287 Protectaline2 barrier removal tool 280mmØ x SDR11 mandrill segments 01-07-288 Protectaline2 barrier removal tool 315mmØ x SDR11 mandrill segments 01-07-289 Protectaline2 barrier removal tool 355mmØ x SDR11 mandrill segments 01-07-291 Protectaline3 barrier scraping tool 400-630mmØ c/w mandrill cone & bag 01-07-292 Protectaline3 collet assembly complete 400mmØ x SDR 17 in canvas bag 01-07-293 Protectaline3 collet assembly complete 450mmØ x SDR 17 in canvas bag 01-07-294 Protectaline3 collet assembly complete 500mmØ x SDR 17 in canvas bag 01-07-295 Protectaline3 collet assembly complete 560mmØ x SDR 17 in canvas bag 01-07-296 Protectaline3 collet assembly complete 630mmØ x SDR 17 in canvas bag


24

Surprep Puriton (Radius Plastics,) Protective barrier removal kit.

Code Description 01-07-190 Puriton kit 90-110mmØ (red case,) with 2 scraping tip assemblies 01-07-191 Puriton kit 125-160-180mmØ (blue case,) 2 scraping tip assy. + extension piece 01-07-192 Puriton scraping tip assembly only with spot. 01-07-193 Puriton kit 90-110mmØ conversion kit Puriton & standard tip assemblies. 01-07-194 Puriton kit 125-160-180mmØ conversion kit 2 x tip assemblies + extension piece 01-07-195 Puriton 125-160-180mmØ extension only 01-07-196 Puriton 90-110mmØ cartridge only 01-07-197 Puriton 125-160-180mmØ cartridge only 01-07-043 Surprep standard tip only Ø 11mm

Profuse (Radius Plastics,) protective skin removal tool.

Code Description 01-07-103 Profuse universal exposure tool only 180-630mmØ 01-07-104 Profuse universal exposure tool kit with strap & butt weld plate 01-07-111 Profuse small size plastic exposure tool up to 250mm 01-07-150 Profuse exposure tool butt weld plate 01-07-151 Profuse bead gauge for butt welded joints SDR21 01-07-044 Spare cutting blade universal


25

Calderprep™ rotary hand scraping tool for small size pipes

Reference Description 01-07-300 Calderprep hand scraping tool 20mmØ x 1.9mm wall 01-07-301 Calderprep hand scraping tool 20mmØ x 3.0mm wall 01-07-302 Calderprep hand scraping tool 20mmØ x SDR11 mm wall 01-07-303 Calderprep hand scraping tool 25mmØ x 2.3mm wall 01-07-304 Calderprep hand scraping tool 25mmØ x 3.0mm wall 01-07-305 Calderprep hand scraping tool 25mmØx SDR11 wall 01-07-306 Calderprep hand scraping tool 32mmØ x 3.0mm wall 01-07-307 Calderprep hand scraping tool 32mmØ x SDR11 wall 01-07-308 Calderprep hand scraping tool 40mmØ x 3.7mm wall 01-07-309 Calderprep hand scraping tool 50mmØ x 4.6mm wall 01-07-310 Calderprep hand scraping tool 63mmØ x 5.8mm wall 01-07-311 Calderprep mandrel insert only 20mmØ x 1.9mm wall 01-07-312 Calderprep mandrel insert only 20mmØ x 3.0mm wall 01-07-313 Calderprep mandrel insert only 25mmØ x 2.3mm wall 01-07-314 Calderprep mandrel insert only 25mmØ x 3.0mm wall 01-07-315 Calderprep mandrel insert only 32mmØx 3.0mm wall 01-07-316 Calderprep mandrel insert only 40mmØ x 3.7mm wall 01-07-317 Calderprep mandrel insert only 50mmØ x 4.6mm wall 01-07-318 Calderprep mandrel insert only 63mmØ x 5.8mm wall 01-07-335 Calderprep hand scraping tool 40mmØ x 2.3mm wall 01-07-356 Calderprep hand scraping tool 40mmØ x 2.4mm wall 01-07-357 Calderprep hand scraping tool 50mmØ x 3.0mm wall 01-07-358 Calderprep hand scraping tool 32mmØ x 1.8mm wall 01-07-359 Calderprep hand scraping tool 32mmØ x 2.3mm wall 01-07-391 01-07-736 01-07-737 01-07-738 01-07-739 01-07-740 01-07-741 01-07-742 01-07-743 01-07-744

Calderprep hand scraping tool 32mmØ x 2.5mm wall Calderprep rotary scraping tool ½” CTS Calderprep rotary scraping tool ½” IPS Calderprep rotary scraping tool ¾” CTS Calderprep rotary scraping tool ¾” IPS Calderprep rotary scraping tool 1” CTS Calderprep rotary scraping tool 1” IPS Calderprep rotary scraping tool 1¼” IPS Calderprep rotary scraping tool 1½” IPS Calderprep rotary scraping tool 2” IPS

Power drive adapter for Calderprep™ & Calderprep™

Description Reference 01-07-360 Power drive adapter nylon for Calderprep & Calderprep plus 01-07-368 Power drive adapter aluminium for Calderprep & Calderprep plus


26

Calderprep™ plus rotary hand scraping tool for small pipes

Code Description 01-07-333 Calderprep plus rotary hand scraping tool only with cutting disc 01-07-320 Calderprep plus mandrel insert 20mmØ x 1.9mm wall 01-07-321 Calderprep plus mandrel insert 20mmØ x 3.0mm wall 01-07-322 Calderprep plus mandrel insert 20mmØ x SDR11 wall 01-07-323 Calderprep plus mandrel insert 25mmØ x 2.3mm wall 01-07-324 Calderprep plus mandrel insert 25mmØ x 3.0mm wall 01-07-325 Calderprep plus mandrel insert 25mmØ x SDR11 wall 01-07-326 Calderprep plus mandrel insert 32mmØ x 3.0mm wall 01-07-327 Calderprep plus mandrel insert 40mm Ø x 3.7mm wall 01-07-328 Calderprep plus mandrel insert 50mm Ø x 4.6mm wall 01-07-329 Calderprep plus mandrel insert 63mmØ x 5.8mm wall 01-07-330 Calderprep plus tool kit 20,25,32 & 63mmØ SDR11 01-07-331 Calderprep & Calderprep plus scraping disc 01-07-332 Calderprep plus tool case with foam insert 01-07-334 Calderprep 20 (1.9+3.0) 25 (2.3+3.0)32 (3.0) 40 (3.7) 50 (4.6) 63 (3.8+5.8) 01-07-338 Calderprep plus service kit 20-25-32-63mmØ 01-07-339 Calderprep plus mandrel insert 55mm x SDR11 wall thickness 01-07-340 Calderprep plus mandrel insert 1.0¨ NB 01-07-341 Calderprep plus mandrel insert 1¼¨ NB 01-07-350 Calderprep plus mandrel insert 20mmØ x SDR17 wall 01-07-351 Calderprep plus mandrel insert 25mmØ x SDR17 wall 01-07-352 Calderprep plus mandrel insert 32mmØ x SDR17 wall 01-07-353 Calderprep plus mandrel insert 40mmØ x SDR17 (2.4mm) wall 01-07-354 Calderprep plus mandrel insert 50mmØ x SDR17 wall 01-07-355 Calderprep plus mandrel insert 63mmØ x SDR17 wall 01-07-362 Calderprep plus mandrel insert 20mmØ x SDR13.6 wall 01-07-363 Calderprep plus mandrel insert 25mmØ x SDR13.6 wall 01-07-364 Calderprep plus mandrel insert 32mmØ x SDR13.6 wall 01-07-365 Calderprep plus mandrel insert 40mmØ x SDR13.6 wall 01-07-366 Calderprep plus mandrel insert 50mmØ x SDR13.6 wall 01-07-367 Calderprep plus mandrel insert 63mmØ x SDR13.6 wall 01-07-370 Calderprep plus tool kit 25,32,40,50 & 63mmØ SDR7 wall 01-07-371 Calderprep plus mandrel insert 20mmØ x SDR7 wall 01-07-372 Calderprep plus mandrel insert 25mmØ x SDR7 wall 01-07-373 Calderprep plus mandrel insert 32mmØ x SDR7 wall 01-07-374 Calderprep plus mandrel insert 40mmØ x SDR7 wall 01-07-375 Calderprep plus mandrel insert 50mmØ x SDR7 wall 01-07-376 Calderprep plus mandrel insert 63mmØ x SDR7 wall 01-07-380 Calderprep plus tool kit 25,32,40,50 & 63mmØSDR9 wall 01-07-381 Calderprep plus mandrel insert 20mmØ x SDR9 wall 01-07-382 Calderprep plus mandrel insert 25mmØ x SDR9 wall 01-07-383 Calderprep plus mandrel insert 32mmØ x SDR9 wall 01-07-384 Calderprep plus mandrel insert 40mmØ x SDR9 wall 01-07-385 Calderprep plus mandrel insert 50mmØ x SDR9 wall 01-07-386 Calderprep plus mandrel insert 63mmØ x SDR9 (7.1mm) wall 01-07-390 01-07-394

Calderprep plus mandrel insert 32mmØ x 2.5mm wall Calderprep plus kit (Imperial sizes,) ½ CTS, ¾, 1”, 1¼” IPSØ


27

Economy Multiscrape pipe scraping kit 20-63mmm with expanding pipe adapter mandrels

Code Description Multiscrape Multiscrape handtool only with blade 35794 Small expanding pipe insert mandrel 32mmØ & 40mmØ 35795 Medium expanding pipe insert mandrel 50mmØ 35796 Large expanding pipe insert mandrel 63mmØ Multiscrkitem Handtool & 3 expanding pipe insert mandrels in tool kit box 35559 Replacement blade for multiscrape handtool

Calderprep™ saddle branch outlet scraping tool

Code Description 01-07-601 Calderprep tapping saddle branch outlet rotary scraping tool 20mmØ x SDR11 01-07-602 Calderprep tapping saddle branch outlet rotary scraping tool 25mmØ x SDR11 01-07-603 Calderprep tapping saddle branch outlet rotary scraping tool 32mmØ x SDR11(3.0mm) 01-07-604 Calderprep tapping saddle branch outlet rotary scraping tool 40mmØ x SDR11 (3.7mm) 01-07-605 Calderprep tapping saddle branch outlet rotary scraping tool 50mmØ x SDR11 (4.6mm) 01-07-606 Calderprep tapping saddle branch outlet rotary scraping tool 63mmØ x SDR11 (5.8mm) 01-07-610 01-07-387 01-07-388 01-07-389 01-07-397 01-07-398 01-07-399

Calderprep tapping saddle branch outlet rotary scraping tool scraping tip Calderpep tapping saddle branch outlet rotary scraping tool ½” CTS, SDR11 Calderprep tapping saddle branch outlet rotary scraping tool 1” CTS, SDR 11 Calderprep tapping saddle branch outlet rotary scraping tool ¾ʺ CTS, SDR 11 Calderprep tapping saddle branch outlet rotary scraping tool 1” IPS, SDR 11 Calderprep tapping saddle branch outlet rotary scraping tool 1¼” IPS, SDR 11 Calderprep tapping saddle branch outlet rotary scraping tool 2” IPS, SDR 11

Calderprep™ scraping tool with power drive adapter.

Code Description 01-07-701 Calderprep scraping tool with power drive adapter 20mm x SDR11 01-07-702 Calderprep scraping tool with power drive adapter 25Ø x 2.3mm SDR11 01-07-703 Calderprep scraping tool with power drive adapter 32Ø x 3.0mm SDR11 01-07-704 Calderprep scraping tool with power drive adapter 40Ø x 3.7mm SDR11 01-07-705 Calderprep scraping tool with power drive adapter 50Ø x 4.6mm SDR11 01-07-706 Calderprep scraping tool with power drive adapter 63Ø x 5.8mm SDR11


28

Calderline in-line & branch saddle rotary scraping tool.

Code Description 01-18-201 Calderline rotary in-line pipe scraper 32mmØ 01-18-202 Calderline rotary in-line pipe scraper 40mmØ 01-18-203 Calderline rotary in-line pipe scraper 50mmØ 01-18-204 Calderline rotary in-line pipe scraper 55mmØ 01-18-205 Calderline rotary in-line pipe scraper 63mmØ 01-18-206 Calderline rotary in-line pipe scraper 75mmØ 01-18-208 01-18-209 01-18-210 01-18-211

Calderline rotary in-line pipe scraper replacement scraping tip Calderline rotary in-line pipe scraper 90mmØ Calderline rotary in-line pipe scraper 110mmØ Calderline rotary in-line pipe scraper 125mmØ

Harris hand scraping tool (non Caldervale product.)

Branch saddle window patch scraping tool number 1 (patch size 200 x 150mm)

Chain set

Code Description 01-18-001 Patch scraping tool No 1, 200 x 150mm with tool case (no chains.) 01-18-003 Spare tool case for No 1 patch scraper 01-03-005 Chain set (2 pcs,) length 300mm 01-18-006 Chain set (2 pcs,) length 650mm with joiner link for pipe sizes 75-180mm 01-18-007 Chain set (2 pcs,) length 1000mm for pipe sizes 125-315mm 01-18-008 Chain extension single length 300mm 01-18-009 Chain extension single length 650mm 01-18-010 Chain extension single length 1000mm

Branch saddle window patch scraping tool number 2 (double patch size 200 x 150mm

& 250 x 280mm.)

Chain set

Code Description 01-18-002 Double patch scraping tool 200 x 150mm & 250 x 280mm with tool case 01-18-004 Spare tool case for double patch scraping tool

Code Description C53MJ001 Hand scraping tool 1½ʺ/ 35mm C53MJ002 Spare scraping blades, hand scraping tool 1½ʺ/ 35mm (2 pack) 01-07-200 Hand scraping tool 2½ʺ/ 63mm 01-07-201 Spare scraping blades, hand scraping tool 2½ʺ/ 63mm (2 pack)


29

Butt weld bead removal tools external & internal

Mk 2 External butt weld bead removal tool 125-400mmØ (max bead width 30mm)

Code Description 06-20-454 External bead removal tool 125-400mmØ 01-07-513 Cutting blade for 90-400mm external bead removal tool

External butt weld bead removal tool 63-125mmØ (max bead width 15mm)


External butt weld bead removal tool 355-630mmØ (max bead width 35mm)


External butt weld bead removal tool 500-900 mmØ,( max bead width 40mm)

Code Description 01-07-525 External bead removal tool 630-900mmØ 01-07-526 Cutting blade for butt weld bead up to 40mm


30

Internal butt weld bead removal tool 90-500mm (Internal de beading tool.) with 500-630 adapter

500-630mm adapter legs

Complete internal bead removal kit (5 heads).

Code Description 01-07-535 Internal bead removal tool rod set 9 x 1.5mtr with carrying bag 01-07-536 Internal bead removal tool head kit No 1 (90-110mmØ) 01-07-537 Internal bead removal tool head kit No. 2 (125, 140 & 160mmØ) 01-07-538 Internal bead removal tool head kit No. 3 (160, 180 & 200mmØ) 01-07-539 Internal bead removal tool head kit No. 4 (225, 250, 280 & 315mmØ) 01-07-540 Internal bead removal tool head kit No. 5 (355, 400, 450 & 500mmØ) 01-07-541 Internal bead removal tool replacement cutting blade head kit No 1 01-07-542 Internal bead removal tool replacement cutting blade head kit No 2 & 3 01-07-543 Internal bead removal tool replacement cutting blade head kit No 4 & 5 01-07-550 500-630mm adapter extension legs for Head kit No 5

Clear-Bore internal bead removal tool for cable duct applications where interruption free passage

is required in ducts 110-250mm SDR 9 & 11

*Kit includes 1 x drive plate and corresponding rod

supports. Please specify size of drive plate and rod

supports when ordering, refer to above table.

This tool is NOT suitable for pressure pipe applications

Code Description

IBRTKIT 100 Cable duct bead removal tool kit 110-250mmØ SDR 9 & 11

Fusion Equipment Internal bead removal tool 110-400mmØ (450mm with adaptor) operating

length with rodset = 13m


31

Bead removal heads

Spacer rings

Drive handle

Kit contents

Code Description IBRTKIT Internal butt weld bead removal kit 110-450mmØ with adaptor 11769 Spare storage box 11560 Spare drive handle 21459 Spare bead removal head No. 1 21457 Spare bead removal head No. 2 21453 Spare bead removal head No. 3 21451 Spare bead removal head No. 4 32740 Set of 3 rod supports size 1 31754 Set of 3 rod supports size 2 21803 Set of 3 rod supports size 3 21310 Set of 3 rod supports size 4 21859 Set of 3 rod supports size 4b 69046 Rod bag 21560 Set of 6 x 2.0m rods 21618 1 x 1.0m rod 91425 Adaptor for 450mmØ x SDR 11 91474 Adaptor for 450mmØ x SDR 17.6 51416 Screws for 400-450mm adaptor 31681 Spare cutting blade for bead removal heads 1 & 2 32187 Spare cutting blade for bead removal head 3 & 4


32

Pipe re rounding tools.

Single size Nutcracker pattern.

Code Description 01-08-001 Nutcracker type re rounding tool 20mmØ 01-08-002 Nutcracker type re rounding tool 25mmØ 01-08-003 Nutcracker type re rounding tool 32mmØ 01-08-004 Nutcracker type re rounding tool 40mmØ 01-08-005 Nutcracker type re rounding tool 50mmØ 01-08-027 Nutcracker type re rounding tool 55mmØ

Nutcracker pattern multi size re rounding tool

Code Description 01-08-034 Nutcracker multi size re rounding clamp 16-32mmØ 01-08-121 Nutcracker multi size ½”& 1” CTS 1” & 1¼” IPS

Hinged collar pattern

Code Description

01-08-006 Hinged collar re rounding clamp type A with 2 handles 63mmØ

01-08-007 Hinged collar re rounding clamp type A with 2 handles 75mmØ

01-08-008 Hinged collar re rounding clamp type B with 2 handles 90mmØ






01-08-041 Hinged collar re rounding clamp type B with 2 handles 4” IPS



01-08-048 Hinged collar re rounding clamp type A with 2 handles 2” IPS

Split collar re rounding tools with ratchet spanner

Code Description 01-08-014 Split collar re rounding clamp with ratchet spanner 200mmØ 01-08-015 Split collar re rounding clamp with ratchet spanner 225mmØ 01-08-016 01-08-044

Split collar re rounding clamp with ratchet spanner 250mmØ Split collar re rounding clamp 10” IPS

2 Segment mechanical re rounding clamp with ratchet spanner.

Code Description 01-08-020 Steel split collar re rounding clamp with ratchet spanner 315mmØ 01-08-045 Steel split collar re rounding clamp with ratchet spanner 12” IPS 01-08-024 Steel split collar re rounding clamp with ratchet spanner 355mmØ 01-08-028 Steel split collar re rounding clamp with ratchet spanner 280mmØ 01-08-029 Steel split collar re rounding clamp with ratchet spanner 400mmØ


33

3 Segment hydraulic re rounding clamp with pump

800mm model shown illustrating control winch.

Code Description 01-08-100 Hydraulic re rounding clamp with pump 400mmØ 01-08-103 Hydraulic re rounding clamp with pump 500mmØ 01-08-106 Hydraulic re rounding clamp with pump 630mmØ 01-08-111 Hydraulic re rounding clamp with pump 710mmØ 01-08-112 Hydraulic re rounding clamp with pump and winch 800mmØ 01-08-113 Hydraulic re rounding clamp with pump and winch 900mmØ 01-08-114 Hydraulic re rounding clamp with pump and winch 1000mmØ

Reducing shell kits for 2 segments mechanical and 3 segment hydraulically powered re rounding

clamps.

Segment shells

Code Description 01-08-030 2 segments reducing shell kit for mechanical re rounder 400 > 355mmØ 01-08-036 2 segments reducing shell kit for mechanical re rounder 400 > 315mmØ 01-08-039 2 segments reducing shell kit for mechanical re rounder 315 > 280mmØ 01-08-101 3 segments reducing shell kit for hydraulic re rounder 400 > 355mmØ 01-08-102 3 segments reducing shell kit for hydraulic re rounder 400 > 315mmØ 01-08-104 3 segments reducing shell kit for hydraulic re rounder 500 > 450mmØ 01-08-105 3 segments reducing shell kit for hydraulic re rounder 500 > 400mmØ 01-08-107 3 segments reducing shell kit for hydraulic re rounder 630 > 560mmØ 01-08-108 3 segments reducing shell kit for hydraulic re rounder 630 > 500mmØ 01-08-110 3 segments reducing shell kit for hydraulic re rounder 710 > 630mmØ

Large diameter positioning kits mechanical.

Angle maker base Straight base

Code Description 01-08-025 Mechanical positioning kit 355mmØ straight base 01-08-033 Mechanical positioning kit 315mmØ straight base 01-08-035 Mechanical positioning kit 400mmØ straight base 01-08-037 Mechanical positioning kit 280mmØ straight base 01-08-040 Mechanical positioning kit 315mm angle maker base


34

Large diameter positioning kit hydraulically assisted with 2 hydraulic pumps

(800mm positioning kit shown with control winches.)

Control winch

Code Description 01-08-200 Hydraulic positioning kit with 2 pumps 400 x 400mmØ 01-08-300 Hydraulic positioning kit with 2 pumps 500 x 500mmØ 01-08-400 Hydraulic positioning kit with 2 pumps 630 x 630mmØ 01-08-500 Hydraulic positioning kit with 2 pumps 710 x 710mmØ 01-08-600 Hydraulic positioning kit with 2 pumps & winches 800 x 800mmØ 01-08-700 Hydraulic positioning kit with 2 pumps & winches 900 x 900mmØ 01-08-800 Hydraulic positioning kit with 2 pumps & winches 1000 x 1000mmØ

Post squeeze off re-rounding tools

Code Description 01-08-055 Post squeeze off clamp with tensioner assembly 63mmØ 01-08-056 Post squeeze off clamp with tensioner assembly 75mm Ø 01-08-057 Post squeeze off clamp with tensioner assembly 90mmØ 01-08-058 Post squeeze off clamp with tensioner assembly 110mmØ 01-08-059 Post squeeze off clamp with tensioner assembly 125mmØ 01-08-060 Post squeeze off clamp with tensioner assembly 140mmØ 01-08-061 Post squeeze off clamp with tensioner assembly 160mmØ 01-08-062 Post squeeze off clamp with tensioner assembly 180mmØ 01-08-065 Post squeeze off clamp only 63mmØ 01-08-066 Post squeeze off clamp only 75mmØ 01-08-067 Post squeeze off clamp only 90mmØ 01-08-068 Post squeeze off clamp only 110mmØ 01-08-069 Post squeeze off tool only 125mmØØ 01-08-070 Post squeeze off clamp only 140mmØ 01-08-071 Post squeeze off clamp only 160mmØ 01-08-072 Post squeeze off clamp only 180mmØ 01-08-073 Post squeeze off spare tensioner assembly only for 63, 75, 90, &

110mmØ 01-08-074 Post squeeze off spare tensioner assembly only for 125, 140, 160 &

180mmØ 01-08-075 Post squeeze off spare swing bolt only 63, 75, 90 & 110mmØ 01-08-076 Post squeeze off spare trunion only 63, 75, 90 & 110mmØ 01-08-077 Post squeeze off spare locking nut 63, 75, 90 & 110mm 01-08-078 Post squeeze off spare swing bolt only 125, 140, 160 & 180mmØ 01-08-079 Post squeeze off spare trunion only 125, 140, 160 & 180mmØ 01-08-080 Post squeeze off spare locking nut 125, 140, 160 & 180mmØ 01-08-090 Post squeeze off tool with tensioner assembly 200mmØ 01-08-091 Post squeeze off tool with tensioner assembly 225mmØ 01-09-092 Post squeeze off tool with tensioner assembly 250mmØ


35

Economy (sacrificial) post squeeze off re rounding tool

Code Description RRC50 Post squeeze off re rounding clamp 50mmØ RRC63 Post squeeze off re rounding clamp 63mmØ RRC75 Post squeeze off re rounding clamp 75mmØ RRC90 Post squeeze off re rounding clamp 90mmØ RRC110 Post squeeze off re rounding clamp 110mmØ RRC125 Post squeeze off re rounding clamp 125mmØ RRC140 Post squeeze off re rounding clamp 140mmØ RRC160 Post squeeze off re rounding clamp 160mmØ RRC180 Post squeeze off re rounding clamp 180mmØ RRC200 Post squeeze off re rounding clamp 200mmØ RRC225 Post squeeze off re rounding clamp 225mmØ RRC250 Post squeeze off re rounding clamp250mmØ

Pipe clamping & positioning tools

Vulcathene pattern positioner with plastic reducing inserts 16-32mm

Code Description 53MK0003 Vulcathene mini clamp with plastic inserts 16-32mmØ C9010695 Spare set of plastic reducing inserts 25mmØ black (4 pcs.) C9010932 Spare set of plastic reducing inserts 20mmØ white (4 pcs.) C9010943 Spare set of plastic reducing inserts 16mmØ red (4 pcs.) Miniclamp Miniclamp with detachable side arms 20-32mmØ 144401 Detachable left hand side arm 32 x 25mmØ 144403 Detachable left hand side arm 32 x 20mmØ 144404 Detachable right hand side arm 32 x 25mmØ 144406 Detachable right hand side arm 32 x 25mmØ

Economy clamping tools made from Noryl performance plastic

Versa clamp

Code Description Versaclamp 20 Multi angle economy clamp 20mmØ Versaclamp 25 Multi angle economy clamp 25mmØ Versaclamp 32 Multi angle economy clamp 32mmØ


36

Elbow clamp 20, 25 & 32mm

Code Description Elbowclamp 20 Simple economy plastic clamp for single size elbow fittings 20mmØ Elbowclamp25 Simple economy plastic clamp for single size elbow fittings 25mmØ Elbowclamp32 Simple economy plastic clamp for single size elbow fittings 32mmØ

Posi clamps Mini 20-40mm & Maxi 32-63mm

Maxi posi on a coupler Maxi posi on tapping tee

Code Description Miniposi For couplers, endcaps, reducers, 45°& 90° elbows 20,25,32 & 40mmØ Maxiposi For couplers, endcaps, reducers, 45°& 90° elbows 32,40,50 & 63mmØ

Superclamp straight multi size positioning clamp for any size combination from 20mm to 63mm

Code Description 01-08-116 Superclamp for straight & reducing couplers 16,20,25,32,40,50 & 63mmØ 01-10-130 Superclamp for straight & reducing couplers ½ʺ CTS-1.0ʺIPS 01-10-131 Superclamp for straight & reducing couplers ½” CTS, ¾”, 1”, 1¼” 2” IPS

Universal Superclamp multi size positioning clamp for straight & elbow connections 20-62mm

Code Description 01-08-117 Superclamp universal for straight & elbow fittings 16,20,25,32,40,50 & 63mmØ 01-10-132 Superclamp universal for straight & elbow fittings ½” CTS, ¾”, 1”, 1¼” 2” IPS 01-08-022 Superclamp universal adapter for 3 way T type connectors

Superclamp large multi size positioning clamp

for size combinations 63 to 125mm

Reference Description 53MB0101 Superclamp large for straight & reducing fittings 63, 75, 90, 110 & 125mmØ 01-10-135 Superclamp large for straight & reducing fittings 1¼”, 1½”, 2”, 3”, 4” IPS 01-10-136 Superclamp large for straight & reducing fittings 4”, 6”, 8” IPS


37

Saddle branch outlet positioner kit with extra thin jaws for gripping short saddle lateral branches,

can be used on straight, reduced and angle connections.

Atco gas riser clamp

Code Description 01-10-205 Saddle branch connection clamp kit (straight/elbow) 16, 20, 25 & 32mmØ 01-10 206 Saddle branch connection clamp kit (multi body) 90° 20, 25 & 32mmØ 01-10-207 Saddle branch connection clamp kit (straight/elbow) 25-32mmØ 01-10-210 Saddle branch connection clamp kit (straight/elbow) ½”, ¾”, 1” CTS, 1” IPSØ 01-10-211 Saddle branch connection clamp with socket wrench 01-10-212 Saddle branch connection clamp kit plastic case with foam insert 01-10-213 Saddle branch connection clamp kit 16mmØjaw set 90° 4 pcs 01-10-214 Saddle branch connection clamp kit 20mmØ jaw set 90° 4 pcs 01-10-215 Saddle branch connection clamp kit 25mmØ jaw set 90° 4 pcs 01-10-216 Saddle branch connection clamp kit 32mmØ jaw set 90° 4 pcs 01-10-217 Saddle branch connection clamp kit 16mmØ jaw set, straight, 4 pcs. 01-10-218 Saddle branch connection clamp kit 20mmØ jaw set, straight, 4 pcs. 01-10-219 Saddle branch connection clamp kit 25mmØ jaw set, straight, 4 pcs. 01-10-220 Saddle branch connection clamp kit 32mmØjaw set, straight, 4 pcs. 01-10-251 Saddle branch connection clamp with 63mmØ jaws aluminium 01-10-256 Saddle branch connection clamp kit 63mmØ plastic case with foam insert 01-10-260 Saddle branch connection clamp kit 63mm Øjaw set 90° 4 pcs 01-10-261 Saddle branch connection clamp kit 63mmØ jaw set, straight, 4 pcs. 01-10-262 Saddle branch connection clamp kit 55mmØjaw set 90° 4 pcs 01-10-263 Saddle branch connection clamp kit 55mmØ jaw set, straight, 4 pcs. 01-10-264 Saddle branch connection clamp kit 50mmØ jaw set 90° 4 pcs 01-10-265 Saddle branch connection clamp kit 50mmØ jaw set, straight, 4 pcs. 01-10-266 Saddle branch connection clamp kit 40mmØ jaw set 90° 4 pcs 01-10-267 Saddle branch connection clamp kit 40mmØ jaw set, straight, 4 pcs. 01-10-270 Saddle branch connection clamp kit (straight/elbow) 40, 50, 55 & 63mmØ 01-10-230 Atco gas 20 x 20mm PE to Copper riser elbow clamp

Aluminium small size clamp with detachable jaws

Code Description 01-10-100 Mini clamp tool with detachable jaws 16 x 20mm & 25 x 32mmØ 01-10-001 Mini clamp tool with detachable jaws 20 x 32mmØ only 01-10-002 Mini clamp tool with detachable jaws 25 x 32mmØ only 01-10-003 Mini clamp jawset only (4 pcs,) 25 x 32mmØ 01-10-004 Mini clamp jawset only (4 pcs,) 25 x 16mmØ 01-10-005 Mini clamp jawset only (4 pcs,) 20 x 32mmØ


38

01-10-006 Mini clamp jawset only (4 pcs,) 20 x 16mmØ 01-10-120 Miniclamp jawset only (4 pcs,) ½” x 1” CTS 01-10-121 Miniclamp jawset only (4 pcs,) ½”CTS x ¾”IPS 01-10-122 Miniclamp jawset only (4 pcs,) ½” CTS x 1” IPS 01-10-123 Miniclamp jawset only (4 pcs,) 1”CTS x ¾” IPS 01-10-124 Miniclamp jawset only (4 pcs,) 1” CTS x 1” IPS 01-10-140 Miniclamp jawset only (4 pcs.) ½” CTS x 1” IPS saddle branch 01-10-010 Mini clamp body block only 01-10-101 Midi clamp 20, 25 32 & 63mmØ U.K. jawset 01-10-102 Maxi clamp jawset only 25 x 20mmØ (4 pcs.) 01-10-103 Maxi clamp jawset only 32 x 20mmØ (4 pcs.) 01-10-104 Maxi clamp jawset only 32 x 25mmØ (4 pcs.) 01-10-105 Maxi clamp jawset only 40 x 32mmØ (4 pcs.) 01-10-106 Maxi clamp jawset only 50 x 32mmØ (4 pcs.) 01-10-107 Maxi clamp jawset only 50 x 40mmØ (4 pcs.) 01-10-109 Maxi clamp jawset only 63 x 40mmØ (4 pcs.) 01-10-110 Maxi clamp jawset only 63 x 50mmØ (4 pcs.) 01-10-111 Maxi clamp body only 01-10-112 Maxi clamp jawset only 75 x 55mmØ (4 pcs.) 01-10-113 Maxi clamp tool with detachable jaws 75 x 55mmØ 01-10-114 Maxi clamp jawset only 55 x 40mm (4 pcs.) 01-10-115 Maxi clamp tool with detachable jaws 20, 25, 32, 40, 50 & 63mmØ 01-10-117 Maxi clamp jawset only 63 x 90mmØ (4 pcs.) 01-10-118 Maxi clamp jawset only 125 x 110mmØ (4 pcs.) 01-10-125 Maxi clamp jawset only ( 4 pcs, )½” CTS x 1” IPS 01-10-126 Maxi clamp jaw set only (4 pcs,) ½” CTS x ¾” IPS 01-10-127 Maxi clamp jaw set only (4 pcs,) 1¼” IPS x 2” IPS 01-10-128 Maxi clamp jaw set only (4 pcs,) 1½” IPS x 2” IPS 01-10-141 Maxi clamp jawset only (4 pcs,) 2” IPS fitting x 2” IPS saddle branch

Magi clamp multi size positioning clamp 20-63 with automatic centring jaws, shown in optional 3 way configuration with angle maker.

Reference Description 01-17-001 Magiclamp positioner 20-63mmØ 2 way with angle maker base 01-17-002 Magiclamp positioner 20-63mmØ 3 way with angle maker base 01-17-003 2 to 3 way adapter kit only 01-17-004 Magiclamp positioner 20-63mmØ 2 way with straight base 01-17-005 Magiclamp positioner jaw set only 01-17-006 Magiclamp positioner 2 way double jaw set extra-long base 01-17-007 Magiclamp positioner 3 way adapter, jaw set & branch leg 01-17-008 Magiclamp positioner straight base only 01-17-010 Magiclamp angle maker base only

Simple double ended straight positioning clamp

Code Description 01-11-001 Simple double ended clamp 20 x 20mmØ 01-11-002 Simple double ended clamp 25 x 25mmØ 01-11-003 Simple double ended clamp 32 x 32mmØ 01-11-004 Simple double ended clamp 40 x 40mmØ 01-11-005 Simple double ended clamp 50 x 50mmØ 01-11-006 Simple double ended clamp 63 x 63mmØ 01-11-117 Simple double ended clamp 2” x 2” IPS


39

Simple elbow positioning clamp.

Code Description 01-14-001 Simple elbow positioning clamp 20,25 & 32mmØ 01-14-002 Simple elbow positioning clamp 20,25, 32 & 63mmØ

Joint master multi size positioning clamp shown in 2 & 3 way configuration

Code Description 01-09-001 Joint master carrying bag 01-09-002 Joint master positioning clamp 63-180mmØ 3 way branch leg 750mm 01-09-003 Joint master positioning clamp 2 way straight base 01-09-004 Joint master positioning clamp 63-180mmØ with 500mm angle maker 01-09-005 Joint master positioning clamp 63-180mmØ with 750mm angle maker 01-09-006 Joint master positioning clamp 63-180mmØ 3 way 500mm branch tee 01-09-007 Joint master positioning clamp 63-180mmØ 3 way 750mm branch tee 01-09-009 Joint master positioning clamp 63-180mmØ spare Jaw set complete 01-09-010 Joint master positioning clamp 63-180mmØ tee branch adapter 500mm 01-09-011 Joint master positioning clamp 63-180mmØ jaw set & branch tee only 01-09-012 Joint master positioning clamp 63-180mmØ tee adapter 750mm

Spacemaker positioning clamp 125 to 63mm limited access positioning clamp for inline & angle

connections, excellent re rounding capability, recommended for use in narrow trench applications.

Code Description 01-15-200 Spacemaker clamp 63-125mmØ without reducing shells in bag 01-15-210 01-15-436 01-15-424 01-15-425

Spacemaker clamp reducing shell set 125-110mmØ (4 pcs.) plastic Spacemaker clamp 63-125mmØ 125mm-4” IPS adapter shims (4 pcs) Spacemaker clamp 4”-3” plastic shell set 4 pcs Spacemaker clamp 4”-2” plastic shell set 4 pcs

Self-tapping saddle cutter drive keys.

Code Description 06-20-401 Cutter drive key 12mm 06-20-440 Cutter drive key 12mm x ½ʺ ratchet drive 06-20-457 Cutter drive key 17mm for Georg Fischer fittings 06-20-513 Cutter drive key 10mm square x 100mm long 06-20-514 Cutter drive key ⅜ʺ x ½ʺ drive 06-20-522 Cutter drive key 8mm x 200mm long CUTKEYXL Cutter drive key extended length


40

Pull together positioning multi size clamps metric & imperial

63-200mm/2-8ʺ

Code Description 01-15-502 Pull together clamp 63-200mmØ without reducing shells

Re rounding & positioning clamp with plastic shells for 2 & 3 way connections 63-180mm 2”-6” IPS

Code Description 01-15-001 Mains positioning clamp 63-180mmØstraight base 01-15-002 Mains positioning clamp 63-180mmØ with angle maker base 01-15-003 Angle maker base only 63-180mmØ 01-15-004 Mains positioning clamp additional plastic shell set (4 pcs.) 180-125mmØ 01-15-005 Mains positioning clamp additional plastic shell set (4 pcs.) 125-90mmØ 01-15-006 Mains positioning clamp additional plastic shell set (4 pcs.) 125-63mmØ 01-15-007 Mains positioning clamp additional plastic shell set (4 pcs.) 180-160mmØ 01-15-008 Mains positioning clamp additional plastic shell set (4 pcs.) 180-140mmØ 01-15-009 Mains positioning clamp additional plastic shell set (4 pcs.) 180-110mmØ 01-15-010 Mains positioning clamp aluminium pipe holding ring only without shells 01-15-011 Mains positioning clamp aluminium pipe holding ring only with 63,90 & 125mmØ shells 01-15-012 Mains positioning clamp 2 to 3 way adapter kit with 63,90 & 125mmØ shells 01-15-013 Mains positioning clamp 63-180mmØ 3 way complete 01-15-015 Mains positioning clamp 63-180mmØ with double pipe rings for curved pipe no shells 01-15-016 Mains positioning clamp additional plastic shell set (4 pcs.) 125-75mmØ 01-15-019 Angle fixing lock wing nut for angle maker 01-15-020 Mains positioning clamp 3 way 63-110-125-160 & 180mmØ with wood case 01-15-021 Mains positioning clamp 75-110-125-160 & 180mmØ straight 01-15-022 Mains positioning clamp (double) 90-110-125-160 & 180mm angle mkr. & straight base 01-15-023 Mains positioning clamp 63-180mm angle maker, saw & sawing guide 01-15-024 Mains positioning clamp double 1100mm straight base 90-180mm shells 01-15-025 Mains positioning Clamp (double) 1500mm angle maker 90-180mm shells 01-15-027 Mains positioning clamp 63-180mmØ straight base, saw & sawing guide 01-15-028 Mains positioning clamp Tee branch adapter 500mm diamond


41

01-15-029 Mains positioning clamp straight base only 01-15-030 Mains positioning clamp 90-110-125-160 & 180mmØ straight base 01-15-031 Mains positioning clamp 63-110-125-160 & 180mmØ angle maker & bag 01-15-034 Mains positioning clamp tee adapter 750mm diamond only 01-15-037 Mains positioning clamp ½ set plastic shell set (2 pcs.) 125-63mmØ 01-15-038 Mains positioning clamp 63-180mm ½ set plastic shell set (2 pcs.) 125-75mmØ 01-15-039 Mains positioning clamp 63-180mm ½ set plastic shell set (2 pcs.) 125-90mmØ 01-15-040 Mains positioning clamp 63-180mm ½ set plastic shell set (2 pcs.) 180-110mmØ 01-15-041 Mains positioning clamp 63-180mm ½ set plastic shell set (2 pcs.) 180-125mmØ 01-15-042 Mains positioning clamp 63-180mm ½ set plastic shell set (2 pcs.) 180-140mmØ 01-15-043 Mains positioning clamp 63-180mm ½ set plastic shell set (2 pcs.) 180-160mmØ 01-15-054 Mains positioning clamp 63-180mm 3 way with saw & sawing guide 01-15-055 Mains positioning clamp (double) angle maker 63-90-125 & 180mmØ shells 01-15-056 Mains positioning clamp 63-180mmØ straight base no reducing liners 01-15-057 Mains positioning clamp 63-180mm angle maker base no reducing liners 01-15-058 Mains positioning clamp 63-180mmØ 3 way no reducing liners 01-15-068 Mains positioning clamp base bar only 40 x 40 x 750mm 01-15-069 Mains positioning clamp base bar only 40 x 40 x 1100mm 01-15-070 Mains positioning clamp base bar only 40 x 40 x 1500mm 01-15-071 Mains positioning clamp 63-180mm 1½ shell set (6 pcs.) 125-63mmØ 01-15-072 Mains positioning clamp 63-180mm 1½ shell set (6 pcs.) 125-75mmØ 01-15-073 Mains positioning clamp 63-180mm 1½ shell set (6 pcs.) 125-90mmØ 01-15-074 Mains positioning clamp 63-180mm 1½ shell set (6 pcs.) 180-110mmØ 01-15-075 Mains positioning clamp 63-180mm 1½ shell set (6 pcs.) 180-125mmØ 01-15-076 Mains positioning clamp 63-180mm 1½ shell set (6 pcs.) 180-140mmØ 01-15-077 Mains positioning clamp 63-180mm 1½ shell set (6 pcs.) 180-160mmØ 01-16-109 01-15-411 01-15-435

Mains positioning clamp 63-180mmØ sawing guide & saw only Mains positioning clamp with shells 2”3”4”6” IPS with straight base Mains positioning clamp 63-180mm adapter shim set 180mm-6” IPS (4 pcs)

Re rounding & positioning clamp with plastic shells 63-200mm/2-8"IPS for 2 & 3 way connections

Code Description 01-15-101 Mains restraining clamp 63-200mmØ straight base no reducing shells 01-15-102 Mains restraining clamp 63-200mmØ angle maker base no reducing shells 01-15-103 Mains restraining clamp 63-200mmØ 3 way no reducing shells 01-15-106 Mains restraining clamp 63-200mmØ (double) straight base 01-15-107 Mains restr. clamp 63-200mmØ (double) angle maker no reducing shells 01-15-108 Mains restraining clamp 63-200mmØ (double) 3 way no reducing shells 01-15-110 Mains restraining clamp 63-200mmØshell set 200-180mm (4 pcs.) 01-15-111 Mains restraining clamp 63-200mmØ ½ set plastic shell set (2 pcs.) 200-180mm 01-15-130 Mains positioning clamp 63-200Ømm shell set 200-63mm (4 pcs.) 01-15-131 Mains positioning clamp 63-200mmØ shall set 200-110mm (4 pcs.)


42

01-15-132 Mains positioning clamp 63-200mm shell set 200-160mmØ (4 pcs.) 01-15-078 01-15-411 01-15-412 01-15-413 01-15-421 01-15-422 01-15-423 01-15-424 01-15-425

Mains restraining clamp 63-200mm plastic shell set 200-180mmØ 3 way (6 pcs.) Mains restraining clamp with shells 2, 4, 6 & 8” IPS straight base Mains restraining clamp with shells 2, 4, 6, & 8” IPS with angle maker base Mains restraining clamp with shells 2, 4, 6, & 8” IPS 3 way with angle maker base Mains restraining clamp 2”-8”plastic shell set 6”-8”IPS (4 pcs.) Mains restraining clamp 2”-8”plastic shell set 6”-5” IPS (4 pcs.) Mains restraining clamp 2”-8” plastic shell set 6”-4” IPS (4 pcs) Mains restraining clamp 2”-8” plastic shell set 4”-3” IPS (4 pcs) Mains restraining clamp 2”-8” plastic shell set 4”-2”IPS (4 pcs)

01-15-063 Spare hinge & toggle for mains restraining clamp 63-180/200mm 01-15-064 Spare clamp casting base traverse fixing wing nut 01-15-065 Spare pillar nut and hand wheel assembly only for mains restraining clamp 01-15-066 Spare pillar nut, threaded bar and toggle complete

Mains restraining clamp 180 to 250mmØ for 2-3 way connections.

Code Description 01-15-014 Mains restraining clamp 250mmØ straight base with ratchet spanner 01-15-017 Mains restraining clamp 250mmØ 3 way without shells 01-15-018 Mains restraining clamp angle maker base only 250mmØ 01-15-026 Mains restraining clamp 250mmØ angle maker no shells 01-15-049 Mains restraining clamp 250mmØ (double)straight base, no shells 01-15-051 Mains restraining clamp 250mmØ (double) angle maker base 01-15-080 Mains restraining clamp reducing shell set 250-225 mmØ (4 pcs.) plastic. 01-15-081 Mains restraining clamp reducing shell set 250-200 mmØ (4 pcs.) plastic. 01-15-082 Mains restraining clamp reducing shell set 250-180 mmØ (4 pcs.) plastic. 01-15-083 Mains restraining clamp ½ reducing shell set 250-225mmØ (2 pcs.) plastic. 01-15-084 Mains restraining clamp ½ reducing shell set 250-200mmØ (2 pcs.) plastic. 01-15-085 Mains restraining clamp ½ reducing shell set 250-180mm Ø (2 pcs.) plastic. 01-15-086 Mains restraining clamp 3 way reducing shell set 250-225mmØ (6 pcs.) plastic. 01-15-087 Mains restraining clamp 3 way reducing shell set 250-200mm Ø(6 pcs.) plastic. 01-15-088 Mains restraining clamp 3 way reducing shell set 250-180mmØ (6 pcs.) plastic


43

K pattern 63-250mm clamps with webbing strap & ratchet in 2 & 3 way configuration with

reducing plates & sawing guide

Reducing plates 2 way configuration

3 way configuration Saw guide

Code Description 01-16-001 K pattern clamp with webbing straps 63-250mmØ straight base 01-16-002 K pattern clamp with webbing straps 63-250mmØ angle maker base 01-16-003 K pattern clamp with webbing straps 63-250mmØ 3 way 01-16-004 K pattern clamp with webbing straps 63-250mmØ 3 way adapter kit only 01-16-005 K pattern clamp 63-250mm additional pipe carriage complete 01-16-006 K pattern clamp with webbing stp 63-250mmØ 3 way boxed with saw guide 01-16-010 K pattern clamp with webbing straps 63-250mmØ sawing guide & saw 01-16-107 K pattern clamp with webbing straps 63-250mmØ reducing plates

Economy webbing strap & ratchet clamps 40mm to 200mm (not suitable for reduced outlet

fittings)

Economy webbing strap & ratchet clamp Single with straight runner 40-200mmØ

Economy webbing strap & ratchet clamp

with double clamp & angle maker knuckle 40-200mmØ

Economy webbing strap & ratchet clamp on runner bar 40 to 200mmØ

Economy webbing strap & ratchet clamp

T-adaptor branch leg


44

Economy webbing strap & ratchet clamp In 3 way T-configuration 40-200mmØ

Titan pull together webbing strap & ratchet clamp 40-200mmØ

Code Description SC200-2-S Economy strap & ratchet clamp, single clamp, straight runner bar 40-200mmØ SC200-2-S-4 Economy strap & ratchet clamp, double clamp, straight runner bar 40-200mmØ SC200-2-K Economy strap & ratchet clamp angle maker knuckle runner bar single clamp SC200-2-K-4 Economy strap & ratchet clamp angle maker knuckle runner bar double clamp SC200T Titan pull together clamp, double clamps, ratchet runner bar 40-200mmØ SC200ADT T branch leg adapter 40mm diamond 34989 Additional pipe clamp assemblies for 40-200mmØ clamp

K pattern 125-500mm clamps with webbing strap & ratchet in 2 way configuration with reducing plates & sawing guide

Reducing plates Saw guide

2 way configuration straight base 2 way configuration angle maker base

Code Description 01-16-100 K pattern clamp 125-500mm additional pipe carriage complete 01-16-101 K pattern clamp with webbing straps 125-500mmØ 2 way straight base 01-16-102 K pattern clamp with webbing straps 125-500mmØ 2 way angle maker base 01-16-103 K pattern clamp with webbing straps 125-500mmØ 3 way complete 01-16-104 K pattern clamp with webbing straps 125-500mmØ 3 way adapter kit 01-16-105 K pattern clamp with webbing straps 125-500mmØ reducing plates (pair) 01-16-106 K pattern clamp with webbing straps 125-500mmØ angle maker only 01-16-108 K pattern clamp with webbing straps 125-500mmØ sawing guide & saw only 01-16-110 K pattern clamp with webbing straps 125-500mmØ tee branch leg only


45

Economy webbing strap & ratchet clamps on runner bar 160mm to 500mm (not suitable for

reduced outlet fittings)

Economy webbing strap & ratchet clamp T-adaptor branch leg

Titan webbing strap &ratchet pull together clamp 160 to 500mm

Code Description SC500 Economy strap & ratchet clamp, single clamp, straight runner bar 160-500mmØ SC500-2-K Economy strap & ratchet clamp angle maker knuckle runner bar single clamp SC500-2-K-4 Economy strap & ratchet clamp angle maker knuckle runner bar double clamp SC500T Titan pull together clamp, double clamps, ratchet runner bar 160-500mmØ SC500ADT T branch leg adapter 40mm diamond 12799 Additional pipe clamp assemblies for 160-500mmØ clamp 34822 Ratchet pad Titan 500

Pillar pressure clamps for top loading tapping saddles (top loading clamps/G clamps.)

F E A B C/ D G H

Code Description 01-12-001 Top loading pillar clamp 63-250mmØ (C) 01-12-002 Top loading pillar clamp 63-400mm Ø (D) 01-12-005 Top loading pillar clamp kick under 63-250mm Ø (B) 01-12-007 Top loading pillar clamp kick under 63-250mm Ø (A) 01-12-004 Elgev pattern miniature pillar clamp 40mm Ø (F) 01-12-008 Kimplas pressure clamp for 32mmØ tapping saddles (E) 01-12-015 Top loading pillar clamp low profile 63-250mm Ø (G) 01-12-016 Top loading pillar clamp low profile 63-400mm Ø (H)


46

Top loading pressure clamp, webbing strap mounted for

holding top loaded tapping saddles in confined spaces

Code Description 01-13-001 Top loading webbing strap clamp 500mmØ 01-13-002 Spare webbing strap 500mmØ 01-13-003 Top loading webbing strap clamp 630mmØ 01-13-004 Spare webbing strap 630mmØ 01-12-020 Adapter foot for branch saddle 63 x 90mmØ 01-12-021 Adapter fool for branch saddle 90 x 125mm Ø

Adapter feet for

branch saddles

Polyethylene pipe squeezing off tools

A B C

Pocket size squeeze tools 20-32mm & 20-42mm

Code Description 02-31-001 Pocket size squeeze off tool without buffer stops 0-42mmØ (image B) 02-31-002 Mini squeeze off tool without buffer stops 0-32mmØ (image A) 02-31-003 Mini size squeeze off tool with wing nuts 20-32mm 02-31-006 Pocket size squeeze tool IPCO type (bright zinc plate, stainless tommy bar 02-31-007 Pocket size squeeze tool IPCO type (bright zinc plate, hexagon nut.) 02-31-008 Pocket size squeeze tool IPCO type (bright zinc plate, 20mm T bar 02-31-011 Pocket size squeeze tool stainless steel (image C)

Heavy duty double loop squeeze tool with buffer stop plates

Code Description 02-31-004 Heavy duty double loop squeeze tool 16, 20, 25 & 32mm


47

Dogs bone squeeze tool 16-32mm

Code Description SQT32 Dogs bone wing nut mini squeeze tool 16-32mmØ


(colour may vary from example shown.)

Code Description 02-31-101 Heavy duty double loop squeeze tool (U.K. plates) 20, 25, 32 & 63mmØ 02-31-201 Heavy duty double loop squeeze tool 20, 32, 40, 50 & 63mmØ 02-31-202 Heavy duty double loop squeeze tool 20, 25, 32, 40, 50 & 63mmØ SDR11 02-31-204 Heavy duty double loop squeeze tool 20, 25, 32, 40, 50 & 63mmØ SDR17

Heavy duty double loop squeeze tool with buffer stop plates &

bottom bar retaining chain, (Colour might vary from example shown.)

Code Description 02-31-203 H. duty squeeze tool, bottom bar chain 20-63mm ¾ʺ-2ʺ SDR11 02-31-205 H. duty squeeze tool, bottom bar chain,20,25,32,40, 50 & 63 SDR11 02-31-206 H. duty squeeze tool, bottom bar chain,20, 25,32,40,50 & 63 SDR17 02-31-208 H. duty squeeze tool 20,25,32,40,50 & 63mm SDR11/17/26 02-31-209 H. duty squeeze tool 20,25,32,40,50 & 63mm SDR 11/17 02-31-210 H. duty squeeze tool Squeeze tool 20,25,32,40,50,63mm SDR 11 + 63 SDR 17.6

Super heavy duty squeeze tool with buffer stop plates, stainless

steel feed screw, and removable tommy bar, hexagon ratchet drive

Code Description 02-31-401 Super squeeze tool double loop 20,32,40,50 & 63mm SDR11 02-31-402 Super squeeze tool double loop 20,32,40,50 & 63mm SDR17.6 02-31-501 Super squeeze tool double loop U.K. buffer plate 20,25,32 & 63mm 02-31-502 Super squeeze tool double loop, buffer stops 20, 25, 32, 40, 50 & 63mm


63-125mm SDR17, 63-110mm SDR11 (2012 pattern.)

Code Description 02-31-801 H. duty double loop squeeze tool 63, 90, 110 SDR11 & 110,125mm SDR 17.6 02-31-803 H. duty double loop squeeze tool 63, 75, 90, 110, 125mm SDR21 02-31-804 H. duty double loop squeeze tool 63, 75, 90, 110, 125mm SDR17.6


48

Iron Man Hydraulically assisted “A” pattern squeeze tool with

63-125mm SDR11 & 17 buffer plates, separate hydraulic pump

Code Description 02-31-810 Iron man squeeze tool with pump 63, 75, 90, 110, 125mm SDR11 02-31-811 Iron man squeeze tool with pump 63-125mm SDR11, 63-125mm SDR17.6 02-31-812 Iron man squeeze tool hydraulic pump only 02-31-815 Iron man squeeze tool with pump 63-125mm SDR17 02-31-820 Iron man squeeze tool with pump 63-125mm SDR 11 & 17.6

Heavy duty double loop hydraulically assisted squeeze tool 63-180mm with 12 tonne Weber jack,

removable bottom squeeze bar, stop pins, external retractor springs

Code Description 02-31-601 Squeeze tool Weber jack, U.K plates 63,90, 125 & 180mm SDR11/17.6 02-31-602 Squeeze tool Weber jack 63,90,110,125,140,160 & 180mm SDR 11/17 02-31-603 Squeeze tool Weber jack 2,3,4 & 6̎ʺ IPS plates 02-31-604 Squeeze tool Weber jack, 63,90,110,125,140,160 & 180mm SDR11 02-31-605 Squeeze tool Weber jack, 63,90,110,125,140,160 & 180mm SDR17 02-31-606 Squeeze tool Home jack 63,90, 110,125,140,160 & 180mm SDR 11/17/21 02-31-607 Squeeze tool Home jack 63,90,125 & 180mm SDR11/17.6 02-31-625 Spare jack operating handle 3 pce tubular 02-31-627 Spare buffer stop plate 63,90,110,125,140,160 & 180mm SDR17 (1 only) 02-31-628 Spare buffer stop plate 63,90,110,125,140,160 & 180mm SDR11 (1 only) 02-31-629 Spare buffer stop plate U.K. 63,90,125 & 180mm SDR11/17

Heavy duty double loop hydraulically assisted squeeze tool 75-200mm with 12 tonne Weber jack,

removable bottom squeeze bar, stop pins, external retractor springs

Code Description 02-31-650 Squeeze tool, Weber jack 75,90,110,125,140,160,180 & 200mm SDR11 02-31-651 Squeeze tool, Weber jack 75,90,110,125,140,160,180 & 200mm SDR17 02-31-652 Squeeze tool, Weber jack 75,90,110,125,140,160,180 & 200mm SDR11/17 02-31-660 Spare buffer stop plate 63-200mm SDR11 (1 pcs.) 02-31-661 Spare buffer stop plate 63-200mm SDR 17 (1 pcs.) 02-31-662 Spare buffer stop plate 63-200mm SDR 17.6 (1 pcs.) 02-31-663 Spare buffer stop plate 63-200mm SDR 21 (1 pcs.) 02-31-664 Spare buffer stop plate 63-200mm SDR 13.6 (1 pcs.) 02-31-665 Spare buffer stop plate c/w screw and washer 63-200mm SDR 11 (1 pcs.) 02-31-666 Spare buffer stop plate c/w screw and washer 63-200mm SDR 17 (1 pcs.)


49

Heavy duty A frame double loop tall hydraulic squeeze tool double bottom squeeze bar, anti-roll pins,

external retractor springs, stop pins, 25 Tonne Nike jack

Code Description 02-31-701 Squeeze tool, hydraulic power 160, 180, 200, 225 & 250mm SDR11/17 02-31-702 Squeeze tool, hydraulic power 160, 180, 200, 225 & 250mm SDR11/17/26 02-31-710 Spare jack operating handle with M8 socket key 160-250mm tool 02-31-711 Spare bottom bar (with groove.)160-250mm squeeze tool 02-31-712 Spare bottom bar (without groove.)160-250mm squeeze tool 02-31-713 Spare top squeeze bar 160-250mm squeeze tool 02-31-714 Spare buffer stop plate 160-250mm SDR17 (each) 02-31-715 Spare buffer stop plate 160-250mm SDR11 (each) 02-31-716 Spare leak check lock pin with plastic clip (each) 02-31-717 Spare M20 safety screwed long thread (each.) 02-31-718 Spare Nike 25 tonne jack control valve 02-31-720 Spare jack safety lock collar 02-31-721 Spare lifting handle with plastic grip 02-31-722 Spare 25 tonne hydraulic jack pre drilled 02-31-723 Spare external retractor spring (each.) 02-31-724 Spare frame loop leg with lifting handle. 02-31-725 Spare anti roll pin for upper bottom bar.

Hydraulic squeeze off tool 160-250 X4 with detachable locking squeeze bars.

Locking squeeze

bar assembly

Optional air over hydraulic intensifier unit

Safety stops

Code Description 02-31-750 Squeeze tool 160-250 X4, 1 set of detachable closure bars, 1 set of buffer stops 02-31-751 Extra set of pipe closure bars only with lock screws for 160-250 X4 squeeze tool 02-31-752 Set of lock screws for 160-250 X4 squeeze tool (2 pcs) 02-31-753 Spare hydraulic cylinder with hydraulic couplings for 160-250 X4 squeeze tool 02-31-754 Spare hydraulic pump with hydraulic couplings for 160-250 X4 squeeze tool 02-31-755 Air over hydraulic intensifier unit for 160-250 X4 squeeze tool 110v 02-31-756 Air over hydraulic intensifier unit for 160-250 X4 squeeze tool 230v 02-31-760 Safety stops for 160-250 X4 squeeze tool 160mm SDR11 (2pcs) 02-31-761 Safety stops for 160-250 X4 squeeze tool 180mm x SDR11 (2pcs) 02-31-762 Safety stops for 160-250 X4 squeeze tool 200mm x SDR11 (2 pcs) 02-31-763 Safety stops for 160-250 X4 squeeze tool225mm x SDR11 (2 pcs) 02-31-764 Safety stops for 160-250 X4 squeeze tool 250mm x SDR11 (2 pcs) 02-31-765 Safety stops for 160-250 X4 squeeze tool 160mm x SDR17 (2 pcs) 02-31-766 Safety stops for 160-250 X4 squeeze tool 180mm x SDR17 (2 pcs) 02-31-767 Safety stops for 160-250 X4 squeeze tool 200mm x SDR17 (2 pcs) 02-31-768 Safety stops for 160-250 X4 squeeze tool 225mm x SDR17 (2 pcs)


50

02-31-769 Safety stops for 160-250 X4 squeeze tool 250mm x SDR17 (2 pcs) 02-31-770 Safety stops for 160-250 X4 squeeze tool 160mm x SDR21 (2 pcs) 02-31-771 Safety stops for 160-250 X4 squeeze tool 180mm x SDR21 (2 pcs) 02-31-772 Safety stops for 160-250 X4 squeeze tool 200mm x SDR21 (2 pcs) 02-31-773 Safety stops for 160-250 X4 squeeze tool 225mm x SDR21 (2 pcs) 02-31-774 Safety stops for 160-250 X4 squeeze tool 250mm x SDR21 (2 pcs)

Hydraulically powered double pillar squeeze tool with single lift jack 250-315mm, fully

dismountable for ease of transportation, supplied without buffer stop cylinders

Safety stops

Code Description 02-31-901 Squeeze tool 250-315mm dismountable, without buffer stops 02-31-902 Set of 2 safety buffer stops for dismountable squeeze tool 250mm x SDR11 (2 pcs.) 02-31-903 Set of 2 safety buffer stops for dismountable squeeze tool 280mm x SDR11 02-31-904 Set of 2 safety buffer stops for dismountable squeeze tool 315mm x SDR11 02-31-905 Set of 2 safety buffer stops for dismountable squeeze tool 250mm x SDR17 02-31-906 Set of 2 safety buffer stops for dismountable squeeze tool 280mm x SDR17 02-31-907 Set of 2 safety buffer stops for dismountable squeeze tool 315mm x SDR17 02-31-908 Jack space piece, dismountable squeeze tool for 315mm SDR11 & 17 02-31-909 Jack space piece, dismountable squeeze tool 200,225 & 250mm SDR11 & 17 02-31-919 Set of 2 safety buffer stops for dismountable squeeze tool 250mm x SDR21 02-31-920 Set of 2 safety buffer stops for dismountable squeeze tool 280mm x SDR21 02-31-921 Set of 2 safety buffer stops for dismountable squeeze tool 315mm x SDR21 02-31-922 Set of 2 safety buffer stops for dismountable squeeze tool 250mm x SDR17.6 02-31-923 Set of 2 safety buffer stops for dismountable squeeze tool 280mm x SDR17.6 02-31-924 Set of 2 safety buffer stops for dismountable squeeze tool 315mm x SDR17.6 02-31-930 Set of 2 safety buffer stops for dismountable squeeze tool 200mm x SDR11 02-31-931 Set of 2 safety buffer stops for dismountable squeeze tool 200mm x SDR17 02-31-932 Set of 2 safety buffer stops for dismountable squeeze tool 200mm x SDR17.6 02-31-933 Set of 2 safety buffer stops for dismountable squeeze tool 200mm x SDR21 02-31-935 Set of 2 safety buffer stops for dismountable squeeze tool 225mm x SDR11 02-31-936 Set of 2 safety buffer stops for dismountable squeeze tool 225mm x SDR17 02-31-937 Set of 2 safety buffer stops for dismountable squeeze tool 225mm x SDR17.6 02-31-938 Set of 2 safety buffer stops for dismountable squeeze tool 225mm x SDR21

Squeeze off applied witness tape Code Description 06-62-050 Squeeze off applied adhesive witness tape 75mm x 33 Metres tape


51

Hand shears for plastic pipes for polyethylene, PVC & Polypropylene.

Not for cutting lead pipe, steel or iron Pipe, electric cables

B A C

Code Description 04-61-201 Hand pipe shears 42mm standard type(B) 04-61-202 Hand pipe shears 63mm standard type (C) 04-61-203 Hand pipe shears 42mm high quality coated handles(A) 04-61-204 Hand pipe shears 42mm with coated handles not shown 04-61-206 Spare blade for 42mm high quality shears. 04-61-220 Hand pipe shears 63mm with coated handles not shown 04-61-227 Hand pipe shears 75mm standard type C

Calder hinged pipe cutting tool for ductile iron, Cast iron & steel.

Code Description 06-61-213 Caldertech hinged pipe cutter CTL 2½"- 4"Ø 06-61-214 Caldertech hinged pipe cutter CTL 4"- 6"Ø 06-61-215 Caldertech hinged pipe cutter CTL 6" – 8"Ø 06-61-216 Caldertech hinged pipe cutter CTL 8" – 12"Ø 05-14-012 Replacement cutter wheel universal CTL½"- 2½" 05-14-013 Replacement cutter wheel universal CTL2½"- 4" 05-14-014 Replacement cutter wheel universal CTL 4" – 12" 05-14-016 Replacement cutter wheel axle pin CTL ½"- 4" 05-14-017 Replacement cutter wheel axle pin CTL 4"– 12"

Virax Guillotine pipe cutter (non Caldervale product.)

Code Description 04-61-207 Virax Guillotine cutter 125mmØ 04-61-208 Replacement guillotine blade Virax 125mm cutter 04-61-209 Replacement guillotine blade, Virax 225mm cutter 04-61-210 Virax Guillotine cutter 225mmØ 04-61-211 Virax Guillotine cutter 315mmØ 04-61-213 Replacement guillotine blade, Virax 315mm cutter

Caldertech single cutting wheel rotary pipe cutter for plastic pipe

Reference Description 04-61-216 Caldertech rotary plastic pipe cutter 50-127mmØ (12mm cutting depth.) 04-61-218 Spare cutter wheel for 50-127mm pipe cutter 04-61-219 Caldertech rotary plastic pipe cutter 110-160mmØ (14mm cutting depth.) 04-61-217 Spare cutter wheel for 110-160mm pipe cutter


52

Pipe external diameter callipers, (stainless steel.)

Code Description 04-61-001 External pipe calliper heavy duty 12ʺ/300mmØ 04-61-002 External pipe calliper heavy duty 24ʺ/600mmØ 04-61-003 External pipe calliper heavy duty 36ʺ/1000mmØ 04-61-004 External pipe calliper heavy duty 48ʺ/1200mmØ 04-61-005 External calliper light duty 12ʺ/300mmØ 04-61-006 External calliper light duty 6ʺ/150mm 04-61-007 External pipe calliper heavy duty 60ʺ/1600mm

Pre fusion wipes, Isopropyl alcohol/water/ Methyl alcohol 300 x 280mm, 150 pcs/ tub

Code Description 06-20-410 Tub of pre weld alcohol wipes 70% Isopropyl alcohol/30% water 06-20-475 Tub of pre weld alcohol wipes 90% Isopropyl alcohol/10% water 06-20-524 Tub of pre weld alcohol wipes 97% Isopropyl alcohol/3% Methyl alcohol (methanol)*

*Care should be taken handling Methyl alcohol (also called Methanol, Wood alcohol, Wood

naphtha.)

Venturi jet drainer for draining water filled excavations. Requires compressed air supply.

Code Description 03-48-007 Venturi jet excavation drainer


53

Pipe handling products.

Lay flat variable height pipe rollers medium size for Polyethylene Pipe up to 355mm

Code Description 53MY001 Pipe roller, lay flat type up to 355mm

Easy-store H pattern lay flat variable height pipe rollers for pipe sizes 400-710mm

Feet closed for storage Feet open when in use

Code Description 53MY0002 Pipe roller variable height easy-store lay flat type 400-710mm

Pipe lifting tool 400mm, for raising and moving pipe when butt welding to avoid bead damage

Code Description PIPELIFT400 Pipe lifter for moving pipes up to 400mm

Pipe towing heads, adapters & accessories

Conical towing adapters for small pipes 20-32mm

Code Description 04-73-001 Conical towing adapter 20-32mm threaded connector for metric thread 04-73-002 Conical towing adapter 20-32mm bayonet connector for mole hose 04-73-020 Conical towing adapter 20-32mm shackle connector for towing cable eye


54

Pipe internal expanding towing heads

Code Description 04-73-003 Internal expanding towing head 55mmØ SDR11/17 04-73-004 Internal expanding towing head 63mmØ SDR11/17/21 04-73-005 Internal expanding towing head 75mmØ SDR11/17 04-73-006 Internal expanding towing head 90mm SDR11/17/21 04-73-007 Internal expanding towing head 110mm SDR11/17 04-73-008 Internal expanding towing head 125mm SDR11/17/21 04-73-009 Internal expanding towing head 140mm SDR11/17 04-73-010 Internal expanding towing head 160mm SDR11/17 Standard towing head

04-73-011 Internal expanding towing head 180mm SDR11/17 04-73-012 Internal expanding towing head 200mm SDR11/17 04-73-013 Internal expanding towing head 213mm SDR11/17 04-73-014 Internal expanding towing head 225mm SDR11/17 04-73-015 Internal expanding towing head 250mm SDR11/17 04-73-016 Internal expanding towing head 40mm SDR11/17 04-73-017 Internal expanding towing head 50mm SDR11/17 04-73-018 Internal expanding towing head 200mm SDR21 04-73-034 Internal expanding towing head 400mm SDR17.6 04-73-035 Internal expanding towing head 450mm SDR11 04-73-036 Internal expanding towing head 25mm SDR11/17 Mud tight towing head 04-73-037 Internal expanding towing head 32mm SDR11/17 04-73-038 Internal expanding towing head 315mm SDR11/17 04-73-039 Internal expanding towing head 250mm SDR21 04-73-040 Internal expanding towing head 280mm SDR21 04-73-041 Internal expanding towing head 355mm SDR11/17 04-73-042 Internal expanding towing head 280mm SDR11/17 04-73-043 Internal expanding towing head 213mm SDR26 04-73-044 Internal expanding towing head 315mm SDR21/26 04-73-056 Internal expanding towing head mud tight 32mm SDR11/17 04-73-057 Internal expanding towing head mud tight 90mm SDR11/17/21 04-73-058 Internal expanding towing head mud tight 110mm SDR11/17/21 04-73-059 Internal expanding towing head mud tight 125mm SDR11/17/21 04-73-062 Internal expanding towing head mud tight 180mm SDR11/17/21 04-73-064 Mud tight expanding towing head 40mm SDR11/17 04-73-065 Mud tight expanding towing head 63mm SDR11/17 04-73-090 Spare O ring set for internal expanding towing head 63mm 04-73-091 Spare O ring set for internal expanding towing head 75mm 04-73-092 Spare O ring set for internal expanding towing head 90mm 04-73-093 Spare O ring set for internal expanding towing head 110mm 04-73-094 Spare O ring set for internal expanding towing head 125mm 04-73-097 Spare O ring set for internal expanding towing head 180mm

04-73-098 Spare O ring set for internal expanding towing head 140mm 04-73-099 Spare O ring set for internal expanding towing head 250mm


55

Towing head connectors

A B C

Code Description 04-74-010 Dee shackle with blue pin 1/4 inch (0.5 ton.) A image 04-74-011 Dee shackle with blue pin 3/8 inch (1.0 ton.) A image 04-74-012 Dee shackle with blue pin 7/16 inch (1.5 ton.) A image 04-74-013 Dee shackle with blue pin 1/2 inch (2.0 ton.) A image 04-74-014 Dee shackle with blue pin 5/8 inch (3.25 ton.) A image 04-74-017 Dee shackle 10mm commercial untested A image 04-74-018 Dee shackle 12mm commercial untested A image 04-74-019 Dee shackle with blue pin 5/16 inch (0.75 ton.) A image 04-74-021 Dee shackle blue pin ¾ inch (4.75 ton) A image 04-74-022 Dee shackle blue pin 7/8 inch (6.5 ton) A image 04-74-029 Swivel eye to eye 6.0mm (0.4 ton) B upper image. 04-74-030 Swivel eye to eye 8.0mm (0.5 ton) B upper image 04-74-031 Swivel eye to eye 10.0mm (1.0 ton) B upper image 04-74-032 Swivel eye to eye 12.0mm (1.6 ton) B upper image 04-74-033 Swivel eye to eye 16.0mm (2.4 ton) B upper image 04-74-035 Swivel eye to jaw 8mm (0.5 ton) B lower image 04-74-036 Swivel eye to jaw 10mm (1.0 ton) B lower image 04-74-037 Swivel eye to jaw 13mm (1.6 ton) B lower image 04-74-038 Swivel eye to jaw 16mm (2.4 ton) B lower image 07-01-011 Cable roller swivel link 2.0 ton tested C image 07-01-012 Cable roller swivel link 5.0 ton tested C image

Caldervale special oil for moling machines with anti-freeze

Code Description 04-73-200 Mole oil 5 litres 04-73-201 Mole oil 25 litres

Iron pipe bursting wedge

Code Description

05-13-408 Bursting wedge 5/8 pattern

Syphon lift pump ¾” BSP Connection

Code Description 03-48-006 Caldertech syphon lift pump 1ʺ BSP connection


56

LV 50 Volt stick

Code Description 06-20-461 Sageb LV50 volt stick, 50Va.c.ATEX approved, I.S., batts included

Extractor shims for releasing Talbot push fit fittings.

Code Description 04-77-149 Metal extractor shim for 20mm Talbot fittings 1 pcs 04-77-150 Metal extractor shim for 25mm Talbot fittings 1 pcs 04-77-151 Metal extractor shim for 32mm Talbot fittings 1 pcs 04-77-152 Metal extractor shim for 50mm Talbot fittings 1 pcs 04-77-153 Metal extractor shim for 63mm Talbot fittings 1 pcs

Safety Vents for temporary and permanent flammable gas venting.

Reference Description 04-61-302 Safety vent ¾ʺ BSP without weather hood 04-61-303 Safety vent 1ʺ BSP with weather hood 04-61-306 Safety vent 2ʺ BSP with weather hood

Wask crimping tool

Code Description 04-76-001 Wask mini crimping tool 16mm 04-61-002 Wask mini crimping tool 20mm 04-61-003 Wask mini crimping tool 25mm 04-61-004 Wask mini crimping tool 32mm

Wask ratchet handle

Code Description 04-76-005 24mm Flat reversible ratchet handle with red hand grip

Plug lifter for Wask type drilling machines

Code Description 04-76-052 Plug lifter


57

Lost metal box lid locating tool (locating stop valve & meter box lids covered with grass or tar etc.

Code Description 04-61-401 Lost metal box locator protovale imp 04-61-402 Lost metal box locator Viking 5 (shown) 04-61-403 Lost metal box locator Wasp 2

Combination spanners

Reference Description Reference Description 06-10-015 Combination spanner 10mm 06-10-023 Combination spanner 32mm 06-10-016 Combination spanner 13mm 06-10-024 Combination spanner 36mm 06-10-017 Combination spanner 17mm 06-10-025 Combination spanner 41mm 06-10-018 Combination spanner 19mm 06-10-026 Combination spanner 34mm 06-10-019 Combination spanner 21mm 06-10-027 Combination spanner 46mm 06-10-020 Combination spanner 24mm 06-10-028 Combination spanner 28mm 06-10-021 Combination spanner 27mm 06-10-029 Combination spanner 22mm 06-10-022 Combination spanner 30mm

Deep impact sockets set of 14 pcs 10-32mm x ½"drive.

Reference Description 06-11-050 Deep drive impact socket set 10-32mm 14 pieces


58

Drain & gulley cleaning scoop for hygienic removal of soiled waste.

Reference Description 03-44-003 Drain & gulley soil cleaning & sampling scoop standard size 03-44-004 Drain & gulley soil cleaning & sampling scoop small size 03-44-023 Drain & gulley soil cleaning & sampling scoop with retaining vains

Drain & gulley cleaning tongs for safe & hygienic removal of syringes & soiled waste

Code Description 03-44-001 Drain & gulley cleaning tongs with square capture plates 03-44-005 Drain & gulley cleaning tongs with narrow pointed capture plates

Drain & gulley cleaning grab (bunce) for safe & hygienic removal of syringes & soiled waste.

Code Description 03-44-018 Drain & gulley cleaning grab length 1.5metre x 850mm spherical bowl 03-44-020 Drain & gulley cleaning grab length 1.0metre x 850mm spherical bowl 03-44-014 Drain & gulley cleaning grab length 2.0metre x 800mm spherical bowl

Litter picker

Code Description 03-44-016 Litter picker C jaw type 1.0 metre 03-44-019 Litter picker C jaw type 1.5 metre


59

Hog light duty draining pumps with 2.0 metre plastic hose

Code Description 03-45-003 Hog pump 1.0metre x 750mm bore x 375mm outlet black plastic 03-45-004 Hog pump 1.2metres x 500mm bore x 375mm outlet black plastic 03-45-005 Hog pump 1.5metres x 500mm bore x 375mm outlet black plastic 03-45-006 Hog pump 1.0metre x 450mm bore x 275mm outlet black plastic 03-45-008 Hog pump 1.2metres x 450mm bore x 275mm outlet black plastic

Portable pressure testing pump 60 bar

Code Description 03-48-008 Calder pressure testing pump 10 litre tank x 60 bar (similar to image).

Gas service lateral pipe test piece 20-32mm for testing from main to meter stop valve

Code Description 04-68-007 Gas service lateral pipe tester 20,25 & 32mm with valve & nozzle

Multi headed box lid and floor cover lifting tool

Code Description 03-43-049 Multi headed grating lifting tool with rotating head

Road measuring wheel

Code Description 06-20-474 Toolzone road measuring wheel


60

Continuity links high voltage tested

Reference Description 05-15-001 Continuity link with end chains 1.2 metres 05-15-002 Continuity link with crocodile clips 2.0 metre. 05-15-003 Continuity link with end chains 7.5 metres 05-15-004 Continuity link with end chains 10.0 metres 05-15-005 Continuity link for water meter installations 1.0 metre 05-15-006 Continuity link 1.2 metres with 200mm end chains 05-15-007 Continuity link with crocodile clips 10 metres

Steel service pressure tester for wask type swivel tees

Code Description 04-68-003 Steel swivel tee test piece ¾ʺ with valve & nozzle

CONTACT US

Caldervale Technology Group

Caldertech Europe

Bretfield Court, Dewsbury, West Yorkshire WF12 9BG, UK

T: +44 (0)1924 469571 E: [email protected] W: caldertech.com

Fusion Equipment Limited

Smeckley Wood Close, Chesterfield, Derbyshire S41 9PZ, UK

T: +44 (0)1246 264400 E: [email protected] W: fusionequipment.co.uk

Caldertech Australasia

Unit 12/7 Vale Street, Malaga WA 6090, Australia

T: +61 (0)8 9209 1132 E: [email protected] W: caldertech.com.au


61

Documents

Product Catalogue 2018 - All Services International