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Product information PI 60
Disk-type tool turret
with tool direct drive
Series 0.5.457.0xx
2014-03-20
3
®
PI 60
PI_60_en_2013-11-27.fm
Table of Contents
Disk-Type Tool Turret
Series 0.5.457.0xx with Tool direct drive
Description...............................................................................................................4
Technical Data.........................................................................................................6
Admissible Loads ....................................................................................................8
Dimensions............................................................................................................10
Precision................................................................................................................18
Fluid Rotary Feed-Through ...................................................................................18
Performance Data for the Tool Coupling ...............................................................20
Dimensions............................................................................................................21
Type Key ..................................................................................................................22
Ordering Details ..................................................................................................... 23
You can request projection instruction PA 60.
Note:
The information contained in this Product Information is in conformity with knowledge at the point of printing. We reserve the right to perform modifications within the frame-work of continuous further development.
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4 PI 60
Series 0.5.457.0xxDescription
Disk-Type Tool Turret
Series 0.5.457.0xxwitht Tool direct drive
Description
These turrets are suitable for use on high-capacity turning machines for forward as well as equipollentreverse machining. They are equipped with all of the features and functions of modern high-performanceand high-capacity tool turrets. Their robust design and short switching times mean they are also verywell suited for heavy-duty use in series manufacture and very suitable for highest productivity for milling and drilling
Features
Single Motor Technology
The indexing drive and the tool drive share one integrated motor
Direct drive, high cutting speeds possible by 12.000 rpm and highest milling power
High degree of stability due to high locking forces
Hydraulic locking with special triple generating Hirth-type gear (pat.)
Not affected by collisions due to:
Friction clutch for indexing
Fastening snap-ring groove for the tool disk
Directly controllable with machine controller
Cooling lubricant pressure until 50 bar (standard)
Options:
Central rotary feed-through for example for fluid-actuated tools
highpressure cooling lubricant device.
5
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PI 60
Series 0.5.457.0xxDescription
1
2
3
45
6
78
910
1 Turret housing2 Tool disk3 Motor for indexing drive- and tool drive4 Connection hydraulic turret lock and unlock5 Connection cooling lubricant6 Connection elektric7 Connection air sealing turret8 Connection air sealing driven tool9 Connection cooling motor10 Connection hydraulic engaged and disengaged
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6 PI 60
Series 0.5.457.0xxTechnical Data indexing drive
Technical Data indexing drive
Series
Disk-type tool turret 0.5.457.0xx
Number of switching positions
Admissible tangential load (turret locked)1)
1) Higher values on request
kNm
Admissible mass moment of inertia of tools1)2)
with tool disk and holder
2) Switching times on request
kgm2
Admissible out of balance (load moment) due to tooling Nm
Admissible speed min-1
Admissible drive torque Nm
Gear ratio swivel drive i
Switching times3)
3) Conditions: - Fluid supply sufficiently large - Turret up to operating temperature - Without controller-related non-productive time
Rotate tool disk:4)
4) The swivel times are determined with an average load.Further details on request..
• incl. acceleration and braking per partial step 30° s
• without acceleration and braking per additional partial step s
Turret unlock/lock -hydraulic s
Adm. switching frequency3) (median switching angle m =90°) min-1
Operating pressure
Hydraulic ± 10% bar
Cooling lubricant
• standard bar
• High-pressure cooling lubricant device bar
Fluid absorption volume
Turret unlock/lock cm3
Mass
Turret (incl. drive motor)5)
5) At design standard housing
6) Ensure compliance with the required filter fineness for the tools used. For example spindle heads with internal cooling lubricant supply.
kg
Tool disk and tooling (adm.) kg
Adm. ambient temperature °C
Sealing air bar
7
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PI 60
Series 0.5.457.0xxTechnical Data indexing drive
Size
12 16 - -
8 12 16 8 12 16
0,8 1,8
1,6 3,2
16 32
4800 4800
20 32
48 48
0,22 0,21
0,05 0,05
0,10 0,10
25 20
50 50
5 - 50 (Filtering < 50µm)6)
150 (Filtering < 25µm)6)
15 30
95 125
40 80
+10 ... +40
0,4 - 0,8 (60-100l/min)
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8 PI 60
Series 0.5.457.0xxAdmissible Loads
Admissible Loads
Note
The diagrams refer to static loads.
In case of impact load (interrupted cutting), significantly lower values must be reckoned with.
size 12
size 16
force + Fy
r
-Fz
-Fy
+Fx
+Fy
+Fz
tangential loading
9
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PI 60
Series 0.5.457.0xxAdmissible Loads
leading edge is the basis for dimension a
size 16
size 12
size 16
size 12 +Fz;
-F
z
+Fx
+Fx
-Fz
+Fz
r
a
ra
force +Fxshunt loading
force + Fx
longitudinal loading
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10 PI 60
Series 0.5.457.0xxDimension block shape
Dimension block shape (NH standard 1)
H
B
D
C
J
NH
P
O
X E
N
Q
WV W W W
11
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PI 60
Series 0.5.457.0xxDimension block shape
Series Size
Disk-type tool turret 0.5.457.0xx - block shape(NH Standard 1)
16 - -
NH 100
B 200
C 264
D 102
E 28
H 38
J M10
N 278
O 240
P 150
Ø Q 252
V 60
W 34
X 28
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12 PI 60
Series 0.5.457.0xxDimension block shape
Dimension block shape NH standars 2)
B
D
C
NH
P
O
N
V W W W
J
X E
H
W
Q
13
®
PI 60
Series 0.5.457.0xxDimension block shape
Series Size
Disk-typ tool turret 0.5.457.0xx - block shape(NH standard 2)
16 - -
NH 115
B 215
C 244
D 100
E 28
H 38
J M10
N 278
O 220
P 132
Ø Q 252
V 60
W 34
X 28
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14 PI 60
Series 0.5.457.0xxDimension L-shape
Dimension L-shape (NH standard 1)
H
E
D
C
X
J
V W W W W
NH
BP
O
T
Q
N
15
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PI 60
Series 0.5.457.0xxDimension L-shape
Series Size
Disk-type tool turret 00.5.457.0xx - L-Form(NH Standard 1)
16 - -
NH 100
B 200
C 266
D 122
E 28
H 38
J M10
N 278
O 240
P 132
Ø Q 252
T 73
V 95
W 34
X 28
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16 PI 60
Series 0.5.457.0xxDimesion L shape
Dimesion L shape (NH standard 2)
D
C
NH
B
P
O
W W W
E
H
J
X
V
T
W
Q
N
17
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PI 60
Series 0.5.457.0xxDimesion L shape
z
Series Size
Disk-type tool turret 00.5.457.0xx - L-Form (NH standard 2)
12 16 - -
NH 90 115
B 178 215
C 198 244
D 88 100
E 20 28
H 32 38
J M8 M10
N 220 278
O 178 220
P 100 132
Ø Q 210 252
T 39 73
V 57 95
W 28 34
X 20 28
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18 PI 60
Series 0.5.457.0xxPrecision / Fluid-Drehdurchführung
Precision / Fluid-Drehdurchführung
Repeating accuracy
(Multiple move to a switching position from the same direction)
Indexing precision(Multiple move to a switching position from different direction)
Fluid Rotary Feed-Through
All turrets are deliverable with central fluid rotary feed-through:
A maximum of until to five supply lines are routed through the centre of the turret.Operating pressure Padm = 150 bar (standard).
„uncontrolled“ version – fluid supply in all switching positionse.g.for gripper actuation, also for sealing air
„controlled“ version – fluid supply in one switching defined positionse.g.for KSS, for automatic tool changes, and similar actions
± 1,6“ x X mm 100 mm ----------------------- m
± 4“ xX mm
100 mm ----------------------- m
19
®
PI 60
Series 0.5.457.0xxAdmissible duty cycle (DC)
Admissible duty cycle (DC)
Tool drive
Performance Diagram
Performance Data for the Tool Coupling
*) specifications for mode apply to 2 min for performance.
Power
rpm
rpm
Padm
Pnom
nnom nadm
Madm
Mnom
power
nnom nadm
10% DC*)
100% DC*)
10% DC*)
100% DC*)
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20 PI 60
Series 0.5.457.0xxPerformance Data for the Tool Coupling
SeriesSize
Disk-Type tool turret0.5.457.0xx
12 16 - -
performance data
Drive rating1)
1) The values are reference values for short-term operation. Higher rpm generate more heat and noise.
Pnom / Padm kW 4,2 / 8,4 7,5 / 10,5
Torque2)
2) Torque limitation at motor converter required! The torque values apply to smooth-machining (such as thread drilling). In the case of machining with severe shock loads (e.g. face milling and similar operations) it is necessary to reduce the motor drive torque by 50% or more
Mnom/ Madm Nm 10 / 20 16,5 / 30
rpm1)3)
3) Higher rpm on request
nnom / nadm min-1 4000 / 12000 5000 / 12000
ratio i=n1 / n2 1,0 1,0
21
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PI 60
Series 0.5.457.0xxDimensions
Dimensions
Baureihe Baugröße
Werkzeug-Scheibenrevolver0.5.457.0xx
12 16 - -
Coupling profil DIN 54801)
1) Further on request
14x0,8 16x0,8
Distance A 85 87
H 32 38
Tool holder receptacle systemcylinder shaft DIN 10889 (DIN 69880)
12-fold d1) 25 30
12-fold SW - Standard 270 310
16-fold d1) 25
16-fold SW - Option 300
selectable working position
d
H
A
SW
3°°9°°
12°°
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22 PI 60
Type key
Type key
0 . 5 . 4 5 7 . 0 1 6
Series
0.5.457Disk-type tool turretwith tool direct drive
Size
12
16
23
®
PI 60
Ordering Details
Ordering Details
SAUTER-Disk-type tool turret 0.5.457.0xx
Ordering details Possible configurations Your selection
Basis turret
Housing shape L / Block (NH 1/2)
Size 12 /16
Number of switching positions 8 / 12 / 16
Installation position
Radial tool drive
Working position 3°° / 9°° / 12°°
Tool disc SW
Special requirements:
Company:
Street:
Postcode, City:
Name:
Phone:
++49 (0) 7123-926-190
++49 (0) 7123-926-0
Sauter Feinmechanik GmbHPostfach 1551D-72545 MetzingenGermany
Fax:
e-mail:
