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GB wear parts and consumables product information

product informationto fill the machine with clay and plug the tap hole by maneuvering the clay gun into an appropriate position. Employing clay guns did not only im prove working safety,

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Page 1: product informationto fill the machine with clay and plug the tap hole by maneuvering the clay gun into an appropriate position. Employing clay guns did not only im prove working safety,

GB

wear parts and consumablesproduct information

Page 2: product informationto fill the machine with clay and plug the tap hole by maneuvering the clay gun into an appropriate position. Employing clay guns did not only im prove working safety,

2

Tapping Measuring Technology

The names DANGO & DIENENTHAL and PAuL WurTH have been renowned for robust and reliable taphole technology.Since 2003, their joint-venture company TMT has merged the experience and expertise of both companies, providing customized tapping solutions on a high-end level.

In 2014, TMT has extended their facilities with a new workshop to manufacture and provide wear parts and consum-ables tailored to customers’ needs all over the world. With on-time delivery of high-quality products at a highly compe-titive price, TMT consumables enhance the performance of your taphole equipment.

Our research facility, which we operate in cooperation with a leading manufac-turer of drill hammers, keeps us abreast of results and materials. The advice we offer is based on many years‘ experience in plant engineering and operation.

Many leading companies in the metal-producing industry trust our expertise, benefit from our ideas and develop-ments and rely on our team of highly qualified experts for their projects.

More than one hundred years of experience

Page 3: product informationto fill the machine with clay and plug the tap hole by maneuvering the clay gun into an appropriate position. Employing clay guns did not only im prove working safety,

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3

Belval BF-C, pneumatic hammer 1979

Around 1900, the fist clay guns were manufactured at DANGO & DIENENTHAL in Siegen. In comparison to today’s high end equipment, they could be considered rather simple, but demanding pneumatic constructions with a single cylinder, which made work around the taphole areas of blast furnaces easier and less dangerous.

Thereby, the furnace workers still had to operate in a dangerous area, but instead of plugging the taphole by hand, only had to fill the machine with clay and plug the tap hole by maneuvering the clay gun into an appropriate position.

Employing clay guns did not only im prove working safety, but also enhan- ced the productivity of blast furnaces, because interrupting the air-flow became unnecessary.

In 1979, the first full reverse hammer was manufactured at Paul Wurth in Luxembourg. This taphole drill was operating based on a pneumatic hammer unit. It considerably improved the safety of taphole operators, as drill bars could be reliably removed from the furnace taphole. Later around 1997, both TMT mother companies introduced fully hydraulic taphole drills, as well as fully hydraulic full reverse hammer drills. Full reverse hammers are still today the state-of-the-art of tapping technology, as only they satisfy the high demands for performance, reliability and safety.

Contents:

The first clay gun

TMT-History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Product Series for Taphole Drills. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

Product Series for Clay Guns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7

Cost-Efficient Storage and Manufacturing . . . . . . . . . . . . . . . . . . . . . 8-9

Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-15

Drill rods / Percussion rods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-17

Metric and Imperial System / Drill bit Codes . . . . . . . . . . . . . . . . . . . . 19

Drill Bar centring piece . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Protective Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Two part noozles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Nozzle Protection Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Fixation Pins. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Drill Bits without Carbide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-29

Drill Bits with Carbide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-33

Grate bars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Inspection and Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36-39

Page 4: product informationto fill the machine with clay and plug the tap hole by maneuvering the clay gun into an appropriate position. Employing clay guns did not only im prove working safety,

4

A Great Variety of Wear Parts

Since those days, first DANGO & DIENENTHAL and PAuL WurTH, and later, their joint-venture TMT have constantly developed and improved their taphole machinery to suit customers needs and requirements for a highly efficient and safe taphole operati-

on. To get the best out of your equipment, it is essential to use suitable material.

Each blast fur nace and tap hole holds it is own specific challenges for plugging and drilling machines.

For ensuring a long lifetime and a con-stantly high effi ciency, TMT provides reliable and suitable wear parts and con-sumables geared to your needs.

Decades of Experience

in Tapping and Measuring at Blast Furnaces

Page 5: product informationto fill the machine with clay and plug the tap hole by maneuvering the clay gun into an appropriate position. Employing clay guns did not only im prove working safety,

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5

Adapter Drill Rod Bar centring piece Protective shield Drill Bit

Our Product Series for your Taphole Drills

TMT taphole drills stand for high quality and good performance. To opti-mally support it, we have designed our own specific drilling tools. TMT con-sumables do not only go easy on your

machines, but also on your budget. Please feel free to contact us whenever you need advice or assistance. We will be pleased to support you in getting the best out of your equipment.

Adapters:Connective piece between machine and drill rod. Various designs available. (Page 10-15)

Drill Rods / Percussion Rods:Various dimensions and connections available. (Page 16-17)

Bar centring piecesGuiding and centring part for drill rod. (Page 21)

Protective shieldProtective shield to save equipment against heat and splash during drilling.(Page 21)

Drill Bits: Various types and diameters available. (Page 22-33)

Page 6: product informationto fill the machine with clay and plug the tap hole by maneuvering the clay gun into an appropriate position. Employing clay guns did not only im prove working safety,

A well proven functionality

Closing a furnace under any condition is a key safety requirement. This demands extremely high reliability and robustness from Clay Guns. TMT Clay Guns meet these demands. Many machines supplied by DANGO & DIENENTHAL or PAuL WurTH

have been in constant operation for over 20 years. In today‘s blast furnace plants, tapping technology demands high perfor-mance machines allowing the use of wear resistant and quick setting clays.

An outstanding technical feature of the TMT clay gun is the patented kinematics that ensure a linear approach to the tap-

hole and maximum contact pressure. This enables an efficient plugging process and safe and reliable execution of the work.

6

Extremely high

reliability and robustness

Page 7: product informationto fill the machine with clay and plug the tap hole by maneuvering the clay gun into an appropriate position. Employing clay guns did not only im prove working safety,

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77

Our Product Series for your Clay Gun

Two-part nozzlesTwo-part nozzles consist of an extension piece and a wear part. The wear part is replaced from time to time. Both parts are connected via two pins.

(Page 21)

Fixation PinOur easy and safe connection for different nozzle parts with the clay gun. (Page 21)

Nozzle Protection HoodTo protect the nozzle parts against heat and liquate metal during plugging time. (Page 21)

TMT provides all needed wear parts for your clay gun. The focus for cost savings is on those parts which are in contact with the liquid iron, at the critical instant when the

taphole is closed. Our parts are manufac-tured in large quantities, and optimized for a maximum service life through it is material composition and manufacturing process.

Two-part nozzles

Fixation Pin

Nozzle Protection Hood

Page 8: product informationto fill the machine with clay and plug the tap hole by maneuvering the clay gun into an appropriate position. Employing clay guns did not only im prove working safety,

8

A Large Variety of Consumables

At our Haiger premises, we store up to 1,000 tons of material for assuring a quick material supply for urgent requirements and a reliable on-time delivery of your consumables.

This does not only improve our reac-tivity, but also helps improving our purchasing prices, which offers us the possibility to directly pass on savings to our customers.

High-quality

drilling tools at a reasonable price

Page 9: product informationto fill the machine with clay and plug the tap hole by maneuvering the clay gun into an appropriate position. Employing clay guns did not only im prove working safety,

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9

Your Advantage: Cost-Efficient Storage and Manufacturing

With modern, robot-assisted manufacturing and a large storage for more than 100,000 drill bits, we are able to reliably provide high-quality drilling tools at a reasonable price. TMT consumables are just … convincing.

Page 10: product informationto fill the machine with clay and plug the tap hole by maneuvering the clay gun into an appropriate position. Employing clay guns did not only im prove working safety,

10

Wear Parts

Page 11: product informationto fill the machine with clay and plug the tap hole by maneuvering the clay gun into an appropriate position. Employing clay guns did not only im prove working safety,

03/2

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Thanks to their high quality, original TMT spare parts ensure the efficiency and service life of your equipment. We select special materials and manufacturing processes to suit the machines‘ performance and thereby enhance stability and reliability. Our individually selected material qualities ensure low wear and take into account possible warranty claims and ultimately have a direct impact on the economic efficiency of the whole plant. 11

Customized variants and designs are also available.

Keyway Connection

Adapters

Thread Connection Drillhammer Side

B 62 left B 43 left

B 51 left r 38 left

B 45 left r 32 left

Thread Connection Drillhammer Side

B 62 left B 43 left

B 51 left r 38 left

B 45 left r 32 left

TMT Bayonet Connection (self-centring system)

key

IDENT NO:

3005940 / 8,0

3005941 / 7,1

3005942 / 6,3

locking pin

IDENT NO:

260.126

flowstopper

IDENT NO:

3005670 / Ø 27

3005671 / Ø 24

leg spring

IDENT NO:

3003527 / Ø 4 3005689 / Ø 5

check valves

IDENT NO:

3003720 / Ø 27

3003719 / Ø 24

For the Blast Furnace and Ferro-Alloy Applications

Ada

pte

rs

key

IDENT NO:

3005940 / 8,0

3005941 / 7,1

3005942 / 6,3

flowstopper

IDENT NO:

3005670 / Ø 27

3005671 / Ø 24

check valves

IDENT NO:

3003720 / Ø 27

3003719 / Ø 24

Page 12: product informationto fill the machine with clay and plug the tap hole by maneuvering the clay gun into an appropriate position. Employing clay guns did not only im prove working safety,

Bayonet Connection (without self-centring system)

Thread Connection

Wear Parts

Thread Connection Drillhammer Side

B 62 left B 43 left

B 51 left r 38 left

B 45 left r 32 left

Thread Connection Drillhammer Side

B 62 left B 43 left

B 51 left r 38 left

B 45 left r 32 left

flowstopper

IDENT NO:

3005670 / Ø 27

3005671 / Ø 24

check valves

IDENT NO:

3003720 / Ø 27

3003719 / Ø 24

flowstopper

IDENT NO:

3005670 / Ø 27

3005671 / Ø 24

check valves

IDENT NO:

3003720 / Ø 27

3003719 / Ø 24

12

Page 13: product informationto fill the machine with clay and plug the tap hole by maneuvering the clay gun into an appropriate position. Employing clay guns did not only im prove working safety,

Ada

pte

rs03

/201

8 G

B

Thanks to their high quality, original TMT spare parts ensure the efficiency and service life of your equipment. We select special materials and manufacturing processes to suit the machines‘ performance and thereby enhance stability and reliability. Our individually selected material qualities ensure low wear and take into account possible warranty claims and ultimately have a direct impact on the economic efficiency of the whole plant. 13

Customized variants and designs are also available.

Adapters

flushing pipe

IDENT NO:

1004071 / Ø 24

Thread Connection Drillhammer Side

B 62 left B 43 left

B 51 left r 38 left

B 45 left r 32 left

For the Blast Furnace and Ferro-Alloy Applications

flowstopper

IDENT NO:

3005670 / Ø 27

3005671 / Ø 24

check valves

IDENT NO:

3003720 / Ø 27

3003719 / Ø 24

Page 14: product informationto fill the machine with clay and plug the tap hole by maneuvering the clay gun into an appropriate position. Employing clay guns did not only im prove working safety,

14

To secure the drill bar attachment by means of a cotter, a safety

device can be mounted on different types of drill hammers.

Due to the slidable design, the drill bar can be easily mounted as

usual. After moving of the cotter backup unit and it is locking,

the position of the wedge can is fixed and losing is impossible.

This type of cotter lock without additional security elements

combines the usual simple wedge connection with safe handling

and is the next step towards reducing potential sources of danger.

The use of this unit is checked individually due to the different

types of drill hammer.

Wear Parts

Cotter backup unit

Page 15: product informationto fill the machine with clay and plug the tap hole by maneuvering the clay gun into an appropriate position. Employing clay guns did not only im prove working safety,

03/2

018

GB

Thanks to their high quality, original TMT spare parts ensure the efficiency and service life of your equipment. We select special materials and manufacturing processes to suit the machines‘ performance and thereby enhance stability and reliability. Our individually selected material qualities ensure low wear and take into account possible warranty claims and ultimately have a direct impact on the economic efficiency of the whole plant. 15

Customized variants and designs are also available.

In conjunction with the TMT adapters, the use of a release device is

possible with various types of drill hammers. The holding device is

securely attached to the hammer drill carriage and surrounds the key

surface of the adapter.

upon actuation of the rotary hammer in opposite directions to

the thread direction, the adapter dissolves and can then be safely

excluded by installation personnel. The use of this device is checked

individually due to the different types of drill hammer.

A

dap

ters

Adapters

Adapter Release device (only for HS-reverse-hammer)

For the Blast Furnace and Ferro-Alloy Applications

Page 16: product informationto fill the machine with clay and plug the tap hole by maneuvering the clay gun into an appropriate position. Employing clay guns did not only im prove working safety,

16

Ø drill rod

Ø drill rod

Ø drill rod

Ø drill rod

thread connection

thread connection

thread connection

thread connection

Bayonet Connection (self-centring system)

Standard Bayonet Connection (without self-centring system)

Thread Connection

Consumables

Keyway Connection

4 types with different diameters

Outside diameters: 31.8 mm, 35 mm and 38 mmWall thickness: 6.3 mm, 7.1 mm and 8 mm

Page 17: product informationto fill the machine with clay and plug the tap hole by maneuvering the clay gun into an appropriate position. Employing clay guns did not only im prove working safety,

Ø percussion rod with or without cone end

with or without cone end

with or without cone end

with or without cone end

Ø percussion rod

Ø percussion rod

Ø percussion rod

03/2

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Thanks to their high quality, original TMT spare parts ensure the efficiency and service life of your equipment. We select special materials and manufacturing processes to suit the machines‘ performance and thereby enhance stability and reliability. Our individually selected material qualities ensure low wear and take into account possible warranty claims and ultimately have a direct impact on the economic efficiency of the whole plant. 17

Customized variants and designs are also available.

Drill Rods / Percussion Rods

4 types with different diameters

Diameters: 32 mm, 45 mm and 50 mm

rods

Keyway Connection

For the Blast Furnace and Ferro-Alloy Applications

Safe Lock-Bayonet Connection (self-centring system)

Standard Bayonet Connection (without self-centring system)

Thread Connection

Page 18: product informationto fill the machine with clay and plug the tap hole by maneuvering the clay gun into an appropriate position. Employing clay guns did not only im prove working safety,

18

Consumables

Page 19: product informationto fill the machine with clay and plug the tap hole by maneuvering the clay gun into an appropriate position. Employing clay guns did not only im prove working safety,

03/2

018

GB

Thanks to their high quality, original TMT spare parts ensure the efficiency and service life of your equipment. We select special materials and manufacturing processes to suit the machines‘ performance and thereby enhance stability and reliability. Our individually selected material qualities ensure low wear and take into account possible warranty claims and ultimately have a direct impact on the economic efficiency of the whole plant. 19

Customized variants and designs are also available.

Metric and Imperial System

Drill bit Codes

mm inch

40 1.5

42.5 1.6

45 1.7

47.5 1.8

50 1.9

52.5 2.1

55 2.1

57.5 2.2

60 2.3

mm inch

62.5 2.4

65 2.5

70 2.7

75 2.9

80 3.1

90 3.5

100 3.9

110 4.3

120 4.7

e. g. Racer Cutter Slitter Miller Slugger Slugger HM Blade Graver HM

Type rC CT SL ML SGSGHM

BDGV HM

Diameter40 mm up to

75 mm

40 mm up to

75 mm

40 mm up to

75 mm

40 mm up to

80 mm

80 mm up to

120 mm

45 mm up to

120 mm

45 mm up to

80 mm

40 mm up to

80 mm

Thread r 32 r 32 r 32 r 32 r 32 r 32 r 32 r 32

Drill Rods / Percussion Rods

rods

For the Blast Furnace and Ferro-Alloy Applications

Page 20: product informationto fill the machine with clay and plug the tap hole by maneuvering the clay gun into an appropriate position. Employing clay guns did not only im prove working safety,

Consumables

20

Page 21: product informationto fill the machine with clay and plug the tap hole by maneuvering the clay gun into an appropriate position. Employing clay guns did not only im prove working safety,

CG Nozzle tip (standard)

Fixation pins

Wearing parte nozzleNozzle Protection hood with refractory concrete

03/2

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GB

Thanks to their high quality, original TMT spare parts ensure the efficiency and service life of your equipment. We select special materials and manufacturing processes to suit the machines‘ performance and thereby enhance stability and reliability. Our individually selected material qualities ensure low wear and take into account possible warranty claims and ultimately have a direct impact on the economic efficiency of the whole plant. 21

Customized variants and designs are also available.

Drill Bar centring piece

For the Blast Furnace and Ferro-Alloy Applications

For Clay Guns

Guiding and centring part for drill rod.

Protective shield against splashing with special refractory concrete resi-sting high temperature.

Protective shield

Page 22: product informationto fill the machine with clay and plug the tap hole by maneuvering the clay gun into an appropriate position. Employing clay guns did not only im prove working safety,

22

Consumables

Page 23: product informationto fill the machine with clay and plug the tap hole by maneuvering the clay gun into an appropriate position. Employing clay guns did not only im prove working safety,

03/2

018

GB

Thanks to their high quality, original TMT spare parts ensure the efficiency and service life of your equipment. We select special materials and manufacturing processes to suit the machines‘ performance and thereby enhance stability and reliability. Our individually selected material qualities ensure low wear and take into account possible warranty claims and ultimately have a direct impact on the economic efficiency of the whole plant. 23

Customized variants and designs are also available.

IDENT NO: DESCRIPTION * DRILL BIT THREAD

3003200 TMT-rC-40-r 32 40 mm r 32 left

3003201 TMT-rC-42.5-r 32 42.5 mm r 32 left

3003202 TMT-rC-45-r 32 45 mm r 32 left

3003203 TMT-rC-47.5-r 32 47.5 mm r 32 left

3003204 TMT-rC-50-r 32 50 mm r 32 left

3003205 TMT-rC-52.5-r 32 52.5 mm r 32 left

3003206 TMT-rC-55-r 32 55 mm r 32 left

3003207 TMT-rC-57.5-r 32 57.5 mm r 32 left

3003208 TMT-rC-60-r 32 60 mm r 32 left

3003209 TMT-rC-62.5-r 32 62.5 mm r 32 left

3003210 TMT-rC-65-r 32 65 mm r 32 left

3003212 TMT-rC-70-r 32 70 mm r 32 left

3003214 TMT-rC-75-r 32 75 mm r 32 left

Drill Bits without Carbide

Racer

Diameters

* rC – for the type (e. g. racer), 40 – for the diameter, r 32 – for the thread

Dril

l Bits

For the Blast Furnace and Ferro-Alloy Applications

Page 24: product informationto fill the machine with clay and plug the tap hole by maneuvering the clay gun into an appropriate position. Employing clay guns did not only im prove working safety,

24

IDENT NO: DESCRIPTION * DRILL BIT THREAD

3003300 TMT-CT-40-r 32 40 mm r 32 left

3003301 TMT-CT-42.5-r 32 42.5 mm r 32 left

3003302 TMT-CT-45-r 32 45 mm r 32 left

3003303 TMT-CT-47.5-r 32 47.5 mm r 32 left

3003304 TMT-CT-50-r 32 50 mm r 32 left

3003305 TMT-CT-52.5-r 32 52.5 mm r 32 left

3003306 TMT-CT-55-r 32 55 mm r 32 left

3003307 TMT-CT-57.5-r 32 57.5 mm r 32 left

3003308 TMT-CT-60-r 32 60 mm r 32 left

3003309 TMT-CT-62.5-r 32 62.5 mm r 32 left

3003310 TMT-CT-65-r 32 65 mm r 32 left

3003312 TMT-CT-70-r 32 70 mm r 32 left

3003314 TMT-CT-75-r 32 75 mm r 32 left

Cutter

Diameters

Consumables

*CT – for the type (e. g. Cutter), 40 – for the diameter, r 32 – for the thread

Page 25: product informationto fill the machine with clay and plug the tap hole by maneuvering the clay gun into an appropriate position. Employing clay guns did not only im prove working safety,

03/2

018

GB

Thanks to their high quality, original TMT spare parts ensure the efficiency and service life of your equipment. We select special materials and manufacturing processes to suit the machines‘ performance and thereby enhance stability and reliability. Our individually selected material qualities ensure low wear and take into account possible warranty claims and ultimately have a direct impact on the economic efficiency of the whole plant. 25

Customized variants and designs are also available.

IDENT NO: DESCRIPTION * DRILL BIT THREAD

3003460 TMT-SL-40-r 32 40 mm r 32 left

3003461 TMT-SL-42.5-r 32 42.5 mm r 32 left

3003462 TMT-SL-45-r 32 45 mm r 32 left

3003463 TMT-SL-47.5-r 32 47.5 mm r 32 left

3003464 TMT-SL-50-r 32 50 mm r 32 left

3003465 TMT-SL-52.5-r 32 52.5 mm r 32 left

3003466 TMT-SL-55-r 32 55 mm r 32 left

3003467 TMT-SL-57.5-r 32 57.5 mm r 32 left

3003468 TMT-SL-60-r 32 60 mm r 32 left

3003469 TMT-SL-62.5-r 32 62.5 mm r 32 left

3003470 TMT-SL-65-r 32 65 mm r 32 left

3003472 TMT-SL-70-r 32 70 mm r 32 left

3003474 TMT-SL-75-r 32 75 mm r 32 left

Drill Bits without Carbide

Diameters

* SL– for the type (e. g. Slitter, 40 – for the diameter, r 32 – for the thread

Slitter

For the Blast Furnace and Ferro-Alloy Applications

Dril

l Bits

Page 26: product informationto fill the machine with clay and plug the tap hole by maneuvering the clay gun into an appropriate position. Employing clay guns did not only im prove working safety,

26

Consumables

Page 27: product informationto fill the machine with clay and plug the tap hole by maneuvering the clay gun into an appropriate position. Employing clay guns did not only im prove working safety,

03/2

018

GB

Thanks to their high quality, original TMT spare parts ensure the efficiency and service life of your equipment. We select special materials and manufacturing processes to suit the machines‘ performance and thereby enhance stability and reliability. Our individually selected material qualities ensure low wear and take into account possible warranty claims and ultimately have a direct impact on the economic efficiency of the whole plant. 27

Customized variants and designs are also available.

IDENT NO: DESCRIPTION * DRILL BIT THREAD

3003800 TMT-ML-40-r 32 40 mm r 32 left

3003801 TMT-ML-42.5-r 32 42.5 mm r 32 left

3003802 TMT-ML-45-r 32 45 mm r 32 left

3003803 TMT-ML-47.5-r 32 47.5 mm r 32 left

3003804 TMT-ML-50-r 32 50 mm r 32 left

3003805 TMT-ML-52.5-r 32 52.5 mm r 32 left

3003806 TMT-ML-55-r 32 55 mm r 32 left

3003807 TMT-ML-57.5-r 32 57.5 mm r 32 left

3003808 TMT-ML-60-r 32 60 mm r 32 left

3003809 TMT-ML-62.5-r 32 62.5 mm r 32 left

3003810 TMT-ML-65-r 32 65 mm r 32 left

3003812 TMT-ML-70-r 32 70 mm r 32 left

3003814 TMT-ML-75-r 32 75 mm r 32 left

3003816 TMT-ML-80-r 32 80 mm r 32 left

Drill Bits without Carbide

Miller

Diameters

* ML – for the type (e. g. Miller), 40 – for the diameter, r 32 – for the thread

For the Blast Furnace and Ferro-Alloy Applications

Dril

l Bits

Page 28: product informationto fill the machine with clay and plug the tap hole by maneuvering the clay gun into an appropriate position. Employing clay guns did not only im prove working safety,

28

Slugger

Diameters

IDENT NO: DESCRIPTION * DRILL BIT THREAD

3003150 TMT-SG-80-r 32 80 mm r 32 left

3003151 TMT-SG-90-r 32 90 mm r 32 left

3003152 TMT-SG-100-r 32 100 mm r 32 left

3003153 TMT-SG-110-r 32 110 mm r 32 left

3003154 TMT-SG-120-r 32 120 mm r 32 left

Consumables

* SG – for the type (e. g. Slugger), 40 – for the diameter, r 32 – for the thread

Page 29: product informationto fill the machine with clay and plug the tap hole by maneuvering the clay gun into an appropriate position. Employing clay guns did not only im prove working safety,

03/2

018

GB

Thanks to their high quality, original TMT spare parts ensure the efficiency and service life of your equipment. We select special materials and manufacturing processes to suit the machines‘ performance and thereby enhance stability and reliability. Our individually selected material qualities ensure low wear and take into account possible warranty claims and ultimately have a direct impact on the economic efficiency of the whole plant. 29

Customized variants and designs are also available.

IDENT NO: DESCRIPTION * DRILL BIT THREAD

3003643 TMT-SG-HM-45-r 32 45 mm r 32 left

3003644 TMT-SG-HM-50-r 32 50 mm r 32 left

3003658 TMT-SG-HM-52.5-r 32 52.5 mm r 32 left

3003645 TMT-SG-HM-55-r 32 55 mm r 32 left

3003659 TMT-SG-HM-57.5-r 32 55 mm r 32 left

3003646 TMT-SG-HM-60-r 32 57.5 mm r 32 left

3003660 TMT-SG-HM-62.5-r 32 60 mm r 32 left

3003647 TMT-SG-HM-65-r 32 65 mm r 32 left

3003648 TMT-SG-HM-70-r 32 70 mm r 32 left

3003649 TMT-SG-HM-75-r 32 75 mm r 32 left

3003650 TMT-SG-HM-80-r 32 80 mm r 32 left

3003651 TMT-SG-HM-90-r 32 90 mm r 32 left

3003652 TMT-SG-HM-100-r 32 100 mm r 32 left

3003653 TMT-SG-HM-110-r 32 110 mm r 32 left

3003654 TMT-SG-HM-120-r 32 120 mm r 32 left

Drill Bits without Carbide

Slugger HM

Diameters

For the Blast Furnace and Ferro-Alloy Applications

* SG HM – for the type (e. g. Slugger HM), 40 – for the diameter, r 32 – for the thread

Dril

l Bits

Page 30: product informationto fill the machine with clay and plug the tap hole by maneuvering the clay gun into an appropriate position. Employing clay guns did not only im prove working safety,

Neues Foto

IDENT NO: DESCRIPTION * DRILL BIT THREAD

3003400 TMT-GV-HM-40-r 32 40 mm r 32 left

3003401 TMT-GV-HM-42.5-r 32 42.5 mm r 32 left

3003402 TMT-GV-HM-45-r 32 45 mm r 32 left

3003403 TMT-GV-HM-47.5-r 32 47.5 mm r 32 left

3003404 TMT-GV-HM-50-r 32 50 mm r 32 left

3003405 TMT-GV-HM-52.5-r 32 52.5 mm r 32 left

3003406 TMT-GV-HM-55-r 32 55 mm r 32 left

3003407 TMT-GV-HM-57.5-r 32 57.5 mm r 32 left

3003408 TMT-GV-HM-60-r 32 60 mm r 32 left

3003409 TMT-GV-HM-62.5-r 32 62.5 mm r 32 left

3003410 TMT-GV-HM-65-r 32 65 mm r 32 left

3003412 TMT-GV-HM-70-r 32 70 mm r 32 left

3003414 TMT-GV-HM-75-r 32 75 mm r 32 left

3003416 TMT-GV-HM-80-r 32 80 mm r 32 left

Graver HM

Diameters

* GV HM – for the type (e. g. Graver HM), 40 – for the diameter, r 32 – for the thread

Consumables

30

Page 31: product informationto fill the machine with clay and plug the tap hole by maneuvering the clay gun into an appropriate position. Employing clay guns did not only im prove working safety,

For the Blast Furnace and Ferro-Alloy Applications

03/2

018

GB

Thanks to their high quality, original TMT spare parts ensure the efficiency and service life of your equipment. We select special materials and manufacturing processes to suit the machines‘ performance and thereby enhance stability and reliability. Our individually selected material qualities ensure low wear and take into account possible warranty claims and ultimately have a direct impact on the economic efficiency of the whole plant. 31

Customized variants and designs are also available.

Drill Bits with Carbide

Blade

IDENT NO: DESCRIPTION * DRILL BIT THREAD

3003500 TMT-BD-40-r 32 40 mm r 32 left

3003501 TMT-BD-42.5-r 32 42.5 mm r 32 left

3003502 TMT-BD-45-r 32 45 mm r 32 left

3003503 TMT-BD-47.5-r 32 47.5 mm r 32 left

3003504 TMT-BD-50-r 32 50 mm r 32 left

3003505 TMT-BD-52.5-r 32 52.5 mm r 32 left

3003506 TMT-BD-55-r 32 55 mm r 32 left

3003507 TMT-BD-57.5-r 32 57.5 mm r 32 left

3003508 TMT-BD-60-r 32 60 mm r 32 left

3003509 TMT-BD-62.5-r 32 62.5 mm r 32 left

3003510 TMT-BD-65-r 32 65 mm r 32 left

3003512 TMT-BD-70-r 32 70 mm r 32 left

3003514 TMT-BD-75-r 32 75 mm r 32 left

3003516 TMT-BD-80-r 32 80 mm r 32 left

Diameters

* BD – for the type (e. g. Blade), 40 – for the diameter, r 32 – for the thread

Dril

l Bits

Page 32: product informationto fill the machine with clay and plug the tap hole by maneuvering the clay gun into an appropriate position. Employing clay guns did not only im prove working safety,

32

Consumables

Starter Bit

Diameters

IDENT NO: DESCRIPTION * DRILL BIT THREAD

3005992 TMT-ST-HM-80-r32 80 r 32

3005993 TMT-ST-HM-80-r38 80 r 38

Manufactured with Tungsten Carbide. Due to given hard-ness of the tungsten drill and relatively high wear resistance during drilling process, this is drill bit serves to drill refrac-

tory blocks after reline of the blast furnaces. Often times the tungsten drill bit is used after extended stoppages of the blast furnaces.

Page 33: product informationto fill the machine with clay and plug the tap hole by maneuvering the clay gun into an appropriate position. Employing clay guns did not only im prove working safety,

03/2

018

GB

Thanks to their high quality, original TMT spare parts ensure the efficiency and service life of your equipment. We select special materials and manufacturing processes to suit the machines‘ performance and thereby enhance stability and reliability. Our individually selected material qualities ensure low wear and take into account possible warranty claims and ultimately have a direct impact on the economic efficiency of the whole plant. 33

Customized variants and designs are also available.

Taphole Reamer

Diameters

IDENT NO: DESCRIPTION * DRILL BIT THREAD

3005982 TMT-Tr-210-r 32 210 mm r 32 left

3005983 TMT-Tr-245-r 32 245 mm r 32 left

3005984 TMT-Tr-260-r 32 260 mm r 32 left

3005985 TMT-Tr-300-r 32 300 mm r 32 left

Drill Bits with Carbide

*different diameters are available on reques

The Taphole reamer is used for smoothing / cleaning the taphole area, providing excellent tightness for the

clay gun nozzle contact. The combination with regular drill bit ensures proper centring duriong the milling.

For the Blast Furnace and Ferro-Alloy Applications

Dril

l Bits

Page 34: product informationto fill the machine with clay and plug the tap hole by maneuvering the clay gun into an appropriate position. Employing clay guns did not only im prove working safety,

34

Consumables

Page 35: product informationto fill the machine with clay and plug the tap hole by maneuvering the clay gun into an appropriate position. Employing clay guns did not only im prove working safety,

03/2

018

GB

Thanks to their high quality, original TMT spare parts ensure the efficiency and service life of your equipment. We select special materials and manufacturing processes to suit the machines‘ performance and thereby enhance stability and reliability. Our individually selected material qualities ensure low wear and take into account possible warranty claims and ultimately have a direct impact on the economic efficiency of the whole plant. 35

Customized variants and designs are also available.

We can provide you with various types of grate bars according to your material and design specifications.Depending on your requirements, we can offer you alternatives manufactured using the lost-wax or the sandcasting method. TMT grate bars stand for:

high quality good durability freeness of shrinkage narrow tolerances customized design

Please feel free to contact us concerning your specific requirements and we will be pleased to provide you with a customized offer tailored to your needs.

Grate Bars

Gra

te B

ars

For the Blast Furnace and Ferro-Alloy Applications

Page 36: product informationto fill the machine with clay and plug the tap hole by maneuvering the clay gun into an appropriate position. Employing clay guns did not only im prove working safety,

2

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4

5

4

9

5

55

5

7

10

4

4

4

76 3

8

Inspection and Maintenance

36

Page 37: product informationto fill the machine with clay and plug the tap hole by maneuvering the clay gun into an appropriate position. Employing clay guns did not only im prove working safety,

03/2

018

GB

Thanks to their high quality, original TMT spare parts ensure the efficiency and service life of your equipment. We select special materials and manufacturing processes to suit the machines‘ performance and thereby enhance stability and reliability. Our individually selected material qualities ensure low wear and take into account possible warranty claims and ultimately have a direct impact on the economic efficiency of the whole plant. 37

Customized variants and designs are also available.

Position Intervall Interventation Work to be carried out Hints

daily Machine and working area

Visual inspection of the machine for defects, damages, loosened connections, leakage, etc.

Checking of the signal lamps function

Repair any defect immediatly

Hydraulic system

Check oil levelCheck oil temperatureCheck dirt indicator of filter elements

Refill oil, if necessary: the level must be between MIN and MAX

If the filter is dirty, replace it

Drive Housing

Clay barrel

Cleaning through cleaning openings

Clean / remove old clay and foreign particals

Nozzle

Protection platesVisual inspection Replace if necassary

weekly Hydraulic system

Check hydraulic pipes, hoses and screwed connections for leakage and damamges

Check electronic motors for dirt

Repair any defect immediatly

Clean

Clay barrel

Check inside for important damage and sticking residues of the plugging mix

Check for too much plugging mix leakage

If more than 50% of the inner surfaces are covered by sticking plugging, replace the piston rings

If more than 0,5l leakage per plugging operation, replace the piston rings

monthlyPlugging cylinder

Swivelling cylinder and rotary coupling

Check for leakage oil

Check for leakage oil

Open plug screw on the piston rod below the indicator

Open oil drain plug

Ball bearing slewing rim / swiveling device

Lubricate Central grease lubrication, if not use manual grease lubrication

Indication device Visual inspection Repair any defect immediatly

Plugging piston Lubricate Via clay barrel opening

1

2

3

5

6

7

8

4

9

10

lC°

Please Observe the Relevant Instructions.

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10

3

15

17

51

1

8

18 4

51

2

lC°

4

6

7

1112 16

13

1415

9

Inspection and Maintenance

38

Page 39: product informationto fill the machine with clay and plug the tap hole by maneuvering the clay gun into an appropriate position. Employing clay guns did not only im prove working safety,

03/2

018

GB

Thanks to their high quality, original TMT spare parts ensure the efficiency and service life of your equipment. We select special materials and manufacturing processes to suit the machines‘ performance and thereby enhance stability and reliability. Our individually selected material qualities ensure low wear and take into account possible warranty claims and ultimately have a direct impact on the economic efficiency of the whole plant. 39

Customized variants and designs are also available.

Please Observe the Relevant Instructions.

Position Intervall Interventation Work to be carried out Hints

daily Machine and workingarea

Visual inspection of the machine for defects, damages, loosened connections, leakage, etc.Checking of the signal lamps function

Repair any defect immediately

Hydraulic system

Check oil levelCheck oil temperatureCheck dirt indicator of filter elements

Refill oil, if necessary: the level must be between MIN and MAX

If the filter is dirty, replace it

Protection plateVisual inspectionCheck for complete fillingwith refractory

Repair, if is necessary

Adapter Visual inspection Repair, if is necessaryif the adapter is broken replace it

weeklyPneumatic deviceHydraulic deviceElectric device

Visual inspectionCheck hydraulic pipes, hoses, and screwedconnections for leakage and damagesCheck electric motors for dirt

Repair any defect immediately

Clean

Rollerchain Lubricate with grease sprayCheck roller chain tension If too much slack, restretch

Roller conveyor Visual inspection Clean

WheelsLubricate with grease sprayor greace gun Repair, if is necessary

OilerCheck oil levelCheck oil temperatureCheck dirt indicator of filter elements

Refill oil, if necessary: the level must be between MIN and MAX

If the filter is dirty, replace it

Central lubricationsystem Visual inspection Refill grease, if is necessary

Repair, if is necessary

Tightness of hydraulic hoses and screw connections

Visual inspection Repair, if is necessary

Expansion screw connection to inter-face: Rotator / gearbox and hammer / slide

Visual inspection Repair, if is necessary

Impact piston striking surface on the drill adapter

Visual inspection Repair, if is necessary

High pressure accumulator

Low pressure accumulator

Visual inspectionPressure test

Repair, if is necessaryCorrect pressure if is necessary

Flushing tube seal

Flushing pipe

Visual inspection

Visual inspection

Repair, if is necessary

New set of seals if is necessary

Hammer lubrication Visual inspection Repair, if is necessary

monthly SuspensionVisual inspectionCheck all screws on mastfor tight seat

Repair, if is necessary

Cable track chain Lubrication with grease spray Repair, if is necessary

1

2

3

lC°

5

6

7

8

4

9

10

11

12

13

14

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17

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Page 40: product informationto fill the machine with clay and plug the tap hole by maneuvering the clay gun into an appropriate position. Employing clay guns did not only im prove working safety,

TMT – Tapping Measuring Technology SàrlP. O. Box 2233 - L-1022 Luxembourg • 32, rue d`Alsace - L-1122 LuxembourgPhone +352 261920-0 • Fax +352 261920-2779 • e-mail: [email protected]

Managing Directors: Claude Bodeving, Stefan Buchregister No. : B 91897

TMT – Tapping Measuring Technology GmbHP. O. Box 101355 - D-57013 Siegen • Hagener Straße 103 - D-57072 SiegenPhone +49 271 4014-0 • Fax +49 271 4014-210 • e-mail: [email protected]

Managing Directors: Stefan Buch, Claude Bodeving register No. : HrB 5741

www.tmt.com