Product Introduction & Basic Conceptof Controller & Remote I/O Modules

Product Introduction & Basic Conceptof Controller & Remote I/O Modules

AgendaAgenda

Basic Concepts of Remote I/OBasic Concepts of ControllerProduct Introduction and Selection GuideTypical Applications

Basic Concepts Remote I/O– Introduction to RS-232 & RS-485– Comparison of RS-232 & RS-485– Topology of RS-485– Introduction to Ethernet Remote I/O

Basic Concepts of ControllerProduct Introduction and Selection GuideTypical Applications

Remote sensor

T/C

Control room

A/DT/C wire

noise

1200 m

Measuring with a DAC card:

How to measure the temperature in a long distance?How to measure the temperature in a long distance?

Remote sensor

T/C

Control room

Remote I/O

Noise rejection (Differential signal)

Standard T/C signal,

4-20mA,0-5V…

Comm. Interface

1200 m

Measuring with a remote I/O module:

How to measure the temperature in a long distance?How to measure the temperature in a long distance?

RS-232RS-232

No noise rejection (single-ended)Short transmission distance (within 15m)Low transmission speed (within 115.2kbps)

signal

Single-EndedDriver

Single-EndedReceiver

Tx

Rx

RS-485RS-485

Noise rejection and cross wire (Differential)Long transmission distance (Up to 1200m)High transmission speed (Up to 10Mbps )

DifferentialDriver

DifferentialReceiver

SignalVoltage

Twisted-pair

VCM

Comparison of RS-232 & RS-485 Comparison of RS-232 & RS-485

RS-232 RS-485

Single-ended Differential

1 32

1 32

15 m 1200 m

115.2k bps 10 Mbps

Full-duplex Half-duplexPoint to point Multi-drop

Standard

Signal

Driving No.

Receiving No.

Distance

Max. data rate

Transmission mode

RS-485 Multi-dropRS-485 Multi-drop

RS-485 is industry’s most widely used bidirectional, standard interface for serial communication.It is developed for industrial multi-drop systems.Transmit and receive data at high rates or over long distances across the differential signal line.

RS-485 multi-drop connections

RS-485 Termination ResistorRS-485 Termination Resistor

Terminal Resistor (120 Ohm): To decrease the signal reflection

RXTX

RXTX

repeater

RXTX

RXTX

Device 0 Device 30 Device 0 Device 30

31 driver / receiver

RT RT

31 driver / receiver

RTRT

RS-485 topologyRS-485 topology

Daisy chain structure

ADAM-4000 System ArchitectureADAM-4000 System Architecture

Counter

Digital I/O

Analog I/O

Thermocouple

RTD

Network Converter

Relay

Host PC

RS-485

RS-485RS-485

RS-485RS-485

RS-485

RS-232

Introduction to Ethernet Remote I/OIntroduction to Ethernet Remote I/O

Communication– 10/100 Mbps Ethernet– Polling & Event handling

(TCP/IP, UDP)– Modbus/TCP protocol

Intelligent I/O – DI: Latch, frequency ,

counter– DO: Delay, Pulse Output– AI: Max/Min/Ave.– AO: PID Loop

EnvironmentOperating temp.: -10 ~ 70 CHumidity: 5% - 95%, non-condensing

Power Requirementunregulated 10 - 30 VDC

Protected against power reversal

Power FunctionPeer to PeerGraphic Control Logic (GCL)

ADAM-6000 ArchitectureADAM-6000 Architecture

UNO seriesADAM-6500 Comm.Controller

ADAM-6000 I/O

HMI Station Internet

TCP/IP& UDPInternet Network

ADAM-6520 ADAM-6520

ADAM-6000W series ADAM-6000 I/O

ADAM-6022 PID Controller

IAG

Basic Concepts Remote I/OBasic Concepts of Controller

– Introduction to Advantech controller– Introduction to PAC

Product Introduction and Selection GuideTypical Applications

Introduction to ControllerIntroduction to Controller

A device which can control other devicesA device which has CPU and memoryIt can run program without a PC (stand alone)It provides several communication interfaces such as RS-232/422/485 or Ethernet portAccess the remote I/O data and control itShare the data through communication interfaces

Position of ControllerPosition of Controller

PLC Base ControlPLC Base Control

Structures:

Pros: The decode action by hardware, the speed of execution is much higher

Cons: Can’t do the complex operation or command

Command orLogic gateway Micro Processor PLC

PC-Based ControlPC-Based Control

Structure:

Pros: Can make the complex program or operation (Floating Operation) Cons: The Active speed is slower than PLC

Embedded ComputingIndustrial PC

PAC Base ControlPAC Base ControlFeatures:

– Multi-domain functionalities, including logic, motion, and process control on a single platform

– Employ a single development platform Programmable using a single software tools

– Utilizes de-facto standards for network interfaces– Open and modular architectures that enable highly

distributed automation environment

Relay

PACPAC

EmbeddedComputing

ADAM-5550KW PAC ArchitectureADAM-5550KW PAC Architecture

Basic Concepts Remote I/OBasic Concepts of ControllerProduct Introduction and Selection Guide

– Serial Remote I/O modules– Ethernet Remote I/O modules– Advantech Controller

Typical Applications

ADAM-4520 : Isolated RS-232 to RS-485 converterADAM-4520 : Isolated RS-232 to RS-485 converter

It is the interface between PC RS-232 to RS-485 modules.Isolated between PC and RS-485/powerAuto flow control for RS-485 communication

RS-232

RS-485 DATA+

DATA-Networking up to 1200 m

ADAM -4520

Automatically Controls

the Direction of Data Flow

ADAM-4510: RS-485 RepeaterADAM-4510: RS-485 Repeater

Extend the RS-485 network nodesExtend the distance for another 1200 m

RXTX

RXTX

repeater

RXTX

RXTX

Device 0 Device 30 Device 0 Device 30

32 driver / receiver

RT RT

32 driver / receiver

Naming Rules of ADAM-4000 ModulesNaming Rules of ADAM-4000 Modules

41XX: “Robust Family” for RS-485 I/O modules– 411X: Analog Input modules– 415X: Digital I/O modules– 416X: Relay Output modules

40XX: General purpose for RS-485 I/O modules– 401X: Analog Input modules– 402X: Analog Output modules– 405X: Digital I/O modules– 406X: Relay Output modules– 4080: Counter/Freq modules

ADAM-4000 Robust Family FeaturesADAM-4000 Robust Family FeaturesWide Temperature Range

ADAM-4000 series Robust Family

Operation Temperature -10~70 ℃ -40~85 ℃

Storage Temperature -25~85 ℃ -40~85 ℃

ADAM-4000 Robust Family FeaturesADAM-4000 Robust Family FeaturesWide Range Power Input

– Cover new application such as Telecommunication, which usually use 48 VDC as power input

3000 VDC Isolation ProtectionPower Surge Protection (500 VDC)

ADAM-4000 series Robust Family

Power Input 10~30V 10~48V

ADAM-4000 Robust I/O FeaturesADAM-4000 Robust I/O Features

Configure Initial Mode by SwitchChannel Status DisplayNode Address Display Locate Function to Find Your ModuleFirmware Updated by UtilityDual Watchdog TimerHigh Common Mode (4117, 4118)Software Filter (4117, 4118)Auto Optimized Working Frequency (4117, 4118)Auto Noise Rejection @ 50/60 Hz (4117,4118)Over Current and Temperature Shutdown (4150)More Choice for DI and DO (4150)Invert DI Status (4150)

More than 10 New Features!!

~ For ADAM-4117, 4118, 4150, 4168~ For ADAM-4117, 4118, 4150, 4168

Robust Family: More Choice for DI Robust Family: More Choice for DI

Normal On/Off Signal Input

Counter Input (32-bit, Overflow flag)

Frequency Input (3KHz)

Robust Family : More Choice for DO Robust Family : More Choice for DO

Normal On/Off Signal Output

Pulse Output

Delay Pulse Output (High Polarity)

Delay Pulse Output (Low Polarity)

ΔΔtt

ΔΔtt

tton

ttoff

Ethernet Remote I/O modulesEthernet Remote I/O modules

eWorld ADAMADAM--6000 Series6000 Series

ADAM-6501-Comm. ControllerADAM-6022- PID Controller

Controller Digital I/OModule

ADAM-6050-12 DI/ 6 DOADAM-6051-12 DI/ 2 DO/ 2 CounterADAM-6052- 8 DI/ 8 DOADAM-6060- 8 DI/ 8 Relay Output

AIModule

ADAM-6015- 6 RTDADAM-6017-8 AI/ 2 DOADAM-6018-8 AI/ 2 DO

AOModule

ADAM-6024- 4 AI / 2 AO/2 DI / 4 DO

OpticModule

ADAM-6521-Ethernet Switch with Fiber portADAM-6541-Multi-mode converterADAM-6542-WDM single strand converter

Hub/SwitchModule

ADAM-6510-Ethernet HubADAM-6520- Ethernet Switch

ADAM-6000 P2P & GCL FeaturesADAM-6000 P2P & GCL Features

No controller needed No programming needed Simple Utility configurationPeer to peer

– Update Period Mode: Periodically,Periodically + Change of State

GCL– Graphic Condition Logic– Secured by IP or Mac address control– Online Monitor– One module includes 16 rules – Rules in one module can be cascaded – Rules can be expanded over modules

Remote I/O Comparison TableRemote I/O Comparison TableProduct Features I/O Point Photo

ADAM-4000 series

RS-485 networkDaisychain (multidrop)

- Less than 8 CH AI/O- Less than 16 point DI/O

ADAM-5000/485I/O series

Distributed I/O system (RS-485 network)

- 8~64 CH AI- 16~128 Points of DIO

ADAM-5000TCP Distributed I/O system(Ethernet solution)

- 8~64 CH AI- 16~128 Points of DIO

ADAM-6000 series

Ethernet-enabled DAQ and control module

- Less than 8 CH AI/O- Less than 16 point DI/O

Controller Comparison tableController Comparison table

ADAM-4501 ADAM-6501 ADAM-5510M(E) ADAM-5510(E)/TCP ADAM-5510(E)KW/TP

Form factor ADAM-4000 ADAM-6000ADAM-5000/485 4

slots or 8 slotsADAM-5000/TCP 4

slots or 8 slotsADAM-5000/TCP 4

slots or 8 slots

I/O capacityon-board 4DI

4DONO on-board

I/O

4 slots or 8 slots ADAM-5000 module

4 slots or 8 slots ADAM-5000 module

4 slots or 8 slots ADAM-5000 module

COM ports4 COM1 LAN

2 COM1 LAN 4 COM 4 COM 1 LAN 4 COM 1 LAN

OS ROM-DOS WinCE ROM-DOS ROM-DOS ROM-DOS

Develop tool Borland C

VS .NET, eVC Borland C Borland C Multiprog

ADAM-5550KW PAC FeaturesADAM-5550KW PAC Features

Single Controller supports discrete I/O, Analog I/O, Motion, Vision simultaneously for multi-domain applicationsOpen architecture with VGA and Storage Function.Utilization of FTP, Web Server, Email Alarm, SQL and OPC FunctionsSupport IEC-61131-3 and Mixed Language Programming for Three Graphical LanguagesComplex control functions including custom function block for special control algorithm

Supported Software of Remote I/OSupported Software of Remote I/OVB/VC/Delphi

VS.NET Class LIB

LogixView(WinCE Only)

OPC Server WebAccess ADAMView

ADAM-4000 Remote I/O

X X X X X

X

X

X

X

ADAM-5000/485 Remote I/O

X X X X X

ADAM-6000 Ethernet I/O

X X X X (via OPC Server)

ADAM-5000/TCP Ethernet I/O

X x X X (via OPC Server)

Supported Software of ControllerSupported Software of ControllerBC 3.0 LIB VS.NET Class

LIBLogixView Modbus Server/Client OPC Server

ADAM-4500 Series Controller

X X

Client Only

X

X

Client Only

X

ADAM-6500 Series Controller

X

ADAM-5510 Series Controller

X

ADAM-5550CE Series

X X

ADAM-5510KW Series

ADAM-5550KW Series

X X

Typical ApplicationTypical Application

Application -Airport Power Monitoring SystemApplication -Airport Power Monitoring System

Application Scenario– Build a reliable and cost-effective power monitoring system for the airport

Applied Products– ADAM-5510EKW/TP, ADAM-6060

Selling Points– Ethernet connectivity– Open architecture for future expansion– Cost-effective way to incorporate the latest computer and communication

technologyIAG

Location : SingaporeApplication : Facility ManagementLocation : SingaporeApplication : Facility Management

Application-Security System for Unmanned Control RoomApplication-Security System for Unmanned Control Room

Application Scenario– Build a reliable and cost-effective security system for Telecommunication

Applied Products– ADAM-6060

Selling Points– Event trigger function– Ethernet connectivity

IAG

Location : BrazilApplication : Facility ManagementLocation : BrazilApplication : Facility Management

Thanks~~~~