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GensetAutomation
Systems
Document: Data SheetVersion: 2Status: Replaces prev. versionsAuthor: wl Date: 21.8.00Approved: wl Date: 21.8.00File: PC
BERNINIEngine and Genset
Automation HUEGLI TECH LTD SWITZERLAND
Tel.:+41-62-916 50 30Fax.+41-62-916 50 35
W:\DOKUMENTATION 2\Geräte\BERNINI\PROSPEKTE\00\Bernini-en-00-08-21-wl-uebersicht.doc
Features and benefitsBernini Manufactures Universal AutomationEquipment for Diesel Engines and StandbyGensets. Overall Features are CE-Conformity, 3Years Warranty and a Professional Design.Bernini Control and Automation Systems areProofed for their Reliability and Durability inThousands of Applications on Engine Frames orin Cabinets. All Shipments Come Along with aProfessional User Manual.
Why AMF / Protection Units?A Hardware Wiring of Fault Alarms and Protection Circuits is a Complicated, Expensive andFailure Rated Way to Protect Standard Applications like Gensets or Engines. Furthermore, theCompact Units Save Lots of Space! Just Use BERNINI’s Advanced Protection and AutomationModules, then Plug and Play!
PRODUCT OVERVIEWSeptember 2000
BERNINIUniversal Engine and Genset Automation and Protection
Huegli Tech Ltd – Switzerland - ☎ +41-62-916 50 30 – Fax +41-62-916 50 35
BE20 - Engine Protection / ControlBE20 is a compact control and protection systemfor diesel engines. It can easily be mounted ondifferent kind of engine frames or be put in acabinet. BE20 monitors oil pressure, fuel level,battery voltage, dynamo plus (belt break) andgenerates alarms in abnormal engine conditions.Belt-break or charge failure can be detected bymonitoring the alternator voltage. Alternatorexcitation is also provided via this connection.Any alarm input is connected to protectionswitches, has LED indication and is memoryresident until the key-switch is turned in ‘OFF’position. Except ‘LOW FUEL LEVEL’ any alarmstops the engine. An external emergency stopinput is provided for remote stop.During engine cranking and for a short timeafterwards, all relevant alarm inputs areoverwritten in order to let the engine achieve anormal running condition. Once the timer hasexpired, normal fault protection is provided bythe module.
FeaturesIndication of the following engine conditions(*stops the engine):• Low oil pressure*• External emergency stop*• Low battery voltage/belt-break*• Engine running• High coolant temperature*• Low fuel level• Preheat
Relay outputs for:• Start• Alarm output• Glow preheat• Stop solenoid• Fuel solenoid (electric fuel valve)
General characteristicsSupply7Vdc To 18Vdc (12V Version),16Vdc To 33Vdc (24V Version), 130mA max.
Maximum Over Voltage200V (8/20 Microseconds)
Relay Rating250Vac/3A
Static Output12V/24V 0.2A, Short Circuit Protected
Engine/Field InputsContacts Closed to Ground
Dynamo/Charge Alternator2,5W 12Vdc Or 24Vdc
Dimensions and Weight96x96x70mm, 400 grs.
Operating Temperature-25°C To 60°C (R.H. 95%)
Vibration9G (10-100Hz), 10ms
DesignMeets EN 50081-1-2, 50082-1-2, 60801-2,61003-1, EN 60546-1, CE Mark
Warranty3 Years
BERNINIUniversal Engine and Genset Automation and Protection
BE20 - Engine Protection / Control
Case Dimensions
T
ypical ConnectionsHuegli Tech Ltd – Switzerland - ☎ +41-62-916 50 30 – Fa
Key in on position, 3A
Output relay (10A)(solenoid or impulse)Preheat relay (0.2A)GroundGroundStarter+Vbatt.
x +41-62-916 50 35
BERNINIUniversal Engine and Genset Automation and Protection
Huegli Tech Ltd – Switzerland - ☎ +41-62-916 50 30 – Fax +41-62-916 50 35
BE11 - Genset Automation1 Phase AMF Module, 12 or 24V
BE11 is a basic 1-phase automatic Mains failuremodule including protection for (STANDBY)GENSETS. It uses an advanced single chipmicrocomputer for an easy and trouble freeGENSET control in case of Mains power failures.If Mains fails (over-/under voltage, loss ofMains), the BE11 initiates (‘AUTO’ and ‘TEST’mode only) an automatic Genset start cycleincluding load transfer to the generator byswitching the Mains/generator contactors. AfterMains is restored, the load will be automaticallytransferred back to Mains and the Genset willstop after a cooling down time. In ‘MAN’ mode,the load transfer from Mains to generator andvice versa must be provided by external wiring.During all cycles, the engine and generator arefully protected against malfunction. All alarmsoccurring at abnormal Genset conditions arecomputed and displayed either by LED or the 3digit display. They stop, if necessary, the Gensetby protection switches.Values of voltage to initiate Genset start andtimer settings for preheat, cooling down timeetc. are free programmable.The basic BE11 can be upgraded by adding the3-phase module BE11-3 (for unbalanced loads)with prefabricated AMP MATE-N-LOCKconnectors.The BE11 has 20 powerful automaticprogrammable parameters to fit the program flowto customers needs. The BE11 is designed to bemounted directly on the engine frame or incabinets.
Option BE11-33-phase option for BE11-12V/24V (measures T-Nand L3-N voltages). This additional unit provides3-phase voltage protection for the BE11-series.The voltages of the phases L1-L2 (Mains) and R-S (generator) are sampled to detect unbalancedloads on the Mains in order to start the GENSETin any Mains failure situation. Calibration range320-360Vac. Power supply range from 7Vdc to33Vdc.
Features• Manual and automatic Mains failure contr.• Display of V-Hz-A-hours, Mains or generator• 20 programmable parameters• No external programming equipment needed• Current transformer ratio programmable• Alternator excitation circuit
• 9 Digital inputs, 6 relay outputs• Relay output for Mains/generator contactor• Various timer and level settings• Periodic start/stop for test/safety purpose• Alarm indication LED or display/Lamp test• Mains on simulation input• External (remote) lock input• Option: 3-phase upgrade BE11-3
General characteristics
Supply8-18Vdc (Be11-12V) or 18-33Vdc (Be11-24V),40-150 mACurrent Transformer5Aac Continuously (Ratio Programmable)Vac Inputs RatingsContinuously 300Vac max.Vac Maximum Over Voltage1000V / 1min or 5000V (8/20 Microseconds)Relay Outputs3a/12 To 24VdcEngine/Periphery InputsContacts Closed to GroundDynamo/Charge Alternator2,5W 12Vdc or 24VdcDimensions And WeightFront Panel: 212x104x60mm, Hole:190x91mm,Weight: 850gr.Terminals AMP Mate-N-LockOperating Temperature-25 To 55 °C (R.H. 95%)Display Accuracy+/- 1%, +/- 1 LSD (Least Significant Digit)Vibration8g @ 10ms (10-100hz)DesignMeets EN 50081-1-2, 50082-1-2, 60801-2,61003-1, EN 60546-1, CE MarkWarranty3 Years
BERNINIUniversal Engine and Genset Automation and Protection
Huegli Tech Ltd – Switzerland - ☎ +41-62-916 50 30 – Fax +41-62-916 50 35
BE11 - Genset Automation
Case Dimensions
Typical Connections
1 +Vbatt.2 -Vbatt.3 RUN+4 RUN-
1 N Gen2 N Mains3 Not used4 230V Gen5 230V Mains6 Gen Contactor7 Mains Contactor8 Mains Contactor9 Gen Contactor
1 D+2 +Vbatt.3 Fuel valve4 +Vbatt5 Mains on6 +Stop sol.7 Alarm out8 Stop sol.9 Starter
1 Oil pressure2 C.T./5 (S1)3 Overload4 5 Coolant temp.6 Low fuel level7 Inhibit8 Alarm 29 Alarm 1
C.T./5 (S2)
Engine run calibration
MA
INS
GEN
ER
ATOR
KG
KMFuel tank
FUEL
SOLE
NO
ID STO
PSO
LEN
OID
(***)STAR
TER(***)
Alarm
D+ Alternator
neutral
neutral
BE11
B++Vbatt.
C.T./5
1 +Vbatt.2 -Vbatt.3 R
UN
+4 R
UN
-
1 N G
en2 N
Mains
3 Not used
4 230V Gen
5 230V Mains
6 Gen C
ontactor7 M
ains Contactor
8 Mains C
ontactor9 G
en Contactor
1 D+
2 +Vbatt.3 Fuel valve4 +Vbatt5 M
ains on6 +Stop sol.7 Alarm
out8 Stop sol.9 Starter
1 Oil pressure
2 C.T./5 (S1)
3 Overload
4 5 Coolant tem
p.6 Low
fuel level7 Inhibit8 Alarm
29 Alarm
1
C.T./5 (S2)
Engine run calibration
min.
3.15AF
BERNINIUniversal Engine and Genset Automation and Protection
Huegli Tech Ltd – Switzerland - ☎ +41-62-916 50 30 – Fax +41-62-916 50 35
BE32 / BE32-NGenset Automation 3 Phase AMF
Module, 12 - 24VBE 32 is a 3-phase automatic Mains failuremodule including protections for stand-byGensets and Prime Movers.
If Mains fails (over-/under frequency, over-/undervoltage, loss of Mains), the BE32 initiates(‘AUTO’ mode) an automatic Genset start cycleincluding load transfer to the generator byswitching the Mains/generator contactors. AfterMains is restored, the load will be automaticallytransferred back to Mains and the Genset willstop after a cooling down time. In ‘MAN’ mode,the load transfer from Mains to generator andvice versa must be provided by external wiring.During all cycles, the engine and generator arefully protected against malfunction. All alarmsoccurring at abnormal Genset conditions arecomputed and displayed either by LED or the 3digit display. They stop, if necessary, the Gensetby protection switches. VDE sensors for oilpressure and water temperature can be used forindication on the 3 digit display.
The BE32 has 25 powerful programmableparameters to fit the program flow to customersneeds such as free programmable C.T. ratio andover current settings. Values of voltage, andfrequency to initiate Genset start in AMF modeand timer settings for preheat, cooling downtime, etc. can be set. BE32 is designed to bemounted in cabinets and protectedenvironments.
Option BE32-NAn RS232-C interface and software is providedfor data management and parameterprogramming via PC. In connection with amodem, complete remote control and monitoringis possible.
Features• Manual and automatic Mains failure contr.• Display of V-Hz-A-hours, Mains or Generator• 25 fully programmable parameters• No external programming equipment needed• Current transformer ratio free programmable• Alternator excitation circuit• 12 Digital inputs, 7 relay and 8 static outputs• Relay output for Mains/generator contactor• Various timer and level settings• Periodic start/stop for test/safety purpose• Alarm indication LED or display/Lamp test
• Mains on simulation input• Remote test (external enable/disable) input• Alternator failure (non-charging/belt-break)• Analogue inputs for oil and water (VDO)• BE32-N: Interface RS2332-C&Software
General CharacteristicsSupply7Vdc to 33Vdc, 40 to 150 mA, Separated Conn.Current Transformer5Aac Continuously (Ratio Programmable)Vac Inputs RatingsContinuously 600Vac Max. Line to LineVac Maximum2000Vac Line to Line/2min or 5000V (8/20µs)Static Outputs12,24V/150 mARelay Outputs4A/12 to 24VdcEngine/Field InputsContacts Closed to GroundDynamo/Charge Alternator2,5W 12Vdc or 24VdcDimensions and Weight250x185x67, Hole: 237x171, Weight:1250grOperating Temperature-20C to 50C (R.H. 95%)Vibration8G @ 10ms (10-100Hz)Display Accuracy+/- 1%, +/- 1 LSD(least significant digit)Designmeets EN 50081-1-2, 50082-1-2, 60801-2,61003-1, EN 60546-1, CE markWarranty3 years
BERNINIUniversal Engine and Genset Automation and Protection
Huegli Tech Ltd – Switzerland - ☎ +41-62-916 50 30 – Fax +41-62-916 50 35
BE32 - Genset Automation
Case Dimensions
Typical Connections
250mm
185mm
22mm45mm
235mm
169mm
(RECOMMENDED PANEL CUT OUT 171 X 238) TOTAL WEIGHT 1,75 Kgs
NO
T U
SEDPR
ESSUR
ETEM
PER
ATUR
E
CALIBR
ATION
HO
LES
+
A L A R M 1 ( F 1 )
F U E L E N D
T E M P . C H . 1O V E R L O A D
L O W L E V . F U E L
T E M P . C H . 2
A L A R M 3 ( F 3 )
A L A R M 2 ( F 2 )
O I L P R E S S U R E
E X T E R N A L S T O P
JF
JC
JA
JE
JD
JL
JI
JG
INP
UT
OF
F=
Co
nta
ct O
PE
NIN
PU
T O
N=
Co
nta
ct G
RO
UN
DE
D OU
TP
UT
4A
/24
V M
ax
.
P R E H E A T
A L A R M
L O W S P E E D
S T O P
O U T P U T 1
S T A R T+ V B A T T . IN P U T
F U E L V A L V E
O U T P U T '2 '
M A I N S O N I N P U T
JM
INP
UT
/O
UT
PU
T
D + 1 2 V S Y S T E M
D + 2 4 V S Y S T E MR U N + I N P U T
R U N - I N P U T
I N T E R N A L G N D
T E M P E R A T U R E S E N S O R
B U S B A R
O I L S E N S O R
A N A L O G A U X I L I A R Y
R E M O T E T E S T
JB
E N G I N E R U N N I N G
S Y N C . R E Q U E S T
G E N . E N A B L E
O V E R L O A D 1
F A I L S T A R T
F U E L L E V E L
O U T P U T '3 '
O I L / T E M P . A L A R M
K E Y N O T A U T O
OU
TP
UT
12
V/1
50
mA
L1
L2
L3
RS
T
GE
NE
RA
TO
RM
AIN
S
MA
X W
OR
KIN
G
GE
N.M
AIN
S
Co
nta
ct R
atin
g
2A
/25
0V
ac
DA
TE
SE
RIA
L
C.T
.C.T
.C.T
.1
23
C.T
. ratio
/5A
ac
+ 1
2V
+2
4V
-V B
att.
(Gro
un
d)
CO
MP
UT
ER
INT
ER
FA
CE
RS
23
2C
WA
RN
ING
! E
NS
UR
E E
NG
INE
ST
AR
TIN
G C
IRC
UIT
S A
RE
DIS
AB
LE
D A
ND
MA
INS
/ BA
TT
ER
Y A
RE
NO
TC
ON
NE
CT
ED
BE
FO
RE
CO
MM
EN
CIN
G S
ER
VIC
E P
RO
CE
DU
RE
S.
B
ern
ini D
es
ign
MA
INS
GEN
ERATO
R
TO USER LOAD
KG
KM
Fuel tank
OU
TPUT
ALA
RM
S
FUEL
SO
LENO
ID STO
PS
OLEN
OID
STAR
TER
EN
GIN
EA
LAR
MS
-oil press.-tem
per.-auxiliary alarm
s
Alarm
Rem
ote test
D+(W
.L.)
Alternator
6,3AFuse
neutral
neutral
EMERGENCY STOP
OIL and
TEMPE
RATU
RE
SEN
DE
RS
(OP
TION
NET)
NO
T USE
D
PR
ES
SUR
E
TEMPE
R.
CAL.
CAL.
BERNINIUniversal Engine and Genset Automation and Protection
Huegli Tech Ltd – Switzerland - ☎ +41-62-916 50 30 – Fax +41-62-916 50 35
BE23 – Autostart Unit for Gensets12 to 24V
BE 23 is an autostart unit for starting andstopping the engine and to protect theGenerating Set from faulty conditions. Up anddown keys allow the user to switch betweenmenus in order to see detailed information onalarms, program parameters, power values of thegenerator and analogue engine quantities such aswater temperature and oil pressure. The pushbuttons allow the user to set various parameterson the unit itself.Operation is done via the “START”, “STOP”,“MAN and “AUTO” push buttons. The resetbutton enables resetting of alarms and outputs.An external key-switch input is provided.
The unit measures 3 phase voltage, thefrequency and the actual current on one phase.Also, true power and reactive power isdisplayed. The bright, powerful 4 digit LEDdisplay allows easy readability. Userprogrammable inputs and outputs allow adaptingthe module to customer needs such as N/O, N/Cswitches, delays, shut down modes.
The BE23 has powerful programmableparameters to fit the program flow to customersneeds and is designed for front panel mounting.
Option BE23-RS232RS 232 is a plug on interface to BE23 to connectBE23 to a PC. In order to let the PC remotelymonitor and adjust the parameters, a specialsoftware is supplied.
Features• Remote Start capability• Display of V-Hz-A-hours-RPM• 20 Programmable parameters• No external programming equipment needed• Current transformer ratio programmable• Alternator excitation circuit• 7 Digital inputs, 2 configurable• 8 transistor outputs, 2 free configurable• Output for generator contactor• 2 analog inputs for sensors, programmable• Various timer and level settings• Periodic start/stop for test/safety purpose• Alarm indication LED or display/Lamp test• Pick-up input for RPM• Under/over protection for V, Hz, RPM• Protection against overload (A) and kVA
General characteristics
Supply7 to 40VdcCurrent Transformer5Aac Continuously (Ratio Programmable)Vac Inputs RatingsContinuously 600Vac max.Vac Maximum Over Voltage1000V / 1minStatic Outputs500mA, short circuit proofEngine/Periphery InputsContacts Closed to GroundDynamo/Charge Alternator200mA, 12Vdc or 24VdcDimensions And Weight96x96x119mm, Hole: 92x92, Weight: 350grs.Operating Temperature-30 To 75 °C (R.H. 95%)Display Accuracy+/- 2%, +/- 1 LSD (Least Significant Digit)Vibration40mm/secDesignMeets 89/336EEC, 89/392EEC, 93/68EEC, IEC68-2-6, EN 61000-2-4-5-6-8-11, CE MarkWarranty3 Years
BERNINIUniversal Engine and Genset Automation and Protection
Huegli Tech Ltd – Switzerland - ☎ +
BE23 – Autostart Unit for Gensets
Case dimensions
Typical Connections
Engine
ProgramPowerV/A/Hz/h
Alarm
96mm
96m
m
56
78
910
1112
3435
ALTERNATOR CONTROL
D+ - 24V
D+ - 12V
NL1
L2L3
GND24VRX INPUTTX OUT
COMPINTER RS2
JGJD
JC
JA
PICK-U
P(up 15 KH
z)B+
D+ (W
.L.)
L1
L2
L3
60
Va
c
to
60
0V
ac
LO
AD
N
5 0 / 5 t o9 9 0 0 /5R A T I O S
RTS
OU
T36 37
REAR
VIEW
41-62-916 50 30 – Fax +41-62-916 50 35
7 4 m m 96mm
SIDE VIEW REAR VIEW
45mm
BE23
CONNECTIONS
119mm
1314
1516
1718
1920
2122
2324
2526
2728
2930
31 32
33
TEMPERATURE SENSOR
OIL PRESSURE SENSOR
OILEMERGENCYFUEL LEVELREMOTE STARTTEMPERATUREINPUT 1INPUT 2NO CONNECTION
FUEL SOLENOID
START
ALARM
TLG
OUTPUT 1
OUTPUT 2
STOP SOLENOID
PREHEAT
12VDTR OUTGNDDSR INPUT
STATIC
OU
TPUTS
UTER FACE
32C
JL
JFJB1
JB2
INPU
TSW
ITCH
ES
38 39 40 41
INPU
TSSEN
SOR
S
B+
BERNINIUniversal Engine and Genset Automation and Protection
Huegli Tech Ltd – Switzerland - ☎ +41-62
BE2000 - Genset Automation1&3 Phase AMF Module, 12 - 24V
BE 2000 is a sophisticated, 1/3-phase automaticMains failure module including protection forstand-by Gensets running in isolated mode. Keyfeatures of the unit are the bright 3x3 digit LEDdisplay for V/A/PF/kW of Mains and Generator aswell as the 8 digit real text display for values,parameters and alarms. An RS232 interface anda easy to use software provide direct or remotecontrol via PC. Parameters can be easy copiedfrom unit to unit and parameters/values/alarmscan be stored for tracing and fault analysis.
If Mains fails (over-/under frequency, over-/undervoltage, loss of Mains), the BE 2000 initiates anautomatic Genset start cycle including loadtransfer to the generator by switching theMains/generator contactors. After Mains isrestored, the load will be automaticallytransferred back to Mains and the Genset willstop after a cooling down time. In ‘MAN’ mode,the load transfer from Mains to generator andvice versa must be provided by external wiring.During all cycles, the engine and generator arefully protected against malfunction. All alarmsoccurring at abnormal Genset conditions arecomputed and displayed either by LED/Icons oron the 8 digit display. They stop, if necessary,the Genset by protection switches.
The main task for BE2000 is the easy use of theunit combined with elimination of traditionalpanel meters. So, the unit calculates and displaysall important electrical values of the Generatorand Mains in total and per phase. A set of 10programmable parameters fit the program flow tocustomers needs. BE 2000 is designed to bemounted in cabinets and protectedenvironments.
Features• Bright 3x3 digit display to replace panel meters• Manual and automatic Mains failure contr.• Display of V-Hz-A-hours, Mains or generator• Display of kW, KVA, KVAr, PF, 1 or 3 phase• No external programming equipment needed• Current transformer ratio programmable• Alternator excitation circuit• 5 Digital inputs, 3 relay and 8 static outputs• Output for Mains/generator contactor• Various timer and level settings• Programmable analogue input for oil and water• Alarm indication LED and real text display
-916 50 30 – Fax +41-62-916 50 35
• Mains on simulation input• Remote test (external enable/disable) input• Alternator failure (non-charging/belt-break)• RS2332-C interface
General CharacteristicsSupply7Vdc to 33Vdc, 1s supply loss coveredCurrent Transformer5Aac Continuously (Ratio Programmable)Vac Inputs RatingsContinuously 600Vac Max. Line to LineVac Maximum2000Vac Line to Line/ 300sStatic Outputs12,24V/500 mA, short circuit proofRelay Outputs10A/250Vac, changeoverEngine/Field InputsContacts Closed to GroundDynamo/Charge AlternatorMax. 3W, 200mADimensions and Weight238x138x40, Hole: 213x142, Weight:1250grOperating Temperature-30°C to 75°C (R.H. 95%)Vibration40mm/secDisplay Accuracy+/- 2%, +/- 1 LSD(least significant digit)DesignMeets 89/336EEC, 89/392EEC, 93/68EEC, IEC68-2-6, EN 61000-2-4-5-6-8-11, CE MarkWarranty3 years
BERNINIUniversal Engine and Genset Automation and Protection
BE 2000 - Genset Automation
Case Dimensions
T
12,58 4,5
39 21 3m m
ypical Connections
153m
m
238m m
139m
m
222m m5,5
A LL D IA M E T ER S : 4 ,5m m
7
10
1 ,5
14
2m
m
BE
0-50
0-50
CO
M
CO
M
CO
M
N.O
.
N.O
.
N.O
.
N.C
.
N.C
.
N.C
.
Huegli Tech Ltd – Switzerland - ☎ +41-62-916 50 30 – Fax +41-62-916 50 35
L1L2L3 RST
0Vac
0Vac
LOAD
generatorneutral line
mains
neutral line
3A fuse
3A fuse
normally closed
output relaynorm
ally open output relay
3 channels input (5Aac) current transform
er
V gen.
inputV
mains
input
7Vcc to 32Vcc input
(-V battery grounded)
EMERGENCY INPUT
AUXILIARY ALARM
"V" BELT FAILURE
MAINS SIMULATED
FUEL LEVEL WARNING
TEMPERATURE SENSOR(ANALOG OR SWITCH)
OIL PRESSURE SENSOR
B+
D+ (W
.L.)
ALTERNATOR CONTROL
Thermal fuse (4A
)
SU
B-D
9 PIN M
ALE
Com
puter interface R
S232C
OPTIO
NA
LS
WITC
HS
ENS
OR
STAR
T
FUE
L SO
LEN
OID
STO
P SO
LENO
ID
PR
EH
EAT (G
LOW
)
230VC
OIL
230VC
OIL
4544
4342
4139
4038
11213
18
fail to start
aux alarm
relay output 'KW
and OVER
FRE
QU
EN
CY
ALAR
M'
relay output 'KVA , A
, andU
ND
ERS
PEE
D ALA
RM
'
- 20
- 23
- 26
- 19
- 22
- 25
- 24
- 27
- 21
relay outputC
OM
MO
N ALA
RM
35
3233
3634 37 30 31
N
29 28InternalS
upply
3 5 7
10 8
1415
1617
OIL
CAL.
TEMP
CAL.
BERNINIUniversal Engine and Genset Automation and Protection
Huegli Tech Ltd – Switzerland - ☎ +41-62
BM80B - Genset Automation3 Phase AMF Module, 12 to 24V
BM80B is a cost effective 3-phase automaticMains failure module including protection forstand-by Gensets and Prime Movers up to270kW. The BM80B consists of BM80B controlunit for front panel mounting and the BM80Cbattery charger & relay card. The charger modulemounts on DIN-Rail and contains all necessaryconnectors for the wiring. The two units areconnected via flat band cable and no additionalwires have to be brought to the front door of thepanel. The key features are the simplicity of useas well as the included battery charger module,which reduces additional installation costs tomain breakers and panel meters.
If Mains fails (over-/under voltage, loss ofMains), the BM80B initiates an automatic Gensetstart cycle (In ‘AUTO’ mode) including loadtransfer to the generator by switching theMains/generator contactors. After Mains isrestored, the load will be automaticallytransferred back to Mains and the Genset willstop after a cooling down time. In ‘MAN’ mode,the load transfer from Mains to generator andvice versa must be provided by external wiring.During all cycles, the engine and generator arefully protected against malfunction. All alarmsoccurring at abnormal Genset conditions arecomputed and displayed either by LED or the 3digit display. They stop, if necessary, the Gensetby protection switches.Values of voltage to initiate Genset start andtimer settings for overload, cooling down timeetc. are programmable via potentiometers.
The BM80B has programmable parameters to fitthe program flow to customers needs eithersettable via potentiometers or dip-switches.BM80B is designed to be mounted directly on theengine frame or in cabinets.
Features• Manual and automatic Mains failure contr.• Display of V, Hz, Mains, 3 phase• Display of V-Hz-A-hours, generator, 1 phase• Included battery charger module• No external programming equipment needed• Various timer and level settings
-916 50 30 – Fax +41-62-916 50 35
• Alternator excitation circuit• 5 Digital inputs, 4 relay outputs• Relay output for Mains/generator contactor• Alarm indication LED or display/Lamp test• Mains on simulation input
General characteristicsSupply6.5 to 30VdcCurrent Transformer5Aac Continuously (Ratio settable, dip switch)Vac Mains Input RatingsContinuously 400Vac max.Vac Generator Input RatingsContinuously 250Vac max.Vac Maximum Over Voltage2000V / 1minRelay Outputs3a/12 To 24VdcEngine/Periphery InputsContacts Closed to GroundDynamo/Charge Alternator150mA, 12Vdc or 24VdcDimensions And WeightBM80B: 190x135x22mm,Hole:172x118mm, Weight: 200grs.BM80C: 195x112x75, Weight: 950grs.Operating Temperature-15 To 55 °C (R.H. 95%)Display Accuracy+/- 2%, +/- 1 LSD (Least Significant Digit)DesignMeets EN 50081-1-2, 50082-1-2, 60801-2,61003-1, EN 60546-1, CE MarkWarranty3 Years
BERNINIUniversal Engine and Genset Automation and Protection
Huegli Tech Ltd – Switzerland - ☎ +41-62-916 50 30 – Fax +41-62-916 50 35
BM 80B - Genset Automation
Case Dimensions
Typical Connections
190
135
20mm
BM80B board: CPU CONTROL and PANEL
4MA X 12
2mm
HOLE 172mm X 118mm
180mm between round holes
5mm
BM80C board: RELAY CARD195mm
112m
m
75mm
DIN rail mount
12V
24V
723
Overcurrent
protection G
RO
UN
DIN
G
(ENG
INE SID
E)
EN
GIN
EC
RA
NK
DIS
CO
NN
EC
TIO
N1A FU
SEG
ENER
ATOR
CO
IL1A M
AINS
CO
IL FUSE
BATTERY
CH
ARG
ERLED
23 24 25 26 27 28
BATTERY
CH
ARG
ERALTER
NATO
R4Vac/dc-40Vac/dc
400Vac M
AINS
USER
LOAD
KGKM
RSTN
8 STARTER
STOP SO
LENO
ID(PR
EHEAT)(**)
ALARM
3A (at supply voltage)O
UTPU
T RELAYS
C.T./5A
SIMU
LATED M
AINS IN
PUT
NO
TE (*) : 5A FUSES R
ECO
MM
END
ED FO
R W
IRE PR
OTEC
TION
(**) :SE
E CH
APTER
8 FOR
PRE
HE
AT/STOP SELEC
TION
(***): AUXILIAR
Y INTER
LOC
K CO
NTAC
T (!!!):12V or 24V M
UST M
ATCH
THE JU
MPER
SELECTIO
N TO
THE
ENG
INE
WIR
ING
230VacC
ON
TACTO
RC
OILS
(***)
12V
24V
(!!!)
(!!!)
3V15V
Features and benefitsFeaturesGeneral characteristicsRelay RatingStatic OutputEngine/Field InputsDynamo/Charge AlternatorDimensions and WeightOperating TemperatureVibration
Case DimensionsTypical ConnectionsOption BE11-3Features
General characteristicsRelay OutputsEngine/Periphery InputsDynamo/Charge AlternatorDimensions And WeightTerminals AMP Mate-N-LockOperating TemperatureDisplay AccuracyVibrationDesign
Case DimensionsTypical ConnectionsCurrent TransformerStatic OutputsRelay OutputsEngine/Field InputsDynamo/Charge AlternatorDimensions and WeightOperating TemperatureVibrationDisplay Accuracy
Case DimensionsTypical ConnectionsOption BE23-RS232Features
General characteristicsStatic OutputsEngine/Periphery InputsDynamo/Charge AlternatorDimensions And WeightOperating TemperatureDisplay AccuracyVibrationDesignCurrent TransformerStatic OutputsRelay OutputsEngine/Field InputsDynamo/Charge AlternatorDimensions and WeightOperating TemperatureVibrationDisplay Accuracy
Case DimensionsTypical ConnectionsFeatures
General characteristicsRelay OutputsEngine/Periphery InputsDynamo/Charge AlternatorDimensions And WeightOperating TemperatureDisplay AccuracyDesign
Case DimensionsTypical Connections