Product Presentation · Product Presentation - ® PwrBlade ULTRA Contact and housing geometry integrates 4 contact options: High Voltage (400VDC) - 7.25mm pitch (8.9mm on PwrBlade+)

PwrBlade ULTRA®

Product Presentation The Next Generation PwrBlade®

2 Product Presentation - PwrBlade ULTRA®

Res

ista

nce

(mO

hms)

2.0

1.0

Pwr Blade®

Pwr Blade+™

Pwr Blade ULTRA®

1998 2010 2015 C

urre

nt D

ensi

ty (a

mps

/line

ar in

ch)

200

100 Pwr Blade®

Pwr Blade+™

Pwr Blade ULTRA®

1998 2010 2015

@ 30° C Temperature Rise

Current ratings can be confusing because it depends on the test board design The resistance is a constant because it is based on the connector design.

Performance is directly related to the resistance . . . lower resistance = higher current carrying PwrBlade ULTRA® – features just 0.4mΩ contact resistance, at end-of-life

PwrBlade ULTRA®

What is it?


PwrBlade ULTRA®

Ultra-Low Resistance Where is the majority of the resistance? PwrBlade ULTRA® improved these two areas: Bulk Resistance Separable Interface Resistance

Less Resistance = Less Heat E = i2R (Joule’s law)


PwrBlade ULTRA® – What is it? Key Improvements

Made from thicker stock Similar style to PwrBlade® & PwrBlade+™, but 25% thicker than PwrBlade+™ Lower Profile Housings Similar to PwrBlade+™, but 24% lower height than PwrBlade+™ 9.6mm above pcb (PwrBlade+™ is 12.6mm) Performance 0.4mΩ max Contact Resistance Compare to 0.7mΩ for Pwr Blade+™ = Lower Temp-Rise, Higher Ampacity

9.60mm 11.4mm

9.60mm

12.6mm

Pwr Blade ULTRA™

Pwr Blade+

05

101520253035404550

10 20 30 40 50

Tem

pera

ture

Rise

°C

Current per contact

Current Vs. Temp. Rise

PwrBlade

PwrBlade+

PwrBlade ULTRA


PwrBlade ULTRA®

10P+21S R/A Header FCI = 22mm

Molex= 25mm

FCI

Ten6

0

FC

I = 8

0mm

M

olex

. 88m

m

Alternatives such as Ten60 require more PCB Space Example: 10P + 21S Comparison with Pwr Blade ULTRA™ : FCI PCB footprint = 22 X 80mm = 1760mm2 Ten60 PCB footprint = 25 X 88mm = 2200mm2 (25% more!)

PSU pcb space

Cur

rent

Den

sity

200

100 PwrBlade®

PwrBlade+™ / Ten60

PwrBlade ULTRA®

1998 2010 2015

@ 30° C Temperature Rise

Competition?


Other Key Advantages Low Power or High Power Options For High Voltage / Low Current OR Low Voltage / High Current Also designed for Backplane Power Interconnects (vert. rec.)

Hard Metric Compliant (IEC Std) Co-Planar

Use with ExaMAX® (10mm 0ff-set)

10.00mm

Low Power High Power

PwrBlade ULTRA® – What is it?

Product Presentation - PwrBlade ULTRA®

Contact and housing geometry integrates 4 contact options: High Voltage (400VDC) - 7.25mm pitch (8.9mm on PwrBlade+) High Current Density - 5.0mm pitch (5.08mm on PwrBlade +) Low Power (200V) - 3.5mm pitch Low Power (400V) – 5.5mm pitch (5.84mm on PwrBlade+) Signal (2.54mm pitch)

High Power

Low Power

High Voltage Right Angle Plug

3.5mm pitch

5.0mm pitch

7.0mm pitch 2.54mm pitch

Signal

Right Angle Receptacle

Vertical Receptacle

Low Power

High Power

PwrBlade ULTRA® Family


0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0 20 40 60 80 100 120 140 160 180 200

Resi

stan

ce (m

Ohm

s)

Number of Mating Cycles

Pwr Blade ULTRA - Contact Resistance

High Power

Low Power

Linear (High Power)

Linear (Low Power)

Max. End-Of-Life Contact Resistance: 0.4mOhms (Nominal = 0.18mOhms)

PwrBlade ULTRA® Test Results


Current Carrying Capacity: Test data – 10% better than Product Spec. Ratings

PwrBlade ULTRA® Test Results

20

30

40

50

60

70

80

90

100

1 3 5 7 9

Curr

ent (

A)

Number of Powered Contacts

Pwr Blade ULTRA - Current Carrying Capacity

High Power

Low Power


Ultra Low Resistance (lowest in the industry)

Ultra Low Profile (lowest in the industry)

Backplane compatible

Samples available now

PwrBlade ULTRA®


Product Specification: GS-12-1176

Typical part numbers:

PwrBlade ULTRA®

Product Configuration PCB Tail

Part Number

Right Angle Plug Right Angle Receptacle Vertical Receptacle

10MP+24S+10HP Solder 10127397-00H2410LF 10127401-00H2410 LF 10127403-00H2410LF

3HP+18S+3HP PF Press Fit 10127396-01H1410LF 10127400-01H1410LF 10127402-00H1410LF

Technical Support

THANK YOU

Documents

Product Presentation · Product Presentation - ® PwrBlade ULTRA Contact and housing geometry integrates 4 contact options: High Voltage (400VDC) - 7.25mm pitch (8.9mm on PwrBlade+)