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Production Short Pulse Propagation Systemfor Measuring Frequency Dependent Loss
Introbotics
CorporationCopyright ©
2009
John DiTucci
Introbotics
Corporation
11/5/2009 2Introbotics
Corporation
Objective
•
Measurement Technique
•
Production System Description
Describe a Production System Using the Short Pulse Propagation Measurement Technique
11/5/2009 3Introbotics
Corporation
Measurement Technique
•
Manual Laboratory process developed by IBM Research in early 90’s
•
Time domain measurements provide frequency dependent Loss:
-
Attenuation-
Phase constant
•
Additional measurements and causal transmission line modeling provide:
-
Broadband dielectric constant-
Broadband loss tangent
Short Pulse Propagation (SPP)
11/5/2009 4Introbotics
Corporation
Short Pulse Propagation
TDR Screening
TDT Measurement
Forward and backward TDR on each trace
One pulse measurement on each trace
During processing, a ratio of similar short and long traces removes the effects of the test structure.
If traces similar, proceed to short pulse measurements
Measurements
Impulse Forming Network
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Corporation
Short Pulse Propagation
Signal Processing
Preparation for FFT•Level Shifting•Windowing•Time Shifting•Zero Padding Fourier
Transformation (FFT)
Phase information is also obtained from the FFT
11/5/2009 6Introbotics
Corporation
Short Pulse Propagation
Signal ProcessingPropagation Constant Calculation
( ) ( ) ( )( )( )
( ) ( )21
21
2
1
21ln1
llffj
fAfA
ll
fjff
−−
+⎟⎟⎠
⎞⎜⎜⎝
⎛−
−
=+=Γ
φφ
βα
Γ(f)
is the propagation constant.
α(f)
is the attenuation. β(f)) is the phase constant.
l1 and l2 are the lengths of the long and short lines respectively.
A1
(f) and A2
(f) are the magnitude of the Fourier Transforms for the long and short lines respectively.
Φ1
(f) and Φ2
(f) are the phase of the Fourier Transforms for the long and short lines respectively.
11/5/2009 7Introbotics
Corporation
Short Pulse Propagation
Cross Sectioning, Measuring, and Modeling
•
Cross section the test vehicle in several places
•
Measure the structures
•
Model the structures
•
Calculate R(f), L(f), C(f), G(f) using a field solver
•
Calculate α
and β
from:
•
Iterate the modeling until there is a good fit with the measured
α
and β.
•
Extract εr
(f), tanδ(f), Z(f)
( ) ( ) ( )( ) ( ) ( )( )ωωωωωωω CjGLjR ++=Γ
11/5/2009 8Introbotics
Corporation
Short Pulse Propagation
Manual SPP In Production Environment
Example SPP production test structure, design data
Actual SPP production test couponsLaunch structure is backdrilled
to increase bandwidth
11/5/2009 9Introbotics
Corporation
Short Pulse Propagation
Supplier 1 Part 1Supplier 1 Part 2Supplier 1 Part 3Supplier 1 Part 4Supplier 1 Part 5Supplier 2 Part 1Supplier 2 Part 2Supplier 2 Part 3Supplier 3 Part 1
0.0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0 2 4 6 8 10 12 14 16 18 20
Freq, GHz
Atte
nuat
ion,
-dB
/cm
Manual SPP In Production Environment
Attenuation
11/5/2009 10Introbotics
Corporation
Short Pulse Propagation
Relative Transmission Line Performance
Manual SPP In Production Environment
11/5/2009 11Introbotics
Corporation
Manual to Automated
Manual SPP Automated SPP
•
Manual Scope Operation Completely automated scope operation
•
Manual download and storage of data and waveforms
Completely automated download and storage of data and waveforms
•
Extensive user interaction for signal processing
Completely automated signal processing
•
Manual cross sectioning, measuring and modeling
•
Manual cross sectioning, measuring and modeling
•
Manual, assisted probe placement •
Manual, assisted probe placement
11/5/2009 12Introbotics
Corporation
Production SPP Test Flow
Test Specifications
Test Control-
Job Number -
Work Order
Test Setup
Guided Test ConductSingle-Ended
TDRDifferential
TDRSingle-Ended Short Pulse
Differential Short Pulse
Data Storage Waveform StorageStored in database after each test point
Stored on computer hard disk after each test point
Individual test points
All points in Test Specification
Retest Capability
11/5/2009 13Introbotics
Corporation
Production SPP Test Equipment
TDS8000 DSA8200
80E04 TDR Sampling Modules
4-Channel Static Isolation Unit (SIU)
Impulse Forming Network (IFN)
Molex Connector Probes
Computer Running Windows XP
Probing Station
11/5/2009 14Introbotics
Corporation
Production SPP Workstation Model
11/5/2009 15Introbotics
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Production SPP Workstation Prototype
11/5/2009 16Introbotics
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Production SPP Test Specification
11/5/2009 17Introbotics
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Production SPP Test Configuration
11/5/2009 18Introbotics
Corporation
Production SPP Testing
11/5/2009 19Introbotics
Corporation
Production SPP Testing
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Corporation
Production SPP Testing
11/5/2009 21Introbotics
Corporation
Production SPP Testing
11/5/2009 22Introbotics
Corporation
Production SPP Testing
11/5/2009 23Introbotics
Corporation
Production SPP TDR Waveforms
picoseconds49000 49500 50000 50500 51000
Volts
0.220
0.240
0.260
0.280
0.300
0.320
TDR Waveforms Job J1032_09
LegendLong ForwardShort ForwardLong BackwardShort Backward
11/5/2009 24Introbotics
Corporation
Production SPP TDT Waveforms
picoseconds49400 49600 49800 50000 50200 50400 50600
mill
ivol
ts
-5.0
0.0
5.0
10.0
15.0
20.0
25.0
30.0
35.0
40.0
TDT Pulses Job J1032-09
LegendLong LineShort Line
11/5/2009 25Introbotics
Corporation
Production SPP Acquisition Assessment
11/5/2009 26Introbotics
Corporation
Production SPP Automated Signal Processing
11/5/2009 27Introbotics
Corporation
Summary
Production SPP Measurement System Developed
Completely automated scope operation
Completely automated download and storage of data and waveforms
Completely automated signal processing
Single-ended and Differential