Products for Structural Strengthening · Structural Epoxy Putty Adhesive for Use with Structural Strengthening Systems MapeWrap 11 is a two-component, 100%-solids, moisture-tolerant,

Products forStructural Strengthening

• Primer

• Epoxy Adhesives

• Saturants

• Carbon Fiber Fabrics

• Glass Fiber Fabric

• Laminates

• Structural-Strengthening Cord

• Corrosion Protection

• Repair Epoxies

• Concrete Repair Mortars

• Coatings and Sealers

1

TABLE OF CONTENTS

Introduction ............................... 2-3

Technology Logos Index ...................3

PRODUCT INFORMATION

Primer

MapeWrap™ Primer 1 ............................ 4

Epoxy Adhesives

MapeWrap 11 ........................................ 4

MapeWrap 12........................................ 4

Saturants

MapeWrap 21........................................ 5

MapeWrap 31........................................ 5

MapeWrap 31 Slow-Set ........................ 5

Carbon Fiber Fabrics

MapeWrap C Uni-Ax 300 ...................... 6

MapeWrap C Uni-Ax 600 ...................... 6

MapeWrap C Bi-Ax ................................ 6

Glass Fiber Fabric

MapeWrap G Uni-Ax ............................. 7

Laminates

Carboplate™ E 170 ................................. 7

Maperod ™ C .......................................... 7

Structural-Strengthening Cord

MapeWrap C Fiocco .............................. 8

Corrosion Protection

Mapefer ™ 1K ......................................... 8

Planibond ® 3C ...................................... 8

Mapeshield ™ I ....................................... 9

Repair Epoxies

Planibond AE ........................................ 9

Planibond AE Fast ................................. 9

Epojet ™ ................................................10

Concrete Repair Mortars

Planitop ® X ..........................................10

Planitop XS ..........................................10

Planitop 12 SR .....................................11

Planitop 15 ...........................................11

Planitop 21 ...........................................11

Coatings and Sealers

Mapelastic ® .........................................12

Elastocolor ® Primer WB ......................12

Elastocolor Flex ...................................12

Elastocolor Coat ..................................13

Elastocolor Paint ..................................13

2

Introduction

A WORLDWIDE LEADEROriginally established in 1937, today MAPEI is a privately

owned global corporation headquartered in Milan, Italy, with 81

subsidiaries including 73 plants in 34 countries. The company

specializes in manufacturing chemical products for building,

including waterproofing products, specialty mortars and

admixtures for concrete, products to restore historic buildings,

and decorative and protective coatings for concrete surfaces.

In addition, MAPEI is the world leader in the manufacturing of

mortars, grouts, adhesives and complementary products for

installing all types of floor and wall coverings. MAPEI Corporation,

the division responsible for supporting the North American

markets, is based in Deerfield Beach, Florida, and employs over

1,100 team members – ranging from Manufacturing and R&D to

Technical Services and Sales. The Canadian subsidiary MAPEI Inc.

supports those efforts with about 300 additional employees.

SUPERIOR PRODUCTS

A Complete Range of Products

MAPEI produces the most innovative products for the

construction market. Around 5,000 products globally

(adhesives, sealants, mortars, admixtures, latex, etc.) are

manufactured in MAPEI’s plants, which produce the world’s

most complete range of building products. Diversified,

high-quality chemical products – from powdered adhesives, to

liquid and paste products, to polymers – are created to meet the

needs of more than 66,000 customers around the world.

Quality Control

MAPEI is an ISO 9001-2000 certified

company. Its products are produced

according to exacting standards, strictly

adhering to process and procedural guidelines with documented

compliance. This rigid production format is vigilantly followed to

ensure that every product is produced uniformly from batch to

batch.

PROFESSIONAL SUPPORT NETWORK

Knowledgeable Sales Force

MAPEI offers the largest, most highly trained sales

force within the industry to serve your needs for product

application/installation recommendations. Its sales representatives

are focused on supporting you with product knowledge, product

demonstrations, product information, marketing support materials

and other relevant tools to help you generate sales.

Technical Expertise

An in-house Technical Services

Call Center responds to customers’

telephone inquiries with answers

to installation challenges in real

time. In addition, MAPEI can offer

field support for job startups,

product training and on-site

problem resolution.

PRODUCTS FOR WOOD FLOORING

FLOOR COVERING INSTALLATION SYSTEMS

CONCRETE RESTORATION SYSTEMS

TILE & STONE INSTALLATION SYSTEMS

WATERPROOFING SYSTEMS

PRODUCTS FOR STRUCTURAL STRENGTHENING

ADMIXTURES FOR CONCRETE

PRODUCTS FOR UNDERGROUND CONSTRUCTION

CEMENT ADDITIVES

PRODUCTS FOR THE MARINE INDUSTRY

10 PRODUCT LINES IN NORTH AMERICA

31-800-42-MAPEI (1-800-426-2734) • www.mapei.com1-800-42-MAPEI (1-800-426-2734) • www.mapei.com

Technology Logos Index

Technology Logos IndexIntroduction

Products with MAPEI’s “Green Innovation” logo are developed and manufactured to assist our customers in meeting the health and well-being requirements of certification programs such as LEED, the Living Building Challenge (LBC) and the Well Building Standard.

MAPEI’s BioBlock technology has been added to select products to help protect them from mold and mildew.

Corrosion Inhibitor Enhanced repair mortars feature proprietary additives that fortify the passivation layer on embedded reinforcing steel, enhancing its resistance to corrosion.

Products featuring High-Hydrated Cement Technology (HCT™) offer high early strength, excellent workability, ultra fast curing, unmatched long-term durability and efflorescence-free curing.

MAPEI mortars with Easy Glide Technology offer extreme ease of application, yielding a buttery consistency that reduces fatigue during troweling.

MAPEI’s FastTrack Ready products reduce the required steps of an installation and/or perform more quickly than current technology.

CORROSIONINHIBITOR

Customer Service Plus

MAPEI’s standards for customer service are best-in-class. Our leadership includes such

service innovations as:

• Customer-friendly, efficient processes

• One-call resolution

• Employee commitment to effective customer dialog

Innovative Research & Development

Worldwide, more than 12% of MAPEI

employees are involved in the development

of new technologies and product

innovations, keeping our customers at the

forefront of the industry. The company has

taken the additional initiative of focusing

its R&D efforts on environmentally

sustainable solutions.

To remain on the cutting edge

of innovation, MAPEI reinvests

5% of its annual revenues into researching and developing new products and

technologies; in particular, 70% of its R&D efforts are directed to

develop eco-sustainable and environmentally friendly products,

which meet LEED requirements.

Best-BackedSM Warranty Program

To bring it all together, MAPEI complements the industry’s best

products with simple, easy-to-understand requirements

for a variety of warranty options.

4

Primer Epoxy Adhesives

Low-Viscosity, 100%-Solids Epoxy Resin Primer

MapeWrap Primer 1 is a 100%-solids, moisture-tolerant, low-viscosity, two-component epoxy resin that is used for priming concrete substrates prior to application of the MapeWrap system.

MapeWrap™ Primer 1

Product Code

Packaging

Structural Epoxy Putty Adhesive for Use with Structural Strengthening Systems

MapeWrap 11 is a two-component, 100%-solids, moisture-tolerant, structural epoxy used as an adhesive for the Carboplate composite system. MapeWrap 11 is also used for leveling uneven concrete or masonry surfaces before application of MapeWrap fabrics or Carboplate and Maperod ™ C laminates.

MapeWrap™ 11

Structural Epoxy Putty Adhesive for Use in Hot Climates

MapeWrap 12 is a two-component, 100%-solids, moisture-tolerant, structural epoxy used as an adhesive for the Carboplate composite system in hot climates. MapeWrap 12 is also used for leveling uneven concrete or masonry surfaces before application of MapeWrap fabrics or Carboplate and Maperod ™ C laminates.

MapeWrap™ 12

Product Code Packaging

U.S./ Canada 7324004B Kit: 1 U.S. gal. (3,79 L)





51-800-42-MAPEI (1-800-426-2734) • www.mapei.com

Saturants

Epoxy AdhesivesSaturants

Primer

Low-Viscosity, 100%-Solids Epoxy Resin

MapeWrap 21 is a 100%-solids, moisture-tolerant, low-viscosity epoxy resin for impregnating MapeWrap composite system fabrics by a wet layup method immediately before they are placed. MapeWrap 21 may be applied by an automated saturation device or manually to provide complete encapsulation of both carbon and glass fiber fabrics.

Medium-Viscosity, 100%-Solids Epoxy Resin

MapeWrap 31 is a 100%-solids, moisture-tolerant, medium-viscosity epoxy resin used for impregnating MapeWrap composite system fabrics by a dry layup method. MapeWrap 31 was specially developed to saturate and encapsulate carbon and glass fiber fabrics.

Medium-Viscosity, 100%-Solids Epoxy Resin

MapeWrap 31 Slow-Set is a 100%-solids, moisture-tolerant, medium-viscosity epoxy resin primarily used for impregnating MapeWrap composite system fabrics by a dry layup method. MapeWrap 31 Slow-Set was specially developed to saturate and encapsulate carbon and glass fiber fabrics in hot climates.

MapeWrap™ 21 MapeWrap™ 31 MapeWrap™ 31 Slow-Set


U.S./ Canada 40321000 Kit: 1 U.S. gal. (3,79 L)


U.S./ Canada

403310007323003

Kit: 1 U.S. gal. (3,79 L)Kit: 0.5 U.S. gal. (1,89 L)


U.S./ Canada 7323104 1 U.S. gal. (3,79 L)

6

Uni-Directional Carbon Fiber Fabric

MapeWrap C Uni-Ax 300 is a high-strength, unidirectional carbon fiber fabric that, when used with the MapeWrap family of two-component epoxy adhesives, forms an externally bonded fiber-reinforced polymer (FRP) reinforcement system engineered to increase the strength of existing structural elements. MapeWrap C Uni-Ax 300 is applied to the surface of structural members in buildings, parking garages, bridges, marine piles and other structures to contribute significant strength, without increasing the dead load supported by the structure.

MapeWrap™ C Uni-Ax 300

Product Code

Packaging

High-Strength, Uni-Directional Carbon Fiber Fabric

MapeWrap C Uni-Ax 600 is a high-strength, unidirectional carbon fiber fabric that, when used with the MapeWrap family of two-component epoxy adhesives, forms an externally bonded fiber-reinforced polymer (FRP) reinforcementsystem. MapeWrap C Uni-Ax 600 is part of an engineering solution that allows for an increase in the strength of structural elements without increasing the dead load supported by the structure. MapeWrap C Uni-Ax 600 has twice the weight to surface area and twice the thickness of MapeWrap C Uni-Ax 300.

MapeWrap™ C Uni-Ax 600

Balanced, High-Strength, Bi-Directional Carbon Fiber Fabric

MapeWrap C Bi-Ax is a bi-directional carbon fiber fabric with balanced weight and having a high modulus of elasticity and high tensile strength. MapeWrap C Bi-Ax is suitable for repairing concrete structures and for improving the flexural and shear strength of reinforced concrete elements. It is also used for the confinement of axial-loaded elements (columns, bridge piers, chimneys) subjected to compressive and bending stress, and for seismic strengthening in earthquake areas. MapeWrap C Bi-Ax is installed using the “wet-layup” system where the fabric is saturated immediately before placement and the “dry-layup” system where the fabric is saturated during application.

MapeWrap™ C Bi-Ax


U.S./ Canada

7301550

7300550

Roll: MapeWrap C Uni-Ax 300, 15.75" x 164' (40 cm x 50,0 m)Roll: MapeWrap C Uni-Ax 300, 3.94" x 164' (10 cm x 50,0 m)


U.S./ Canada

7303050 Roll: MapeWrap C Uni-Ax 600, 15.75" x 164' (40 cm x 50 m)


U.S./ Canada

7305550 Roll: MapeWrap C Bi-Ax 230, 15.75" x 164' (40 cm x 50 m)

Carbon Fiber Fabrics


High-Strength, Uni-Directional E-Glass Fiber Fabric

MapeWrap G Uni-Ax is a high-strength, unidirectional E-glass fiber fabric that, when used with the MapeWrap family of two-component epoxy adhesives, forms an externally bonded fiber-reinforced polymer (FRP) reinforcement system engineered to increase the strength of structural elements. When applied to the surface of structural members in buildings, parking garages, bridges, marine piles and other structures, MapeWrap G Uni-Ax improves the seismic performance of concrete columns, masonry and concrete walls, and concrete beam-column connections.

Pultruded Carbon Fiber Plate Pre-Impregnated in Epoxy-Based Resin

Carboplate E 170 is a range of pultruded carbon-fiber-reinforced polymer (CFRP) plates designed for external structural strengthening of existing concrete, wood, masonry and steel members. Carboplate E 170 is externally bonded onto the surface of the substrate to strengthen and stiffen existing structures, using an epoxy resin specifically designed for the application. Carboplate E 170 is protected on both sides by a plastic film, eliminating the need for solvent cleaning of the plates before installation.

MapeWrap™ G Uni-Ax Carboplate™ E 170


U.S./ Canada

7303450 Roll: MapeWrap G Uni-Ax 900, 23.6" x 164' (60 cm x 50 m)


U.S./ Canada

7330076 7330576 73299767330476733047773309767331076

Roll: 2" x 82' (50 mm x 25 m) Roll: 4" x 82' (100 mm x 25 m) Roll: 2" x 82' (50 mm x 25 m) Roll: 4" x 82' (100 mm x 25 m) Roll: 4"x 164' (100 mm x 50 m)Roll: 4.7" x 82' (120 mm x 25 m) Roll: 6" x 82' (150 mm x 25 m)

Glass Fiber

FabricLaminates

Glass Fiber FabricLam

inatesCarbon Fiber Fabrics

Pultruded, High-Strength Carbon Fiber Rod Pre-Impregnated in Epoxy-Based Resin

Maperod C is a range of pultruded carbon fiber rods, with high tensile strength and a modulus of elasticity of 22.5 x 106 psi (155,000 N/mm²). After the plastic film is removed, the Maperod C “near surface-mounted” rods are used for structural repairs and strengthening of structural elements in reinforced concrete, brickwork, stone or volcanic ash that has been damaged by either physical/mechanical stresses or natural events. Maperod C may be used together with the fabrics from the MapeWrap ™ range for stronger anchoring, particularly when flexural or shear strengthening operations are carried out.

Maperod™ C


U.S./ Canada

7339531 7339630

Rods: Maperod C 150/10, 3/8" x 19.68' (10 mm x 6 m) Rods: Maperod C 150/8, 5/16" x 19.68' (8 mm x 6 m)

8

Structural-

Strengthening Cord

Corrosion

Protection

Uni-Directional Carbon Fiber Cord for Structural Strengthening

MapeWrap C Fiocco is a high-strength cord made from uni-directional carbon fiber threads, designed to be impregnated with MapeWrap 21 to provide structural restoration of concrete and masonry elements. MapeWrap C Fiocco is particularly suited for restoration of historical structures, including vaulted ceilings and walls of brick and stone facades. MapeWrap C Fiocco cords are available in diameters of 1/4" (6 mm), 5/16" (8 mm), 3/8" (10 mm) and 1/2" (12 mm), and in 32.8-foot (10-m) rolls.

MapeWrap™ C Fiocco


U.S./ Canada

7315010731521073154107315610

Cord: 1/4” (6 mm)Cord: 5/16” (8 mm) Cord: 3/8” (10 mm)Cord: 1/2” (12 mm)

Corrosion-Inhibiting Coating for Reinforcing Steel

Mapefer 1K is a one-component anticorrosion coating based on unique polymers, cementitious binders and corrosion inhibitors. Mapefer 1K is specially formulated for application on near-white reinforcing steel to inhibit oxidation and rust formation.

Mapefer™ 1K


U.S./ Canada 276645 10 lbs. (4,54 kg)

CORROSIONINHIBITOR

Three-Component, Cementitious Corrosion Inhibitor and Bonding Agent

Planibond 3C is a three-component, cementitious, moisture-tolerant, water-based, epoxy-modified corrosion inhibitor and bonding agent.

Planibond® 3C


U.S./ Canada

36364000

363440001964007B

Large kit (Parts A and B): 10.8 lbs. (4,90 kg)Part C: 44 lbs. (20,0 kg) Small kit: 1.74 U.S. gals. (6,59 L)

CORROSIONINHIBITOR


Repair Epoxies

Pure Zinc Galvanic Anode

Mapeshield I is a pure zinc anode for cathodic protection of reinforcing steel against corrosion in new, reinforced structures as well as structures requiring repair.

Mapeshield™ I


U.S./ Canada

2099024 2099124 2099212 2099312

Mapeshield I 10/10, 24 per carton Mapeshield I 10/20, 24 per carton Mapeshield I 30/10, 12 per carton Mapeshield I 30/20, 12 per carton

High-Strength, Nonsag Epoxy Anchoring Gel

Planibond AE is a high-strength, moisture-tolerant, low-VOC, two-part, nonsag, epoxy anchoring gel designed for a wide variety of bonding and repair applications.

Planibond® AE


U.S./ Canada

19615561961508

Dual cartridge: 20.3 U.S. oz. (600 mL) Kit: 2 U.S. gals. (7,57 L)

Corrosion ProtectionRepair Epoxies

Structural-Strengthening Cord

Rapid-Setting, High-Strength, Epoxy Anchoring Gel

Planibond AE Fast is a rapid-setting, high-strength, moisture-tolerant, two-component, 100%-solids, epoxy anchoring gel designed for a wide variety of vertical/horizontal bonding and repair applications.

Planibond® AE Fast


U.S./ Canada

19628561962808


10

Repair EpoxiesConcrete Repair

Mortars

One-Component, Fast-Setting, Extended-Working-Time, Vertical and Overhead Repair Mortar

Planitop XS is an extended-working-time variation of Planitop X. Shrinkage-compensated, fiber-reinforced, polymer-modified and containing a corrosion inhibitor, Planitop XS features Planitop X ’s outstanding workability and versatility.

Planitop® XS


U.S. 13050000 13051000

Bag: 50 lbs. (22,7 kg) Pail: 50 lbs. (22,7 kg)

Canada 13050000 Bag: 50 lbs. (22,7 kg)

High-Modulus, Low-Viscosity Epoxy Injection Resin for Crack Repair

For professional use only

Epojet is a high-strength, moisture-tolerant, two-component, 100%-solids, low-viscosity epoxy resin for pressure injection and sealing of cracks in structural concrete, masonry and wood. Epojet meets AASHTO M235 specifications; and USDA specifications for food-processing areas.

Epojet™


U.S./ Canada

156154 156112


One-Component, Fast-Setting, Fiber-Reinforced, Vertical and Overhead Repair Mortar

Planitop X is a one-component, fiber-reinforced, shrinkage-compensated, high-early-strength, fast-setting, polymer-modified, high-build cementitious repair mortar with a corrosion inhibitor.

Planitop® X

Product Code

PackagingProduct Code Packaging

U.S./ Canada

12850000 12850010 12851000

Bag: 50 lbs. (22,7 kg) Bag: 10 lbs. (4,54 kg) Pail: 50 lbs. (22,7 kg)

CORROSIONINHIBITOR

CORROSIONINHIBITOR


Concrete Repair Mortars

Repair Epoxies

Sulfate-Resistant, Vertical, Overhead and Horizontal Repair Mortar with Silica Fume

Planitop 12 SR is a sulfate-resistant, one-component, shrinkage-compensated, cementitious repair mortar. Planitop 12 SR is fiber-reinforced and contains both silica fume and a corrosion inhibitor, and is intended for the repair of vertical, overhead and horizontal concrete surfaces.

Planitop® 12 SR


U.S./ Canada 16756 Bag: 55 lbs. (24,9 kg)

CORROSIONINHIBITOR

Form-and-Pour, One-Component Repair Mortar

Planitop 15 is a one-component, shrinkage-compensated, cementitious, fiber-reinforced, fluid mortar. Planitop 15 contains a corrosion inhibitor and silica fume, and is well-suited for form-and-pour and form-and-pump applications where high early strength and flowability are required.

Planitop® 15


U.S./ Canada 2015025 Bag: 55 lbs. (24,9 kg)

CORROSIONINHIBITOR

Thin-Build, Two-Component Rendering Mortar

Planitop 21 is a thin-build, two-component, polymer-modified cementitious mortar.

Planitop® 21


U.S./ Canada

17545000 4024004

Part A, Bag: 45.8 lbs. (20,8 kg)Part B, Jug: 1.05 U.S. gals. (3,97 L)

12


Flexible, Cementitious Membrane for Waterproofing and Protecting Concrete and Masonry

Mapelastic is a cementitious membrane that waterproofs concrete and masonry. It also offers protection against chemical attack from de-icing salts, sulfates, chlorides and carbon dioxide.

Mapelastic®

Product Code

PackagingProduct Code Packaging

U.S./ Canada

39251000 (Silver) 39252000 (White) 39257000

Part A, Bag: 50 lbs. (22,7 kg) Part A, Bag: 50 lbs. (22,7 kg) Part B, Jug: 2 U.S. gals. (7,57 L)

Water-Based, 100%-Acrylic, Elastomeric Waterproof Coating

Elastocolor Flex is an elastomeric, high-build, water-based, 100%-acrylic coating to protect and decorate above-grade, vertical concrete, masonry, stucco and EIFS systems.

Elastocolor® Flex


U.S./ Canada

Smooth texture7UC0900197UC0910197UC092019Fine texture7UB0900197UB0910197UB092019

Pail: Pastel base, 5 U.S. gals. (18,9 L) Pail: Medium base, 5 U.S. gals. (18,9 L)Pail: Transparent base, 5 U.S. gals. (18,9 L)

Pail: Pastel base, 5 U.S. gals. (18,9 L) Pail: Medium base, 5 U.S. gals. (18,9 L) Pail: Transparent base, 5 U.S. gals. (18,9 L)

M O L D A N D M I L D E W R E S I S TA N C E

Water-Based, 100%-Acrylic Primer for Elastocolor Coatings

Elastocolor Primer WB is a water-based, 100%-acrylic primer for use with Elastocolor coatings. Elastocolor Primer WB improves adhesion on porous, dusting and new substrates.

Elastocolor® Primer WB


U.S./ Canada 2559019 Pail: 5 U.S. gals. (18,9 L)



Water-Based, High-Build, 100%-Acrylic, Waterproof Coating

Elastocolor Coat is a water-based, high-build, 100%-acrylic coating designed to protect and decorate above-grade, vertical concrete, masonry, stucco, fiber-reinforced polymer (FRP) composites and EIFS systems.

Elastocolor® Coat

Water-Based, 100%-Acrylic, High-Quality Coating

Elastocolor Paint is a high-quality, water-based, 100%-acrylic coating that forms a protective film for use on above-grade, concrete, masonry, stucco, fiber-reinforced polymer (FRP) composites and EIFS systems.

Elastocolor® Paint


U.S./ Canada

Smooth texture7UE0900197UE0910197UE092019Fine texture7UD0900197UD0910197UD092019




U.S./ Canada

7UA0900197UA0910197UA092019




For registration information on U.S. seminars, please contact Sophia D’Amico-Campbell at (954) 246-8555. For registration information on Canadian seminars, please contact Marie-Christine Mercier at (450) 662-1212.

The MAPEI Technical Institute (MTI) provides the highest-quality, basic product knowledge with demonstrations and hands-on training to architects, contractors, installers and distributors in 9 locations: Deerfield Beach (FL), San Bernardino (CA), Garland (TX), Dalton (GA), West Chicago (IL) and Swedesboro (NJ), all in the USA; and Laval (Quebec), Brampton (Ontario) and Delta (British Columbia), all in Canada.

MAPEI Headquarters of North America1144 East Newport Center Drive Deerfield Beach, Florida 33442 1-888-US-MAPEI (1-888-876-2734) / (954) 246-8888

Technical Services1-888-365-0614 (U.S. and Puerto Rico) 1-800-361-9309 (Canada)

Customer Service1-800-42-MAPEI (1-800-426-2734)

Services in Mexico0-1-800-MX-MAPEI (0-1-800-696-2734)

Copyright ©2018 by MAPEI Corporation (“MAPEI”) and all rights are reserved. All intellectual property rights and other information contained in this document are the exclusive property of MAPEI (or its parent or related companies), unless otherwise noted. No part of this document may be reproduced or transmitted in any form without the prior written consent of MAPEI.

Edition Date: January 1, 2018

PR: 8628 MKT: 17-2572 Printed in the USA.

MAPEI Americas

Documents

Products for Structural Strengthening · Structural Epoxy Putty Adhesive for Use with Structural Strengthening Systems MapeWrap 11 is a two-component, 100%-solids, moisture-tolerant,