48
proERP Shipbuilding Process proERP proERP Shipbuilding Process Shipbuilding Process

proERP Shipbuilding Process - CAD · 2007. 5. 7. · III Shipbuilding Process IV proERPto Shipbuilding V Q & A. I Company Profile 1 Organization Structure 2 International Alliance

  • Upload
    others

  • View
    5

  • Download
    1

Embed Size (px)

Citation preview

Page 1: proERP Shipbuilding Process - CAD · 2007. 5. 7. · III Shipbuilding Process IV proERPto Shipbuilding V Q & A. I Company Profile 1 Organization Structure 2 International Alliance

proERP

Shipbuilding Process

proERPproERP

Shipbuilding ProcessShipbuilding Process

Page 2: proERP Shipbuilding Process - CAD · 2007. 5. 7. · III Shipbuilding Process IV proERPto Shipbuilding V Q & A. I Company Profile 1 Organization Structure 2 International Alliance

ContentsContents

II Company ProfileCompany Profile

IIII proERPproERP IntroductionIntroduction

IIIIII Shipbuilding ProcessShipbuilding ProcessIVIV proERPproERP to Shipbuildingto Shipbuilding

VV Q & AQ & A

Page 3: proERP Shipbuilding Process - CAD · 2007. 5. 7. · III Shipbuilding Process IV proERPto Shipbuilding V Q & A. I Company Profile 1 Organization Structure 2 International Alliance

II Company ProfileCompany Profile

Organization StructureOrganization Structure11

International AllianceInternational Alliance22

Our CustomersOur Customers33

AdvantageAdvantage44

HistoryHistory55

Page 4: proERP Shipbuilding Process - CAD · 2007. 5. 7. · III Shipbuilding Process IV proERPto Shipbuilding V Q & A. I Company Profile 1 Organization Structure 2 International Alliance

Company structure

CEO

Planning Consulting(Strategies,Visioning,Planning) (Technology, Venture

management)

CustomerSupport

Development HumanResources

Consulting Education & Training

Finance Sales &Marketing

Operation

DevelopmentA

DevelopmentB

DevelopmentC

Sales &Marketing A

Sales &Marketing C

Sales &Marketing B

Page 5: proERP Shipbuilding Process - CAD · 2007. 5. 7. · III Shipbuilding Process IV proERPto Shipbuilding V Q & A. I Company Profile 1 Organization Structure 2 International Alliance

CAD&SOFT Co., LTD.CAD&SOFT Co., LTD.

JapanJapan

NTTDataNTTData

SRASRA

MISMIS

ChinaChina

LiaoheLiaohe DigitalDigital

LiaoningLiaoningNEWHELPNEWHELP

IndiaIndia

EE--TechTech

PhilippinesPhilippines

APTechAPTech

CanadaCanada

SCSC

SpainSpain

JP VALJP VAL

VietnamVietnam

VinashingVinashing

TinymoduleTinymodule

International AlliancesInternational Alliances

Page 6: proERP Shipbuilding Process - CAD · 2007. 5. 7. · III Shipbuilding Process IV proERPto Shipbuilding V Q & A. I Company Profile 1 Organization Structure 2 International Alliance

Our customersOur customers

Our Customer

Some of our more recognized customers include:Some of our more recognized customers include:

Page 7: proERP Shipbuilding Process - CAD · 2007. 5. 7. · III Shipbuilding Process IV proERPto Shipbuilding V Q & A. I Company Profile 1 Organization Structure 2 International Alliance

AdvantagesKorea

ADVANTAGES OF THE ALLIANCE WITH CAD & SOFT

Cad & Soft/JP ValPossibility to access to the design tool Ship Constructor with special priceIndirect support from Korea

government trough Cad & Soft for alliances in future projects.A TFT in country of origin and Korea. If necessary support of consultants from Spain, China or Japan experts in the ship industry.Opportunity to access to future IT products developed in Korea for the relevant industry

Cad & Soft/JP Val

Know how the ship industry.Experience in projects with main vendors of big ship yards in Korea.Projects with Hyndai Heavy Industry

(Sub vendor: Lee young Shinhanhochang). Benchmark with Korea/China and Vietnam.Personalized support with consultants of Cad & Soft and partners in Asia and other regions

Page 8: proERP Shipbuilding Process - CAD · 2007. 5. 7. · III Shipbuilding Process IV proERPto Shipbuilding V Q & A. I Company Profile 1 Organization Structure 2 International Alliance

Certificates and recognitions

Small & Medium Business Administration

Military ManpowerAdministration

DNVSmall & Medium Business

AdministrationMicrosoftMicrosoft

Small & Medium Business Administration

OrganizationCertified as Venture Business (Registration No.99123471-387)

Designated as Industrial Military Manpower Company in 2001

Norway DNV ISO-9001 a note of Authentication Acquisition Selection of Business Support of ERP Consulting In Small & Medium EnterprisesContract of Microsoft Certified PartnerContract of proERP vs MS-SQL RuntimeSelection of Support Company in 10 thousands IT Business(High Class ERP, Basic ERP)

1999.12.15

2000.12.07

2001.01.05 04.02

04.1004.15 04.28

contentsDate

Page 9: proERP Shipbuilding Process - CAD · 2007. 5. 7. · III Shipbuilding Process IV proERPto Shipbuilding V Q & A. I Company Profile 1 Organization Structure 2 International Alliance

DateDate OrganizationOrganization contentscontents2001.10.232001.10.23

10.2310.23

12.1712.17

12.2112.21

2002.05.132002.05.13

05.3105.312003.11.102003.11.10

12.2412.242004.04.252004.04.25

Korea Industrial ComplexKorea Industrial ComplexCorporationCorporation

Small & Medium Business Small & Medium Business AdministrationAdministration

Ministry of Information & Ministry of Information & CommunicationCommunication

Ministry of Commerce, Industry Ministry of Commerce, Industry and Energyand Energy

Korea Information Management Korea Information Management Institution for Small & Medium Institution for Small & Medium

EnterprisesEnterprises

INTERNATIONAL QUALITY SYSTEM PTY. INTERNATIONAL QUALITY SYSTEM PTY. LTD.LTD.

Busan Business Support CenterBusan Business Support CenterDaily Economy NewspaperDaily Economy Newspaper

Selection of Solution Company in Intelligence SupportSelection of Solution Company in Intelligence Support

Selection of ERP Consulting Support Company Selection of ERP Consulting Support Company in Small & Medium Enterprisesin Small & Medium EnterprisesSelection of Perspective Minor Enterprises (2002~2004) Selection of Perspective Minor Enterprises (2002~2004)

Selection of 1Selection of 1stst Template Developer (Shipbuilder Section)Template Developer (Shipbuilder Section)

Selection of Intelligence Consulting Business in Local Small Selection of Intelligence Consulting Business in Local Small & Medium Enterprises (& Medium Enterprises (Busna.UlsnaBusna.Ulsna IT Consulting Group)IT Consulting Group)Selection of Production Intelligence in Small & Medium EnterpriSelection of Production Intelligence in Small & Medium EnterprisessesISO 9001:2000 / KS A 9001:2001ISO 9001:2000 / KS A 9001:2001

Recommended Excellent 2003 S/W : Recommended Excellent 2003 S/W : proERPproERPAwarded Awarded ““Venture Administration GoldVenture Administration Gold””

Certificates and recognitions Certificates and recognitions

Page 10: proERP Shipbuilding Process - CAD · 2007. 5. 7. · III Shipbuilding Process IV proERPto Shipbuilding V Q & A. I Company Profile 1 Organization Structure 2 International Alliance

DateDate OrganizationOrganization contentscontents2004. 042004. 04

2005.022005.02

200520052006.062006.062006.092006.092006.092006.092006.122006.122007. 012007. 012007.012007.012007.022007.02

2007.042007.04

Small & Medium Business

Small & Medium Business(Busan & Ulsan)

TOC SolutionIT Venture Growth SupportTechnology Development

BORIMDONG-NAM

ATECNEDTEC

ShipConstructorASPROVA

MITEC

Manufacture Company IT Research Manufacture Company IT Research ““Development of Development of MitaMita Middleware SystemMiddleware System””

Development of data mining Module for ERP systemDevelopment of data mining Module for ERP system

Development of TOCDevelopment of TOCOversea Marketing of Oversea Marketing of proERPproERP

Interface Development of Interface Development of proERPproERP & & ShipconstructorShipconstructorConsulting in BORIM CompanyConsulting in BORIM Company

proERPproERP Consulting in DongConsulting in Dong--Nam ENG Nam ENG proERPproERP Consulting in ATECConsulting in ATEC

proERPproERP Consulting in NEDTECConsulting in NEDTECAgreement of Agreement of ShipConstructorShipConstructor

Agreement of ASPROVAAgreement of ASPROVAproERPproERP Consulting in MITECConsulting in MITEC

Certificates and recognitions Certificates and recognitions

Page 11: proERP Shipbuilding Process - CAD · 2007. 5. 7. · III Shipbuilding Process IV proERPto Shipbuilding V Q & A. I Company Profile 1 Organization Structure 2 International Alliance

Function ChartFunction Chart11

ProERPProERP ConceptConcept22

Application IndustriesApplication Industries33

BenefitsBenefits44

IIII proERPproERP IntroductionIntroduction

ImplementationImplementation55

Page 12: proERP Shipbuilding Process - CAD · 2007. 5. 7. · III Shipbuilding Process IV proERPto Shipbuilding V Q & A. I Company Profile 1 Organization Structure 2 International Alliance

Function chartFunction chartFunctionsFunctionsStandard dataStandard data Basic data management, integrated code management, standard BOM Basic data management, integrated code management, standard BOM management, standard management, standard

process management, process system management, design event manaprocess management, process system management, design event managementgementSale and distributionSale and distribution Order processing management, estimate management, customer managOrder processing management, estimate management, customer management, sale& bill ement, sale& bill

collecting management, supply management, sale and distribution collecting management, supply management, sale and distribution status managementstatus managementProduction planningProduction planning Contract management, operation management, load leveling managemContract management, operation management, load leveling management, contract, equipment ent, contract, equipment

management, performance management, production status managementmanagement, performance management, production status managementDesign planningDesign planning BOM management, drawing plan, material selection planning, MP plBOM management, drawing plan, material selection planning, MP planning, POR planning, anning, POR planning,

drawing performance planning, design status managementdrawing performance planning, design status managementMaterial managementMaterial management Purchase & storing management, delivery management, surplus /remPurchase & storing management, delivery management, surplus /remaining material aining material

management, exporting management, steel material/outsourced prodmanagement, exporting management, steel material/outsourced product management, uct management, purchase time management, undone order processing/storing managepurchase time management, undone order processing/storing management, material raw cost ment, material raw cost management, raw cost control, material status managementmanagement, raw cost control, material status management

The cost controlThe cost control Executive budget planning, standard cost management, the cost coExecutive budget planning, standard cost management, the cost control, the cost account ntrol, the cost account management, the cost weight control, exchange rate management, emanagement, the cost weight control, exchange rate management, executive budget item xecutive budget item planning, currency code management, the actual cost management, planning, currency code management, the actual cost management, the project cost the project cost management management

Accounting managementAccounting management Voucher, register, financial statement, surtax, budget, fund, fiVoucher, register, financial statement, surtax, budget, fund, fixed asset and automatic fillxed asset and automatic fill--in in managementmanagement

Human resource Human resource managementmanagement Human resource management, payment management, yearHuman resource management, payment management, year--end adjustment, retirement end adjustment, retirement

adjustment, diligence & indolence, partners, human resource statadjustment, diligence & indolence, partners, human resource status managementus managementManagement informationManagement information Standard information management, order processing, project plannStandard information management, order processing, project planning, cause assessment, ing, cause assessment,

integrated administration, business data showingsintegrated administration, business data showingsManagement in common partManagement in common part Bulletin, business card, bookmark (favorite), customized securitBulletin, business card, bookmark (favorite), customized security set, security set customized y set, security set customized

for different window system, version managerfor different window system, version manager

Page 13: proERP Shipbuilding Process - CAD · 2007. 5. 7. · III Shipbuilding Process IV proERPto Shipbuilding V Q & A. I Company Profile 1 Organization Structure 2 International Alliance

OBS : (Organization Breakdown Structure)OBS : (Organization Breakdown Structure)OBS rearranges the entire structure to center on business OBS rearranges the entire structure to center on business operation and conveys the data easily.operation and conveys the data easily.

proERP ConceptproERP Concept

CBSCBS

WBSWBS

PBSPBSOBSOBS

PMPMM/S SCHM/S SCH’’

proERP is consisted of 4proERP is consisted of 4--detailed concept, in order to provide a systematic detailed concept, in order to provide a systematic process environment.process environment.

WBS : (Work Breakdown Structure)WBS : (Work Breakdown Structure)it proceeds in topit proceeds in top--down method grouping every activity in order down method grouping every activity in order to conduct assigned projects systematically. to conduct assigned projects systematically.

PBS : (Product Breakdown Structure)PBS : (Product Breakdown Structure)it develops the products of assigned project stepit develops the products of assigned project step--byby--step step basis to facilitate easy production and system manager.basis to facilitate easy production and system manager.

CBS : (Cost Breakdown Structure)CBS : (Cost Breakdown Structure)it proceeds in topit proceeds in top--down method by grouping every account down method by grouping every account and manufacturing cost system.and manufacturing cost system.

proERPproERP conceptconcept

Page 14: proERP Shipbuilding Process - CAD · 2007. 5. 7. · III Shipbuilding Process IV proERPto Shipbuilding V Q & A. I Company Profile 1 Organization Structure 2 International Alliance

ApplicationsShipShip

Steel Structure

Electricity

Distribution Equipment

Building Industry

Chemistry, Cement, Facilities

EngineeringField

Transportation, Load Equipment

proERP LT

Others

Page 15: proERP Shipbuilding Process - CAD · 2007. 5. 7. · III Shipbuilding Process IV proERPto Shipbuilding V Q & A. I Company Profile 1 Organization Structure 2 International Alliance

Advantages Advantages KoreaKorea

ADVANTAGES OF WORKING ADVANTAGES OF WORKING WITH WITH proERPproERP

proERPproERP

•• Connection with an ICS (Intelligent Connection with an ICS (Intelligent consulting system) to decrease consulting system) to decrease

installation time.installation time.•• Detail BOM management in levels.Detail BOM management in levels.•• Reduce Reduce InventorysInventorys. (steel plate, . (steel plate,

profile)profile)

proERPproERP

Focus on project management (Different Focus on project management (Different to other ERP systems)to other ERP systems)Access to the Know how of the Access to the Know how of the industry in Korea (Processes, industry in Korea (Processes, pnpnstandards, procedures, codes, standards, procedures, codes, drawings, stylesdrawings, styles……etc)etc)Multilingual program.Multilingual program.Easy and simple interface.Easy and simple interface.More efficient that MRP systemMore efficient that MRP system

Connection with an ICS (IntelligentConnection with an ICS (Intelligentconsulting system) to decrease consulting system) to decrease installation time.installation time.Detail BOM management in levels.Detail BOM management in levels.Reduce Inventories. (steel plate,Reduce Inventories. (steel plate,profile)profile)

Page 16: proERP Shipbuilding Process - CAD · 2007. 5. 7. · III Shipbuilding Process IV proERPto Shipbuilding V Q & A. I Company Profile 1 Organization Structure 2 International Alliance

Implementaciones (1)

Date Contents of Received an Order1999-091999-101999-111999-12

2000-012000-04

2000-072000-10

2000-11

2001-05

2001-06

Contract of proERP Installation with IL Jin End Co., Ltd Contract of proERP Installation with Yu Sung Industry Co., LtdContract of proERP Installation with Kyun Jin Industry Co., LtdContract of proERP Installation with Sam Woo Industry Co., Ltd

Contract of proERP Installation with ACE Engineering Contract of proERP Installation with 71 Sam Sung Heavy Industry Cooperation Enterprises (Human Resource , Payment/Accounting) Contract of proERP Installation with Yient Co., LtdContract of proERP Installation with 3 Hyun Dae Heavy Industry Cooperation EnterprisesContract of proERP Installation with 51 Dae Woo Shipbuilder Industry CooperationEnterprises (Human Resource, Payment/Accounting)Contract of proERP Installation with 7 Dae Woo Shipbuilder Industry(Human Resource, Payment/Accounting) Contract of proERP Installation with Se Gi High Tech Co., Ltd

Page 17: proERP Shipbuilding Process - CAD · 2007. 5. 7. · III Shipbuilding Process IV proERPto Shipbuilding V Q & A. I Company Profile 1 Organization Structure 2 International Alliance

Implementaciones (2)

Date Contents2001-072001-08

2002-032002-032002-032002-06

2003-022003-032003-042003-04

Contract of proERP Installation with Sun Bo Industry Co., LtdContract of proERP Installation with Dae Kyung Techons Co., Ltd

Contract of proERP Installation with Saracom Co., LtdContract of proERP Installation with Se Jin Technology Industry Co., LtdContract of proERP Installation with Darin Co., LtdContract of production Intelligence System Installation with Yient Co., Ltd(APS / Yard Area system Development)Contract of proERP Installation with Sung Jin Giotech Co., LtdContract of proERP Installation with PH Korea Co., LtdContract of proERP Installation with Sin Dong Industry Contract of proERP Installation with Mesco Co., Ltd

Page 18: proERP Shipbuilding Process - CAD · 2007. 5. 7. · III Shipbuilding Process IV proERPto Shipbuilding V Q & A. I Company Profile 1 Organization Structure 2 International Alliance

Implementaciones (3)

Date Contents2003-062003-062003-102003-12

2004-04

2004-04

2004-08

Contract of S/W MA with Lee-Young Instrument Co., LtdContract of proERP with Kangeto Co., LtdContract of proERP with WIN Co., LtdContract of proERP with New Fly Tech

Contract of Production Info. Business with Dong-Kug Neha Co., Ltd(Spot Accomplishment D/B Management, POP System)Contract of Info. Consulting Business with 2 Companies(IL-Jin End Co., Ltd, Jin-Yang Pump Co., Ltd) Contract of proERP with SungWon Eletronics Co., Ltd.

Page 19: proERP Shipbuilding Process - CAD · 2007. 5. 7. · III Shipbuilding Process IV proERPto Shipbuilding V Q & A. I Company Profile 1 Organization Structure 2 International Alliance

Block Building1

Erection2

Launches3

Sea Trials4

III Shipbuilding Process

Page 20: proERP Shipbuilding Process - CAD · 2007. 5. 7. · III Shipbuilding Process IV proERPto Shipbuilding V Q & A. I Company Profile 1 Organization Structure 2 International Alliance

DesignDesign11

Cutting and FormingCutting and Forming22

PrePre--FabricationFabrication33

Paint WorkPaint Work44

AssemblyAssembly55

Block BuildingBlock Building

Page 21: proERP Shipbuilding Process - CAD · 2007. 5. 7. · III Shipbuilding Process IV proERPto Shipbuilding V Q & A. I Company Profile 1 Organization Structure 2 International Alliance

Design

Block Building

1. DESIGN

2. CUTTING AND FORMING

3. PRE-FABRICATION

4. PAINTWORK

5. ASSEMBLY

Block Building

1. DESIGN

2. CUTTING AND FORMING

3. PRE-FABRICATION

4. PAINTWORK

5. ASSEMBLY

3D StructureView of the Structure In block design wire frame

3D StructureView of the Structure In block design wire frame

Page 22: proERP Shipbuilding Process - CAD · 2007. 5. 7. · III Shipbuilding Process IV proERPto Shipbuilding V Q & A. I Company Profile 1 Organization Structure 2 International Alliance

Design

Block Building

1. DESIGN

2. CUTTING AND FORMING

3. PRE-FABRICATION

4. PAINTWORK

5. ASSEMBLY

Block Building

1. DESIGN

2. CUTTING AND FORMING

3. PRE-FABRICATION

4. PAINTWORK

5. ASSEMBLY

3D Solid StructureView of texture of structure

3D Solid StructureView of texture of structure

Page 23: proERP Shipbuilding Process - CAD · 2007. 5. 7. · III Shipbuilding Process IV proERPto Shipbuilding V Q & A. I Company Profile 1 Organization Structure 2 International Alliance

Design

Block Building

1. DESIGN

2. CUTTING AND FORMING

3. PRE-FABRICATION

4. PAINTWORK

5. ASSEMBLY

Block Building

1. DESIGN

2. CUTTING AND FORMING

3. PRE-FABRICATION

4. PAINTWORK

5. ASSEMBLY

3D Block on the StocksView with mountableelements ( auxiliary engines, fuel service pumps, ventilation conduits, compressed air system and oil services piping, lubrication and compressed air).

3D Block on the StocksView with mountableelements ( auxiliary engines, fuel service pumps, ventilation conduits, compressed air system and oil services piping, lubrication and compressed air).

Page 24: proERP Shipbuilding Process - CAD · 2007. 5. 7. · III Shipbuilding Process IV proERPto Shipbuilding V Q & A. I Company Profile 1 Organization Structure 2 International Alliance

Cutting and Forming

Block Building

1. DESIGN

2. CUTTING AND FORMING

3. PRE-FABRICATION

4. PAINTWORK

5. ASSEMBLY

Block Building

1. DESIGN

2. CUTTING AND FORMING

3. PRE-FABRICATION

4. PAINTWORK

5. ASSEMBLY

Plasma CuttingCutting by electric plasma connected to the CAD-CAM systems.

Plasma CuttingCutting by electric plasma connected to the CAD-CAM systems.

Page 25: proERP Shipbuilding Process - CAD · 2007. 5. 7. · III Shipbuilding Process IV proERPto Shipbuilding V Q & A. I Company Profile 1 Organization Structure 2 International Alliance

Cutting and Forming

Block Building

1. DESIGN

2. CUTTING AND FORMING

3. PRE-FABRICATION

4. PAINTWORK

5. ASSEMBLY

Block Building

1. DESIGN

2. CUTTING AND FORMING

3. PRE-FABRICATION

4. PAINTWORK

5. ASSEMBLY

Sub-assembliesAutomatic welding systems at sub-assembly stages of manufacture.

Sub-assembliesAutomatic welding systems at sub-assembly stages of manufacture.

Page 26: proERP Shipbuilding Process - CAD · 2007. 5. 7. · III Shipbuilding Process IV proERPto Shipbuilding V Q & A. I Company Profile 1 Organization Structure 2 International Alliance

Cutting and Forming

Block Building

1. DESIGN

2. CUTTING AND FORMING

3. PRE-FABRICATION

4. PAINTWORK

5. ASSEMBLY

Block Building

1. DESIGN

2. CUTTING AND FORMING

3. PRE-FABRICATION

4. PAINTWORK

5. ASSEMBLY

Panel Line ProductionFully automated panel fitting and welding line.

Panel Line ProductionFully automated panel fitting and welding line.

Page 27: proERP Shipbuilding Process - CAD · 2007. 5. 7. · III Shipbuilding Process IV proERPto Shipbuilding V Q & A. I Company Profile 1 Organization Structure 2 International Alliance

Cutting and Forming

Block Building

1. DESIGN

2. CUTTING AND FORMING

3. PRE-FABRICATION

4. PAINTWORK

5. ASSEMBLY

Block Building

1. DESIGN

2. CUTTING AND FORMING

3. PRE-FABRICATION

4. PAINTWORK

5. ASSEMBLY

Line HeatingMachine plate forming technique.

Line HeatingMachine plate forming technique.

Page 28: proERP Shipbuilding Process - CAD · 2007. 5. 7. · III Shipbuilding Process IV proERPto Shipbuilding V Q & A. I Company Profile 1 Organization Structure 2 International Alliance

Pre-Fabrication

Block Building

1. DESIGN

2. CUTTING AND FORMING

3. PRE-FABRICATION

4. PAINTWORK

5. ASSEMBLY

Block Building

1. DESIGN

2. CUTTING AND FORMING

3. PRE-FABRICATION

4. PAINTWORK

5. ASSEMBLY

Laser Dimensional ControlDimensional check systems for units, applying laser and ultraviolet ray monitoring techniques, to guarantee excellent results in block couplings and in the forms of the vessel.

Laser Dimensional ControlDimensional check systems for units, applying laser and ultraviolet ray monitoring techniques, to guarantee excellent results in block couplings and in the forms of the vessel.

Page 29: proERP Shipbuilding Process - CAD · 2007. 5. 7. · III Shipbuilding Process IV proERPto Shipbuilding V Q & A. I Company Profile 1 Organization Structure 2 International Alliance

Pre-Fabrication

Block Building

1. DESIGN

2. CUTTING AND FORMING

3. PRE-FABRICATION

4. PAINTWORK

5. ASSEMBLY

Block Building

1. DESIGN

2. CUTTING AND FORMING

3. PRE-FABRICATION

4. PAINTWORK

5. ASSEMBLY

Outfitting IntegrationIntegration of the outfitting starts in the initial stages of block manufacture.

Outfitting IntegrationIntegration of the outfitting starts in the initial stages of block manufacture.

Page 30: proERP Shipbuilding Process - CAD · 2007. 5. 7. · III Shipbuilding Process IV proERPto Shipbuilding V Q & A. I Company Profile 1 Organization Structure 2 International Alliance

Pre-Fabrication

Block Building

1. DESIGN

2. CUTTING AND FORMING

3. PRE-FABRICATION

4. PAINTWORK

5. ASSEMBLY

Block Building

1. DESIGN

2. CUTTING AND FORMING

3. PRE-FABRICATION

4. PAINTWORK

5. ASSEMBLY

Lugging Semi-blocksSemi-blocks with their outfitting are lugged to form the fitting unit on the stocks, to optimize the use of means and time.

Lugging Semi-blocksSemi-blocks with their outfitting are lugged to form the fitting unit on the stocks, to optimize the use of means and time.

Page 31: proERP Shipbuilding Process - CAD · 2007. 5. 7. · III Shipbuilding Process IV proERPto Shipbuilding V Q & A. I Company Profile 1 Organization Structure 2 International Alliance

Paintwork

Block Building

1. DESIGN

2. CUTTING AND FORMING

3. PRE-FABRICATION

4. PAINTWORK

5. ASSEMBLY

Block BuildingBlock Building

1. DESIGN1. DESIGN

2. CUTTING AND FORMING2. CUTTING AND FORMING

3. PRE3. PRE--FABRICATIONFABRICATION

4. PAINTWORK4. PAINTWORK

5. ASSEMBLY5. ASSEMBLY

PaintingPainting the Blocks prior to mounting on the stocks allows for considerable improvements in quality and reducing delivery periods.

PaintingPaintingPainting the Blocks prior Painting the Blocks prior to mounting on the to mounting on the stocks allows for stocks allows for considerable considerable improvements in quality improvements in quality and reducing delivery and reducing delivery periods.periods.

Page 32: proERP Shipbuilding Process - CAD · 2007. 5. 7. · III Shipbuilding Process IV proERPto Shipbuilding V Q & A. I Company Profile 1 Organization Structure 2 International Alliance

Assembly

Block Building

1. DESIGN

2. CUTTING AND FORMING

3. PRE-FABRICATION

4. PAINTWORK

5. ASSEMBLY

Block BuildingBlock Building

1. DESIGN1. DESIGN

2. CUTTING AND FORMING2. CUTTING AND FORMING

3. PRE3. PRE--FABRICATIONFABRICATION

4. PAINTWORK4. PAINTWORK

5. ASSEMBLY5. ASSEMBLY

ErectionApplying high performance, semi-automatic welding processes with tubular and automatic wires, by submerged arc.

ErectionErectionApplying high Applying high performance, semiperformance, semi--automatic welding automatic welding processes with tubular processes with tubular and automatic wires, by and automatic wires, by submerged arc.submerged arc.

Page 33: proERP Shipbuilding Process - CAD · 2007. 5. 7. · III Shipbuilding Process IV proERPto Shipbuilding V Q & A. I Company Profile 1 Organization Structure 2 International Alliance

Assembly

Block Building

1. DESIGN

2. CUTTING AND FORMING

3. PRE-FABRICATION

4. PAINTWORK

5. ASSEMBLY

Block BuildingBlock Building

1. DESIGN1. DESIGN

2. CUTTING AND FORMING2. CUTTING AND FORMING

3. PRE3. PRE--FABRICATIONFABRICATION

4. PAINTWORK4. PAINTWORK

5. ASSEMBLY5. ASSEMBLY

Final situation of the Block on the StocksThe dimensional statistics control methods applied to fitting blocks on the stocks ensures precision vessel structures.

Final situation of the Final situation of the Block on the StocksBlock on the StocksThe dimensional statistics The dimensional statistics control methods applied control methods applied to fitting blocks on the to fitting blocks on the stocks ensures precision stocks ensures precision vessel structures.vessel structures.

Page 34: proERP Shipbuilding Process - CAD · 2007. 5. 7. · III Shipbuilding Process IV proERPto Shipbuilding V Q & A. I Company Profile 1 Organization Structure 2 International Alliance

Erection

Block BuildingBlock BuildingBlock Building

LaunchesLaunchesLaunches

ErectionErectionErection

Page 35: proERP Shipbuilding Process - CAD · 2007. 5. 7. · III Shipbuilding Process IV proERPto Shipbuilding V Q & A. I Company Profile 1 Organization Structure 2 International Alliance

Launches

ErectionErectionErection

Sea TrialsSea TrialsSea Trials

LaunchesLaunchesLaunches

Page 36: proERP Shipbuilding Process - CAD · 2007. 5. 7. · III Shipbuilding Process IV proERPto Shipbuilding V Q & A. I Company Profile 1 Organization Structure 2 International Alliance

Sea Trials

LaunchesLaunchesLaunches

Sea TrialsSea TrialsSea Trials

Page 37: proERP Shipbuilding Process - CAD · 2007. 5. 7. · III Shipbuilding Process IV proERPto Shipbuilding V Q & A. I Company Profile 1 Organization Structure 2 International Alliance

Block BuildingBlock Building11

ErectionErection22

LaunchesLaunches33

Sea TrialsSea Trials44

IVIV proERPproERP to Shipbuildingto Shipbuilding

Page 38: proERP Shipbuilding Process - CAD · 2007. 5. 7. · III Shipbuilding Process IV proERPto Shipbuilding V Q & A. I Company Profile 1 Organization Structure 2 International Alliance

Design ( proERP vs Shipbuilding )

Block Building

1. DESIGN

2. CUTTING AND FORMING

3. PRE-FABRICATION

4. PAINTWORK

5. ASSEMBLY

Block Building

1. DESIGN

2. CUTTING AND FORMING

3. PRE-FABRICATION

4. PAINTWORK

5. ASSEMBLY

proERP( Design )ShipConstructor Interface-. Design Information ( D/B )-. Design BOM ( 3D CAD D/B)-. CAD D/B -> proERP D/B-. Parts List

proERP( Design )ShipConstructor Interface-. Design Information ( D/B )-. Design BOM ( 3D CAD D/B)-. CAD D/B -> proERP D/B-. Parts List

Page 39: proERP Shipbuilding Process - CAD · 2007. 5. 7. · III Shipbuilding Process IV proERPto Shipbuilding V Q & A. I Company Profile 1 Organization Structure 2 International Alliance

Block Building

1. DESIGN

2. CUTTING AND FORMING

3. PRE-FABRICATION

4. PAINTWORK

5. ASSEMBLY

Block BuildingBlock Building

1. DESIGN1. DESIGN

2. CUTTING AND FORMING2. CUTTING AND FORMING

3. PRE3. PRE--FABRICATIONFABRICATION

4. PAINTWORK4. PAINTWORK

5. ASSEMBLY5. ASSEMBLY

proERP ( Design )-.Design M/S Schedule-.Drawing Schedule -.Bill Of Material (BOM)-.POR-.Parts ListproERP ( Material )-.Purchase Order ( PO )-.In/Out Management-.Inventory

proERPproERP ( Design )( Design )--.Design M/S Schedule.Design M/S Schedule--.Drawing Schedule .Drawing Schedule --.Bill Of Material (BOM).Bill Of Material (BOM)--.POR.POR--.Parts List.Parts ListproERPproERP ( Material )( Material )--.Purchase Order ( PO ).Purchase Order ( PO )--.In/Out Management.In/Out Management--.Inventory.Inventory

Design ( proERP vs Shipbuilding )

Page 40: proERP Shipbuilding Process - CAD · 2007. 5. 7. · III Shipbuilding Process IV proERPto Shipbuilding V Q & A. I Company Profile 1 Organization Structure 2 International Alliance

Cutting and Forming ( Cutting and Forming ( proERPproERP vsvs Shipbuilding )Shipbuilding )

Block Building

1. DESIGN

2. CUTTING AND FORMING

3. PRE-FABRICATION

4. PAINTWORK

5. ASSEMBLY

Block BuildingBlock Building

1. DESIGN1. DESIGN

2. CUTTING AND FORMING2. CUTTING AND FORMING

3. PRE3. PRE--FABRICATIONFABRICATION

4. PAINTWORK4. PAINTWORK

5. ASSEMBLY5. ASSEMBLY

proERP ( Manufacture )-.Process Plan-.Work Order-.Work Order Result-.Daily Report-.Work Process Plan vs

Actual-.Parts List

proERPproERP ( Manufacture )( Manufacture )--.Process Plan.Process Plan--.Work Order.Work Order--.Work Order Result.Work Order Result--.Daily Report.Daily Report--.Work Process Plan .Work Process Plan vsvs

ActualActual--.Parts List.Parts List

Page 41: proERP Shipbuilding Process - CAD · 2007. 5. 7. · III Shipbuilding Process IV proERPto Shipbuilding V Q & A. I Company Profile 1 Organization Structure 2 International Alliance

Pre-Fabrication ( proERP vs Shipbuilding )

Block Building

1. DESIGN

2. CUTTING AND FORMING

3. PRE-FABRICATION

4. PAINTWORK

5. ASSEMBLY

Block BuildingBlock Building

1. DESIGN1. DESIGN

2. CUTTING AND FORMING2. CUTTING AND FORMING

3. PRE3. PRE--FABRICATIONFABRICATION

4. PAINTWORK4. PAINTWORK

5. ASSEMBLY5. ASSEMBLY

proERP ( Manufacture )-.Fabrication Plan-.Work Order-.Work Order Result-.Daily Report-.Work Process Plan vs

Actual-.Buget Control

proERPproERP ( Manufacture )( Manufacture )--.Fabrication Plan.Fabrication Plan--.Work Order.Work Order--.Work Order Result.Work Order Result--.Daily Report.Daily Report--.Work Process Plan .Work Process Plan vsvs

ActualActual--..BugetBuget ControlControl

Page 42: proERP Shipbuilding Process - CAD · 2007. 5. 7. · III Shipbuilding Process IV proERPto Shipbuilding V Q & A. I Company Profile 1 Organization Structure 2 International Alliance

Paintwork ( proERP vs Shipbuilding )

Block Building

1. DESIGN

2. CUTTING AND FORMING

3. PRE-FABRICATION

4. PAINTWORK

5. ASSEMBLY

Block BuildingBlock Building

1. DESIGN1. DESIGN

2. CUTTING AND FORMING2. CUTTING AND FORMING

3. PRE3. PRE--FABRICATIONFABRICATION

4. PAINTWORK4. PAINTWORK

5. ASSEMBLY5. ASSEMBLY

proERP ( Manufacture )-.Paintwork Plan-.Work Order-.Work Order Result-.Daily Report-.Work Process Plan vs

Actual-.Buget Control

proERPproERP ( Manufacture )( Manufacture )--.Paintwork Plan.Paintwork Plan--.Work Order.Work Order--.Work Order Result.Work Order Result--.Daily Report.Daily Report--.Work Process Plan .Work Process Plan vsvs

ActualActual--..BugetBuget ControlControl

Page 43: proERP Shipbuilding Process - CAD · 2007. 5. 7. · III Shipbuilding Process IV proERPto Shipbuilding V Q & A. I Company Profile 1 Organization Structure 2 International Alliance

Assembly ( proERP vs Shipbuilding )

Block Building

1. DESIGN

2. CUTTING AND FORMING

3. PRE-FABRICATION

4. PAINTWORK

5. ASSEMBLY

Block BuildingBlock Building

1. DESIGN1. DESIGN

2. CUTTING AND FORMING2. CUTTING AND FORMING

3. PRE3. PRE--FABRICATIONFABRICATION

4. PAINTWORK4. PAINTWORK

5. ASSEMBLY5. ASSEMBLY

proERP ( Manufacture )-.Assembly Plan-.Work Order-.Work Order Result-.Daily Report-.Work Process Plan vs

Actual-.Budget Control

proERPproERP ( Manufacture )( Manufacture )--.Assembly Plan.Assembly Plan--.Work Order.Work Order--.Work Order Result.Work Order Result--.Daily Report.Daily Report--.Work Process Plan .Work Process Plan vsvs

ActualActual--.Budget Control.Budget Control

Page 44: proERP Shipbuilding Process - CAD · 2007. 5. 7. · III Shipbuilding Process IV proERPto Shipbuilding V Q & A. I Company Profile 1 Organization Structure 2 International Alliance

Erection/Launches/Sea Trials( proERP vs Shipbuilding )

LaunchesLaunchesLaunches

proERP ( Manufacture )-.Main Assembly Plan-.Work Order-.Work Order Result-.Daily Report-.Work Process Plan vs

Actual-.Budget Control-.Slip Interface

proERPproERP ( Manufacture )( Manufacture )--.Main Assembly Plan.Main Assembly Plan--.Work Order.Work Order--.Work Order Result.Work Order Result--.Daily Report.Daily Report--.Work Process Plan .Work Process Plan vsvs

ActualActual--.Budget Control.Budget Control--.Slip Interface.Slip Interface

ErectionErectionErection

Sea TrialsSea TrialsSea Trials

Page 45: proERP Shipbuilding Process - CAD · 2007. 5. 7. · III Shipbuilding Process IV proERPto Shipbuilding V Q & A. I Company Profile 1 Organization Structure 2 International Alliance

Conclusions

• The use of proERP give benefits in Planning, Administration and Control of the shipyards.• An interface with a 3D system as SC allows an efficient use of resources and transfer of information.• Allows the use of a single database for different projects.• Optimize time of the PM, design team and overheads.• The system manage multi-projects and reliable budgets. • proERP gives you a precise planning of the project costs• Offers a proper administration of schedules• Diversification and access to future technological developments in Korea.

Improve use of resources (Funds, time and capital resources) sing 3D and proERP under the same system interfaced.Be more practical and efficient in the planning and development of projects

Page 46: proERP Shipbuilding Process - CAD · 2007. 5. 7. · III Shipbuilding Process IV proERPto Shipbuilding V Q & A. I Company Profile 1 Organization Structure 2 International Alliance

Conclusions

Design + Planning + AdministrationDesign + Planning + Administration

EISEISAdmin Dpt.

3D CAD3D CADEngieering

proERPproERPCAD&SOFT

Pilot ProjectPilot ProjectShipYard

EngineeringEngineering3D Modeling3D Modeling

SystemSystemManagementManagement

IntegratedIntegratedServiceService

SuccessSuccessDeliveryDelivery

Page 47: proERP Shipbuilding Process - CAD · 2007. 5. 7. · III Shipbuilding Process IV proERPto Shipbuilding V Q & A. I Company Profile 1 Organization Structure 2 International Alliance

Q & A

Q & A

Page 48: proERP Shipbuilding Process - CAD · 2007. 5. 7. · III Shipbuilding Process IV proERPto Shipbuilding V Q & A. I Company Profile 1 Organization Structure 2 International Alliance

Information

Thank you

•• Company Web Site : Company Web Site : http://www.cad.co.krhttp://www.cad.co.kr•• proERPproERP Web Site : Web Site : http://www.proERP.comhttp://www.proERP.com•• EE--mail : mail : [email protected]@cad.co.kr•• Telephone : +82 Telephone : +82 -- 51 51 -- 803 803 -- 5462~ 45462~ 4•• Fax : +82 Fax : +82 -- 51 51 –– 803 803 -- 54655465