Profile - K-Group of Companies · gravure printing presses for the broad spectrum of packaging films. The new, easy-to-operate and extremely cost-efficient gravure printing press

Ill K-SALES PROGRAM

One Stop Solution for Flexible Packaging

0 WINDMi:iLLER & Hi:iLSCHER PASSION FOR INNOVATION

J KAMPF )~ PrimeBl~g~ u;:; -~® ~ ZECHER Jmh~~!~~ !Ilsa ~Q~ ... ~ms

· ffeC G~ REPROCHEM __Jl 5ei • • GRAPHIC EQUIPmEnTS s.,.I • CHEmlCALS FOR GRAPHIC ARTS 1r- LASER

0 ~!~~~Yi:5LLER & Hi:5LSCHER FL~~leoningTech,:logy !!;{~~/!l!li!c~ C, 0 0 peiietron •~ KRQ~!!h~y~e! PRINTING PRODUCTIVITY

HunsoN-S~P OFRU • RECYCLING®

I SIDE SBM HERQ_Q!_, fas convening machine!")' ab

ZeroFIY® ~ ~ TERMOMECCANICA WJ Industrial Process Storage Bag I by VESTERGAARD

Profile

Authorized Distributor in

Pakistan

WINDMt:$LLER & Ht:$LSCHER PASSION FOR INNOVATION

INNOVATIVE Anilox Roller Technology.

Doctor Blades for Gravure & Flexographic )~ PrimeBI~~ Printing Presses .

0 WINDMt):LLER & Ht1L8CHER

Machinery

NGn

. . ... . The leading cleaning technology for the flexographic, gravure, and offset package printing industries.

. . . Bag Solutions Worldwide (BSW): The Leading Global Manufacturer in Tape Extrusion, Circular Looms and Converting Machinery for PP-Woven Bags.

~/I The Designer and Manufacturer of Extruders, Shredders, Cutters, Pelletizers and Regranulators for the Plastics Recycling Industry.

~/I Designs and manufactures Process Automation Equipment.

. . . . Leader in providing turnkey line solutions in the

~ KRQJ!~!~~ID" field of coating technology for web-like materials such as paper, foil and film.

..... ~/I Provides Solvent Recovery Systems to treat

-~--, the exhaust Air from Printing Presses

GARANT MASCHINEN

ZeroFly® StorageBag I byVESTERGAARD

(rotogravure or flexographic ) + lamination.

- ·~/I

The first and only insecticide incorporated storage bag protecting your grains and seeds against insect attacks for u to 24 months.

. ... . ~//

Slitters, Rewinders, Winders and Special Machines J KAMPF for precisely accurate performance.

000 PRINTING PRODUCTIVITY ,,,, •=t•ii=l#WH

.. _ ... •••• Pl.ASMA• CORONA• PERFORA~

HUDSON·S~ "--~i. Te,ctlnolo (!i ~ Comp~ov ~

OFRU RECYCLING

Manufacture Rotogravure Cylinder Making Systems and the Chemicals needed for the production of rotogravure cylinder.

... ~/I MPS is well-known and high-quality brand of flexo and offset press solutions for label and flexible packaging printers .

. , .. ~/I Auto Conversion Lines & Printing Machines for PP-Woven Sacks.

WI Designs and manufactures integrated solutions based on laser technology for the cutting and the marking of each type of material.

~/I The Leading Manufacturer of Corona Treatment Systems and Perforation Machines .

Designs and manufactures plastic bag making machinery, pouch making equipment , and re-closable packaging solutions.

~/I OFRU Recycling is a leading global manufacturer of high productive solvent recyling (recovery) Plants.

Specialists in Bulkmatology Bulk Material Handling Technology for gentle conveying and dedusting of granular materials

Herbold Meckesheim - Recycling specialist for the plastics industry

. . . . . WI

Varex

Optimex

Aquarex

Filmex

Gravure

Flexo

Conslit

Starslit

Unislit

Extrusion

Printing

t Dynastar

Heliostar A

Heliostar S

t Miraflex S

Miraflex II C

Slitting

• PAK610 L lnCo800

Coating

I I

Corona Treaters

Anilox Rollers

Cylinder Making

Laser Engraving

Plating Lines

Cutting & Polishing Machines

Chemical for Graphic Arts

Flexo Plate Mounter

Plate Mounter

Proofing Press

Rotogravure Cylinder Proofing

1

1

2

2

3

3

3

4

4

5

5

5

:~

9

10

11

12

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13

I I

• Cleaning Equipment Narrow Web L Cleaning Equipment Wide Web

Parts & Cylinder Washing System 14 •

14 j

I S:Gran

E:Gran

F:Gran

P:React

Flexible Packaging

Doctor Blade

17

17

18

18

m

Laser Cutting

• Packmaster OEM WD/CW L PackMaster 600 CW

19 •

19 j I I I I I

Machine Automation Equipment

Deduster

Blow Molding

Solvent Recycler

Converting

Label Printing

EB The Label Solution Press

EF The Multi-Substrate Press

25

25

EF SYMJET The Hybrid Printing Solution 26

EXL OFFSET Combination Printing 26

EXL Wide Web Flexo Packaging 26

I m I I I

PP Woven Sack

• Tiratex 1300 L Tiratex 1600

Extrusion

~ Filatex 200

Tape Winding

Circular Weaving

Adventex CL

Adventex 850

Adventex 1200

Adventex 1700

Adventex 2250

Coating

Ecotex CL

Ecotex 1600 L

Ecotex 1600 LC

Printing

• Servotex 850/4( L Servotex 850/6C

Converting

Convertex SLC 120

Saco TEX

Edge cutting - Cuttex

Roll Slitting - Slittex

Bag Conversion

28 .

28 j

29 ~

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33 j

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Fully Automatic Conversion Line 36

Reel to Reel Printing Line 36

Reel to Reel Gusset Line 36

Industrial Packaging

Paper Sacks Machines for Cement Industry

~ Flexa 820

Printing

Converting

TUBER ------i- AM 8135

L Rotaliner 2

BOTTOMER --, L_ AD 8330

~ Arcomat

Palletizing

FFS Bagging Technology ~ TopasSL

Bag Making Machine ~ Fas Converting

37~

38

38

39

40~

41~

42. 43 j

~ Herbold Meckesheim 44.

4S j Washing Line, Shredders and Agglomerators

Solvent Recovery Systems

~ Termomeccanica

Zerofly Food Safety Storage Bags

~ Zeroflv

46. 4j

48.

4j

The innovative partner for flexible packaging producers.

Extrusion

0 WINDMi:1LLER & Hi:1LSCHER

For nearly 140 years, the development and manufacture of machinery and equipment for flexible packaging has been our business.

Varex " The VAREX" is based on a modular concept. A broad range of modules and attachments allows almost

endless configurations -from 8 micron (0.31 mil) PE-HD liner film to 11-layer barrier films with a 1 micron

(0.04 mil} EVOH layer. VAREX" systems excel with the best film quality and maximum output as well as a

perfect material efficiency. Very tight film gauge tolerances as well as minimized start-up and change-over

times lead to maximum efficiency, low scrap rates and reduced resin usage.

Optimex W&H's new OPTIMEX high-output, 3-layer blown film line compliments our established VAREX range.

OPTIMEX (Optimum Extrusion at an optimal price) is designed to produce a wide range of top quality

3-layer films and typical applications include packaging, carrier bags, laminations and shrink- and

stretch hoods.

www.wuh-group.com

Page 1

Extrusion

The innovative partner for flexible packaging producers. 0 WINDMi:1LLER & Hi:1LSCHER

Aquarex: New Water-cooled Blown Film Line

The AQUAREX is a new family of blown film lines at W&H and will turn almost everything you've come to know about blown film extrusion up-side-down, including the configuration, production process and film properties.

The AQUAREX "upside down wet" blown film line blows film downwards and uses water instead of air to cool the bubble. The extremely fast cooling keeps the crystallinity of the film low while maintaining its amorphous nature. The result is soft film with high clarity and gloss, and exceptional puncture and tear resistance.

Film ex No matter what type of film you're looking to extrude - barrier, PP, stretch or surface protection - the modular FILM EX cast film line can be individually configured to meet your needs. The FILM EX operates on the chill-roll principle. Resin pellets are melted in the extruders (varying from 3 to 12 depending on the line configuration). In the feed block, streams of melt come together and are distributed up to 5 m, then cooled in the chill-roll. This principle guarantees excellent optical and mechanical film properties even at very high outputs.

www.wuh-group.com

Page 2

Printing


Dynastar - The revolution in gravure printing. With the DYNASTAR we present a new-generation gravure printing machine for flexible packaging, specially developed for high profitability, including with short and ultrashort print runs of under 3,000 meters. The DYNASTAR is characterized by a job changeover time that is half that of the quick-change gravure printing presses commonly used today. Due to its compact design, the 8-color version of the machine only requires floor space of around 22x4 m with a hall height of 4 m. The optional combination with an innovative loan cylinder concept further increases profitability. The DYNASTAR is designed for print widths of 650/820 mm, a print length range of 320-700 mm, and a speed of max. 300 m/min, and can be fitted with 6-12 color decks.

CD.,, HELIOSTAR A - rotogravure printing presses for packaging films.

With the new HELIOSTAR A, W&H extends its range of gravure printing presses for the broad spectrum of packaging films. The new, easy-to-operate and extremely cost-efficient gravure printing press series is designed for the use of axial and hollow cylinders and can be configured with up to 12 p r i n ti n g u n i t s . In t h e w i d t h r a n g e o f 1000 - 1300 mm and print length range of 450 - 920 mm, the requirements for the printing of usual packaging films were systematically met. The efficient inking and drying systems are designed for maximum printing speeds of 400m/min. As energy carriers, thermal oil, hot steam and electric power can be used.

Heliostar S - The universal gravure printing press.

With constantly decreasing run lengths in the gravure printing industry, fast and reliable job changeovers are more important today than top line speeds. To accommodate this trend, W&H has developed the new HELIOSTAR S range of gravure presses available with printing widths from 600 mm (23.62") to 1400 mm (55.12"). The HELIOSTAR S comes in three versions. The HELIOSTAR SL uses shafted cylinders in conjunction with slide-in carts, the SH is designed for the use of hollow cylinders. The SE version is equipped with the TURBOCLEAN automatic ink supply and wash-up system.

www.wuh-group.com

Page 3

Printi ng


MIRAFLEX S

The MIRAFLEX S differentiates itself on the market with its compact size, easy accessibility and operation. The press can be tailored to printers needs, for example, by integrating mono winders instead of non-stop winders. Given the trend to shorter runs and smaller packaging sizes, the market asks for a narrow Cl flexo press able to run such jobs and still be profitable. The MIRAFLEX s from Windmoller & Holscher does just that.

MIRAFLEX II C

Windmoller & Holscher opens a new chapter in the success story of the M IRAFLEX family. The MIRAFLEX II C builds on W&H's decades-long experience in flexographic printing and takes past developments a step further. An intelligent flexographic press has been created that, through an optimized machine design and integrated automation modules, further increases the efficiency and sustainability. The new machine is characterized by improved accessibility, optimized ergonomics and sustainability as well as intuitive operability. The rear frame and the tunnel - the area between the printing unit and the rewind unit - were redesigned. The extremely robust printing decks were further optimized on the operator side bearing block. The automatic cleaning of the impression cylinder as well as the inking and ink cleaning system TURBOCLEAN ADVANCED E with electric pumps for pulsation

-

ink circulation are just two examples for the multiple innovations included in the new machine.

iURSOCLEAN ADVANCED E f ---

'

-www.wuh-group.com

Page 4

Slitting

Slitters, Rewinders, Winders and Special Machines for precisely

accurate performance.

KAMPF Schneid- und Wickeltechnik GmbH & Co. KG is

your partner if you produce or process web-shaped materials

such as films, refined papers, packaging materials and aluminum.

KAMPF Machines keep on running-Our global network

is ready for action for you 24/7.

KAMPF Machines have been running for over 90 years - and with that the experience to solve every problem and

look far into the future.

Creating flexibility!

-= Conslit

111

Secondary slitting

Unislit ;;

Ready to perform

Starslit

DtUTSCH� STANDARDS

The Best of German

Mittelstand THE WORLD MARKET LEADERS

JKAMPF

www.kampf.de

Page 5

Coati ng

Leader in providing turnkey line solutions

in the field of coating technology for web-like

materials such as paper, foil and film. •�KROENERT

� The Coating Machinery Experts

The KROENERT Group designs and builds roll to roll machines and lines for the production of semi-finished goods used

for flexible packaging.

Solutions for:

auw

The new generation KROENERT PAK series processes waxes and hotmelts at temperatures of up to 180°C with a maximum web width of 1300 mm and at speeds of up to 300 m/min.

• High and low gloss wax coating, single-sided • Wax coating, double-sided (dip coating) • Duplex wax lamination of Aluminum/Paper,

OPP/Paper etc. • Adhesive tapes and PSA labels with hotmelts • LF-Lamination with 1 and 2 components

The coating system is available in different versions as fixed {lnCo 800) or trolley system {lnCo 800A). Due to the small footprint, this coater can be installed between MDO (longitudinal stretching) and TDO (cross stretching) of film stretching devices. The inline coater lnCo is also suitable for simultaneous film stretching devices (USM).

• Anti block properties (e.g. for optical films) • Anti slip, Anti static, Anti fog, Anti scratch • Barrier properties (for packaging, OLEDs,

solar panels, fuel cells, etc.) • Optical films (displays for smartphones, flat

screens, etc.) • Anti micro (resistance against germs) • Primer (e.g. for metal-coated films) • Top-Coats (e.g. for printed films) • Release (silicones)

www.kroenert.de

Page 6

Corona Treaters

T he leading manufacturer of corona treatment systems and perforation machines.

----•11•• PLASMA• CORONA• PERFORATORS

AFS build reliable machines for trouble-free, round-the-clock operation, backed up by world wide ser v ice.

Corona Stations Perforating Machines AFS corona stations need up to 40% less energy

compared to competi tion equipment.

� The stations from AFS ensure the greatest availability of your systems.

� The operating costs throughout the service life are unbeatably low.

� You have a two year warranty.

� The patented, thousand-times proven electrode holder is unrivalled today.

� Your station is made completely of first-class materials from first-class suppliers.

� AFS high-voltage generators are the recognized industrial standard.

Plasma jet

Coating, printing, glueing and cleaning of

3-dimensional forms or profiles.

� Operation at atmospheric pressure-no vacuum required.

� Extremely low energy costs.

� Potential-free plasma beam.

� Large power regulation range.

� High process safety. � Easily integrated into exiting production lines.

� Much safer and cleaner than flame treatment systems.

� Hot-needle pertorting machine. � Cold-needle perforating machine.

� Integrates into every web path. � Fast hole-pattern change. � Perfect hole quality at high.

� Production speeds. � For Effective Web Perforation.

Generators

� Easy to use. � Self-diagnostics system. � Ensure high productivity. � Cooling air for the power device. � Inverter always operates at the

system's resonant frequency.

Test Inks and Test Pens

•

I

We have recently introduced a new and improved

set of testing products to measure the sur face

tension of plastic foils.

� Produce well-readable markings with the minimum

of ink usage.

� Accurate and reproducible results.

� The test pens are especially easy to use.

www.afs.biz

Page 7

•

Anilox Rollers

Innovative Anilox Roller Technology. "ZECHER

• Solutions for: � Offset & Coating Applications. � Label Printing. � Packaging & Films Printing. � Pyramid. High Ink Transfer.

• Zecher stands for: � Printing diversity and market skills. � Excellence built on tradition. � Individual solutions down to the last

detail. � Innovations which pay off � Quality made in Germany

Solutions for Packaging and Film Printing

1 HIT-White e High color strength through optimized cell geometry, efficient and uniform transfer, highest opacity, best for opaque white, lacquering and coating.

• 2Density The special cell shape of the Zecher engraving ensures an optimal ink transfer on the substrate and guarantees proper densities.

3 �-D-

.:lexo

_ • f h · · 1· h' h 11 • 1gn1 cant increase o t e printing qua 1ty: 1g screen counts a ow precise

color gradients and controlled ink transfer down to the finest printing dots. The honoring of this engraving series with the HD Flexo certificate underlines the high-class level.

4 Sleeve-Longlife • Long service life: a VA ring, integrated as standard feature in all Sleeves, protects against damage and corrosion.

• 5 High-Speed Engravings developped by Zecher ensure printing at high speeds of more than 800 m/min.

www.zecher.com

Page 8

Cylinder Making

EQUJPmEnTS S.r.J.

Acigraf has 35 years experience in the cutting and polishing operation. The first model of cutting and polishing machine was perfast n in 1963 and due to the great quality and high selection of each particular there are still machines in operation. In 2000, acigraf has developed the "super perfast", high precision center for processing of gravure cylinders. This machine is the only one that can cut & polish at the same time with the best precision. Thanks to its technical features the "super perfast" is having a big success worldwide with more than 50 installations.

Graphic Interface:

Laser Engraving

E X A C T U S L I n E therm o grau ure techn o1ou11

The Imaging /laser Machine will be connected with your graphic department. The file must be prepared, step and repeated in poscript format.

Other Benefits: • Cell depth control. Potential of ink saving • Different screen ruling on the same Image (cylinder) • No color shift due to cylinder wear-out

The Exactus is a new cylinder preparation system. The system utilizes two mature technologies : the SQUAREspot thermal head, and Acigraf electrolytic copper removal

high light

shadow

mid tone

Superior quallty: cell cross section

.ZOU

www.acigraf.com

Page 9

exactus dots

Cylinder Making

EQU I P m E n TS s ( , I ,

E C O S T A O D A R D & S L l ffl P l n t l n g l l n e n e w c o n c e p t f o r t h e r o t o g r n u u r e c 11 1 1 n d e r s

A C l ffl A T I C S T A n D A R D A c l g r n l n u l n m n t l c p l n t l n g l l n e r n r c 11 1 1 n d e rs p r n d u c t l o n

A C l ffl A T I C C O ffl P A C T n new PIOIIIIU lne comp!ell!IIJ oulDmnDC nnd mbOIIZed 1111 Ille pmdUCUOn 01 m1Dgmuu,e CllllffllelS

This model was created by the proven Acimatic-Compact Line that works with automatic cranes which allow the fully "Robotic" production. In ECN model the shafting operation is manual, with hollow and shafted cylinders both.

fl': \ • • r ... - '-

• -� .... - ' � 4 �' ,. ·11

Acigraf automatic plating line for cylinder production.

A new plating line that is completely automatic and robotized for the production of rotogravure cylinders The cylinder is positioned into the machines from a fully automatic hoist contolled by supervisor acimatic software. This line is fully auto and adaptor shaft less.

www.acigraf.com

Page 1 0

-- - ----- ---~- - -

~~'

--- --- - - ------ .

Cylinder Making

EQU I P m E n TS S . r . l .

P O L I S H l n G ffl A C H l n E S A full set o f ful l� nutomnuc pol lshlng mnchlnes for copper nno chrome

P E R F A S T B B sem1-nutomnuc rutting r. pollshlng mnchlne nunllnble In different sizes

S U P E R P E R F A S T H i g h p r e c i s i o n c e n t e r f o r p r o c e s s i n g o f g r n u u re c � l l n d e rs

Automatic pol ishing mach ines for copper and chrome.

Pe rfast B B is our sem i-automatic cutti ng and po l i sh ing

m a c h i n e . The m a c h i n e i s ava i l a b l e i n d i ffe rent s i zes

accord i ng ly to the Custo m e r req u i re m e nts .

Th is mach ine is the on ly one that ca n cut & pol ish at the

same ti me with the best precision .

I

t

www.acigraf.com

Page 1 1

-

Cylinder Making

For Rotogravure And F lexo

Direct Production

REPROCHEM offers you a wide selection of consumable materials that cover your requirements for systems for printing cylinder manufacturing for rotogravure. The Galvano technical products we offer include additives for copper, chrome, al kaline, aluminium, various degreasing and cleaning chemicals, complete electrolytic coating processes with the associated anodes and additives that were designed especially for rotogravure. Cutting and Polishing stones and abrasives can be obtained for finishing cylinder surfaces.

Etching & Engraving J Grinding & Pol ishing Plating

Accessories Measuring I nstruments

Flexible Abrasives. Chemicals for Plating Polishing Stones.

I

Complete Retouching KIT. Roughness Meter. Point Gauge.

Hardness Tester Cutting Tools

www.reprochem.it

Page 1 2

- -- -a - I I

--• I

Flexo Plate Mounter

JM Heaford Ltd began life as a manufacturer of a range of gravure proofing processes. Now its providing state of the art Moun ting and Proofing solutions. Finding the right solutions for our customers is integral to our business - such is the vast knowledge and experience of our designers and engineers, we are able to manufacture machines of unrivalled accuracy and reliability. T hrough a winning combination of simple design and precision engineering our equipment provides long-lasting consistency and functionality.

www.jmheaford.co.uk

Page 1 3

Parts and Cylinder W ashing S ystem

The leading c leaning technol ogy

for the flexographic, gravure, and

offset package printing industries .

� � produces all kinds of cleaning equipment for the printing industry. No matter whether you want to clean your anilox rollers, cylinders, sleeves, ink trays etc. Flexo Wash has a solution for it.

Anilox & Gravure Cleaning

• Fully Automatic Cycle with Short Washing Time

• Recirculation/Re-use of Liquid • Harmless to the Rolls • Cell Volume Completely Restored • Safe and Easy Washing • Stainless Steel

Plate Wash

• Quick and Gentle Wash Operation • Belt Conveyer for easy Loading

of Plates • Minimum Labour Involved • Clean and Dry Plates after a few

Minutes • No Wear or Tear on Plates • Minimum Maintenance

Anilox & Gravure Cleaning

• Designed for All Ink Types • Recirculation/Re-use of Liquid • Short Washing Time • Harmless to the Rolls • Cell Volume Completely Restored • Safe and Easy Washing

-------..· Stainless Steel

Distil lers

Parts Washers

• Safe and Easy Washing • Short Washing Time • Made for All Ink Types • Re-circulation of Cleaning Liquid • Clean All Press Parts • Minimal Maintenance

Screen Washer • Used for rotary screen cylinders

using UV-drying screen inks. • Safe and Easy Washing • This machine requires only 30L

of cleaning solution • The cleaning liquid used is harmless

to the screens • Normal washing time is approx.

10 minutes

Parts Washers

• Safe and Easy Washing • Short Washing Time • Made for All Ink Types • Re-circulation of Cleaning Liquid • Clean All Press Parts • Minimal Maintenance

We offer a complete solvent reclaim system where the Parts Washer and Distillation System are connected and work in a closed loop.

Plate Wash

• Water cooled condenser • High reclaim percentage

• Quick and Gentle Wash Operation • Easy Loading of Plates • Minimum Labour Involved • Clean and Dry Items after a few

Minutes • No Wear or Tear on Plates • Minimum Maintenance

• Fully automatic distillation process • Clean and dirty solvent tanks

( , Sleeve Washers • Quick and Gentle Wash Operation·

• No Liquid Inside of Slefeve -::--• Minimum Labour Involved __:. ,� .,, ,,,,.. • Clea�tems after a few _, Minutes

• No Wear or Tear on Plates or Sleeves • Minimal Maintenance

www.flexowash.com

Page 1 4

Do c tor Blade

The innovative partner for flexible packaging producers. )� PrimeBlade

SWEDEN

PrimeBlade®

1 00 (Polymers)

PrimeBlade®

400 (Stainless)

Prime Blade®

600 (Refined carbon)

Advanced engineered polymers that are mainly used within the Flexographic industry. A very popular containtment blade in chamber system and within the tissue and corrugated industry.

A better choice of blade when corrosion is an issue. Enhanced rust resistance properties when water based inks are used. Performs well against fast oxidation of the blade tip and abrasive conditions. Produced with a refined particle microstructure and denser particle distribution, helping to protect against steel particle contamination of the inking system . Hardened stainless steel and heat treated. Improves doctor blade life compared to carbon steel.

Our 300 series times two- twice as many carbides/pm2. Wears down into much finer partic les , causing less p r in t complications and extending blade life. A high quality carbon steel, compared to other carbon steel blades.

Prime Blade®

300 (Carbon)

Prime Blade"'

500 (Refined stainless)

PrimeBlade®

800 (Micro alloyed tool steel)

The standard carbon steel used worldwide by printing houses. Unlike many of the low quality carbon steel on the market our 300 series has more carbides / µm2 in the steel microstructure.

Used when extended lifetime is desired. Improved against fast oxidation of the blade tip and abrasive conditions, as well as against steel particle contamination of the inking system. Produced with an excellent particle microstructure and denser particle distribution. Hardened stainless steel and heat treated to reach our high quality standards. Excellent against corrossion problems when water based inks are used.

Special micro alloyed tool steel with increased hardness and ductility for improved wear resistance and superior blade life.

Prime Blade®

900 (Nano-treated)

New revolutionary patented metallurgic treated steel blades. The blade will outlast any non-cermaic blade on the market, without any of the brittleness associated with long life blades.

www.primeblade.se

Page 1 5

The Designer and Manufacturer of Extruders ,

Shredders , Cutters , Pelletizers and Regranulators

for the Plastics Recycling Industry. NC:ft R E C Y C L I N G M A C H I N E S

Next Generation Recycling machines - specializes in building machines for the processing of plastics, especially strapping tapes, fibres, films (incl. flexible films and edge tapes), lumps and boards. T he new module construction of the machines - with the basic part combining a disintegrator with a worm moulder - enables processing of the most difficult materials without initial cutting. NGR offers systems with capacity from 20 kg per hour up to 1000 kg per hour for various customized uses.

UNIVERSAL SERIES SHREDDER-FEEDER-EXTRUDER COMBINATION

> Shredder-Feeder-Extruder Combination

> High output range

The machine is applicable also for problematic materials and guarantees consistent high output rates from 140-800 kg/h [330 - 1.760 lbs/h]. With lowest operator influence the machine can be fed discontinuously.

For in line or stand-alone operation S:GRAN is the most universal recycling machine. Virtually all thermoplastic polymers (such as PE, PP, PA, PS, PC, PET, ABS. EVA, PPS, biopolymers) and other technical plastics can be efficiently and cleanly recycled into pellets with minimal property loss. Its control system provides complete recipe control and simplifies machine operation. S:GRANs are suitable for any form of plastic, including the most difficult to shred materials.

FILM SERIES CHOPPER-FEEDER-EXTRUDER COMBINATION

> For in l ine recyc l ing of thermoplastic films and edgetrims

> ONE-STEP technology > Process bulky plastic scrap > One-button automatic On/Off control > DUMP and RUN operation

> ONE-ST EP Technology > High Performance for a small floor space requirement > One-button automatic On/Off control > For automatic inline production

The E:GRAN SO has been designed for inline recycling of thermoplastic film edge and bleed trims with a pelletizer output of S to SO kg/h [10 to 110 lbs/h].

This new concept shows impressive processing stability and offers the highest quality granules. An innovative feeding zone design, which prevents edge trims from winding around the screw, thus avoids jerking and is the centrepiece of this machine. The plant processes endless as well as per-cut edge trims and film from rolls. The advantages are clearly: high operational reliability, simple operation and maintenance, small footprint.

www.ngr.at

Page 1 7

®

SO LUT I O N FO R P ET

FLAKES SERIES

FEEDER - EXTRUDER Combination

>Feeder-Extruder Combination > Medium to h igh output range

Based on NG R's extrusion success with the " ONE-STEP"

recycling technology, the F:GRAN recycling machine is designed without a shredder. F :GRAN series machines

are able to process flakes either dry or with residual

moisture of approx. 5%, such as after a washing process. F :GRAN recycling machines with an extruder screw

diameter of up to 125 mm [4,9 inch] are equipped with

a regrind or fluff hopper, a horizontal feeding screw and a force feeding system. Machines with extruder screw diameters between 145 mm [5 ,7 inch] and 205 mm

[8,0 inch] use a special "anti-bridging" block silo positioned above the horizontal feeding screw which feeds the extruder directly.

> PET Improvement Series > LSP - Liquid State Polycondensation

NC:ft R E C Y C L I N G M A C H I N E S

> Automatic feeder screw cont rol > Anti Bridging Silo > One button automatic ON/OFF cont rol > Dump and Run operation

> Conti nous operation by design > Rapid IV-increase > High decontamination performance > Automatic cont rol of IV-level > FDA approved for 100% food contact > High energy efficiency

The LSP-Process utilizes the inherent capability of PET to condensate in the molten phase under vacuum. This

condensation leads to an increase of IV. The high

performance vacuum effectively decontaminates the

material from harmful chemicals, - securing further use

of the material for 100% food contact.

The decontamination performance is extremely effective, as carried out in the liquid phase of PET. The cleaning of

the material exceeds limits set by recognized food safety standards, but also effectively removes spin oil from

fibers. The IV increase can be measured in approx. 0.01 dl/g per minute.

www.ngr.at

Page 1 8

®

Laser Cutting

Designs and manufactures integrated solutions

based on laser technology for the cutting and

the marking of each type of material.

-Jl sei 1r LASER

' , ' ' ' " , . , .. . -. . ' , \ ' ' ' ' , , . . SE I Flexible Packaging is a new line of laser systems which have been designed ', , � ' ' ! , , 1 , 1 I 4 for laser cutting, laser scoring, macro and micro-perforation of single or multi-layer ', \ � � , , ' : , : I 1 flexible film for different materials such as PE, PET, PP, nylon, PTFE: these systems (both · � ' ' ' : , ' , • 1 , I \ \

\ • in line and standalone) have been developed by SEI R&D department and the results are·. , , , , ' , , 1 now being made available to the professional converter. ' ' : ; : , ' ,' • 1

CB Web width: up to 1800 mm

CB CW process speed: up to 200 m/min

according to the process layout

CB WD process speed: over 400 m/min

CB Slitter/re-winder modules: optional

CB Process monitoring: optional

CB Easy integration on existing production

l ines

CB Web width: up to 600 mm

CB CW process speed: up to 100 m/min

according to the process layout

CB Slitter/re-winder modules: series

CB Process monitoring: series

SEI LASEFI: INNOVATION

' .

ON

; / ' T � .J. ' . ,.

f }' ,, \ . \ .. �' ' ·, " ... f, ' ' - ' I " ) . ' ; . ,; ·�·�/ '

www.seilaser.eu

Page 1 9

Machine A u tomation E q ui p ment

Designer and man u factu rer of laminate machining process a u tomation equ ipment

We are the world leader in the production of pneumatic brakes and tension controllers, load cells, electromagnetic powder brakes, web guiding systems, web viewing systems, expanding shafts, mechanical chucks and rotary joints, principally for the converting, paper, corrugated board, cardboard, metal wire, rubber, plastic, textile and non-woven fabrics processing sectors.

8 Powder Brakes & Clutches Web Viewing Systems :

Pneumatic & Electromagnetic Powder Brakes & Clutches guarantee a very high precision of the torque control, compact size, zero emissions and a reduced residual torque.

• They guarantee high precision color and a high quality of the image thanks to the CM OS sensors with high resolution, the Xenon lamps, with minimum brightness variations, and the 20X motorized zoom.

Tension Controllers: Expanding Shafts & Safety Chucks:

These electronic devices are designed for the regulation of the tension of paper, plastic and all kind of webs with versatility, reliability and maximum efficiency together with easy calibration and use, compact size and low price.

Expanding stripe, keyed and shafts manufactured in aluminum or steel for applications where unwinding and rewinding must be perfectly concentric.

8 Load Cells: Mechanical Chucks:

Other than flange, shaft through and base load cells we can offer sensor rollers, cantilevers, compression and, traction load cells for load from 50 to 30000N work with the strain gauge systems.

We can offer a wide range of chucks available for shaft-less unwinders and re-winders, and the pneumo- mechanical one all available in mono and double diameter versions.

8 Web Guiding Systems: Rotary Unions:

They use high precision stepping motors, they guarantee proportional error response for fast and precise checking and an important reduction of maintenance costs.

They are made with sturdy materials and suitable for all kind of fluid or gas; they guarantee reliability, long life span and high performances.

www.re-spa.com

Page 20

Deduster

Specialists in Bulkmatology®

(Bulk Material Handling Technology) peUetron for gentle conveying and dedusting of granular materials Discover Bulkmatology®

The Nature of Bulk Material Handling

Pel letron is respected as the worldwide leader in DeDusting technology w ith a full-service network and satisfied customers located around the world . Pelletron has expanded its services to prov ide plastic manufacturers and com pou nders with a full ra nge of solutions, i nclud i ng turn key p neumatic conveyi ng systems and a full l i ne of conveyi ng components. Pelletron also offers a complete series of i n-li ne and off-li ne DeDusting systems for the removal of dust and streamers. Pelletron is committed to providi ng the highest level of qual ity, service, and expertise to its Bulk M aterial Handl ing customers around the world .

The Pelletron DeDuster® -

The Ultimate Cleaning Technology

The Pelletron DeDuster® was developed as a result of demands for high quality standards in the plastics industry, but the technology can be used for all kinds of granular bulk materials. The list of requirements for a new, universal dedusting machine was long:

CB Remove dust and streamers with one machine CB Separate and remove electro-statically charged dust

particles CB Fit on injection molding machines CB Offer low construction height CB Fit on top of extruders and under silos CB Reduce remaining dust level after cleaning to < SOPPM

Pellbow®

The strong centrifugal force presses the product against the outer metal surface. This causes friction and heat, which creates streamers and breakage. By design, material flowing through the Pellbow®

accumulates in the pocket or "impact zone" and moves slowly upward and out. Incoming material is deflected at 90° with minimum resistance and no impact damage.

Pneumatic Conveying

Components

Pelletron offers various types of pneumatic conveying systems for powders and other granular applications. Selection of the suitable pneumatic conveying transfer system for dry bulk solid materials (pellets, granules, chips, regrind and powders) is important for the function and the economical, reliable operation of an entire plant. Complex and unreliable systems lead to high maintenance costs and plant shut downs.

Re-acceleration Zone

S l u rry

Impact Zone

Conveying Phase

Transition Zone

Bernoull i Step

www.pelletroncorp.com

Page 21

Blow Molding

Extrusion Blow Moulding Machines for the production of hollow bodies and containers with various capacities.

p/asli/J/ow EXTR USION BLOW M O U LDING

We design and construct extrusion blow moulding machines for the production of hollow bodies and containers with a maximum capacity of 30 litres. Well known throughout the world for the choice of quality technical solutions and for construction accuracy, P lastimac production range is featured in 12 models having different blowing capacity and stations; all models can be designed to process different types for thermo-plastic materials {LOP E, HOP E, HMWP E,PP, PVC, PC, P ET, P ETG, PA, TP E) and can be equipped with single or multiple heads, single or multi-layer. Various accessories are available including an auxiliary extruders for view stripe or deco-layers, parison programmers, leak tester equipment and wide mouth trimmer. When complete systems of machines, moulds and auxiliaries are required, our 40 years experience provides the customer with all the necessary know-how.

EXTRUSION BLOW MOULDING TECHNOLOGY

CONSUMER SECTORS - APPLICATIONS

CONSUMER SECTORS

• Medica l & pharmaceuti ca l • Cosmetics & persona l ca re • Household & chemica ls • Beverage & food • Lubrica nts • Automotive & tech n ica l a rtic les • Toys

AP P LICATIONS J • Long stroke • Decorati ng layer • PVC bottles • PET & PETG bottles • Co-extrusion Techno logy

www.plastiblow.it

Page 22

Solvent Re c y cler

OFRU Recycling I s leading global manufacturer of highly productive solvent recycling (recovery) plants. OFRU

OFRU Recycling manufactures a large selection of plants for recovery of organic/flammable and water based solvents.We have become famous world wide through creative solutions in environmental technology - as a specialist for the treatment of soiled solvents. In partnership-based cooperation with our customers, we develop treatment solutions for exquisite industrial sectors today. With over 30 years of experience in different branches and applications, we can competently fulfil specific demands. In case of large recycling projects you will reckon OFRU Recycling as a competent and strong partner.

Disti l lation Systems

for So lvent Recycl i ng <G

• F re s h s o l ve n t s a l way s a va i l a b l e . • H i g h s o l v e n t r e cove ry ra t e . • A u t o m a ti c c o n ti n u o u s fi l l i n g . • R e l i a b l e l o w m a i n t e n a n c e e q u i p m e n t . • S i m p l e a n d s a fe o p e ra ti o n . • C o n s t r u c t ed a c c . t o l a t e s t E U d i r e c ti ve s . • H i g h l eve l s o f o p e r a ti o n a l s a fe ty .

N EW MODERN STEAM H EATI NG TECHNOLOGY AS COM PARED

TO OLD FASH IONED THE RMAL O I L HEATNG TECHNOLOGY

OFR"'

Evaporation of solvent

t'" �,!1-,iq ·

100% Dirty solvent

./ Up to 90% cost saving

./ Up to 90% less hazardous waste

C E

<G

./ Conform

./ ATEX reg istered

90 % Clean solvents I

·==-=�,,..__,.. Heating r .., Electrical

./ Up to 95% Recovery

./ Constant solvent

qual ity

./ Go Green

./ Depositary, notified body acc. RL 94/9/EG

(�.-��_ .. ) ./ 30 Years of

� experience

./ We stand to our qua l ity

24 hrs. continuous recycling.

www.ofru.com

Page 23

•

• 10 % Drainage of Sludge

Converti ng

Designs and manufactures plastic bag making

machinery, pouch making equipment , and

re-closable packaging solutions.

HunsoN-S�P A Thiele Technologies Company�

As the company that first commercially produced a servo-driven wicketer and is the leader in wicketer technology, Hudson-Sharp sets the standard for plastic bag making equipment. With 100 years of experience and industry leading technology, Hudson-Sharp not only will deliver high-quality machinery, but also world renowned customer service. From wicketers to stand-up pouch machines to the revolutionary lnno-Lok® and Pour & Lok™ pre-applied closure product lines, Hudson-Sharp stives to find solutions for bag converting companies.

WICKETERS

M275W Servo Wicketer

The M275W Servo Wicketer is a newly redesigned wicketer that has the same quality, efficiency, and reliability of its predecessor, but with new features and time saving adjustments to keep your machine running longer with less down time.

5750W High Speed Servo Wicketer

This innovative machine can cycle over 400 cpm and offers fast changeovers, low scrap, and consistent bag quality for high speed automatic packaging lines.

POUCH MACHINES

750SUP Pouch Machine

The 750SUP Stand-up Pouch machine has a flexible design for the production of stand-up pouches in one or two lanes with reclosable options as well as the ability to run 3-Side Seal (355) bags.

,.--· '

750SGBS Pouch Machine

750HW Heavy Wal l Machine

The 750HW Pouch Machine is configured to produce Heavy Wall pouches and bags. Hudson-Sharp has been an industry leader in the Heavy Wall pouch machine market for decades.

Side Gusset Bottom Seal - Flexible, modular design for the production of side gusseted, bottom sealed pouches with or without resealable options and attachments of Bottom Fold & Glue Module, Angle Sealer, Handle cutout, lnno-Lok® , Pour & Lok™ , and Zip360™ , Dual Blade Flying Knife, Bag Stack ing, Trim Removal Continuous Edge Seali ng.

www.hudsonsharp.com

Page 24

1·~ - -- --------~ -~-

Label Printi ng

MPS is well-known and high-quality brand of flexo and offset press solutions for label and flexible packaging printers.

PRINTING PRODUCTIVITY

Our printing presses are industry-known for innovation, flexibility, excellent print quality and a high return on investment ratio. Each of our presses is designed to boost your productivity. Our user-friendly technology enhances the talents of your operators, enabling them to maximize their efficiencies and print jobs that surpass the performance expected in today's market.

EB The Label Solution Press

The EB flexo press, the best solution in flexo label printing, features the well-known solid MPS machine construction

with self-evident pred ictable and rel iab le print qua l ity, h igh productivity and user-fr iendly press operation.

Available with a print width of 360 mm, a material width of 368 mm, and a configuration of up to 10 print stations.

EF The Mu lti-Substrate Press

The MPS EF press is a h igh-qual ity and h ighly automated multi-substrate flexo press, especia l ly designed for label

production and flexib le packaging printing. The EF provides the u l timate in flexib i l ity and enab les operators to

maximize press performance, thanks to its ease of operation and rel iabi l ity. The press features UV, hot-a i r and

LED dry ing technology, a l lowing users to pr int on a wide variety of substrates inc lud ing thin fi lm, paper, carton

board, shr ink sleeves, inmould, lamitube and flexible packaging

www.mps4u.com

Page 25

Label Printi ng

MPS is well-known and high-quality brand of flexo and offset press solutions for label and flexible packaging printers.

EF SYMJET The Hybrid Printing Solution

PRINTING PRODUCTIVITY

The EF SYMJ ET press is a hybrid flexo inkjet solution that gives converters a range of new print potentia l with

the symbiotic combination of conventional - and d igital printing technologies. The EF SYMJET flexo press is bui lt

with the standard MPS EF platform and an integrated Domino d igital

N610i i nkjet pr i nter. With a Domino

d igita l i n kjet u n it integrated on the

sta n d a rd EF p l a tfo rm, y o u get t he

best of both wor l d s toget h e r i n a

future-proof solution. The establ ished

flexo press and proven d ig ita l system

can be combined and used integrated

in- l ine or separately to work offl ine.

EXL OFFSET Combination Printing

The revolutionary EXL-offset press, with offset sleeve combination printing, is the most versati le press avai lable

in the market. It offers variable sleeves for different repeat lengths, for both plates and blankets, and is easy to

operate. Al l inking and press settings of the EXL-offset machine are effectively automated with the innovative

APC (Automated Print Contro l ) technology from MPS.

EXL PACKAGING Wide Web Flexo Packaging

The MPS EXL-Packaging press del ivers wider and faster flexo printing without l imits. Flexible packaging printing and

converting with the use of an in l ine press is more economical than ever. With the EXL-Packaging press, extremely

fast change-over times and remarkably

short set-up waste guarantee optimal

and productive printing and converting.

www.mps4u.com

Page 26

E xt r u s i o n

The new technology leader

for woven PP bag solutions WINDMtjLLER & HtjLSCHER

Machinery

BSW offers the whole range machines, equipment and consulting services necessary for the production of woven P P block bottom valve bags / raffia bags, either as single machines, groups of machines or complete production units.

Tape Stretch ing Lin e

� 00:ill) � �

T he T IRATEX tape stretching line gets the maximum strength from your raw material with very low residual shrinkage. In this way excellent tape quality and high output of up to 670 kg/h join forces for outstanding efficiency of the line.

The tiraTex 1300 is an extrusion- and stretching-line for fabricating polyolefin tapes made of P P. The machine was designed for high output and best product quality at h igh production rates and maximum energy efficiency. I t is of modular design and can be e quipped wit h variable extruder execution, a variable number of components for material dosing, different extrusion dies and lips as well as modular stretching units, depending on process and product requirements. The tape stretching line is built based on the latest technical and ergonomic expertise; it can normally be operated by one person (except for startup).

Technical Specifications: Working width: 1 .300 mm Melting capacity: 580 kg/h with PP, MFl>3 Extruder: £ 105 Production speed: up to 530 m/min.

The tiraTex 1 600 is an extrusion- and stretching-line for fabricating polyolefin tapes made of P P. The machine was designed for h igh output and best tape quality at h igh production rates. It h as a m o d u l ar d e sign a n d c a n b e e q u i pped wit h numerous optional extras to fu l fi l l any p rocess requirements. The tape stretching line is built based on the latest technical and ergonomic expertise; it can normally be operated by one person (except for startup).

Technical Specifications: Working width: 1 .600 mm Melting capacity: 670 kg/h with PP, MFl>3 Extruder: E l 20 Production speed : up to 530 m/min.

www.wuh-machinery.com

Page 28

Ta p e W i n d i n g

WINDMtjLLER & HtjLSCHER

Machinery

The TIRATEX is complemented by FILATEX precision cross winders. They produce perfectly wound bobbins with optimal tape tension at speeds of up to 530 m/min., perfect for the subsequent weaving process. The winding principle is based on stepped precision winding.

filaTex 200 T he filaTex 200 winder is used fo r the cyl ind rical cross winding of polyolefi n tapes on cylind rical tubes. T he winding p ri nciple is based on stepped p recision winding.

The filaTex 200 consists of the following main components: 1} Power supply and fuse cabinet 2} intelliCon machine control 3} Thread hook at inlet

Technical Specifications

4) Tape guide rollers, ceramic-coated 5} Winder frame (36 heads} 6} Cooling fans (3 units per 36 frame} 7} Winding head 8} Dummy covers for unused positions 9} Suction guns (standard 2 pieces}

Winding speed

Tape width

Titer range

Thread/tape tension

Traverse length

Bobbin diameter

Core tubes

up to 530 m/111in

1 , 7 - 4 111111 (- 6 111111) (< 1 , 7 or > 4 - 6 mm - with special-purpose tape guides)

400 - 3 .000 den

25 - 250 g

200 111111

max. 1 80 111111

Iimer diameter 3 5 111111 Outer diameter 40 111111

Tube length 2 1 8 111111 +/- l 111111


Page 29

C i r c u l a r W e a v i n g

advanTex CL

The advanTex CL 6-shuttle high speed circular weaving loom was especially designed to produce tubular fabric made of PP tapes, optimized for the cement b a g p r o d u c ti o n . The m a c h i n e rep re s e n t s state-of-the-art circular weaving technology.

advanTex 850

0 WINDMi:jLLER & Hi:jLSCHER

Machinery

Technical Specifications Weaving range rmm dfll 300 - 650

Number of warp ends 360

Weft inseration rate up to r picks/min 1 1 1 00

Number of shuttles 6

Roll diameter r mm 1 1 300

Warp bobbin diameter rmml 1 80

Weft bobbin diameter rmml 1 20

The advanTex 850 6-shuttle circular weaving loom was designed to produce a broad range of woven fabrics for all types of industrial sacks.

Technical Data advanTex 850/576: Weaving range r mm dfll Number of warp ends Weft inseration rate up to [picks/min] Number of shuttles Roll diameter r mm l Warp bobbin diameter rmml Weft bobbin diameter rmml

300 - 850

576

1 000

6

1 300

1 80

120

Technical Data advanTex 850/720: weaving range r mm dfll Number of warp ends

300 - 850

720

Weft inseration rate up to r picks/min] 1 000


Roll diameter r mm l 1 300

Warp bobbin diameter r mml 1 80



Page 30

C i r c u l a r W e a v i n g

advanTex 1200


Machinery

The advanTex 1200/840 6-shuttle circular weaving loom was designed to produce light to medium tubular fabric made of PP tapes for the manufacture of FIBCs as well as flat fabric for polyTex tuber.

Technical Data advanTex 1200/840:

weaving range r mm dfll 800 - 1200


weft inseration rate up to r picks/min l 880


Roll diameter rmml 1 300

Warp bobbin diameter r mml 1 80

weft bobbin diameter r mm l 120

advanTex 1700

The advanTex 1700 the most powerful machine on the market was designed to produce tubular fabrics up to 170 cm double layflat.

advanTex 2250

The advanTex 2250 8-shuttle circular weaving loom was designed to produce heavy tubular fabrics up to 225 cm double layflat for big bags made of PP tapes.

Technical Data advanTex 1200/1176:

weaving range r mm dfll 800 - 1 200

Number of warp ends 1 1 76

Weft inseration rate up to [picks/min] 760





Technical Data:

Weaving range rmm dfll 1 200 - 1 700

Number of warp ends 1 200

Weft inseration rate up to r p icks/min l 860




weft bobbin diameter r mm l 120

Technical Data: Weaving range rmm dfll 1 700 - 2250


Weft inseration rate up to r p icks/min l 680

Number of shuttles: 8

Roll diameter rmml 1 200


Weft bobbin diameter rmml 120


Page 31

,---- -- - ---

Coati ng


Machinery

Extrusion coating line

The ecoTex extrusion coating/laminating line offers superior coating and efficient operation. Because of its double wide layout, circular fabrics are coated on both sides in one go. Pin-pointed pre-heating of the base fabric, uniform temperature distribution on the chill roller surface and meticulous control of the melt flow inside the extruder create ideal conditions for perfect coating.

ecoTex CL

T he ecoTex CL extrusion coating machine for tubular and flat woven fabrics combines best European workmanship wit h state of t he art p rocess technology. It is especially designed and optimized to produce coated fabric for AD p roTex ® applications. Due to its sophisticated design, it allows economical production of coated AD proTex® tubular fab ric at highest output and maximum reliability, meeting the most sophisticated demands of modern packaging technology.

Technical Data:

Working width, flat fabric 300 - 650 mm Working width, circular fabric 300 - 650 mm Line speed up to 230 m/min Melting capacity up to 330 kg/h (up to 400 kg/h with optional

screw)

ecoTex 1600 L T he ecoTex 1600 L coating/laminating machine for tubular and flat woven fabrics combines best European workmanship with state of t he a rt p rocess tec h n ology. It is especially designed to produce coated fabric and high-quality laminates of woven-fabric with BOPP-film or other materials. Due to its modular design, it allows economical production at highest output and maximum flexibility, meeting the most sophisticated demands of modern packaging technology.

ecoTex 1600 LC The ecoTex 1600 LC 2-layer co-ext rusion laminating machine for tubular and flat woven fabric combines best European workmanship wit h state of t he art process technology. It is especially designed to produce coated fabric and high-quality laminates, i nc ludi ng unwind ing unit f o r BOPP/ CPP -film or pape r, featuring aut omatic rol l c hange at ful l speed .

Technical Data:

Workin width, flat fabric

Technical Data:

Workin width, flat fabric

1 .050 - 1 .600 mm 480 - 750 mm

1 .050 - 1 .600 mm 480 - 750 mm


Page 32

P r i nti n g

WINDMl1LLER & Hl1LSCHER

Machinery

The SERVOTEX 850/4 or 850/6, available in 4 or 6 colors, offers extensive design options with exceptional print quality. A robust, vibration free frame, strong linear guides and a modern servo motor drive concept ensure accurate ink transfer and low register tolerances.

servoTex 850/4C This machine is specially designed to print PP- circularwoven or flat fabric, coated or uncoated. Up to 4 colors on both sides in one single process step. State of the art driving solutions allow for remote electrical setting of print register controls. Advanced features such as full automatic unwinding and winding ensure highest possible efficiency at a minimum amount of waste. Proven European workmanship allows for high production speed at maximum reliability and flexibility.

Technical Specifications Materials Flat or tubular PP/PE woven fabric ( coated or

uncoated), paper, PE film Web width max. 850 mm Printing width max. 820 mm Print repeat 450 - 1 .250 mm range Print variations 4:0, 3 : 1 , 2 : 2 Fabric weight Tubular fabric max. I 00 g/m2 (2x), flat fabric

max. 1 80 g/m2 Production max. 200 m/min (depending on fabric speed specification)

servoTex 850/6C This machine is specially designed to print PP- circularwoven or flat fabric, coated or uncoated. Up to 6 colors on both sides in one single process step. State of the art driving solutions allow for remote electrical setting of print register controls. Advanced features such as full automatic unwinding and winding ensure highest possible efficiency at a minimum amount of waste. Proven European workmanship allows for high production speed at maximum reliability and flexibility.

Technical Specifications Materials Flat or tubular PP/PE woven fabric ( coated or

uncoated), paper, PE film

Web width max. 850 111111 Printing width max. 820 111111 Print repeat 450 - l .250 nun range

Print variations 6:0, 5: l, 4:2, 3 :3 Fabric weight Tubular fabric max. 1 00 g/1112 (2x), flat fabric

max. 1 80 g/1112 Production max. 200 111/min ( depending on fabric speed specification)


Page 33

-\ :..:.=.

Converti ng


Machinery

Block Bottom Valve Bag Converting Machine ""'-.'

Technical Specifications: Sack w idth

Sack length

Bottom w idth

Product speed AD C ONVERTEX SLC 120

Product speed AD CONVERTEX SL 100

Product speed AD C ONVERTEX SL 80

Product speed AD C ONVERTEX C L 60

�� @) � "

25 - 60 cm

45 - 9 1 cm

8 - 18 cm

max. 120 sacks/min

max. 100 sacks/min

max. 80 sacks/ min

max. 60 sacks/min

The converTex ®SLC conversion line produces up to 120 AD proTex®

block-bottom valve bags per minute, using a patented adhesive-free production process.

T he latest version of W&H successful range of bottomers for hot-air sealed PP woven fabric sacks provides increased output, improved sack quality, extended flexibility and greater ease of operation. Marketing of t he AD CONVERTEX world-wide is taken care of by our sales partners BSW / Bag Solutions Worldwide.

A D proTex bags meet t he demands of modern, automated filling and logistics of bul k solids. T hey are filled quickly and cleanly and t heir rectangular shape is ideal for t ransport and sto rage. T he converTex uses t he coating applied to t he fabric as joining material. Sack bottoms, as well as valve and bottom patches are heated by hot air to soften t he coati ng and t hen are joined toget her by intense pressure. T he omission of any glue saves significant cost and avoids usage of solvents and t he necessity for cleaning.


Page 34

r I 1

-

C on v e rting


Machinery

BSW Machinery also offers a wide range of additional equipment, to allow for a fully integrated chain of production for AD-proTex bags and others.

Fully automatic bag conversion line

sacoTex The SACOTEX automatic bag conversion line cuts, cross-cuts and bottom-sews uncoated or coated circular fabric tubes into standard- as well as gusseted raffia-bags. Technical Data: Unwinding ro l l d iameter 1 .500 mm Capacity - coated/uncoated fa bric up to 45* with/without gusset bags/min Cutting length 500 - 1 .400 mm Working width 300 - 850 mm Stitch length max. 8 mm

Bilateral ultrasonic cutting machine for tubular fabric

cutTex

The fabric cutting machine CUTTEX is designed to produce and rewind two layers of flat fabric out of tubular cloth. Edge-cutting and sealing is done by two high performance ultrasonic cutting units.

Technical Data:

Unwind ing diameter up to 1 .300 mm Fabric width up to 750/1.300 mm Working speed (depend ing on fabric up to 50 m/min thickness) Winding diameter per section up to 1.000 mm

Slitting machine for woven fabric

slitTex The fabric slitting machine SLITTEX is designed to produce strips of coated PP woven fabric, wound on rolls for use on CONVERTEX machines for top/bottom patches and valves.

Technical Data:

U nwinding diameter up to 1.500 mm Unwinding width up to 750 mm Working speed up to 75 m/min Cutting knives each knife 10 x usable Winding diameter up to 1.000 mm per section


Page 35

Bag Conversion

Auto Conversion Lines &

Pr inting M a ch ines for

PP-Woven Sacks.

REEL TO REEL PRINTING LINE

Based on our renowned original Reel To Reel Printing design. Which has been debuted for more than a decade now; we have furt her up-grading the design by introducing additional advanced features: •Equipped Gear Box On Each Printing Station. These Gear Box Can 360. Online Print Registration While the Machine Is Running.

• Enhanced Drying System for Quickly Drying.

BOTHEVEN

FULLY AUTOMATIC CONVERSION LINE

New generation Automatic Cutting & Sewing line With new shape, improved design, and smooth ever production performance. • Equipped Two Servo Motors • Equipped 90 Bag Transfer Grippers • Easy Operation Touch Screen • High Production 30 - 45 bags/minute.

REEL TO REEL GUSSET LINE

• Reel to Reel line designed, easy for operation. • Equipped twist device for turn pr inting

position to the central of gusset area.

www.botheven.com.tw

Page 36

P r i nti n g

The innovative partner for flexible packaging producers . 0 WINDMi:ILLER & Hi:ILSCHER

. fLEXA 820

C C

C C

Flexa 820

Modern Flexographic End Printer with up to 4 Colors for In-line Operation with Tubers of the AM.

FLEXA 820 is t he modern and efficient flexograp hic end printer for in-line operation wit h tubers for multiwall applications. Since alternative inking technologies can be selected, t he printer covers an exceptionally broad spectrum of printing applications, from simple cement bag imprint s to demanding process work.

VI C: - 0

� '.,::; ·- n:, C: u

.c: � u ·-a!! �

C. II)

Color decks Printing width Print repeat range Machine speed if with fountain roll printing deck Machine speed if with doctor blade printing deck

2 - 4 132 or 1 62 cm (52" / 64") 45 - 1 50 cm ( 1 8" - 59") 250 m/min (820 ft./min) 350 m/min ( 1 , 1 50 ft./min)

www.wuh-group.com

Page 37

C o n v e rti n g

TU BER

AM 8135

AM 8135 is a highly flexible universal tuber covering the entire spectrum of multiwall paper sack production. The machine can be customized to meet the most diverse production requirements and conditions. With digital cross- and seam pasting, the AM 8135 is the deal piece of equipment even for very small jobs.


Number of plies max. 3 or 4

Tube width 1 8 - 75 cm

Tube length, stepped end 3 8 - 1 50 cm

Tube length, flush out 32 - 1 65 cm

Output max. 500 tubes/min

Rota liner 2

Many products for the chemical and food markets or for technical applications (e.g. pigments, pharmaceutical base materials, milk or ferrite powder) need special packaging to meet the stringent standards with respect to hygiene and sift-proofness. These needs can only be met with special sacks. For many years, paper and plastic sacks with sealed liners have been successfully used for this purpose. The ROTALINER 2 allows these special products to be produced in an economically efficient manner and with excellent quality.

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Liner width

Liner length

Film thickness

Liner unit speed

30 - 70 cm

50 - 160 cm

20 - 1 50 µm

max. 220 sacks/min

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www.wuh-group.com

Page 38

C o n v e rti n g


BOTTOMER

AD 8330

AD 8 3 3 0 i s t h e h i g h l y effi c ien t and fl exi b le multi-purpose valve bottomer for small and medium size bags. Featuring digital pasting technology, it sets new standards in terms of changeover times and produc t qua l i ty. G lue pads p repara tion and management are now a thing of t he past; the new technology helps you react quickly on your customers' requirements


Sack width 1 8 - 60 cm Sack length 25 - 1 1 8 cm Bottom width 7 - 1 8 cm Bottom center distance 1 8 - 1 00 cm Sack volume 2 - 1 00 Litres Product speed max. 330 sacks/min

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www.wuh-group.com

Page 39

Pa l l eti z i n g


Arcomat

ARCO MAT he lps you exploit the potentia l of your bottomer.

The world 's most successfu l robot pal letizer for paper sacks. The ARCOMAT can rightly c la im to be a

un ique u nit with a n u nprecedented impact on the automation a nd rationa l ization of mu ltiwa l l

production. Nevertheless, the true key to the machine's success l ies in the revolutionary stack qua l ity

it achieves, without which the performance and consistency of today's automatic fi l l i ng processes

wou ld be unth inkab le .

ARCOMAT i s a 3-ax is porta l robot fo r pa l l eti z i n g paper sack packets. I t featu res PC contro l a n d

state-of-the-a rt powerfu l se rvo d r ive tec h n o l ogy.

� Feed i ng co nveyor

� Ga ntry system with gr ipper

� S l i d i ng ta b l e and stac k a l igner

� Pa l let press

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Sack width

Sack length

Pallet dimensions

Stacking height

Output

� Pa l let l i fti ng system

� Exit ro l l e r conveyor

� Control ca b i n et with operator term i n a l

� E m pty pa l let maga z i n e

1 8 - 75 cm

25 - 140 cm

60 x 75 cm - 140 x 1 50 cm

max. 250 cm

max. 33 packets/min

www.wuh-group.com

Page 40

F FS B a gg i n g Te c h n o l ogy

Topas SL

TO PAS S L i s a h igh-performa n ce FFS baggi ng

machine su ita b le for use with a wide ra nge of

free fl owing b u l k s o l i d s . With its output of

more than 2600 bags/h and its h igh efficiency

it i s most powerfu l bagging m a c h i n e on the

market.

The m a c h i n e exce l s with a l a rge s i ze ra nge

a n d c a n be e q u i p p e d w i t h a n u m b e r of

components specifica l ly designed to su it the


prod u cts to be bagged, such as a by-pass h opper, d u st remova l system, and was h i ng capa b i l ity.

It c a n t h e refo re b e e a s i ly adj u sted to t h e m ost d ive rse packa g i n g req u i re m e nts, with fi l l i ng

we ig hts ra n g i n g fro m 5 kg to 5 0 kg . I n a d d i ti o n to t h e g rav i ty d o s i n g m et h o d , vo l u m et r i c

d o s i n g i s ava i l a b l e a s a n o pti o n .


Bag length 60 - 95 cm

Bag width 32 - 42 cm

Gusset depth max. 9,5 cm

Filling weight 1 0 - 50 kg

Film thickness min 80 µm

Weight accuracy of the W &H scale 1 0 g (on average)

Output* 2600 Sack/h*

www.wuh-group.com

Page 41

Bag Making Machine

FAS Converting is a Swedish equipment manufacturer, founded in 1978. We develop, design and assemble, install and support machines for converting plastic film into bags on roll. Our customers are within the flexible packaging industry and the main products are a garbage bag on roll. Today FAS Converting have a broad product range covering all from industrial winders, with or without perforator for pallet covers, agricultural film , sheeting 's to food and freezer and garbage bags, wave top and draw-tape .

Wave-top Bag T-shirt bag

Garbage bag

~

Draw-tape bag

Industrial Winding units application

-----~

• In- and Off-line configuration • Flexible units, easy to operate and maintain • Servo driven machines • Wave-top

fas converting machinery ab ---= -

Most of FAS Converting's machines are used for bags on roll and the final products are mainly garbage bags on roll in some format, T-shirt, wave top or draw-tape and made of LLDPE, LDPE, MDPE, HDPE, recycled or biodegradable material. The unique sealing capacity in our machines have made us well known and respected in the market as well as the robust design and quality with machines from the mid -80 still in production . One of our beset known key competencies is the careless winding of rolls of bags and sheeting .

• Optional equipped with C-folder, phote-eye for print in register, ~ -PP-insert, wheels, rails for side adjustment. •

Wave-top line combinates QB1100X2 with SF2V, CTSOO and TW475.

TW475 CTSOO SF2V QB1100X2

-

UWD1 100

www.fasconverting.se

Page 42

T-Shirt Line

SP500

Bag Making Machine

CT500

• In- and Off-line configuration

fas converting machinery ab

• Flexible units, easy to operate and maintain • Servo driven machines • T-shirt or wave top production - depending on tool configuration • Optional equipped with C-folder, phote eye for print in register, PP-insert, wheels, rails for side adjustment.

8900E19 UWDl 100

This line includes B900E19, CTSOO and SPSOO.

• In- and Off-line configuration • 2 models - 25mm cross winded or 100mm pancake rolls for tape • Including web guide and slitter

Draw-tape line

• Servo driven hole punch in different sizes from 40mm.

TW475 SF2V QB1100X2

The Draw-tape line combines DT1100, QB1100X2, SF2V and TW475.

Euroline (BW/BWU900) Standard line (B1100E27 + SPSOO) • Max 100m/min [330fpm] • Max 120 m/min (390 fpm] • Max 160cpm • Max 225 cpm • Max sealing width 860mm (33 .8"] • Max sealing width 1060 mm (41.7"]

DT1100 Extruder

Premium line (QB1100X2 + TW475) • Max 180m/min [590fpm] • Max 300cpm • Max sealing width 1100mm (43 .3" ]

www.fasconverting.se

Page 43

Washing line for plastic waste We supply machines and systems for washing, separation and drying for used, contaminated and mixed plastics. The lines start off with waste material - often pressed in bales - and end up with clean, pure and dry regrind or flakes, ready for densifying, re-extrusion or injection moulding.

The main areas of application for our washing lines in recycling are:

» Agricultural films » Packaging films » Stretch films » PP tape bags (big-bags, raffia) » PET bottles

Our Herbold washing lines have been designed in a particular sequence in order to achieve, after every process stage, an improved quality of the flakes, to save » energy and to reduce the amount of fresh water » required for the end product. In modular design from » simple wet shredding to the turnkey » industrial washing line.

Bottles made of polyolefins Fruit, vegetable and bottle crates Hard plastics of all types Plastics from car recycling

Debalers Herbold Meckesheim offers bale separators for compressed bales of different materials, e.g. bottles or plastic household waste, which enable subsequent classification of the material and manual sorting or the mechanical separation of coarse foreign bodies by means of a vibrating screen or screen drum.

Label Remover The removal of labels and dirt by the Herbold label remover is carried out by friction between the rip-off elements on the rotor and the interchangeable steel pins. The forward feed inside the machine is created by the design and layout of the rotor rip-off elements. After going through the working chamber and leaving the machine, the separation of the labels and the removed contamination is carried out by the subsequent process steps.

www.herbold.com

Page 43

Hot Washing The hot washing stage serves not only for the removal of adhesives, but also for was-hfog~ _u-t emaining impurities in the flakes, such as sugar, soda residues, etc, under strict control of the various process parameters such as pH-level, detergent, de-foamer, temperature and dwell time. The complete process, together with the dosing of the caustic agent and detergent are controlled automatically.

By cleaning the process water in an ultra-filtration stage, we can ensure a closed water circuit and reduce the consumption of fresh water, heating energy and chemicals to a minimum.

Dryers

One of the last stages of the washing process is to dry the materials to a processing-capable residual moisture content, which can be between 0.5 and 10%.

Mechanical dryers Thermal dryers Vertical dryers

Granulators & Shredders

Herbold Meckesheim offers a wide product range of granulators and shredders for plastic recycling and other applications.

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Pulverizers

Herbold Meckesheim produces pulverizers and universal granulators for powder granulation in recycling, for rotomolding, textile refining, surface coating and cellulose finishing .

Agglomerators

Herbold Meckesheim produces plast-compactors that can be used as densifiers, dryers and recrystallizers when films, fibers, foam materials, non-wovens and PET-bottle-flakes are recycled.

www.herbold.com

Page 45


TMIP (www.tmip.termomeccanica.com) can provide systems to treat the exhaust Air from Printing Presses (as rotogravure or flexographic) + lamination.

Inks contain solvents which provide the low viscosity necessary for printing. Immediately after being transferred to the printed material, these inks are heated which drives out the solvents and allows the ink to set. This process produces solvent - laden air which must be processed before it is discharged to the atmosphere.

SOLVENT RECOVERY PLANT The solvent recovered, by means of Activated Carbon can be directly reused in printing.

Solvent recovery involves recovering the solvent from the air collected in the dryer of rotogravure printing presses for reuse in new inks. Solvent recovery begins with a large fan drawing the air-solvent mixture in the dryer to one or more activated carbon adsorbers. As the air passes through the adsorbers, the solvents attach to the surface of the activated carbon pellets. The air, now cleaned, is returned to the atmosphere. When the carbon is fairly well saturated with solvent, Steam or Nitrogen is sent, causing the solvent to detach from the carbon and absorb into the Steam. The solvent vapours are then condensed and feed to gravity separator. In case of mixture of solvents, in order to reach the requested purity of the solvent, the solvents are sent to distillation unit.

The PAY-BACK of these plant lasts less than 2 years.

www.tmip.termomeccanica.com

Page 46


Solvent recovery plant 50.000Nm3/hr (left side) & 75.000Nm3/hr (right side)

SOLVENTS MIXTURE COMBUSTION PLANT (RTO)

The solvent mixture loading the exhaust air is thermally oxidised with energy recovery. Below Regenerative Thermal Oxidizer ( RTO ) 70.000Nm3/hr .

exhaust streams at temperatures ranging from 800 °C to 950 °C.

Process Description:-The Regenerative Thermal Oxidizer (RTO) is a thermal treatment of exhaust process gas for pollutant removal before the ambient emission. The system is a type of thermal oxidizers that uses a bed of ceramic material to absorb heat from the exhaust gas. It then uses this captured heat to preheat the incoming process gas stream and destroy air pollutants emitted from process

The Regenerative Thermal Oxidizer (RTO) utilizes the thermal power of the pollutants contained in the exhaust waste air for the combustion process. The thermal energy, which is produced during combustion, is recovered and used to heat the incoming exhaust air.

The oxidizer utilizes a fuel gas burner for system start-up and for heat integration if the VOCs concentration is low.

Diverting valves allow the process airflow to be diverted into and out of the oxidizer in either a clockwise or counter-clockwise mode.

www.tmip.termomeccanica.com

Page 47

Zero Fly®~ Storage Bag I by VESTERGAARD

Long lasting protection

Insects trying to enter the ZeroFly® treated outer bag die after contact

with the insecticide

The first and only insecticide incorporated storage bag protecting your grains and seeds against insect attacks for up to 24 months

ZeroFly® Storage Bag is an insecticideincorporated woven polypropylene bag for storage of commodities including flours, cereals, pulses, oilseeds and seeds.

Deltamethrin, a broad-spectrum pesticide for controlling insect pests, approved by Food and Agriculture Organization (FAO) and World Health Organization (WHO).

The ideal solution for medium and large farmers and traders for a trouble free storage experience for up to two years as a result of Vestergaard's unique slow insecticide release technology. The active ingredient in the bag is

The insecticide incorporated into the individual yarns is slowly released onto the surface of the material in a controlled and sustained manner therefore continuously protecting any commodity stored in the bag against insect infestation for a two years period even in highly infested areas.

Key features

• First of its kind: using a unique advanced technology the result of over 10 years of research and development;

• Proven Efficacy: tested in 11 countries worldwide & proven to kill/ protect against the most damaging of insects;

• Chemical and physical durability: tough enough to last - proven to survive even the toughest of conditions;

• Food Safety: classified as Food Safe under Codex,US and EU regulations, insecticide residues below the most stringent standards;

• Easy and safe to use: the anti-slip weave is ideal for large scale storage operation;

• Affordable: very competitive price and reusable several times within two years;

• Tailored to your needs: available in any size from 10 to 1.0 kg and any color needed and with customized prints.

Save food and money with ZeroFly®

0% post-harvest losses due to insect damage

up to 60% saving on fumigation & chemical application costs

www.vestergaard.com

Page 48

Stored maiz after two years

ZeroFly®m$ Storage Bag by VESTERGAARD

ADVANTAGES OF ZEROFLY COMPARED WIT-H OTHER INSECT CONTROL SYSTEMS

ZeroFly® Storage Fumigation Spraying Grain protectant Hermetic

Bags (dust) Bags

Pest control efficacy ,I ,I ,I ,I ,I

No repeated intervention required ,I X X X ,I

No risks for environment ,I X X X ,I

No specialized expertise required ,I X X X ,I

Suitable for large-scale stacking ,I N/A N/A N/A X

No vulnerabi lity to insect damage ,I N/A N/A N/A X

No toxicity risks for food consumers ,I ,I X X ,I

No toxicity risks for operators ,11 X X X ,I

1 Use of gloves recommended

Protect grains against all major pests

@) @ ~ @) @) @ Rice weevil Maize weevil Granary weevil Red flour beetle Khapra beetle Pulse beetle

@) @) @ 0 e, ~ Larger grain borer Lesser grain borer Groundnut borer Indian meal moth Angoumois grain moth Confused flour beettle

Keep your harvest safe & free from insect pests for up to 24months with ZeroFly® Storage Bag!

www.vestergaard.com

Page 49

V 245/2/F, Block 6, P.E.C.H.S Shahrah-e-Faisal, Karachi (f) (92-21) 34398500 ~ (92-21) 34312471 ~ [email protected] G www.kgroup.com.pk

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Profile - K-Group of Companies · gravure printing presses for the broad spectrum of packaging films. The new, easy-to-operate and extremely cost-efficient gravure printing press