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Radha Soami

Project Controls Overview - R2

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Page 1: Project Controls Overview - R2

Radha Soami

Page 2: Project Controls Overview - R2
Page 3: Project Controls Overview - R2
Page 4: Project Controls Overview - R2

• Project Management

• Construction Management

• Project Planning

• Resource & Productivity Management

• QS / Commercial

• QA/QC

• Procurement & Inventory

• Finance

• Plant, Transport & Equipment

• Infrastructure

• HR

• IT

Page 5: Project Controls Overview - R2

• Investigative procedures to detect variance of actual costs from budgeted costs.

• Diagnostic procedures to ascertain the cause(s) of variance.

• Corrective procedures to effect realignment between actual and budgeted costs.

• Tracking costs with Earned Value Management (EVM).

• Assisting management in decision-making.

Page 6: Project Controls Overview - R2

Note: This won’t give clear picture without EV report

PROJECT BUDGET - SUMMARY REPORT

Project: Sample Project Start 05.09.2011

Project No.: A Finish 28/03/2013

Programme: 20

DLP: 12

ITEM

DESCRIPTION A. BUDGET B. COST TO DATEC. FORECAST

COST TO COMPLETE

D. ANTICIPATED COST AT

COMPLETION (C+B)

E. ANTICIPATED PROFIT (1a+1b-9D)

1

a. Contract Value 87,219,371.75

b. Project Variation Orders -

c. Unagreed Claims/Variations 2,863,710.43

Total Revised Project Value 90,083,082.18

2 Budgeted Cost of Works

3 Materials 62,488,695 6,828,953 46,171,047 53,000,000

4 Labour 11,697,994 2,402,311 9,295,683 11,697,994

5 Preliminaries - Staff 5,213,791 5,963,149 2,000,000 7,963,149

6 Preliminaries - Site Overheads 1,327,511 2,281,430 1,000,000 3,281,430

7 Contingency/DLP Maintance 370,933 0 370,933 370,933

8 Head Office Overheads 3,488,775 7,313,465 1,000,000 8,313,465

9 Total Cost of Works 84,587,700 24,789,308 59,837,663 84,626,971 2,592,400.73 3%

* Note: 1. Further buying gain on the Materials Cost has been assumed to ensure Project Profit

2. The exceeding of the staff allowance on site is due to design delays. An EOT has been submitted to recover the

costs.

Page 7: Project Controls Overview - R2

A cost management plan is a document that describes how the

organization will manage cost variances on the project.

A percentage of total project costs are often Preliminaries, labor,

material costs, so project managers must develop and track

estimates for Prelims, labor & material.

Chances of exceeding preliminaries budget are very high as most

of the projects won’t complete in estimated time.

Always Labour budget & obtaining budgeted productivity will be

a major challenge for any project.

Material possible buying gains & risks involved like any

specification errors, etc.

Page 8: Project Controls Overview - R2

� Basic tools and techniques for cost estimates:

� Analogous or top-down estimates: Use the actual cost of a

previous, similar project as the basis for estimating the cost

of the current project.

� Bottom-up estimates: Involve estimating individual work

items or activities and summing them to get a project total.

� Parametric modeling: Uses project characteristics

(parameters) in a mathematical model to estimate project

costs.

� Computerized tools: Tools, such as spreadsheets and

project management software, that can make working with

different cost estimates and cost estimation tools easier.

Page 9: Project Controls Overview - R2

� Cost budgeting involves allocating the project cost estimate

to individual work items over time.

� The WBS is a required input for the cost budgeting process

because it defines the work items.

� Important goal is to produce a cost baseline:

� A time-phased budget that project managers use to

measure and monitor cost performance.

Page 10: Project Controls Overview - R2

• Project cost control includes:

• Monitoring cost performance.

• Ensuring that only appropriate project changes are

included in a revised cost baseline.

• Informing project stakeholders of authorized changes to

the project that will affect costs.

Note: Many organizations around the globe have problems with cost

control.

Page 11: Project Controls Overview - R2

• EVM is a project performance measurement technique that

integrates scope, time, and cost data.

• Given a baseline (original plan plus approved changes), you

can determine how well the project is meeting its goals.

• You must enter actual information periodically to use EVM.

• More and more organizations around the world are using

EVM to help control project costs.

Page 12: Project Controls Overview - R2

• The planned value (PV), formerly called the budgeted cost of work

scheduled (BCWS), also called the budget, is that portion of the approved

total cost estimate planned to be spent on an activity during a given

period.

• Actual cost (AC), formerly called actual cost of work performed (ACWP),

is the total of direct and indirect costs incurred in accomplishing work on

an activity during a given period.

• The earned value (EV), formerly called the budgeted cost of work

performed (BCWP), is an estimate of the value of the physical work

actually completed.

• EV is based on the original planned costs for the project or activity and

the rate at which the team is completing work on the project or activity to

date.

Page 13: Project Controls Overview - R2

• Material is core of profits.

• Receive budgets from estimation.

• Re measure all quantities after award & monitor there on.

• Order should be placed based on re measured quantity and

monitored to avoid excess ordering of material which in turn

result in cost saving

• Buying gains / alternatives / value engineering.

• Possible maximum with local market experienced people.

Page 14: Project Controls Overview - R2

� Many organizations collect and control an entire suite of

projects or investments as one set of interrelated activities

in a portfolio.

� Project portfolio management has five levels:

• Put all your projects in one database.

• Prioritize the projects in your database.

• Divide your projects into two or three budgets based on type of

investment.

• Automate the repository.

• Apply modern portfolio theory, including risk-return tools that

map project risk on a curve.

Page 15: Project Controls Overview - R2

20

,15

0,5

16

17

,11

8,3

69

9,0

26

,07

8

10

,31

6,3

93

10

,42

8,3

26

18

,84

3,3

64

30

,09

9,9

80

43

,57

8,2

20

53

,68

2,6

19

63

,63

0,0

49

48

,51

6,8

25

34

,70

1,7

03

16

,29

6,8

92

14

,71

5,2

16

10

,72

5,3

95

6,0

83

,90

7

11

,27

6,1

48

3,0

61

,03

5

0

10000000

20000000

30000000

40000000

50000000

60000000

70000000

Dec-12 Jan-13 Feb-13 Mar-13 Apr-13 May-13 Jun-13 Jul-13 Aug-13 Sep-13 Oct-13 Nov-13 Dec-13 Jan-14 Feb-14 Mar-14 Apr-14 May-14

Project-10 Project-9

Project-8 Project-7

Project-6 Project-5

Project-4 Project-3

Project-2 Project-1

Total

Page 16: Project Controls Overview - R2

3,215,470 7,847,339 24,548,308

33,444,475 43,907,509

57,042,322

78,581,339

114,198,433

162,651,551

222,088,529

279,073,551

322,611,865

353,393,075

3,499,664 7,852,824 14,868,336

24,652,768 36,899,960

53,827,103

74,649,099

107,287,207

152,556,831

206,526,718

262,567,354

308,579,178

342,492,423

-

50,000,000

100,000,000

150,000,000

200,000,000

250,000,000

300,000,000

350,000,000

400,000,000

Dec-12 Jan-13 Feb-13 Mar-13 Apr-13 May-13 Jun-13 Jul-13 Aug-13 Sep-13 Oct-13 Nov-13 Dec-13

Cumulative Cash In

Cumulative Cash Out

Page 17: Project Controls Overview - R2

120 144200

250295 285 285 275 260 250

180 160 12780 55

120 100

9540

40 40 20110 125

151220

310410

410410 410 410

410360

280

240230

160100

50

152 152

141

131

68399 371

320 226 116 5440

47 4020

20

50

60

80100

200

200

200

200

12090 80

60

40

22

22

2

2

277277 257

257

257

250

220200

180

130

130130

135

140 140140

140

140

140

19 24

2452

67

105108

119

167

202206

217

238 238215

162

88

43

1113

2866

108234 289 402

540704

799

20 3090 120

190 220 300 350 380 400 400440

340 260 14040

1342 1342 1342 1342 1342 1342 13421382

1412 1412 1412 1412 1407 13921352

1297

1222 1222 1222

0

200

400

600

800

1000

1200

1400

1600

May-12 Jun-12 Jul-12 Aug-12 Sep-12 Oct-12 Nov-12 Dec-12 Jan-13 Feb-13 Mar-13 Apr-13 May-13 Jun-13 Jul-13 Aug-13 Sep-13 Oct-13 Nov-13

New Project-1 New Project-2 Project-3 Project-7 Drivers, Misc.

Project-8 Vacation Project-6 Project-5 Project-2

Project-1 Including Expected Current Projects

Ma

n/

da

y

Mobalization & Demobalization plan between old & new projects

Page 18: Project Controls Overview - R2
Page 19: Project Controls Overview - R2

Sl.No STAFFNo of months wrt baseline

Wt.

Apr-

11

May-1

1

Jun-1

1

Jul-11

Aug-1

1

Sep-1

1

Oct-

11

Nov-1

1

Dec-1

1

Jan-1

2

Feb-1

2

Mar-

12

Apr-

12

May-1

2

Jun-1

2

Jul-12

Aug-1

2

Sep-1

2

Oct-

12

Nov-1

2

Dec-1

2

Jan-1

3

Feb-1

3

Mar-

13

Apr-

13

May-1

3

Jun-1

3

Jul-13

Aug-1

3

Sep-1

3

Oct-

13

Nov-1

3

Dec-1

3

1 Project Manager 22 3.15 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

2 Construction Manager 18 1.94 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

3 HVAC Project Engineer 14 1.00 1 1 1 1 1 1 1 1 1 1 1 1 1 1

4 Plumbing Project Engineer 14 0.90 1 1 1 1 1 1 1 1 1 1 1 1 1 1

5 Electrical Project Engineer 14 0.90 1 1 1 1 1 1 1 1 1 1 1 1 1 1

6 Site Engineer HVAC 18 0.77 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

7 Site Engineer Plumbing 18 0.77 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

8 Site Engineer electrical 18 0.77 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

9 CAD Draftsmen 66 2.37 4 4 4 6 6 6 6 4 4 4 4 2 2 2 2 2 2 2

10 Planning Engineer / Asst. 34 1.83 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1

11 QS/Asst QS 34 1.71 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1

12 QA/QC 34 1.22 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2

13 Safety Officer 28 0.80 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 1 1 1

14 Foreman 106 2.28 1 1 2 2 4 4 4 8 8 8 8 8 8 8 8 6 6 4 4 4

15 Secretaries 46 0.66 1 1 1 1 1 2 2 2 2 2 2 4 4 4 4 4 2 2 2 1 1 1

16 Store keepers/Asst. 44 0.47 1 1 1 2 2 2 3 3 3 3 3 3 3 3 3 2 2 2 1 1

17 Office clerk 19 0.14 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

18 Doc. Controller 30 0.54 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 1 1 1 1 1 1

20 Mechanical Supervisor 29 0.83 1 1 1 1 1 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1

21 Electrical supervisor 29 0.83 1 1 1 1 1 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1

22 Duct Supervisor 29 0.83 1 1 1 1 1 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1

23 Drivers 29 0.83 1 1 1 1 1 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1

24 Office Boys 22 0.63 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

TOTAL 715 26.19 13 13 20 25 31 33 35 37 40 45 45 45 45 45 42 40 33 30 28 24 23 23 0 0 0 0 0 0 0 0 0 0 0

Page 20: Project Controls Overview - R2

Sl.No STAFFNo of months

wrt current status

Wt.

Apr-

11

May-1

1

Jun-1

1

Jul-11

Aug-1

1

Sep-1

1

Oct-

11

Nov-1

1

Dec-1

1

Jan-1

2

Feb-1

2

Mar-

12

Apr-

12

May-1

2

Jun-1

2

Jul-12

Aug-1

2

Sep-1

2

Oct-

12

Nov-1

2

Dec-1

2

Jan-1

3

Feb-1

3

Mar-

13

Apr-

13

May-1

3

Jun-1

3

Jul-13

Aug-1

3

Sep-1

3

Oct-

13

Nov-1

3

Dec-1

3

1 Project Manager 33 4.73 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

2 Construction Manager 29 3.12 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

3 HVAC Project Engineer 29 2.08 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

4 Plumbing Project Engineer 29 1.87 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

5 Electrical Project Engineer 29 1.87 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

6 Site Engineer HVAC 29 1.25 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

7 Site Engineer Plumbing 29 1.25 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

8 Site Engineer electrical 29 1.25 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

9 CAD Draftsmen 164 5.88 4 4 4 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 4 4 4 4 2 2 2 2 2

10 Planning Engineer / Asst. 51 2.74 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1

11 QS/Asst QS 58 2.91 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1

12 QA/QC 54 1.94 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1

13 Safety Officer 67 1.92 1 1 1 1 1 2 2 2 2 4 4 4 4 4 4 3 3 2 2 2 2 2 2 2 2 2 2 2 2

14 Foreman 194 4.17 1 1 2 2 4 4 4 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 6 6 4 4 4

15 Secretaries 58 0.83 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1 1

16 Store keepers/Asst. 90 0.97 1 1 1 2 2 2 3 3 3 3 3 3 4 4 4 4 4 4 4 4 4 4 4 4 3 3 3 2 2 1 1

17 Office clerk 38 0.27 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1

18 Doc. Controller 54 0.97 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1 1 1

20 Mechanical Supervisor 53 1.52 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1 1 1

21 Electrical supervisor 53 1.52 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1 1 1

22 Duct Supervisor 53 1.52 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1 1 1

23 Drivers 53 1.52 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1 1 1

24 Office Boys 22 0.63 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

TOTAL 1298 46.72 13 13 20 25 31 33 35 39 42 47 47 47 47 50 51 51 51 51 51 50 50 47 46 46 44 44 43 43 38 29 26 24 24

% Increase 78.42%

e.g Project is delayed 11 months in effect 78% of Prelims budget overrun

Page 21: Project Controls Overview - R2

• Develop Prelims management plan & monitor regularly

• Allow budget for project delays.

• External delays can not be avoided.

• Mobilize upon work load not as per baseline.

• Try to keep mix with Juniors & Seniors.

• Possible drafting outsource, or

• Establish centralize drafting

• Keep minimum draftsmen at site.

• Manage lean time with minimum resource.

• Strong Engineering team for effective completion

• EOT claim may not be a successful in many cases which acts as a

negotiation tool to avoid any LDs.

Page 22: Project Controls Overview - R2

Effect on Cash Flow With and Without Preliminaries in BOQ

-

20,000,000

40,000,000

60,000,000

80,000,000

100,000,000

120,000,000

CF without Preliminaries

CF with Preliminaries

Note: This will support for a positive cash flow

Page 23: Project Controls Overview - R2
Page 24: Project Controls Overview - R2

Decide: Internal Resource or External Resource, or subcontract Packages

1032

0

50

100

150

200

250

300

350

400

450

500

550

600

650

700

750

800

0

500

1000

1500

2000

2500

3000

3500

4000

4500

5000

AV

G M

en

26 Months - Planned Monthly Average Men

30 Months- Planned Average Monthly Men

Actual Monthly Average Men

26 Months-Cumulative Planned Monthly Average Men

32 Months-Cumulative Planned Average Men

Cumulative Actual Monthly Average Men

Page 25: Project Controls Overview - R2

2.06

2.45

3.75

5.17

3.3

2.61 2.592.73

1.63

1.39

2.26

3.79

4.74

4.23

3.91

3.35

0

1

2

3

4

5

6

1-May-12 1-Jun-12 1-Jul-12 1-Aug-12 1-Sep-12 1-Oct-12 1-Nov-12 1-Dec-12

Monthly productivity

Overall Productivity

Budget

Causes:

Poor management of Labour supply workers, dedication to the organization, Access Delays,

Poor workman ship, resource under utilization, etc.

Page 26: Project Controls Overview - R2

400

600

800

1200

1600

2200 2200 2200

2000

1600

1400

1200

1000

800

600

400

100

300358

458

544612

4001000

1800

3000

4600

6800

9000

11200

13200

14800

16200

17400

1840019200

1980020200

100 400758

12161760

2372

0

500

1000

1500

2000

2500

0

5000

10000

15000

20000

25000

16-A

pr

23-A

pr

30-A

pr

7-M

ay

14-M

ay

21-M

ay

28-M

ay

4-J

un

11-J

un

18-J

un

25-J

un

2-J

ul

9-J

ul

16-J

ul

23-J

ul

30-J

ul

Qty

pe

r W

ee

k in

me

tre

Cu

mu

lati

ve

Qty

in

me

tre

Time - Weeks

KEY INDICATOR - FIRE FIGHTING PACKAGE – SUB CON

Planned

Actual

Cum Planned

Cum Actual

KPI to be developed for all kinds of works, which gives immediate alarm for necessarycorrections

Page 27: Project Controls Overview - R2

40% work done 60% Remaining work

PMI

Total Projected Manhours for 160 villas+Var+PMI = (570,720+73,430) = 644,150

Manhours consumed till date (40% Workdone) = 701,400

Required Manhours to complete 60% work+ Var+PMI = 359,554

Projected Manhours for 40% WD +Var+PMI = 284,596

Loss of Manhours till date = 416,804

Manhours loss at completion (Expected 75% efficiency for remaining works) = (416,804 + 89,888) = 506,692

PMI

Un productive 25% =89,888

Required Manhours to complete 60% works (WP) incl. unproductive hrs= (359,554 + 89,888) = 449,442

Same way to forecast ETC, EAC Preliminaries & Material cost

Page 28: Project Controls Overview - R2

Item DescriptionDuctman &

PlumberPipe Fitter Electrician Helper Remarks

Case-1

Item Company Operatives Monthly Monthly Monthly Monthly Total

1 Approx Requirement 250 100 250 200 800

2 Monthly Salary (10 hrs working) 2,668.8 3,089.1 2,858.9 2,158.5

2 Cost / month SSL own manpower 667,208 308,908 714,729 431,700 2,122,546

3 Approx for one year 8,006,500 3,706,900 8,576,750 5,180,400 25,470,550

Case-2

Item Labour Supply Operatives Monthly Monthly Monthly Monthly Total

1 Approx Requirement 250 100 250 200 800

2 Monthly Salary (10 hrs working) 3,542.5 4,205.0 3,633.8 3,080.0

3 Mobilization Charges (1000/head) 1- time 250,000 100,000 250,000 200,000 800,000

4 Cost / month (includ short term mob. Fee) 1,135,625 520,500 1,158,438 816,000 3,630,563

5 Approx for one year 10,877,500 5,146,000 11,151,250 7,592,000 34,766,750

A Varience / month (1,508,017)

B Varience / Year (for couple of projects) (9,296,200)

Note : Company need minimum own resource to address new projects.

Supervision must be company own to maintain the Quality.

Own manpower is looking lucrative. But getting required

productivity is a challenging for the team.

Over time increases Variance will increase.

Break even point: 221 company Operatives can be Idle for one year to match with Supply 800 operatives.

Page 29: Project Controls Overview - R2

Tower

Earned Value Actual Spent Variance

Supply Labour Supply Labour AED.

S-1 80,972.02 507,304.00 (426,331.98)

S-2 69,956.48 438,288.00 (368,331.52)

150,928.51 945,592.00 (794,663.49)

EV up to Dec end AC Up to Dec End

Better to award subcontractor packages to avoid cost overruns

Page 30: Project Controls Overview - R2

XXX Project Earned Value summary Date: 15-Jan-13

Activity ResponsibilityMaterial

Availability

Workdone

(approx)

Budget

Hours

Earned

Value

Actual Hrs

Spent

Installed Qty.

till dateUnit Productivity Remarks

HVAC

Basements, Podiums,Riser,Corridore (%)

Ducting SSL yes 30% 43,351 12,883 39,601 3,194 M23.0739

Chilled Water pipe work SSL yes 40% 31,309 10,744 30,847 2,480 M 2.8711

FCU installation SSL yes 30% 15,781 3,613 2,831 40 Nos 0.7836

Appartments AGTC

Ducting AGTC no 5% 80,510 4,040

8,044

2,129 M22.2337

Chilled Water pipe work AGTC yes 20% 58,146 3,211 800 M -

FCU installation AGTC yes 25% 29,306 1,773 46 Nos -

PLUMBING

Sleeves fixing SSL yes 70% 15,819 11,887 32,100 2.7004

Drainage piping SSL yes 35% 22,667 17,675 30,070 7,500 m 1.7013

water supply piping SSL yes 35% 17,903 11,226 23,388 3,500 m 2.0834

water heater installation SSL yes 60% 1,929 333 3,341 11 Nos 10.0335

Drainage piping AGTC yes 20% 42,095 3,500

8,044

1,492 m 1.7191

water supply piping AGTC yes 20% 33,248 2,252 1,324 m -

water heater installation AGTC yes 5% 5,000 265 25 Nos -

FIRE FIGHTING

NAFFCO yes 24% 117,330 24,921 29,928 1.2009

ELECTRICAL

Slab Conduit SSL yes 70% 20,611 13,630 40,665 206,898 m 2.9835

Slab Conduit Silverstar 2,642 49,775 m 18.8399

Tray/Trunking SSL yes 22% 20,239 15,787 21,708 5,709 m 1.3750

Power / Lighting Wiring SSL yes 20% 27,350 5,382 18,876 120,300 m 3.5073

Fire alarm / Emergency cabling SSL yes 100% 1,829 1,829 1,829 1.0000

G.I back box fixing SSL yes 20% 41,743 2,935 6,157 6,988 Nos 2.0979

G.I back box fixing Silverstar 6,399 8,000 Nos 1.2502

KELTECH

Fire alarm / Emergency cabling Keltech yes 20% 27,568 7,316 4,064 20,000 m 0.5555

ELV

ELV cables Honeywell Not available

0 12,947 1 1 1.0000

Miscelleneous

Driver,Office boy SSL - 17,026

TOTAL= 666,681 164,244 376,296 2.2911

Page 31: Project Controls Overview - R2
Page 32: Project Controls Overview - R2

Budget - AED AED 36,850,059.00 Total Ordered Value 34,407,086.00

Budget Awarded To Date - AED AED 34,407,086.00 Total Gain/Loss 159,233 .00

Balance of Budget - AED AED 2,442,973.00 Percentage Gain/(Loss) 0.46%

Sub No. Work DescriptionSub Contractor

/SupplierNet Budget Sublet Cost

Transferred to

Risk ManagementGain/(Loss) Comments

1 Orders Placed To Dated

DSC 001 CHILLERS X 5,090,004.00 5,155,379.00 0.00 (65,375.00)

DSC 002 AHU / FAHU Y 4,252,599.00 4,130,000.00 0.00 122,599 .00

DSC 003 FCU / FANS Z 2,161,799.00 2,089,880.00 0.00 71,919 .00

DSC 004 CHW PUMPS A 1,713,522.00 2,075,941.00 0.00 (362,419.00)

DSC 006 DOMESTIC PUMPS B 623,685.00 628,870.00 0.00 (5,185.00)

DSC 007 DUCTING & ACCESSORIES CHT 414,315.00 0.00 0.00 414,315 .00

DSC 009 CHW PIPES & ACCESSORIES K 322,348.00 333,232.00 0.00 (10,884.00)

DSC 014 CLADDING - GRC L 111,186.00 110,000.00 0.00 1,186 .00

DSC 016 GRP LINING M 73,150.00 62,000.00 0.00 11,150 .00

DSC 023 CABLES N 15,987.00 5,385.00 0.00 10,602 .00

DSC 026 TRAY & TRUNKING I 1,010,520.00 1,005,200.00 0.00 5,320 .00

DSC 027 ELV S 1,008,750.00 1,000,000.00 0.00 8,750 .00

DSC 028 SIGNAGE & STICKKERING G 5,640.00 27,900.00 0.00 (22,260.00)

DSC 029 GENERATOR, ats H 2,004,998.00 2,025,483.00 0.00 (20,485.00)

DSC 032 BUSBAR R 12,165,066.00 12,165,066.00 0.00 0 .00

DSC 033 MDBS, DBS L 3,592,750.00 3,592,750.00 0.00 0 .00

TOTAL ( A ) 34,566,319.00 34,407,086.00 0 .00 159,233 .00

2 Orders to be Placed

DSC 005 FIRE FIGHTING 952,566.00

DSC 008 DAMPERS 382,664.00

DSC 010 VALVES 197,685.00

DSC 011 SWITCH, SOCKETS 196,820.00

DSC 012 DIFFUSERS 132,167.00

DSC 013 DRAINAGE ACCESSORIES 121,790.00

DSC 015 FLOORING - FLOOR COATING 77,835.00

DSC 017 CORIAN TOPS 56,972.00

DSC 018 DOORS - METAL 35,344.00

DSC 019 FABRICATION AND ERECTION - STEEL 32,127.00

DSC 020 MIRRORS 25,650.00

DSC 021 SOFT LANDSCAPING - ALLOWANCE 22,683.00

TOTAL ( B ) 2,283,740.00 0.00 0.00 0.00

3 Variations Placed :

TOTAL ( C ) 0.00 0.00 0.00 0.00

4 Variations to be Placed :

TOTAL ( D ) 0.00 0.00 0 .00 0 .00

5 Budget Transfers

TOTAL ( E ) 0.00 0.00 -

GRAND TOTAL ( A+B+C+D+E ) 36,850,059.00 34,407,086.00 0.00 159,233.00

Page 33: Project Controls Overview - R2
Page 34: Project Controls Overview - R2

• All overheads to be absorbed by the projects.

• Monitor costs regularly with revenues .

• Break even analysis will give direct focus on issue.

• Distribution based on the following:-

• Based on project value.Based on project value.Based on project value.Based on project value.

• Based on billing value.Based on billing value.Based on billing value.Based on billing value.

• Based on duration of the project.Based on duration of the project.Based on duration of the project.Based on duration of the project.

• Based on combination of Based on combination of Based on combination of Based on combination of two or more.two or more.two or more.two or more.

Page 35: Project Controls Overview - R2

Any projections without Earned Value is not realistic.

Page 36: Project Controls Overview - R2

-

10,000,000

20,000,000

30,000,000

40,000,000

50,000,000

60,000,000

70,000,000

80,000,000

90,000,000

100,000,000

-

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4,000,000

6,000,000

8,000,000

10,000,000

12,000,000

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Cash In Monthly Baseline

Cash In Monthly Actual

Cash In Monthly Forecast

Cash In Cumulative Baseline

Cash In Cumulative Actual

Cash In Cumulative Forecast

Cash Out Cumulative

EV

PV-2PV-1

AC

Page 37: Project Controls Overview - R2

• Performance / Projections

• Cash flow with projections

• EV report

• Engineering status

• Procurement Management with ERP

• Manage Inventory / Store

• Resource management between internal projects

• Manage Transport

• Manage Camps

• Cost variances & any other concerns.

Page 38: Project Controls Overview - R2

• Authority

• Infrastructure

• Coordination between all the departments

• ERP software

• Organization Interest

• Providing Awareness & Training to Staff

Page 39: Project Controls Overview - R2
Page 40: Project Controls Overview - R2

• Trainees/Juniors are most cost effective.

• Distribute with different projects.

• Majority of departments to be filled for cost effective.

• They are hard workers to build their career.

• Struggle for growing fast, which will be an added value to us.

• Improves productivity with less cost.

• Majority of the works are routine which can be easily get it

done with trainees/juniors.

• This is a proven technique with major organizations.

Page 41: Project Controls Overview - R2

• MEP Engineering is a major challenging.

• Centralized engineering department is preferable.

• Value Engineering shall be applied.

• Engineering submissions /approvals shall be obtained at the

earliest in the project cycle which is basis for all projections.

• Effective activity sequencing shall be planned.

• All material submittals shall be centralized to optimize

resource, as they are experts in the field knows the pulse of

the consultant, etc.

• Budgets shall be known to key personnel managing the

Project.

Page 42: Project Controls Overview - R2

• Centralized procurement with ERP software to manage the system

• Managing store / Inventory with cost.

• Inventory shall be linked across all projects with centralized control.

• Support to Accounts for payments and forecasts.

Page 43: Project Controls Overview - R2

• Spreadsheets are a common tool for, cost estimating, cost

budgeting, cost control and resource planning.

• ERP Software.

• Primavera Project management software has many cost-related

features, especially enterprise PM software.

Page 44: Project Controls Overview - R2

• Project cost management is traditionally a weak area in MEP

projects, and project managers must work to improve their

ability to deliver projects within approved budgets.

• Main processes include:

• Cost estimating

• Cost budgeting & Monitoring

• Cost control Techniques (Value Engineering; Material sourcing,

Schedule & Resource Planning)

Page 45: Project Controls Overview - R2

Kapuganti Jagannadha Gupta

BE, MBA, PMP, CCE

[email protected]

+971-50-2920734

+974-31184357