58
Scholars' Mine Scholars' Mine Masters Theses Student Theses and Dissertations 1960 Properties of air-entrained concrete at early ages Properties of air-entrained concrete at early ages Ugur Ozoguz Follow this and additional works at: https://scholarsmine.mst.edu/masters_theses Part of the Civil Engineering Commons Department: Department: Recommended Citation Recommended Citation Ozoguz, Ugur, "Properties of air-entrained concrete at early ages" (1960). Masters Theses. 2679. https://scholarsmine.mst.edu/masters_theses/2679 This thesis is brought to you by Scholars' Mine, a service of the Missouri S&T Library and Learning Resources. This work is protected by U. S. Copyright Law. Unauthorized use including reproduction for redistribution requires the permission of the copyright holder. For more information, please contact [email protected].

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Page 1: Properties of air-entrained concrete at early ages

Scholars' Mine Scholars' Mine

Masters Theses Student Theses and Dissertations

1960

Properties of air-entrained concrete at early ages Properties of air-entrained concrete at early ages

Ugur Ozoguz

Follow this and additional works at: https://scholarsmine.mst.edu/masters_theses

Part of the Civil Engineering Commons

Department: Department:

Recommended Citation Recommended Citation Ozoguz, Ugur, "Properties of air-entrained concrete at early ages" (1960). Masters Theses. 2679. https://scholarsmine.mst.edu/masters_theses/2679

This thesis is brought to you by Scholars' Mine, a service of the Missouri S&T Library and Learning Resources. This work is protected by U. S. Copyright Law. Unauthorized use including reproduction for redistribution requires the permission of the copyright holder. For more information, please contact [email protected].

Page 2: Properties of air-entrained concrete at early ages

PROPERTIES OF AIR-ENTRAINED CONCRETEAT EARLY AGES

byUGUR OZOGUZ

ATHESIS

submitted to the faculty of the SCHOOL OF MINES AND METALLURGY OF THE UNIVERSITY OF MISSOURI

in partial fulfillment of the work required for theDegree of

MASTER OF SCIENCE IN CIVIL ENGINEERING

ROLLA, MISSOURI1960

Page 3: Properties of air-entrained concrete at early ages

ii

ACKNOWLEDGMENT

Acknowledgment is gratefully made to Professor E* W* Carlton, Professor John L* Best and Professor John B. Heagler, Jr* for their suggestions, cooperation and assistance in making this paper possible* The author also wishes to express his appreciation to Mr* Y*Ugulgonul for his help in carrying out the laboratory experiments*

Page 4: Properties of air-entrained concrete at early ages

PageAcknowledgment • • «...... ............................ .......... iilast of Illustrations ....................... ......... ....... . . ivList of Tables • •••.... ......................... .............. vIntroduction ••••••••••••••.... ...........•............ ....... 1Review of Literature •••*•••••.......... 3Test Apparatus •••••••••••••••••••••••••••••••••••••.•••••••••.. 6Materials ••••••••.•••••••••••••••••••••••••••••••••••••••••••• 13Test Procedure

Design of the Mix ....... 16Compressive Strength T e s t ............... 21Durability Test •••••••••••••••••••••••••••••••••••••••• 21

Summary and Discussion ......... 46Conclusion •••••••••••••••••••••••••••••••••••••••••••••••••••• 49Bibliography....... ........•••••••••....... .................. 50V i t a ............................................................ 52

iii

TABLE OF CONTENTS

Page 5: Properties of air-entrained concrete at early ages

Figure Page1 Mechanical Sieve Shaker .........*....................... 72 R o t a p ........... 73 Air Entraining Pressure, Apparatus ••••••........ 84 Compression Testing Machine..... ............... 105 Freezing and Thawing Apparatus • ••....... 106 Sonic Testing Apparatus •••*•••••«............•......... 117 Relation between % Sand and Unit Weight of Total

Aggregate..... •........... ••••••.......... ......... 188 Effect of w/c on Air Content and Workability of Concrete* 209 Test Cylinders .................................... 22

10 Compression Test of Cylinders ................... *...... 2211 Results of Compression Test

Curve of Compressive Strength Vs* Age of Concrete ••• 2412 Test Beams ...........................••••••.......... ••• 2612a Curve: Amount of Air Entraining Agent Vs. Percent

Entrained Air (avr.) ...... *...... •*••••••..... 2713 Shematic of Sonic Testing Apparatus.................... 2914-18 Curves of Dynamic Modulus of Elasticity Vs. Cycles of

Freezing and Thawing *...... ••••*••.......•••••..... 41-45

iv

LIST OF ILLUSTRATIONS

Page 6: Properties of air-entrained concrete at early ages

V

Table Page1 Coarse Aggregate Sieve Analysis .................. 132 Sand Sieve Analysis ............................ 143 Aggregate Maximum Density..... .............. • .... . 164 Characteristics of the Trial M i x e s ................ 175 Relationship Between w/c and Slump and Air Content.... .. 206 Results of Compressive Strength T e s t ................. 236a Amounts of Entrained Air in the Batches.............. 257 Values of Correction Factor A.S.T.M. Designation C215-55T. 32

8 Characteristics of Specimens Subjected to Freezing-and-Thawing ............... ................................ 33

9-14 Dynamic Modulus of Elasticity of Concrete Specimens......34-39

LIST OF TABLES

Page 7: Properties of air-entrained concrete at early ages

INTRODUCTION

This study, entitled "Properties of Air-Entrained Concrete at Early Ages" concerns a group of tests designed to provide quantitative information regarding the effect of entrained air on the strength and durability of concrete before it reaches its 28 day strength.

Experiences in the field and laboratories have demonstrated that the addition of a moderate amount of air to any concrete mix will bring a marked increase in resistance to the disintegrating effects of freezing and thawing.

There have been extensive studies made on the subject of durability of air entrained concrete. Most of these studies were based on the effect of freezing and thawing action after the speci­mens had been cured for a period of 28 days. According to ASTM (1) the standard procedure is to remove the specimens from the curing room and begin freeze-thaw tests at 14 days unless otherwise specified. These recommendations have not been adhered to in very many cases.

In 1946, Charles E. Wuerpel published the results of a series of tests (2) in which specimens were subjected to freezing and thawing after 16 days of curing. This series of tests was designed to investigate the relative effects of nine different air-entraining ad­mixtures in concrete. Another freeze-thaw series (3) was performed on specimens cured for nine days. The object of these tests was to determine the durability of concrete cured for nine days before being subjected to freezing and thawing action.

(1) All references are in bibliography.

Page 8: Properties of air-entrained concrete at early ages

Test results show that dynamic modulus of elasticity of an air-entrained concrete, after reaching its 28 day strength, is reduced by 38 percent at the end of 250 freezing and thawing cycles, air content being 5 + percent of the concrete volume (4)*

As the use of prestressed concrete construction becomes increasingly widespread it becomes necessary to realize that there are certain physical limitations of concrete which must be recognized and taken into consideration. It is the job of the research engineer to determine these limitations and impose restrictions upon the con­struction engineer* As an example, it is the custom to apply pre­stress load to the concrete at early ages, yet very little is known about the strength and physical properties of concrete at these early ages* It is the intent of this study to add to the limited fund of knowledge concerning the effects of air-entrainment on the freeze-thaw characteristics at early ages*

Page 9: Properties of air-entrained concrete at early ages

3

Mach has been written and published on the action of air- entrainment in concrete. A review of literature concerning air- entrained concrete and some of the previous work done in this field will now be discussed.

The application of air-entrainment to the concrete mix, for the improvement of its durability, workability and uniformity, is one of the most important developments in concrete technology.Until the introduction of air-entrainment, about twenty years ago, it was generally assumed that a change in the water-cement ratio affected durability in about the same manner as it affected the strength. Air-entrained concrete changed this picture materially. The improvement in durability with the use of proper amounts of entrained air in concrete is so great that variations in the water- cement ratio, within the usual working range, do not have the same significance as formerly.

There has been considerable doubt concerning the efficiency of air entrainment because of the probable reduction of the bond between reinforcing steel and the air-entrained concrete. Tests performed in laboratories with different types of air-entraining agents show that it is possible to obtain the desirable bond with air-entrained concrete.

The deliberate addition of air to concrete seemed, from a superficial examination, to be contradictory to the principle that high density is a pre-requisite of high quality. But the concept of

REVIEW OF LITERATURE

Page 10: Properties of air-entrained concrete at early ages

4density of concrete actually means: freedom from honeycombing and large voids resulting from inadequate consolidation or from segre­gation* Air entrainment, by enabling some reduction in water-cement ratio, tends to improve the quality of the concrete paste, and by improving workability tends to reduce segregation and improves con­solidation of the concrete.

The first activity with air-entraining concrete was started in the United States in 1938 in the Northeastern states area.Laboratory tests were designed by many highway departments, mainly New York, Pennsylvania, Massachusetts, Maine and Vermont* A report prepared and published by the Portland Cement Association on a survey conducted in August 1946 in the Northeastern United States, shows that concrete pavements made with air-entrained portland cement concrete can successfully withstand severe exposures (5)* During World War II extensive studies on air-entrainment were made by the Central Concrete Laboratories of the Corps of Engineers* Air-entrained concrete was used in military installations, particularly airport pavements*First experiments proved that, to obtain desirable properties of air-entrained concretes, entrained air must be approximately three percent above that which is normally present in the concrete, this brings the total amount of air to between four and five percent (6)* When the mixing of air-entraining agent (7) has not been well con­trolled, there has always been a tendency for the air content to be low and the concrete to be ”stickyw* By adding the air-entraining agent to the mixing water instead of the sand the sticky concrete was eliminated and the air content was increased*

Page 11: Properties of air-entrained concrete at early ages

5

H. L. Kennedy (&) Manager, Cement Division, Dewey and Almy Chemical

Company, Cambridge, Massachusetts, suggests ”for prestressed con­

crete that control of the air content between three and five percent

is desirable and practical. This will assure minimum, if any,

impairment of strength and abrasion resistance and excellent dura­

bility, plus some improvement in workability and reduced absorption1*.

Paul Klieger (9)* Senior Research Engineer, Portland Cement

Association, accomplished a series of tests using concrete with

cement contents of 4«0, 5*5 and 7*0 sacks per cubic yard with five

to six inches of slump. For each cement content three maximum sizes

of aggregate (3/3M> 2/4n* and 1 l/2,f) were used. Results of this

series of tests may be summarized as follows:

a) For constant cement content and consistancy for smaller

size of aggregate, there is less reduction in strength as the air

content increases.

b) In all cases the entrainment of air increases the

resistance of concrete to freezing and thawing and to surface

scaling.

c) Concrete made with smaller sized aggregate requires higher

air content for the same freezing and thawing resistance.

d) Concrete cured continuously moist requires more entrained

air for adequate resistance to freezing and thawing, than the air

dried concrete.

Page 12: Properties of air-entrained concrete at early ages

TEST APPARATUS

Equipment and devices used Tor making and testing the specimens are listed as follows:

1. Sieves and sieve shaker2. Concrete Mixer3* Air-entrainment Pressure Meter4. Compression Testing Machine 5* Freezing and Thawing Apparatus 6. Sonic Testing Apparatus

To give the reader more information, each piece of apparatus will be discussed in detail in the following paragraphs.

1) Mechanical Sieve Shakers:Mechanical sieve shakers used for screening the coarse and fine

aggregate, were of two types:a) Large shaker, a product of Gibson Screen Company com­

posed of five woven wire screens. Designation is as follows:1", 3/4", 1/2”, 3/8”, #4 (Figure 1).

b) Smaller size screen shaker, a Rotap (Figure 2) is aproduct of W. S. Tyler Company. It has a rotary movement.Sieve designation is: #8, #16, #30', #50, #100, #200.2) Concrete mixer was of revolving drum type having a capacity

of three cubic feet and was manufactured by Sears, Roebuck & Co.3) Air-entraining Pressure Apparatus (Figure 3) consisted of

a portable device made from alkali resistant light weight alloy. The three main parts of this apparatus are: bowl, upper assembly and calibration cylinder. Its brand name is ACME Air-Entrainment Meter,

6

Page 13: Properties of air-entrained concrete at early ages

7

Figure 1* Mechanical Sieve Shaker

Figure 2. Rotap

Page 14: Properties of air-entrained concrete at early ages

8

Figure J* Air Entraining Pressure Apparatus.

Page 15: Properties of air-entrained concrete at early ages

9

manufactured by E. W# Zimmerman, Chicago, Illinois.4) Compression Testing Machine; A hydraulic compression (Fig# 4)

machine was used for testing the compressive strength of cylinders#It has two ranges: Low range, 0 to 60,000 pound# High range, 0 to 300,000 pound# It is manufactured by Forney, Inc#, Pennsylvania#

5) Freezing Apparatus was a Boweser sub-zero industrial chilling unit# It has three compartments having a volume of & cubic feet each# Thawing unit is composed of two metal water tanks (Figure 5)*

6# Sonic testing apparatus (Figure 6) was used to measure the fundamental frequency of the concrete specimens# It consists of a cathode-ray oscillograph, an audio oscillator, an amplifier, a driver to produce the vibration and a pick-up#

The oscillograph was manufactured by Allen B# DuMont Laboratories, Inc#, Passoic, New Jersey, Type 164E.

The audio oscillator was manufactured by Hewlet Packard, Palo Alto, California# Its range of cycles is from 550 to 6,000 cycles# Graduation is as follows:

From 550 to 1,000 cycle range-----10 cyclesFrom 1,000 to 1,400 cycle range---20 cyclesFrom 1,400 to 3,000 cycle range--- 50 cyclesFrom 3,000 to 6,000 cycle range---100 cycles

The driver is a magnetic speaker with a stem connected to the voice coil. This is a product of the Guam Company, Chicago, Illinois.

The pickup is a simple phonograph pickup manufactured by the Astatic Corporation, Conneaut, Ohio.

Page 16: Properties of air-entrained concrete at early ages

10

Figure 4. Compression Testing Machine•

Figure 5. Freezing & Thawing Apparatus

Page 17: Properties of air-entrained concrete at early ages

11

Figure 6* Sonic Testing Apparatus

Page 18: Properties of air-entrained concrete at early ages

The stem transmits the vibrations to the specimen and thepickup transmits them from the specimen to the amplifier.

Page 19: Properties of air-entrained concrete at early ages

13MATERIALS

CEMENTThe cement used in this experiment was Portland Type I, manu­

factured by Marquette Portland Cement Company, Cape Girardeau, Missouri.COARSE AGGREGATE

Gravel obtained from Meramec River Gravel Company was used as coarse aggregate*

Results of the sieve analysis is shown in Table 1*

TABLE 1 - COARSE AGGREGATE SIEVE ANALYSISCumulative %

Sieves % Retained Retained1" 0.00

3/4" 30.65 30.651/2” 21.40 52.053/8" 2.90 54.95

No. 4 35.25 90.20Passing No. A 9.30 . 99-50

•50 WasteThe percent of gravel retained on the 3/0w sieve was somewhat lowerthan that generally recommended. It was decided, however, to use theaggregate as it comes from the bin, rather than blend in an additional amount of 3/0 inch material. It was put in individual bins in the laboratory three days before the mixing time.

Page 20: Properties of air-entrained concrete at early ages

SANDThe natural sand was obtained from the Meramec River and Gravel

Company and was placed in the storage bin three days before the mixing time.

Results of the sieve analysis is shown in Table 2.

14

TABLE 2 - SAND SIEVE ANALYSISCumulative %

Sieves % Retained RetainedNo. 8 44.2 44.2No. 16 22.0 86.2No. 30 22.0 58.2

o«o 29.0 87.2No. 100 10.0 97.2No. 100 Passing 1.0 98.2

1.8 WasteWATER

The water used in the testing was ordinary tap water suppliedby the Rolla Municipal Utilities.AIR-ENTRAINING AGENT

There are various air entraining adnjixfcures for concrete that can be either interground with the cement during the manufacturing process or added separately at the mixer. Many of them are essentially saponifying agents, they react with the alkaline constituents of the cement to form soap and from the soap, form minute air bubbles.

Many materials, including the natural wood resins, fats, various sulfanated compounds and oils, have the property of entraining air in

Page 21: Properties of air-entrained concrete at early ages

concrete. Some of these, as for example the resins, are insoluble in water and must be neutralized before they can be used as admixtures (10).

The air-entraining agent used in this study was neutralized vinsol resin with brand name t,AD-AIRE,t manufactured by the Carter-Waters Corporation, Kansas City, Missouri. "AD-AIRE" complies with the standards recommended by the American Society for Testing Materials for materials used in air-entrained concrete, General Testing Laboratories, Report No. 30426.

It was necessary to add nine grains of ,,AD-AIRE,, to the mixing water to obtain 4-5+ one percent air in a three cubic foot batch of concrete (31).

Page 22: Properties of air-entrained concrete at early ages

16TEST PROCEDURE

Design of the MixThe amounts of coarse and fine aggregate required for proper

design was found by using trial mixes. The best combination of sand and gravel is the one which has the highest unit weight.

The procedure is as follows:A uniform mixture of 9*6 lb. of sand and 22.4 lb. of coarse

aggregate was prepared. This corresponds to 30 percent and 70 per­cent by weight of the total aggregate, respectively. A portion of the mixture was rodded in three layers 25 times each into a container of .2 cubic feet. When the rodding was finished the container was weighed. Excluding the weight of the container itself, the weight of the aggregate in .2 cubic feet was found to be 22.50 lb. Dividing 22.50 by .2, the unit weight of the mix was determined: 112.5 lb. per cubic foot.

The same procedure was repeated for the following percentages of coarse and fine aggregates. Results are shown in Table 3«

TABLE 3 - AGGREGATE MAXIMUM DENSITYPercent Coarse Aggregate Percent Sand

Unit Weight lb./cu. ft.

70 30 112.5

60 40 115.050 50 122.5

40 60 121.5

Page 23: Properties of air-entrained concrete at early ages

A curve was plotted, unit weight versus percentages of sand in the total aggregate (Figure 7). The mixture of 50 percent coarse aggregate and 50 percent of sand was chosen as the best combination. This procedure was similar to the one performed by Mr. Dine (12).

Even though the best gradation of the aggregates was obtained by the above mentioned method, some trial mixes of concrete were made with different amounts of sand, gravel,ncement and water. The amount of water was determined as that required to produce a 3” slump.

Five cylinders made with different mixes were tested at the end of three days. The amount of materials and the results of the tests are shorn in Table A*

TABLE 4 - CHARACTERISTICS OF THE TRIAL MIXES

MixNo.

% gravel of totalaggregates

% sand of total aggregates

% cement of total mix by weight wZs.

3 day compstrengthnsi

1 70 30 13*8 .575 1,9502 65 35 14.2 .620 2,2803 60 40 15.8 .595 2,1254 55 45 14.0 .760 1,8505 50 50 18.0 .530 2,350

Mix No. 5 gave the best result. The water cement ratio of this mix (.53) seemed to be a little high for an air-entrained concrete, because air-entrainment adds to the fluidity or slump of concrete and it is possible to restore the initial degree of stiffness by adding solids or subtracting water. Air cannot be added to a mixture without introducing unbalances in consistancy and yield of the plastic concrete. Moreover, the strength of the hardened concrete

Page 24: Properties of air-entrained concrete at early ages

Total Aggregate

Page 25: Properties of air-entrained concrete at early ages

19depends on the consistancy of the plastic concrete. Experiments have shown that for the same workability, less water is required than for ordinary concrete. For a 5 to 6 inch slump, water-cement ratio was reduced from 7«5 gallon per sack of 6.5 gallon per sack, for an increase of air content from six percent to ten percent (13)* Tests were performed on the concrete mix selected for this study, to deter­mine the reduction in the amount of water required for a 3 inch slump due to the addition of the air entraining agent. For this series of tests, four different batches of concrete were prepared in which the amount of both coarse and fine aggregates, cement and air-entraining agent were kept constant. The latter was determined by the method cited on Page 15. Nine grams of AD-AIRE were added to 3 cu. ft. of concrete to insure 5 percent of air-entrainment. Each batch was tested for air content and workability. Results are shown in Table 5 and plotted in Figure 8.

Mix with a water-cement ratio of .46 was chosen for the test specimens •

To determine the effects of entrained air on concrete, two groups of tests were performed:

a) Compressive strengthb) Variation in elastic modulus versus number of freeze-thaw

cycles.Concrete used in these experiments were made with only one

maximum size of aggregate. Proportions of all ingredients were kept constant throughout the experiment. They were as follows:

Page 26: Properties of air-entrained concrete at early ages

20Slump (inches)

•50

•*5

.40

5 4 ^ ( 5Percent Air

Figure 8* Effect of W/C on Air Content and Workability of Concrete*

Table 5* Relationship between W/C and, Slump and Air Content*

Water-Cement Ratio S lump (inches) Percent Air Content

.50 11.0 (5.(5

.47 5.5 <5.1

.45 2.7 5.2

•4? 1.5 p.<5

Page 27: Properties of air-entrained concrete at early ages

21Percent of Concrete Weight

Coarse aggregate : 36.66Sand : 36.66Cement : 18.33Water : 8.45

The only variable was the amount of entrained air, ranging from 2+ to 6+ percent of concrete volume.COMPRESSIVE STRENGTH TEST

From four batches of different air content, 24 cylinders were poured. These were standard 6n x 12w cylinders (Figure 9)»

The four different batches were prepared separately. The first batch was mixed without air-entraining agent. Its air content measured with an air meter was 1*9 percent. Six cylinders were poured from that batch.

Three other batches were prepared with different amounts of air-entraining agent in each one. Air contents of these second, third and the fourth batches are respectively (3*55)>(4*60) and (5«8) percent of the concrete volume. From each batch, six cylinders were poured and placed in the moist room until time to be tested. Cylinders were removed from the curing room at 1, 2, 3* 7* 14 and 28 days, capped with plaster of paris (Figure 10) and tested in the compression testing machine. The results of these tests are shown in Table 6 and in Figure 11.DURABILITY TEST

To test the resistance of concrete to freezing and thawing, four different batches of concrete were mixed, with a different air content

Page 28: Properties of air-entrained concrete at early ages

22

Figure 9* Test cylinders

Figure 10* Compression Test

Page 29: Properties of air-entrained concrete at early ages

23

SpecimenDesignated

DaysCured

Percent Air Content

Comp. Strength psi

C-l 1 4.6 880

C-2 2 4.6 1550 ...

C-3 _ ... 3 4.6 2130

C-4 7 4.6 3150

C-5 14 4.6 4050

c - 6 28 4*6 4900

D-l 1 . „ _ 5 . 8 770

D-2 2 5.8 1330

D-3 _ 3 5.8 1700

D-4 J...... _5.8_ . 2400

D-5 14 5.8 3220

D-6 28 5 - 8 3860

SpecimenDesignation

DaysCured

Percent Air Content

Comp. Strength psi

A-l 1 1.9____ 1050

A-2 2 1.9 2070

A-3______ 3 1.9 2340

A-4 . 7 1.9 4000

A-5 14 1.9 5080

A-6 28 1.9 6100

B-l 1 _ 3-51 __ 780

B-2 2 3.55 1350

B-3 3 3.55 1870

_ B-4 7 3.55 2900

B-5 14 3.55 3610

B-6 28 3*55 4220

TABLE 6 - RESULTS OF COMPRESSIVE STRENGTH TEST

Page 30: Properties of air-entrained concrete at early ages

uv - •■v'"""

(ISX)

HJSfm

iS 2AIS

11.

!

Page 31: Properties of air-entrained concrete at early ages

25for each batch* Sixty beams were poured from these four batches.These beams were 16 inches long, 3.5 inches wide and 4.5 inches deep (Figure 12).

No air-entraining agent was added to the first batch. Air content of this batch of concrete was 2.0 percent (mix a). For the other three batches different amounts of air-entraining agent were added to the mixture. The amount of air-entraining agent was so measured that the air contents of these second, third and the fourth batches were respectively (b) 3*9* (c) 4*6 and (d) 6.1 percent of the total concrete volume.

Percent air obtained in concrete mixes for different amounts of air-entraining agent is shown in Table 6a and plotted in Figure 12a.

TABLE 6a - AMOUNTS OF ENTRAINED AIR IN THE BATCHESMixes for compressive

Amount of Air-Entraining strength test (l)Agent Mixed to the Concrete. 1% air of the(ml./lOO lbs, of concrete) Mix concrete volume

Mixes for dura­bility tests (2)

2% air of the Mix concrete vol.

0.0 A 1.9 a 2.03.2 B 3.55 b 3.93.7 C 4.6 c 4*64.2 D 5.S d 6.1

As far as curing time was concerned, all specimens were grouped into five series. The first series was cured in the moist room for one day. The remaining four series were cured respectively 2, 3> 7 and 14 days. Each of the five series were composed of 12 beams, three from each of the four batches of different air content.

Page 32: Properties of air-entrained concrete at early ages

26

Figure 12* Concrete Beams After JO Freezing-end-Thawing Cycles*Curing Time 14 Bays*

Air Contents:a-1 ... 2 percentb-1 ... J.9 ■c-1 . . . k .6 ■d-1 ... <5.1 »

Page 33: Properties of air-entrained concrete at early ages

»}ry

Amount

IN30V 0NTNITOLN3 HIV AO INHOWV

AIR

Page 34: Properties of air-entrained concrete at early ages

29For the same range of curing time and for the same air content,

there were three specimens* In the numerical computations, average results of the measurements of these three specimens were used*

Immediately after their respective curing periods, the speci­mens were tested for Hindamental transverse frequency and weighed in accordance with ASTM Designation C215-55T (14)* Freezing and thawing tests were started by placing the specimens in the water tank at the beginning of the thawing phase of the cycle* One freezing-and- thawing cycle consisted of freezing the specimens in the chilling unit for three hours at -10°F and thawing in the tank full of water at 60°F for one hour* Four cycles a day was the average speed of the experiment* When the freezing-and-thawing cycles were interrupted, specimens were kept in the frozen state*

Beginning at the tenth cycle, and repeated every five cycles thereafter, specimens in the thawed condition were tested for fundamental transverse frequency and then returned to the freezing apparatus* Beams were tested on the sonic testing apparatus for their dynamic modulus of elasticity according to the tentative method of test for fundamental transverse longitudinal and torsional frequencies of concrete specimens, ASTM Designation: C215-55T (15)•

To determine the transverse frequency the beams were placed on rubber knife edged supports which touched the beams at their nodal points, 0*224 L, L being the length of the beam* The sonic apparatus was turned on with the driver touching the center of the beam and the pickup placed at the end of the beam* The beam vibrates in a free-free transverse mode (Figures 6 and 13)* After the fundamental frequency

Page 35: Properties of air-entrained concrete at early ages

29Oscillator Oscillograph

Side View End View

Figure 15#a) Shematic of Sonic Testing Apparatusb) Position of s Pick-Up, Driver, and Supports

Page 36: Properties of air-entrained concrete at early ages

was recorded the Dynamic Young* s Modulus of Elasticity was computed using the equation given in ASTM Designation: C115-55T (16) •

Dynamic E = CWin2where:Dynamic E = Dynamic Young* s Modulus of Elasticity in pounds

per square inch.W =» weight of specimen in pounds.n =* fundamental transverse frequency, in cycle per second.C =* 0.00245 L3t sec^ per square inch.

bt3L = Length of specimen in inches.t, b = Dimensions of cross-section of specimen in inches, t

being in the direction in which it is driven.T = A correction factor which depends on the ratio of

the radius of gyration (K).K s* t to the length of the specimen, L and on Poisson*

3T4S4ratio. Values of T for Poisson* s ratio of 1/16 may be obtained from Table 7.Computation to find E

E =r CWn2C =* 0.00245 1

bt3K =* t = 3.5 - 1.01

JjM 3.464

K/L = 1.01 =. 0.0631~ n r

From Table T = 1.31C = 0.00245 (16)3 1 .31 _ = 0.068I

(4.« (3.5)3

Page 37: Properties of air-entrained concrete at early ages

31

E =. 0.0681 Wn2Results of tests for computation of dynamic Modulus of Elasticity are shown in Tables 8 through 14, and plotted in Figures 14-18*

Page 38: Properties of air-entrained concrete at early ages

k7l T0.00 1.000.01 1.010.02 1.030.03 1.070.04 1.13 .0.05 1.200.06 1.28

0.07 1.380.08 1.4.8

0.09 1.600.10 1.730.12 2.030.14 2.360.16 2.730.18 3.140.20 3.58

0.25 4.780.30 6.07

TABLE 7VALUES OF CORRECTION FACTOR ASTM DESIGNATION C 215-55T

Page 39: Properties of air-entrained concrete at early ages

33

Specimen % AirDaysCured

Weight in lb. at 0 cycle Specimen Air

DaysCured

Weight in lb. at 0 cycle

a-1 2.0 14 21.60 c-1 4.6 14 21.32a-2 2.0 7 21.54 c-2 4«6 7 21.29a-3 2.0 . _3 . 21.63 _P-3 ... 4.6 3 21.49a-4 2.0 2 21.43 c-4 4*6 2 21.48

-a-5 2.0 1 21.65 c-5 _ 4*6 1 21.41b-1 . 3.9 14_____ 21.08 d-1 6,1 14 20.90b-2 _ 3.9 _ 7 21.19 d-2 6.1 7 21.18b-3 .3.9 3 21.16 __ . d-3 6.1 3 20.92b-4 -.3.9 . . 2 21.31 d-4 6.1 2 21.03

b-5 _ 3 - 2 _____ 1 21.48 d-5 6.1 1 21.12

TABLE 8CHARACTERISTICS OF SPECIMENS SUBJECTED TO FREEZING-AND-THAWING

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34

Average Fundamental Frequency in cycles per second

Dynamic Modulus of Elasticity in psi

Average Fundamental Frequency in cycles per second

Dynamic Modulus of Elasticity in psi

a-1 2,110 6 .5 6 0 ,0 0 0 c-1 2.080 6.275.000

- a-2 2,050 6,180,000 c-2 1.978 5.590.000

a-3 2,025 6,050,000 _C=1_ _ 1.935 ..... 5,500,000

a-4 1.950 5,600.000 c-4 1.865 5.100,000

a-5 1,810 4.850,000 c-5 1.750 4.470.000

b-1 „ 2.055 6,050,000 d-1 2 .0 4 0 5.920,000

b-2 1.960 5.530.000 d-2 1.950 5 ,4 5 0 ,0 0 0

b-3_. . 1.900 5,200,000 d-3 1.900 5.1 5 0 .0 0 0

b-4 .. 1.8 3 ________ 5,130,000 d-4 1,840 4.800.000

b -5 1.700 4,240,000 d-5 1 .6 6 0 3,950,000-. _

TABLE 9

DYNAMIC MODULUS OF ELASTICITY AT (0) CYCLE

Page 41: Properties of air-entrained concrete at early ages

35

SpecimenNo*

Average Fundamental Frequency in cycles per second

Dynamic Modulus of Elasticity in psi

SpecimenNo.

Average Fundamental Frequency in cycles per second

Dynamic Modulus of Elasticity in psi

a-1 2,100 6.500,000 c-1 . 2 ,0 7 5 .... __ 6,250.000a-2 2,045 6.150,000 c-2 2,000 5.810.000

a-3 2,038 6,110,000 0-3 1,980 5.750.000a-4 2,000 5,900,000 c-4 1,940 5,500,000

1,966 5,700,000 c-5 1,890 5,200,000b-1 2,053 0,050.000 d-1 2.047 5,960,000

b-2 1 .9 7 5 5,600 ,000 d-2 1 ,9 6 7 5,560.000

1 ,9 5 3 ..... 5,500,000 d-3 1 .9 3 5 5,330.000

b-4 1,900 5,225,000 d-4 1,875 5,020,0001,808 6,800,000 d-5 1.775 4,510,000

TABLE 10

DYNAMIC MODULUS OF ELASTICITY AFTER 10 CYCLES

Page 42: Properties of air-entrained concrete at early ages

36

SpecimenNo.

Average Fundamental Frequency in Cycles per second

Dynamic Modulus of Elasticity in psi

SpecimenNo.

Average Fundamental Frequency in Cycles per second

Dynamic Modulus of Elasticity in psi

a-1 2.100 6.500,000 c-1 2,072 6.240,000

a-2 2.033 6.080.000 c-2 2,080 5,900,000

. a-3 2,045 6.160.000 c-3 1,993 5,810,000

a-4 2,010 5.990.000 c-4 1,963 _____ 5.630.000

a-5 2,009 5,950,000 c-5 . 1,935 ..... 5,470,000b-1 2,050 6,050,000 d-1 2.048 5,960,000b-2 1.980 ___5*650 ,000 . _ d-2 .. 1,972 ...... 5,600,000

6-3 1.9 0 5.520.000 d-3 1.965 5,500,000

b-4 .... 1,925 . 5,375,000 d-4 . 1,920 ..... 5,275.000

b-5 1.890 5,245,000 d~5 1.850 4.920,000

TABLE 11

DYNAMIC MODULUS OF ELASTICITY AFTER 15 CYCLES

Page 43: Properties of air-entrained concrete at early ages

37

SpecimenNo.

Fundamental Frequency in cycles per second

Dynamic Modulus of Elasticity in psi

Specimen No. i

Fundamental Frequency in cycles per second

Dynamic Modulus of Elasticity in psi

a-1 2,098 6,480,000 c-1 2,072 6.240.000

a-2 2,030 6,040.000 c-2 2,075 ...... . 5.880,000

_a-3 .. .. 2,055 6,300.000 c-3 2,000 5860,000

a-4 2.025 6,100,000 c-4 1,983 5,775,000

a-5 ... 2.018 6.000.000 .. o-5 . 1.960 5.6 0 0 ,0 0 0

b-1 2,050 6.050.000 d-1 2,050 5.980,000

b-2 1,970 5,6 0 0 .0 0 0 d-2 1,980 5 ,6 2 0 ,0 0 0

b-3_. ... 1,977 5.6 0 0 ,0 0 0 d-3 . 1,972....... 5.550.000

b-4 1.942 5.460.000 d-4 1..95P. .. . 5.440,000

______ 1.898 5,300,000 d-5 1,878 5.080.000

TABLE 12

DYNAMIC MODULUS OF ELASTICITY AFTER 20 CYCLES

Page 44: Properties of air-entrained concrete at early ages

38

SpecimenHo.

Fundamental Frequency in cycles per second

Dynamic Modulus of Elasticity in psi

SpecimenNo.

Fundamental Frequency in cycles per second

Dynamic Modulus of Elasticity in psi

a-1 2.090 6.410.000 c-1 2.070 6.225.000

a-2 2,020 6.000.000 c-2 2,020 5.850,000

a-3 _ 2.045 6,160,000 c-3.. 2.015 ... 5,950,000

a-4 2,040 6.150,000 c-4 2,000 5 .8 6 0 .0 0 0

a-5 _ 2,030 6.080,000 c-5 1.980 5,700,000b-1 2.046 6.010,000 d-1 2.045 5.950.000

b-2 1,945. .. 5.430,000 d-2 1,985 _____ . 5,650,000 ....

b-3 . _ 1,965..... 5.6 0 0 .0 0 0 d-3 ... 1.980 5.6 0 0 .0 0 0

b-4 1.960 5.550.000 d-4 ... 1.965 5,500,000

b-5 1.930 __ 5,450,000 d-5 1.910__________ 5.210.000

TABLE 13

DYNAMIC MODULUS OF ELASTICITY AFTER 25 CYCLES

Page 45: Properties of air-entrained concrete at early ages

39

SpecimenNo.

Fundamental Fre­quency in cycles per second

Dynamic Modulus of Elasticity in psi

SpecimenNo,

Fundamental Frequency in cycles per second

Dynamic Modulus of Elasticity in psi

a-1 2,080 ',370,000 c-1 2,068 6 ,2 2 0 ,0 0 0

a-2 2,010 5,920,000 c-2 2,000 5,800,000

a-3 . 2,035 6 .1 0 0 .0 0 0 ... c-3 2,010 5,910,000

a-4 2,050 6 ,2 0 0 ,0 0 0 c-4 2,000 5,860,000

a-5 2,040 6 ,1 2 0 ,0 0 0 c-5 1,980 5,700.000

b-1 2.041 6,000,000 d-1 2,040 OO•OOON

b-2 1,938 5,400,000 d-2 1.988 5.685.000

. b~3 1,960 5 .5 6 0 .0 0 0 . d-3 . 1,985 ........ 5 ,6 2 0 .0 0 0

b-4 1,963 5,580,000 d-4 1.970 5,550.000

b-5 d-5 1.920 - 5,300,000 .

TABLE 14

DYNAMIC MODULUS OF ELASTICITY AFTER 30 CYCLES

Page 46: Properties of air-entrained concrete at early ages

FIGURE 14 THROUGH 18EFFECT OF CONTINUOUS FREEZING AND THAWING

CYCLES ON MODULUS OF ELASTICITY

CURING TIMES

Figure 1 4 -----1 dayFigure 1 5 -----2 days

Figure 1 6 -----3 daysFigure 1 7 -----7 daysFigure 1 8 ----14 days

2*0 percent air

3*9 percent air 4*6 percent air 6.1 percent air

KEY:

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Page 47: Properties of air-entrained concrete at early ages

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Page 48: Properties of air-entrained concrete at early ages

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Page 49: Properties of air-entrained concrete at early ages

Modulus of Elasticity

Page 50: Properties of air-entrained concrete at early ages

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Page 51: Properties of air-entrained concrete at early ages

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Page 52: Properties of air-entrained concrete at early ages

SUMARY AND DISCUSSION

Compression TestFour batches of concrete were prepared having air contents of

A (1.9$)> B ( 3 C (4*6£) and D (5*320• Six cylinders were poured from each batch. Specimens were tested for their compressive strength after curing periods of 1# 2, 3* 7* 14 and 28 days in the moist room.

The results of the compressive strength tests are tabulated in Table 6 and plotted in Figure 11. This data shows the trend of the gain in strength of the concrete specimens.

Concrete with an air content of 1*9 percent (A) has the highest compressive strength at all ages of curing time. Its 28 day strength is 6100 psi. As for the concrete of 5*3$ air content (D) the com­pressive strength after 28 days is 3360 psi, which is 63*2^ of the compressive strength of (A). Concrete with 4*3 percent entrained air (C) exhibits a higher compressive strength than (B) which has a lower air content (3*55)* This may seem contradictory to the usual effects of entrained air in concrete. But this reverse action may be expected for several reasons:

By introducing air in concrete the compressive strength is reduced, also the air-entraining agent may cause dispersion of cement in the plastic concrete. This phenomenon will most likely cause an increase in the compressive strength. The reduction in compressive strength in concrete C, due to natural action of effects mentioned above, may be less than inconcrete B.

Page 53: Properties of air-entrained concrete at early ages

47

Due to the increase in workability concrete (C) may reach a higher density for the same amount of compaction* Laboratory tests (17) showed that the compressive strength is increased in lean mixes, for air contents up to about 6 percent, and that this ,rbeneficial effect” was related to the ^improvement in workability” •

Since the water-cement ratio was held constant throughout the experiment this increase in strength may be due to one or both of the above reasons*DURABILITY TEST

For durability tests, 60 standard size beams were poured from four different batches with air contents of: 2^, 4*6^ and 6.1J&*Each batch was then broken down into five groups of three specimens each* These groups were cured for 1, 2, 3* 7 and 14 days respectively before being subjected to the freeze-thaw test. Each specimen was subjected to 30 cycles of freezing and thawing* Beginning at the 10th cycle and after eveiy five cycles specimens were tested for their natural frequencies, and the dynamic modulus of elasticity was com­puted for each* Results are shown in Tables 8 through 14 and plotted in Figures 14 through 10*

For all specimens air-entrainment reduced the elastic modulus but not proportionally* Concrete having 4*6^ air content exhibits higher elasticity than concrete with 3*9^ air content*

Air entrainment does not have any effect through the freezing and thawing cycles for one day cured concrete (Figure 14)* The in­crease in modulus of elasticity for all specimens is the same*

Page 54: Properties of air-entrained concrete at early ages

48

For two day cured specimens (Figure 15) the rate of increase in modulus of elasticity is not as high as for the one day cured concrete. Also a concrete with 3*9 percent air does not show too much improvement in modulus of elasticity, relative to the other concrete. Increase in modulus of elasticity is lessened in three day cured specimens (Figure 16). A slight decrease in the modulus of elasti­city is noticed in concrete a (2 percent in air) after 20 cycles and

in concrete c (4*6j6) and b (3»9$) after 25 cycles. This decrease in modulus of elasticity for concrete a (2^) is obvious for 7 day curing time (Figure 17)• Concrete b (3*9^) and c (4«6#) start to loose in modulus of elasticity after 15 cycles. In this group the only con­crete which indicates continued growth in elasticity modulus is group d (6.1$). The decrease in elastic modulus for concrete with

highest air content (6.1) is noticed in Figure 18, which shows the results of freezing-and-thawing action on 14 day cured concrete, but only after 20 cycles. Other concrete decreased slightly after all cycles of freezing-and-thawing.

It is observed that the freezing and thawing does not stop

hardening of concrete. As the freezing of the water in the capillary progresses, pressure due to the expansion of the first frozen water forces the excess water into the air bubbles. The expansion of this excess water in these bubbles may occur without disrupting the concrete. During thawing time the water is repelled back into the capillaries and it continues to serve its purpose.

Page 55: Properties of air-entrained concrete at early ages

49

CONCLUSION

1. No proportionality can be derived between air content anddecrease in compressive strength of the concrete. Concrete with l+m6% air content exhibits higher strength than concrete containing air.

2. Air entrainment generally decreases dynamic modulus of elasticity.

3* The beneficial effect of air entrainment in retarding the deterioration, due to freezing and thawing, is observed after seven days of curing time.

4. Increase in dynamic modulus of elasticity is not prevented by continuous freezing and thawing action up to 14 days.

5* Rate of increase in dynamic modulus of elasticity is inversely related to curing time.

6. Decrease in dynamic modulus of elasticity is observed after 14 days.

7. The beneficial effect of air-entrainment is observed in seven day cured concrete. It is not clear for other ages of curing time.

Due to the time limit it was not possible to run more than 30 freezing-and-thawing cycles, obviously this is not enough cycles to derive more strict conclusions.

Page 56: Properties of air-entrained concrete at early ages

BIBLIOGRAPHY50

1* Tentative Method of Test for Resistance of Concrete Specimens to Rapid Freezing and lhawing. A.S.T.M. Designation C290-52T, Part 3, Page 1341, 1955.

2* Laboratory Studies of Concrete Containing Air EntrainingAdmixtures, Journal of the American Concrete Institute, Vol. 17, No. 4, Page 385, February 1946.

3. A.C.I., ibid, pp. 337-338*4. E. W. Scripture, Jr., S. W. Benedict, F. J. Litwinowicz, Air

Entrainment and Resistance to Freezing and Thawing, American Concrete Institute, Vol. 48, Page 297, December 1951*

5. Air Entrainment Proves its Value. Concrete, Vol. 55, No. 5,PP* 3-5, May 1947*

6. Ready Mix Men Discuss Air-Entrainment Concrete, Vol. 53, No. 3, Page 10, March 1945.

7. Edward L. Howard and Gordon W. Greene, Air in Ready Mixed Concrete. Concrete, Vol. 55, PP* 16-18. August 1945*

8. Kennedy, H. L., High Strength Concrete, Proceedings of the First United States Conference on Prestressed Concrete, August 14-16, Page 130, 1951.

9. Klieger, Paul. Effect of Entrained Air on Strength and Dura­bility of Concrete with various sizes of Aggregates. Highway Research Board Bulletin 128, 1956.

10. Admixtures for Concrete. A.C.I., Vol. 51, Report No. 212, pp. 113-143, October 1954.

11. Spilman, J. Arthur. Effects of Air Entraining Agents on Certain Physical Properties of Concrete at Early Ages. Thesis, Missouri School of Mines and Metallurgy, Rolla, Missouri.

12. Dine, A. E. The Effects of Air-Entrainment on Concrete Containing Chert Gravel. Thesis, Missouri School of Mines and Metallurgy, Rolla, Missouri.

13. Klieger, Paul. Further Studies on the Effect of Entrained Air on Strength and Durability of Concrete with Various Sizes of Aggregates. Portland Cement Association Research Bulletin No. 77, November 1956.

Page 57: Properties of air-entrained concrete at early ages

5114* Method of Test for Fundamental Transverse, Longitudinal and Tor­

sional Frequencies of Concrete Specimens. A.S.T.M. Part 3,Page 1355, 1955.

15. A.S.T.M. ibid pp. 1355-1359.16. A.S.T.M. ibid pp. 1355-1359.17* Stanlon Walker and Delraar L. Bloem. Studies of Concrete Bitrained

Air, American Concrete Institute, Vol. 6, Page 630, June 1946.

Page 58: Properties of air-entrained concrete at early ages

52

VITA

Ugur Ozoguz was born on May 13, 1933 in Istanbul, Turkey.

He attended Grammar School and St. Joseph French High School in

this city, and in September of 1954 entered Robert College American

Engineering School in Istanbul, Turkey. In June 1958 he received a Bachelor of Science Degree in Civil Engineering. He enrolled at the

Missouri School of Mines and Metallurgy in February, 1959 for graduate studies.

After acceptance of this thesis by the Graduate Committee of

the Missouri School of Mines and Metallurgy, he will be eligible

for the Master of Science Degree in Civil Engineering.