PROPOSED EXPANSION FOR SPECIALTY CHEMICALS & … · 2019. 11. 21. · Colorant > 2 000 mg/kg bw 14 2-Trilfuoromethyl benzamide [360-64-5] Fungicid e LC50 (calculated) > 100

1

PRE FEASIBILITY REPORT

For

PROPOSED EXPANSION FOR SPECIALTY CHEMICALS &

AGROCHEMICALS MANUFACTURING UNIT

of

M/s. SAJJAN INDIA LTD.

PLOT NO. 6102-6103, 6117-6119, 5809-5810 GIDC ESTATE

ANKLESHWAR-393002, DIST: BHARUCH (GUJ.)

2

CONTENTS

Sr. No. Description

1. Executive Summary

2. Introduction of the Project/Background information

3. Project Description

4. Site Analysis

5. Planning Brief

6. Proposed Infrastructure

7. Rehabilitation and resettlement (R & R) Plan

8. Project Schedule & Cost Estimates

9. Analysis of Proposal (Final Recommendations)

3

1.0 EXECUTIVE SUMMARY

1.1 Company Profile

M/s. Sajjan India Ltd. is proposed expansion of specialty chemicals and agrochemicals

manufacturing unit at Plot No. 6102-6103,5809-5810, GIDC Estate Ankleshwar-393002.

1.2 Project Details

1.2.1 Products along with Production Capacity

Sr.No. Chemical Name of

Product CAS No.

Existing

Qty.

(MT/Yea

r)

Propose

d

Addition

al Qty.

(MT/Ye

ar)

Total

Qty. of

Group

(MT/Yea

r)

End Use

of Each

Products

LD-50/LC-

50

Benzene Derivatives

1 2,4,6-Trimethy Benzoyl

Chloride

[938-18-

1]

4696 0 5896

Photoinit

iator

2 300

mg/kg bw

(rat)

2 4-Nitro-2-sulphobenzoic

Acid Potassium salt

[5344-

48-9]

Herbicid

e

>1000

mg/kg

3 2-Bromo-4-fluoro

acetanilide

[1009-

22-9]

Fungicid

e

LC50 5.9

mg/lit

(Invertebra

tes)

4

4[[(2Methoxybenzoyl)am

ino]sulfonyl]

benzoylchloride

[816431-

72-8]

Herbicid

e safener >= 5000

mg/kg bw

5 Tris (4-Aminophenyl)

methane

[548-61-

8] Colorant

> 2000

mg/kg bw

6 2,4,6 Trimethyl Pheneyl

Acetyl Chloride

[52629-

46-6]

Insectici

de

>= 5

000 mg/kg

bw

7 2,5-Dimethyl phenyl

acetyl chloride

[55312-

97-5]

Insectici

de

>= 5

000 mg/kg

bw

8 Ortho chloroaniline-5-

Carboxylic Acid

2840-28-

0 Colorant

> 8

000 mg/kg

bw

9 3-(trifluoromethyl)

acetophenone

[349-76-

8]

Fungicid

e

> 2

000 mg/kg

bw

4

10

3-

chlorobenzotriflouried/B

enzo triflouried

[98-15-7] Colorant > 5000

mg/kg bw

11

2-Methoxyethyl a-cyano-

a-[4-(1,1-

dimethylethyl)phenyl]-B-

oxo-2-

(trifluoromethyl)benzene

propanoate

[400882-

07-7]

Acaricide

s

>1000

mg/kg/day

12 4-Chloro-2,6-dimethyl

bromobenzene

[103724-

99-8]

Herbicid

e N/A

13 1,2- bis (2-

Aminophenoxy) ethane

[52411-

34-4] Colorant

> 2

000 mg/kg

bw

14 2-Trilfuoromethyl

benzamide

[360-64-

5]

Fungicid

e

LC50

(calculated)

> 100 mg/l

@ 96 hr

15 5-Amino-2,4-di-tert-

butylphenol

873055-

58-4 Pharma

<1100

mg/Kg

16 Polymeric Yellow 2012 Not

Available Polymer

<1200

mg/Kg

17 3,4,5-Trimethoxy-

toluene

6443-69-

2

Fungicid

e

2664.35

mg/kg bw

18 AOX-D Not

Available Polymer

>1000

mg/kg

19 4-Acetyl-2-

methylbenzamide

[1095275

-06-1]

Insectici

de

>1200

mg/Kg

20 2-amino benzonitrile [1885-

29-6]

Fungicid

e

LD50

Mouse

Intravenous

- 180 mg/kg

21 2,3-Dichloro-4-hydroxy

Aniline

[39183-

17-0]

Fungicid

e

>1000

mg/kg

22

4-

(Trifluoromethylbenzyl)

alcohol

[349-95-

1]

Insectici

de >1200

mg/Kg

23 2-Chloro-5-methoxy

benzenesulfonamide

[349-95-

1]

Nematici

des,

Insectici

de

>1100

mg/kg

24 2-

Iodobenzenesulfonamide

[53730-

99-7] 0 1200

Herbicid

e

>1200

mg/Kg

5

25 4-Amino-2,5-

dimethylphenol

[3096-

71-7]

Fungicid

e

>1100

mg/kg

26 3-Aminobenzotrifluoride [98-16-8] Fungicid

e

>300 mg/kg

bodyweight

27 p-Xylene dimethyl ether [6770-

38-3]

Applicati

on is

circuit

board

> 2

000 mg/kg

bw

28 2,4,6-Trimethylaniline

(Mesidine) [88-05-1] Colorant >743mg/kg

29 p-Xylene glycol [589-29-

7]

applicati

on is

circuit

board

LC50:

477.05

predicted

Benzene Nitro Derivatives

30 2 – Hydroxy – 4 – nitro

Benzene Amine

[121-88-

0]

184 0 184

Colorant

MOUSE

LD50 >2500

mg/kg

31 2-Hydroxy-5-Nitro

Benzene Amine [99-57-0] Colorant

2400

mg/kg bw

32 Isopropyl-3-chloro-4-

methyl-6-nitribenzoate

[1204518

-43-3]

Insectici

de

Rat

(oral)LD50

> 2500

mg/kg

Benzidines and Alkyl Aromatics

33 N PROPYL BENZENE [103-65-

1] 130 0 130 Colorant

LD50 Rat

(Oral) 6040

mg/kg

CPW

34 Chlorinated Paraffin Wax 85535-

85-9 1870 0 1870

used as a

flame

retardan

t and

plasticize

r in

rubber,

paints,

adhesive

s, caulks,

sealants

and

plastics

10 ml/kg

bw

Heterocyclic Derivatives

6

35

3-[1-(3,5-

dichlorophenyl)-1-

methylethyl]-2,3-

dihydro-6-methyl-5-

phenyl-4H-1,3-oxazin-4-

one and its

intermediates

[153197-

14-9]

3460 0 4735

Herbicid

e

RAT (Oral)

LD50 >500

mg/kg

36

2-Benzyl-2-

(Dimethylamino)-4-

Morpholino-

Butyrophenone and its

intermediates

[119313-

12-1] &

[199109-

88-1]

Photoinit

iator

>

5000 mg/kg

bw

37 1,3-Dimethyl-5-

pyrazolone

[2749-

59-9]

Fungicid

e

<2000

mg/kg bw

38

1,3-Dimethyl-5-

chloropyrazol carbonyl

chloride

[27006-

83-3]

Fungicid

e

>25 - < 50

mg/kg

39

1,3-Dimethyl-5-

fluoropyrazol carbonyl

fluoride

[191614-

02-5]

Fungicid

e

> 2.000

mg/kg

40

2-(4-methylbenzyl)-2-

(dimethylamino)

-1-(4-

morpholinophenyl)butan

-1-one

[119344-

86-4]

Photoinit

iator

>5000

mglkg bw

41 2,6-Dimethyl-,2,3-

dihydro-1h-inden-1-one

[66309-

83-9]

Herbicid

e 2000 mg/kg

42

N-[1,1-dimethyl-2-(4-

isopropoxy-o-tolyl)-2-

oxoethyl]-3-

methylthiophene-2-

carboxamide

[875915-

78-9]

Fungicid

e 2000 mg/kg

43 3-Amino-2-(1,3-

dimethylbutyl)thiophene

[183677-

34-1]

Fungicid

e

>1100

mg/kg

44

1-{1-ethyl-4-{4-mesyl-3-

(2-methoxy ethoxy)-o-

toluoyl}-1H-pyrazol-5-

yloxy}ethyl methyl

carbonate

[1101132

-67-5]

Herbicid

e

Rat

(Oral)LD50

2031 mg/kg

45

S-sec-Butyl O-ethyl 2-

oxo-3-thiazolidinyl

phosphonothioate

[98886-

44-3]

Nematici

des

Rat (Oral)

LD50 57

mg/kg

7

46

(E)-1,1-dimethylethyl 4-

[[[[(1,3dimethyl-5-

phenoxy-1H pyrazol-4-

yl)methylene]amino]oxy]

methyl]benzoate and its

intermediates.

[134098-

61-6]

Acaricide

,

Insectici

de

Oral

440mg/kg

47 MEPANIPYRIM [110235-

47-7]

Fungicid

e

> 5

000 mg/kg

bw

48 Methyl 3-amino-2-

thiophenecarboxylate

[22288-

78-4]

Fungicid

e

RAT (Oral)

LDLo

150mg/kg

49

2-Benzyl-2-

dimethylamino-1-(4-

piperidinylphenyl)-1-

butanone(IR 389)

[119312-

76-4]

Photoinit

iator

>1200

mg/Kg

50

1-(4-Fluorophenyl)-2-

dimethylamino-2-benzyl-

butan--1-one (Precursor

of IR- 389)

[119312-

61-7 ]

Photoinit

iator

>1100

mg/kg

51

2-chloro-N-

[cyano(thiophen-2-yl)

methyl]acetamide

[263137-

41-3]

0 1275

Fungicid

e

>1300

mg/kg

52

8-(2,6-Diethyl-4-

methylphenyl)

tetrahydro-7H-

pyrazolo[1,2-d][1,4,5]

oxadiazepine-7,9(8H)-

dione

[314020-

44-5]

Herbicid

e

>1000

mg/kg

53 6-Fluoro-2-methyl indole [40311-

13-5]

Fungicid

e

>1100

mg/kg

54

Bis[1-(N,N-

dimethylsulfamoyl)-

1,2,4-triazole-3-

yl]disulfide

[247236-

09-5]

Fungicid

e

>1500

mg/kg

55 1,3-Thiazolan-2-one [2682-

49-7]

Nematici

des

500 mg/kg

bw

56

2’,6’-dibromo-2-methyl-

4’-trifluoromethoxy-4-

trifluoromethyl-1,3-

thiazole-5-carboxanilide

[130000-

40-7]

Fungicid

e

>5000

mg/kg

57 2-Carbethoxy-3-(2-

thienyl)propanoic acid

[143468-

96-6] Pharma

> 2

000 mg/kg

8

bw

Electrolyte

58 Bis(fluorosulfonyl)amide [14984-

76-0] 30 0 30

Electroly

te

> 2

100 mg/kg

bw

Napthelene Based Dye Intermediates

59

4 – Benzoylamino - 5 –

Napthol – 2 – 7

Disulphonic Acid

[117-46-

4]

115 0 115

Colorant

>

2500 mg/kg

bw

60

4 – Hydoxy N – (3 –

Sulfophenyl – 2 –

Napthylamine – 6-

Sulphonic Acid

[25251-

42-7]

Reactive

Dyes

LD50 4440

mg/kg b/w

Para quinone Derivatives

61 Ethyl Trichloro

Benzoquinone

[65824-

98-8] 30 0 30 Colorant

>2000

mg/kg

Pyridine Derivatives

62

(3-Ethylsulfonyl)-2-

pyridinesulfonamide and

its intermediates

[111812-

58-9]

1140 0

2930

Herbicid

e 7500mg/kg

63

3-Chloro-5-

trifluormethyl-pyridine-

2-acetonitrile

[157764-

10-8]

Fungicid

e

> 300 - <

2.000

mg/kg

64

5-chloro-2-methoxy-4-

methylpyridine-3-

carboxylic acid

[851607-

38-0]

Fungicid

e

> 2000

mg/kg

65

(5-chloro-2-methoxy-4-

methylpyridin-3-yl)

(2,3,4-trimethoxy-6-

methylphenyl)methanon

e

[6880046

-61-9]

Fungicid

e > 2000

mg/kg

66 2-Sulfonamide-3-

trifluoromethylpyridine

[104040-

76-8]

Herbicid

e

>1000

mg/Kg

67 3-Chloro-2-

hydrazinopyridine

22841-

92-5.

Insectici

de

68

3-Chloro-N-(3-chloro-5-

tri uoromethyl-2-

pyridyl)-α,α,α-tri uoro-

2,6-dinitro-p-toluidine

[ 79622-

59-6 ]

Fungicid

e

>5,000

mg/kg

69

3-Chloro-N-[3-chloro-2,6-

dinitro-4-

(trifluoromethyl)

[79622-

59-6] 0 1790

Fungicid

e

>5,000

mg/kg

9

phenyl]-5-

(trifluoromethyl)-2-

pyridinamine

70 2-Thiobenzyl nicotinic

acid

[112811-

90-2]

Herbicid

e

>1100

mg/kg

71 2,3-Dichloropyridine [2402-

77-9]

Insectici

de 135mg/kg

72

2,3-Dichloro-5-

trifluoromethylpyridine

& 2-chloro-3-

(trifluoromethyl)pyridine

& 3-

(trifluoromethyl)pyridine

[69045-

84-7] &

[65753-

47-1] &

[3796-

23-4]

Agroche

micals

LD50 1190

mg/kg

(Mouse) for

DCTF

Pyrimidine Chloro Derivatives

73 Trichloro 1,3-

Diazabenzene

[3764-

01-0]

1640 0

1840

Hair

Regrowt

h

Treatme

nt

LC50

39.39144

predicted

by PNN

74 Tetrachloro 1,3-

Diazabenzene

[1780-

40-1] Colorant

LD50

(Mouse)

32mg/kg

75 Dichloro-1,3

diazabenzene

[1193-

21-1]

Fungicid

e

LD50 >200

mg/kg bw

76 Diamino Chloro 1,3-

diazabenzene

[156-83-

2]

Hair

Regrowt

h

Treatme

nt

LC50 956.5

mg/liter (96

hrs)

77 4,6-Dimethoxy-2-

chloropyrimidine

[13223-

25-1]

0 200

Herbicid

e

>1000

mg/kg

78

N-(2-Amino-4,6-

dichloropyrimidin-5-yl)

formamide

[171887-

03-9] Pharma

500 mg/kg

bw

Pyrimidine Derivatives

79 Amino-Dimethoxy-1,3

Diazabenzene

[36315-

01-2]

1514 0 2089

Herbicid

e

Mice (Oral)

LD50 737

mg/kg bw

80

Dimethoxy-(Phenoxy

Carbonyl) Amino)-1,3

diazabenzene

[89392-

03-0]

Herbicid

e

Rat (Oral)

LD50 >500

mg/kg

81 2-Amino-4,6-

dimethylpyrimidine

[767-15-

7]

Herbicid

e

> 735

mg/kg

10

82

2-Amino-5,8-

dimethoxy(1,2,4)triazolo(

1,5-C) pyrimidine

[219715-

62-5]

Herbicid

e

>1000

mg/kg

83

5-(1,3-Dioxan-2-yl)-4-(4-

trilfuoromethylbenzyloxy

)pyrimidine

[1449021

-97-9]

Insectici

de

Mice

(Female)

LD50 >300

mg/kg

84

3-(4-Chloro-2-fluoro-5-

mercapto-phenyl)-1-

methyl-6-

trifluoromethyl-1H-

pyrimidine-2,4-dione

[353292-

92-9]

Herbicid

e

>1100

mg/kg

85

1-[(4,6-dimethyl

pyrimidin-2-yl)-3-(3-ethyl

sulfonyl pyridin-2-yl)]

sulfonyl urea

[122931-

48-0]

Herbicid

e

LD50 = >

5000 mg/kg

Acute oral

Rat

86

M-[(5-

pyrimidinyl)methyl]-2-

pyridinamine

[1383916

-51-5]

Insectici

de

Rat (Oral)

MOAEL

57.6 mg/kg

87 2,4,6-

Trihydroxypyrimidine [67-52-7]

0 575

Hair

Regrowt

h

Treatme

nt

13400

mg/kg bw

88 4,6-Difluoro-2-ethoxy

pyrimidine

[166524-

65-8]

Herbicid

e

<

500 mg/kg

bw

89 5-Bromopyrimidine [4595-

59-5]

plant

growth

regulator

LC50: 35.53

predicted

90

1-(4,6-Dimethoxy

Pyrimidine-2-yl)propan-

2-one

[414909-

25-4]

Herbicid

e

>1200

mg/Kg

Fungicid

e 1879 mg/kg

Pyrimidine-Pyridine Derivatives

91

1-(4,6-

dimethoxypyrimidin-2-

yl)-3-(3-trifluoromethyl-

2-pyridylsulfonyl)urea

and its intermediates.

[104040-

78-0] 640 0 640

Herbicid

e

LD50 = >

5000 mg/kg

rats and

rabbits

92 aryl fused

pyrimidinedione

[1263133

-33-0]

Insectici

de

Marine

water fish

11

LC50 116

mg/kg

93

Benzoic acid , 2[[[[(4,6-

dimethyl-2-pyrimidinyl)

amino] carbonyl] amino

]sulfonyl]-,methylester

;Sulfometuron Methyl

(DPX-T5648) (SMM)

[74222-

97-2]

Herbicid

e

Oral LD50

in rats is > 5

g/kg

94

Benzoic acid,2[[[[(4-

chloro-6-methoxy-2-

pyrimi

dinyl)amino]carbonyl]am

ino]sulfonyl]-,ethylester;

Chlorimuron Ethyl (DPX-

F6025)

[90982-

32-4]

Herbicid

e

Oral LD50

in Rats is

4102mg/kg

Quinoxaline Derivatives

95 2,6-Dichloroquinoxaline [18671-

97-1] 0 50 50

Herbicid

e 195 mg/kg

Triazine Derivatives

96

2-(2,4-dihydroxyphenyl)-

4,6-bis(4-biphenyl)-1,3,5-

triazine

[182918-

16-7]

280 0 280

Plastics >1000

mg/kg

97 2-Chloro-4,6-dimethoxy-

1,3,5-triazine

[3140-

73-6]

Herbicid

e

LD50 870

mg/kg bw

98

2-(2,4-dihydroxyphenyl)-

4,6-bis(2,4-

dimethylphenyl)-1,3,5-

triazine

[1668-

53-7] Plastics

>1200

mg/Kg

Other Agro and Pharma Intermediates

99 2,5-Dimethoxypyrimidin-

4-amine

[6960-

17-4]

2944 0 3444

Herbicid

e

>1000

mg/kg

100

(1E)-[2-[[6-(2-

chlorophenoxy)-5-fluoro-

4-pyrimidinyl]

oxy]phenyl] and its

intermediates.

[361377-

29-9]

Fungicid

e

>2000

mg/kg

101 3’,4’-difluoro-2-

aminobiphenyl

[873056-

62-3]

Fungicid

e

>1200

mg/Kg

102

isopropyl 2-(4-

methoxybiphenyl-3-

yl)hydrazinoformate 1-

methylethyl 2-(4-

methoxy[1,1′-biphenyl]-

[149877-

41-8]

Insectici

de

Ratte LD50

>5000

mg/kg

12

3-

yl)hydrazinecarboxylate

and its intermediates

Napthols & Bases

103

O-(2,4-dichlorophenyl)o-

ethyl 5-propyl phosphoro

dithioate

[34643-

46-4]

Insectici

de

Oral

(Rabbit)750

mg/kg

104 POCL3 [10025-

87-3]

Pharmac

eutical

Industry

Oral (RAT)

36mg/kg

105 2,3-dimethyl-1-

nitroisourea

[255708-

80-6]

Insectici

de

106 Diethyl Disulfide [110-81-

6]

Insectici

de,

Fungicid

e

Oral (RAT)

2030mg/kg

107 4-

Methoxycyclohexanone

[13482-

23-0]

Insectici

de

> 2

000 mg/kg

bw

108 1,1 -Carbonyl diazepan -

2-One Code: (CBC)

[19494-

73-6] Polymer

>1500

mg/kg

109 1,4-

Dihydroxyanthraquinone 81-64-1 Colorant

Oral (RAT)

5000mg/kg

110 2,6-difluoro phenyl

hydrazine HCl

[502496-

26-6] Pesticide

>1100

mg/kg

111 4,4-Dimethoxy-2-

butanone

[5436-

21-5]

0 500

Herbicid

e 6200mg/kg

112 Dimethyl 1,3-

acetonedicarboxylate

[1830-

54-2]

Fungicid

e

> 2

000 mg/kg

bw

113 Methyl 4-Methyl-3-

oxopentanoate

[42558-

54-3] Pharma

> 2

000 mg/kg

bw

114 N-Methylmethane

sulfonamide

[1184-

85-6]

Herbicid

e

> 2

000 mg/kg

bw

115 Nitroguanidine [556-88-

7]

Insectici

de 4640 mg/kg

116

2,2’-Oxybis[5,5-dimethyl-

1,3,2-dioxa

phosphorinane]2,2’disul

[4090-

51-1] Polymer

> 5000

mg/kg

13

phide

117 4-Methyl-3-

oxopentanoate

[30414-

53-0]

plant

growth

regulator

s

>1200

mg/Kg

118 2-(butan-2-

yldisulfanyl)butane

[5943-

30-6]

Fosthiaz

ate (Agro

chemical

)

>1000

mg/kg

Thiol Derivatives

119

N,N-Dimethyl-1,2,3-

trithian-5-amine

hydrochloride

[424827-

89-4]

490 0 490

Insectici

de

>1100

mg/kg

120 2-isopropylthioxanthone [5495-

84-1]

Photoinit

iator

LD50 >2000

mg/kg bw

121 [(9-oxo-9H-thioxanthen-

2-yl)oxy]acetic acid

[84434-

05-9]

Photoinit

iator

>2000

mg/kg bw

R&D

122 R & D Products 120 240 360

R & D

Products

For

Develop

ment &

above

End

Usage

>1000

mg/kg

Total 19283 5830 25113

14

1.3 Raw Material Requirement

As attached in form-1, Page No.23-60.

1.4 Water Requirement, Waste Water Generation and Treatment

Source of water will be met through GIDC Water Supply. Total water requirement will be 2290

m3/day (2025 m

3/day: Industrial + 160 m

3/day: Domestic + 105 m

3/day: Gardening).

Total wastewater generation shall be 946 m3/day. MEE Condensate and RO permeate will be

reused partly within premises. Excess quantity will be discahrge to NCT . Domestic waste water

will be treated in STP and reuse in gardening.

1.5 Air Pollution Source and Control Management

There will be flue gas emission from Boiler, and D.G. Sets and process gas emission from process

vents. Company will install E.S.P,Bag Filter & water Scrubber to reduce air pollution from flue gas.

Two stage water Scrubber, Alkali + Water Scrubber, Alkali + Water + Hypo Scrubber, Two stage

alkali Scrubber will be install for control of process gas emission.

1.6 Hazardous Waste

Sr.No Type of Waste Category

No.

Quantity Method of Disposal

Existing

QTY

(MT/Y)

Propose

d

Addition

al Qty

(MT/Y)

Total

(MT/Y)

1 Spent Solvent 20.2 906 550 1456 Collection, storage and

transport to authorized

user who are having

authorization with valid

CCA and Rule-9 permission

to receive this waste.

2 Distillation

Residue

20.3 370 850 1220 Collection, storage and

transport To Cement

Industry or nearest

incineration site.

3 Process

waste/Residue

containing

acid, toxic

metals, organic

compound


transport to Cement

Industry or nearest TSDF

site.

15

4 Process waste

/Residue

containing

acid, Toxic

metals, organic

compound


transport to Cement

Industry or nearest

incineration site.

5 Spent Acid 26.3 2992.45 2500 5492.45 HCL-Captive

consumption/Disposal by

sell out to authorized users

who are having



to receive this waste

6 Spent Catalyst 28.2 30.6 55 85.6 Spent Raney Nickel-

Captive consumption

within unit/Disposal by sell

out to authorized users

who are having




7 Spent Solvent 26.4 3108.96 2100 5209 Butyl acetate - Captive

consumption within

unit/Disposal by sell out to

authorized users who are

having authorization with

valid CCA and Rule-9

permission to receive this

waste

8 Spent Solvent 28.6 37058.12 15727 52785 Xylene, Dichloromethane,

Hexane, Methanol,

Toluene, Isoprene, DMF,

EDC, Proponic Toluene,

Picolin, Acetic acid etc. -

Captive consumption

within unit/Disposal by sell


who are having




9 Spent Solvent 28.6 5190.36 4500 9690.36 Isopropyl Alcohol - Captive

consumption within


16





waste

10 Spent Solvent 28.6 826.8 900 1726 Formic Acid - Captive

consumption within






waste

11 Empty

Barrels/Contai

ners

/Bags/Liners

contaminated

with

hazardous

chemicals/was

te

33.1 165 150 315 Discarded Containers-75

MT/Yrs & Bags/Liners-90

MT/Yrs. Disposal by send it

to authorized

decontamination

facility/recycler or reuse or

send back to supplier

12 Chemical

sludge from

wastewater

treatment


transport to Cement


site.

13 Chemical

sludge from

wastewater

treatment


transport to Cement


site.

14 Incinerator Ash

and flue gas

cleaning

residue


transport to nearest TSDF

Site.

15 Used Oil 5.1 20 50 70 Disposal by reuse in plant

& machinery as lubricant

or sell to authorized re-

refiners/recyclers

16 Ammonia A10 1518 4250 5768 Liquid Ammonia (12%)

+NH4CL + NH4SO2 -

Disposal by sell out to



17



waste

17 Inorganic Acids B15 4052.39 2800 6852 HBr in acetic acid, HBr

Solution - Disposal by sell


who are having




18 Inorganic Acids B15 2620 2000 4620 NaBr Solution, Proponic

Acid Solution - Disposal by

sell out to authorized users

who are having




19 Inorganic Acids B15 2764 6000 8764 AlCL3 Solution (20 % to 22

%) - Disposal by sell out to





waste

20 Metal

Hydrogen

Sulphates

B23 1152.74 1000 2153 Collection, storage and


users who are having




21 Metal

Hydrogen

Sulphates

B23 1120.8 1000 2121 Collection, storage and


users who are having




1.7 Green Belt

Total 1,02,746 sq. meter land area is available at site; out of this area about 41,100 sq. meter (40

% of the total land area) area will be developed as greenbelt and other forms of greenery.

18

1.8 Power & Fuel Requirements:

Existing: DGVCL: 6000 KVA, DG Set-500 KVA (2 nos)

Proposed = DGVCL: 8000 KVA, DG Set: 1000 KVA (4 nos)

Total After Proposed: DGVCL: 14000 KVA, DG Set: 1000+4000=5000 KVA

Fuel

Coal: Existing: 135 MT/D + Proposed: 210 MT/D = 345 MT/D

Natural Gas: Total Proposed: 17050 SM3/D

Furnace Oil/HSD: Existing: 3600 Lit/Day

Diesel: Existing: 240 Lit/Hr + Proposed: 1120 Lit/Hr = 1360 Lit/Hr

2.0 INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION

2.1 Identification of the project and project proponent. In case of mining project, a copy of

mining lease/letter of intent should be given.

Identification of the project and project proponent

M/s. Sajjan India Ltd. is Proposed proposed expansion of specialty chemicals and agrochemicals

manufacturing unit at Plot No. 6102-6103,5809-5810, GIDC Estate Ankleshwar-393002.

List of Directors:

19

2.2 Brief description of nature of the Project

Proposed expansion of Specialty Chemicals and Agrochemicals Manufacturing unit.

2.3 Need for the project and its importance to the country and or region

The demand for products intended to be manufacture is increasing in the country by setting up

this unit, company will be able to meet the demand of various products locally. The project will

save forex as certain products import will be reduced. This will also generate direct and indirect

employment opportunity for various levels of people.

2.4 Demands-Supply Gap

Based on our informal survey of the market with our current customers and various traders, we

have found that there is a big potential for the range of the products we are planning. These

products will be an addition to the current product.

2.5 Imports vs. Indigenous production

Based on the current cost of indigenous raw materials and the non availability of some materials,

we will have to import some of the key raw materials as they are not available indigenously. This

will make us very competitive against imported finished products and we will export of our

finished products in the international market.

2.6 Export possibility

We shall explore the possibility of export the products.

2.7 Domestic/Export Markets

Our products have good demand in international market. We shall explore the possibility of

export the products.

2.8 Employment Generation (Direct and Indirect) due to project.

M/s. Sajjan India Ltd. will give direct employment to local people based on qualification and

requirement. In addition to direct employment, indirect employment shall generate ancillary

business to some extent for the local population.

20

3.0 Project Description

3.1 Type of Project including interlinked and interdependent projects, if any.

No interlinked project has been submitted.

• Location (map showing general location, specific location and project boundary & project

site layout) with coordinates.

• Map showing general location.

PROJECT

SITE

21

• Specific location and project boundary

• Project Site (Google Map)

•

21°37'47.56"N & 72°2'43.90"E

22

Plant layout:

1. Proposed Plot No. 5809-5810

23

2. Existing Plot 6102-03, 6117-19

24

3.3 Details of alternate sites considered and the basis of selecting the proposed site,

particularly the environmental considerations gone into should be highlighted.

Looking to the international market demand of the products it was decided by M/s. Sajjan

India Ltd.

Major factors involved in the selection of site are listed below:

• Minor site clearance activities shall be carried out to clear shrubs and weed.

• The project site is located on level ground, which does not require any major land filling

for area grading work.

• Proximity to Raw Material suppliers.

• Site is very well connected by road and railway.

• Availability of Fuel, Power, CETP, TSDF, etc. within the estate.

Modern infrastructure support and amenities at par in other global markets, including:

� Efficient transport facilities.

� Environment-friendly zone.

� Uninterrupted power supply.

3.4 Size or Magnitude of Operation

Please refer Section-1.2.1.

3.5 Project Description with process details (a schematic diagram/flow chart showing the

project layout, components of the project, etc. should be given)

Please refer Please refer Form-I, Annexure-III.

3.6 Raw Material required along with estimated quantity, likely source, marketing area of

final product/s, mode of transport of raw material and Finished product.

For raw material required along with quantity; Please refer Section-1.3, We shall procure

the raw material as much as possible from domestic market and if there is no availability of

any raw material we will import. We shall explore the possibility of export the finished

products.

25

3.7 Resource optimization/recycling and reuse envisaged in the project, if any, should be

briefly outlined.

After getting EC and CTE of the unit, possibility of reuse / recycle will be explored.

3.8 Availability of water its source, energy/power requirement and source should be

given.

Water Source

Total water requirement shall be met through G.I.D.C Water Supply.

FUEL & POWER REQUIREMENTS:

Power

Existing: DGVCL: 6000 KVA, DG Set-500 KVA (2 nos)

Proposed = DGVCL: 8000 KVA, DG Set: 1000 KVA (4 nos)

Total After Proposed: DGVCL: 14000 KVA, DG Set: 1000+4000=5000 KVA

Fuel

Coal: Existing: 135 MT/D + Proposed: 210 MT/D = 345 MT/D

Natural Gas: Total Proposed: 17050 SM3/D

Furnace Oil/HSD: Existing: 3600 Lit/Day

Diesel: Existing: 240 Lit/Hr + Proposed: 1120 Lit/Hr = 1360 Lit/Hr

3.9 Quantity of wastes to be generated (liquid and solid) and scheme for their

management/disposal.

Please refer Please refer Form-I, Annexure-IV & VI.

26

3.10 Schematic representations of the feasibility drawing which give information of EIA

purpose.

RECONNAISSANCE SURVEY OF EXISTING PLANT ANNUAL REPORT

MARKET ASSESSMENT

FINANCIAL REPORT

PROJECT REPORT

INTRODUCTION

MONITORING OF AIR, WATER & SOIL QUALITY & NOISE

LEVELS. DATA ON METEOROLOGY SOCIO-ECONOMIC

STATUS & BASIC AMENITIES. SITE VISITS BY AND

INTERVIEWS WITH LOCALS

BASELINE

ENVIRONMENTAL

STATUS

ENVIRONMENTAL INFORMATION CENTRE

CENTRAL GROUND WATER BOARD

GUJARAT POLLUTION CONTROL BOARD (GPCB)

PUBLIC HEALTH ENGINEERING DEPT.

AGRICULTURE DEPARTMENT

FOREST DEPARTMENT

IRRIGATION DEPARTMENT

EMPLOYMENT EXCHANGE

HEALTH CENTER

CENSUS DEPT.

INDIAN METEOROLOGICAL DEPT.

SOCIOECONOMIC

STATUS &

INFRASTRUCTURE

PROPOSED

PLANT

FACILITY DESCRIPTION

IMPACTS

METHODOLOGY OF

IMPACT

ASSESSMENT

IDENTIFICATION & ASSESSMENT OF IMPACTS

EVALUATION OF IMPACTS BY MATRIX METHOD

SOURCE OF INFORMATION OVERVIEW OF

E. I. A. STUDIES

ACTIVITIES

ENVIRONMENTAL

MANAGEMENT

PLAN

DESCRIPTION OF EFFLUENT TREATMENT PLAN, AIR

POLLUTION CONTROL, HAZARDOUS WASTE

MANAGEMENT, GREEN BELT DEVELOPMENT

MONITORING PROGRAM

RISK ANALYSIS

STUDIES &

DISASTER

MANAGEMENT

PLAN

SAFETY, HEALTH & ENVIRONMENTAL POLICY, GUIDELINES BY

DIRECTOR GENERAL OF FACTORY SAFETY, MINISTRY OF

LABOR.

CONSEQUENCE ANALYSIS

PREPARATION OF DISASTER MANAGEMENT PLAN

27

4.0 Site Analysis

4.1 Connectivity

• Site is very well connected by road

• Availability of fuel, power, CETP, TSDF, etc. within the estate.

4.2 Land Form, Land Use and Land Ownership

Land Use will be incorporated in the EIA Study.

4.3 Topography (along with map)

We will incorporate topography map in EIA Studies.

4.4 Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including

area under CRZ)), shortest distances from the periphery of the project to periphery of the

forests, national park, wild life sanctuary, eco sensitive areas, water bodies (distance from

HFL of the river), CRZ. In case of the notified industrial area, a copy of the Gazette

notification should be given.

Existing land use pattern will be incorporated in the EIA Study. CRZ Clearance is not

applicable.

4.5 Existing Infrastructure

Expansion project.

4.6 Soil Classification

Soil Classification will be incorporated in the EIA Study.

4.7 Climatic data from secondary sources.

Climatic data will be incorporated in the EIA Study.

28

4.8 Social infrastructure available.

Various Programs/ Projects related to Social & Economic development of surrounded area

has been planned, which are as follows.

A) Natural Resource Management – The main focus of this program will be to maximize the

yield returns of the farmers through efficient management of existing resources &

extension of new agricultural practices.

1) Integrated Agricultural Growth Project – For improvement and use of the modern

techniques and thereby would certainly contribute to prosperity in the agriculture

sector and reduce the rural poverty by programs like Farmers Training, Nursery

Growing Trainings, Modern agriculture equipment distribution programs etc.

2) Animal Husbandry Projects – Various programs like health checkups & treatment,

vaccination program, Anti sterility camps, breed improvement etc. will be carried

out.

B) Income Generation Program -

1) Establishment of Self help groups.

2) Rural Entrepreneurship Development Program

3) Handcrafts Development Program

4) Vocational Training

5) Business process outsourcing

C) Health, Education & Infrastructure

1) Aids Awareness Program

2) General Health Camps

3) Innovative Teaching Methods

4) Adult Education

5) Sanitation

6) Infrastructure Development Projects

5.0 Planning Brief

5.1 Planning Concept (type of industries, facilities, transportation etc) Town and Country

planning/Development authority classification.

Type of Industry: Proposes expansion of Specialty chemicals and Agrochemical

manufacturing unit.

5.2 Population Projection

Population Projection will be incorporated in the EIA Study.

29

5.3 Land use planning (breakup along with green belt etc.)

SR.

NO.

LAND USE PROPOSED AREA

(SQ. MT.)

1 Production Plants 5800

2 Parking 503

3 Security Building 250

4 Effluent Treatment plant 4120

5 Utility 6155

6 Raw Material and Finished Products Storage 2164

7 Tank Farm Area 4012

8 Green Belt 41,100

9 Road & Open Area 38,642

Total 1,02,746

5.4 Assessment of Infrastructure Demand (Physical & Social)

• Employment would be as per prevailing norms of state government for skilled and

unskilled people for the proposed activity.

• Social Welfare

• Cordial relation with the villages shall be established and representation shall be made

to villagers for help for creation of facilities related to health, education, etc.

5.5 Amenities/Facilities

Details of amenities available in study area

Population Projection will be incorporated in the EIA Study.

6.0 Proposed Infrastructure

6.1 Industrial Area (Processing Area)

Processing Area (Plant facilities, ETP Area and Utility Services) = 16,075 m2

6.2 Residential Area (Non Processing Area)

Non Processing Area (Raw material storage area, finished storage area, green belt and open

area) = 86,671 m2

30

6.3 Green Belt

Total 1,02,746 sq. meter land area is available at site; out of this area about 41,100 sq.

meter (40 % of the total land area) area will be developed as greenbelt and other forms of

greenery.

6.4 Social Infrastructure

• Water requirement will be met through G.I.D.C. Water Supply.

• Power supply by DGVCL.

6.5 Connectivity (Traffic and Transportation Road/ Rail/Metro/ Water ways etc)

Major factors involved in the selection of site are listed below:

• Site is very well connected by road

• Proximity to Raw Material suppliers

• Availability of sufficient land free from cultivation

• Availability of power facilities

• Availability of fuel

6.6 Drinking water Management (Source & Supply of water)

Total water requirement shall met through G.I.D.C. Water Supply.

6.7 Sewerage System

Sewage pipes are laid in entire company for the removal and disposal of mainly non-

harmful liquid wastes from the offices, canteen and domestic waste coming from different

section of industry. These liquid wastes are sent to septic tank & soak pit.

6.8 Solid Waste Management

Please refer Form-I, Annexure-VI.

6.9 Power Requirement & Supply/Source

Please refer Section 1.8, of this report.

31

7.0 Rehabilitation and Resettlement (R & R) Plan

7.1 Policy to be adopted (central/state) in respect of the project affected including home

oustees, land oustees and landless laborers (a brief outline to be given)

There is no habitation on the proposed project activity area and it is open industrial land, so

R & R policy is not applicable to this project.

There shall not be displacement of any population in project area. Any major activity that

may lead to resettlement of the people is considered as permanent impact. Hence, there is

no permanent impact on this account. The increasing industrial activity will boost the

commercial and economical status of the locality up to some extent.

8. Project Schedule & Cost Estimates

8.1 Likely date of start of construction and likely date of completion (Time schedule for

the project to be given).

We shall start construction of project after getting EC & CTE and we shall start production

after applying for CCA.

8.2 Estimated Project cost along with analysis in terms of economic viability of the

project.

Total Project Cost for proposed expansion project activity is Rs. 120.5 Crores.

9. Analysis of Proposal (Final Recommendations)

9.1 Financial and social benefits with special emphasis on the benefit to be local people

including tribal population, if any, in the area.

• Employment would be as per prevailing norms of state government for skilled and

unskilled people for the proposed project.

• Social Welfare shall be done.

• Cordial relation with the industry shall be established and representation shall be made

to villagers for help for creation of facilities related to health, education, etc.

Documents

PROPOSED EXPANSION FOR SPECIALTY CHEMICALS & … · 2019. 11. 21. · Colorant > 2 000 mg/kg bw 14 2-Trilfuoromethyl benzamide [360-64-5] Fungicid e LC50 (calculated) > 100