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1
PRE FEASIBILITY REPORT
For
PROPOSED EXPANSION FOR SPECIALTY CHEMICALS &
AGROCHEMICALS MANUFACTURING UNIT
of
M/s. SAJJAN INDIA LTD.
PLOT NO. 6102-6103, 6117-6119, 5809-5810 GIDC ESTATE
ANKLESHWAR-393002, DIST: BHARUCH (GUJ.)
2
CONTENTS
Sr. No. Description
1. Executive Summary
2. Introduction of the Project/Background information
3. Project Description
4. Site Analysis
5. Planning Brief
6. Proposed Infrastructure
7. Rehabilitation and resettlement (R & R) Plan
8. Project Schedule & Cost Estimates
9. Analysis of Proposal (Final Recommendations)
3
1.0 EXECUTIVE SUMMARY
1.1 Company Profile
M/s. Sajjan India Ltd. is proposed expansion of specialty chemicals and agrochemicals
manufacturing unit at Plot No. 6102-6103,5809-5810, GIDC Estate Ankleshwar-393002.
1.2 Project Details
1.2.1 Products along with Production Capacity
Sr.No. Chemical Name of
Product CAS No.
Existing
Qty.
(MT/Yea
r)
Propose
d
Addition
al Qty.
(MT/Ye
ar)
Total
Qty. of
Group
(MT/Yea
r)
End Use
of Each
Products
LD-50/LC-
50
Benzene Derivatives
1 2,4,6-Trimethy Benzoyl
Chloride
[938-18-
1]
4696 0 5896
Photoinit
iator
2 300
mg/kg bw
(rat)
2 4-Nitro-2-sulphobenzoic
Acid Potassium salt
[5344-
48-9]
Herbicid
e
>1000
mg/kg
3 2-Bromo-4-fluoro
acetanilide
[1009-
22-9]
Fungicid
e
LC50 5.9
mg/lit
(Invertebra
tes)
4
4[[(2Methoxybenzoyl)am
ino]sulfonyl]
benzoylchloride
[816431-
72-8]
Herbicid
e safener >= 5000
mg/kg bw
5 Tris (4-Aminophenyl)
methane
[548-61-
8] Colorant
> 2000
mg/kg bw
6 2,4,6 Trimethyl Pheneyl
Acetyl Chloride
[52629-
46-6]
Insectici
de
>= 5
000 mg/kg
bw
7 2,5-Dimethyl phenyl
acetyl chloride
[55312-
97-5]
Insectici
de
>= 5
000 mg/kg
bw
8 Ortho chloroaniline-5-
Carboxylic Acid
2840-28-
0 Colorant
> 8
000 mg/kg
bw
9 3-(trifluoromethyl)
acetophenone
[349-76-
8]
Fungicid
e
> 2
000 mg/kg
bw
4
10
3-
chlorobenzotriflouried/B
enzo triflouried
[98-15-7] Colorant > 5000
mg/kg bw
11
2-Methoxyethyl a-cyano-
a-[4-(1,1-
dimethylethyl)phenyl]-B-
oxo-2-
(trifluoromethyl)benzene
propanoate
[400882-
07-7]
Acaricide
s
>1000
mg/kg/day
12 4-Chloro-2,6-dimethyl
bromobenzene
[103724-
99-8]
Herbicid
e N/A
13 1,2- bis (2-
Aminophenoxy) ethane
[52411-
34-4] Colorant
> 2
000 mg/kg
bw
14 2-Trilfuoromethyl
benzamide
[360-64-
5]
Fungicid
e
LC50
(calculated)
> 100 mg/l
@ 96 hr
15 5-Amino-2,4-di-tert-
butylphenol
873055-
58-4 Pharma
1200
mg/Kg
20 2-amino benzonitrile [1885-
29-6]
Fungicid
e
LD50
Mouse
Intravenous
- 180 mg/kg
21 2,3-Dichloro-4-hydroxy
Aniline
[39183-
17-0]
Fungicid
e
>1000
mg/kg
22
4-
(Trifluoromethylbenzyl)
alcohol
[349-95-
1]
Insectici
de >1200
mg/Kg
23 2-Chloro-5-methoxy
benzenesulfonamide
[349-95-
1]
Nematici
des,
Insectici
de
>1100
mg/kg
24 2-
Iodobenzenesulfonamide
[53730-
99-7] 0 1200
Herbicid
e
>1200
mg/Kg
5
25 4-Amino-2,5-
dimethylphenol
[3096-
71-7]
Fungicid
e
>1100
mg/kg
26 3-Aminobenzotrifluoride [98-16-8] Fungicid
e
>300 mg/kg
bodyweight
27 p-Xylene dimethyl ether [6770-
38-3]
Applicati
on is
circuit
board
> 2
000 mg/kg
bw
28 2,4,6-Trimethylaniline
(Mesidine) [88-05-1] Colorant >743mg/kg
29 p-Xylene glycol [589-29-
7]
applicati
on is
circuit
board
LC50:
477.05
predicted
Benzene Nitro Derivatives
30 2 – Hydroxy – 4 – nitro
Benzene Amine
[121-88-
0]
184 0 184
Colorant
MOUSE
LD50 >2500
mg/kg
31 2-Hydroxy-5-Nitro
Benzene Amine [99-57-0] Colorant
2400
mg/kg bw
32 Isopropyl-3-chloro-4-
methyl-6-nitribenzoate
[1204518
-43-3]
Insectici
de
Rat
(oral)LD50
> 2500
mg/kg
Benzidines and Alkyl Aromatics
33 N PROPYL BENZENE [103-65-
1] 130 0 130 Colorant
LD50 Rat
(Oral) 6040
mg/kg
CPW
34 Chlorinated Paraffin Wax 85535-
85-9 1870 0 1870
used as a
flame
retardan
t and
plasticize
r in
rubber,
paints,
adhesive
s, caulks,
sealants
and
plastics
10 ml/kg
bw
Heterocyclic Derivatives
6
35
3-[1-(3,5-
dichlorophenyl)-1-
methylethyl]-2,3-
dihydro-6-methyl-5-
phenyl-4H-1,3-oxazin-4-
one and its
intermediates
[153197-
14-9]
3460 0 4735
Herbicid
e
RAT (Oral)
LD50 >500
mg/kg
36
2-Benzyl-2-
(Dimethylamino)-4-
Morpholino-
Butyrophenone and its
intermediates
[119313-
12-1] &
[199109-
88-1]
Photoinit
iator
>
5000 mg/kg
bw
37 1,3-Dimethyl-5-
pyrazolone
[2749-
59-9]
Fungicid
e
25 - < 50
mg/kg
39
1,3-Dimethyl-5-
fluoropyrazol carbonyl
fluoride
[191614-
02-5]
Fungicid
e
> 2.000
mg/kg
40
2-(4-methylbenzyl)-2-
(dimethylamino)
-1-(4-
morpholinophenyl)butan
-1-one
[119344-
86-4]
Photoinit
iator
>5000
mglkg bw
41 2,6-Dimethyl-,2,3-
dihydro-1h-inden-1-one
[66309-
83-9]
Herbicid
e 2000 mg/kg
42
N-[1,1-dimethyl-2-(4-
isopropoxy-o-tolyl)-2-
oxoethyl]-3-
methylthiophene-2-
carboxamide
[875915-
78-9]
Fungicid
e 2000 mg/kg
43 3-Amino-2-(1,3-
dimethylbutyl)thiophene
[183677-
34-1]
Fungicid
e
>1100
mg/kg
44
1-{1-ethyl-4-{4-mesyl-3-
(2-methoxy ethoxy)-o-
toluoyl}-1H-pyrazol-5-
yloxy}ethyl methyl
carbonate
[1101132
-67-5]
Herbicid
e
Rat
(Oral)LD50
2031 mg/kg
45
S-sec-Butyl O-ethyl 2-
oxo-3-thiazolidinyl
phosphonothioate
[98886-
44-3]
Nematici
des
Rat (Oral)
LD50 57
mg/kg
7
46
(E)-1,1-dimethylethyl 4-
[[[[(1,3dimethyl-5-
phenoxy-1H pyrazol-4-
yl)methylene]amino]oxy]
methyl]benzoate and its
intermediates.
[134098-
61-6]
Acaricide
,
Insectici
de
Oral
440mg/kg
47 MEPANIPYRIM [110235-
47-7]
Fungicid
e
> 5
000 mg/kg
bw
48 Methyl 3-amino-2-
thiophenecarboxylate
[22288-
78-4]
Fungicid
e
RAT (Oral)
LDLo
150mg/kg
49
2-Benzyl-2-
dimethylamino-1-(4-
piperidinylphenyl)-1-
butanone(IR 389)
[119312-
76-4]
Photoinit
iator
>1200
mg/Kg
50
1-(4-Fluorophenyl)-2-
dimethylamino-2-benzyl-
butan--1-one (Precursor
of IR- 389)
[119312-
61-7 ]
Photoinit
iator
>1100
mg/kg
51
2-chloro-N-
[cyano(thiophen-2-yl)
methyl]acetamide
[263137-
41-3]
0 1275
Fungicid
e
>1300
mg/kg
52
8-(2,6-Diethyl-4-
methylphenyl)
tetrahydro-7H-
pyrazolo[1,2-d][1,4,5]
oxadiazepine-7,9(8H)-
dione
[314020-
44-5]
Herbicid
e
>1000
mg/kg
53 6-Fluoro-2-methyl indole [40311-
13-5]
Fungicid
e
>1100
mg/kg
54
Bis[1-(N,N-
dimethylsulfamoyl)-
1,2,4-triazole-3-
yl]disulfide
[247236-
09-5]
Fungicid
e
>1500
mg/kg
55 1,3-Thiazolan-2-one [2682-
49-7]
Nematici
des
500 mg/kg
bw
56
2’,6’-dibromo-2-methyl-
4’-trifluoromethoxy-4-
trifluoromethyl-1,3-
thiazole-5-carboxanilide
[130000-
40-7]
Fungicid
e
>5000
mg/kg
57 2-Carbethoxy-3-(2-
thienyl)propanoic acid
[143468-
96-6] Pharma
> 2
000 mg/kg
8
bw
Electrolyte
58 Bis(fluorosulfonyl)amide [14984-
76-0] 30 0 30
Electroly
te
> 2
100 mg/kg
bw
Napthelene Based Dye Intermediates
59
4 – Benzoylamino - 5 –
Napthol – 2 – 7
Disulphonic Acid
[117-46-
4]
115 0 115
Colorant
>
2500 mg/kg
bw
60
4 – Hydoxy N – (3 –
Sulfophenyl – 2 –
Napthylamine – 6-
Sulphonic Acid
[25251-
42-7]
Reactive
Dyes
LD50 4440
mg/kg b/w
Para quinone Derivatives
61 Ethyl Trichloro
Benzoquinone
[65824-
98-8] 30 0 30 Colorant
>2000
mg/kg
Pyridine Derivatives
62
(3-Ethylsulfonyl)-2-
pyridinesulfonamide and
its intermediates
[111812-
58-9]
1140 0
2930
Herbicid
e 7500mg/kg
63
3-Chloro-5-
trifluormethyl-pyridine-
2-acetonitrile
[157764-
10-8]
Fungicid
e
> 300 - <
2.000
mg/kg
64
5-chloro-2-methoxy-4-
methylpyridine-3-
carboxylic acid
[851607-
38-0]
Fungicid
e
> 2000
mg/kg
65
(5-chloro-2-methoxy-4-
methylpyridin-3-yl)
(2,3,4-trimethoxy-6-
methylphenyl)methanon
e
[6880046
-61-9]
Fungicid
e > 2000
mg/kg
66 2-Sulfonamide-3-
trifluoromethylpyridine
[104040-
76-8]
Herbicid
e
>1000
mg/Kg
67 3-Chloro-2-
hydrazinopyridine
22841-
92-5.
Insectici
de
68
3-Chloro-N-(3-chloro-5-
tri uoromethyl-2-
pyridyl)-α,α,α-tri uoro-
2,6-dinitro-p-toluidine
[ 79622-
59-6 ]
Fungicid
e
>5,000
mg/kg
69
3-Chloro-N-[3-chloro-2,6-
dinitro-4-
(trifluoromethyl)
[79622-
59-6] 0 1790
Fungicid
e
>5,000
mg/kg
9
phenyl]-5-
(trifluoromethyl)-2-
pyridinamine
70 2-Thiobenzyl nicotinic
acid
[112811-
90-2]
Herbicid
e
>1100
mg/kg
71 2,3-Dichloropyridine [2402-
77-9]
Insectici
de 135mg/kg
72
2,3-Dichloro-5-
trifluoromethylpyridine
& 2-chloro-3-
(trifluoromethyl)pyridine
& 3-
(trifluoromethyl)pyridine
[69045-
84-7] &
[65753-
47-1] &
[3796-
23-4]
Agroche
micals
LD50 1190
mg/kg
(Mouse) for
DCTF
Pyrimidine Chloro Derivatives
73 Trichloro 1,3-
Diazabenzene
[3764-
01-0]
1640 0
1840
Hair
Regrowt
h
Treatme
nt
LC50
39.39144
predicted
by PNN
74 Tetrachloro 1,3-
Diazabenzene
[1780-
40-1] Colorant
LD50
(Mouse)
32mg/kg
75 Dichloro-1,3
diazabenzene
[1193-
21-1]
Fungicid
e
LD50 >200
mg/kg bw
76 Diamino Chloro 1,3-
diazabenzene
[156-83-
2]
Hair
Regrowt
h
Treatme
nt
LC50 956.5
mg/liter (96
hrs)
77 4,6-Dimethoxy-2-
chloropyrimidine
[13223-
25-1]
0 200
Herbicid
e
>1000
mg/kg
78
N-(2-Amino-4,6-
dichloropyrimidin-5-yl)
formamide
[171887-
03-9] Pharma
500 mg/kg
bw
Pyrimidine Derivatives
79 Amino-Dimethoxy-1,3
Diazabenzene
[36315-
01-2]
1514 0 2089
Herbicid
e
Mice (Oral)
LD50 737
mg/kg bw
80
Dimethoxy-(Phenoxy
Carbonyl) Amino)-1,3
diazabenzene
[89392-
03-0]
Herbicid
e
Rat (Oral)
LD50 >500
mg/kg
81 2-Amino-4,6-
dimethylpyrimidine
[767-15-
7]
Herbicid
e
> 735
mg/kg
10
82
2-Amino-5,8-
dimethoxy(1,2,4)triazolo(
1,5-C) pyrimidine
[219715-
62-5]
Herbicid
e
>1000
mg/kg
83
5-(1,3-Dioxan-2-yl)-4-(4-
trilfuoromethylbenzyloxy
)pyrimidine
[1449021
-97-9]
Insectici
de
Mice
(Female)
LD50 >300
mg/kg
84
3-(4-Chloro-2-fluoro-5-
mercapto-phenyl)-1-
methyl-6-
trifluoromethyl-1H-
pyrimidine-2,4-dione
[353292-
92-9]
Herbicid
e
>1100
mg/kg
85
1-[(4,6-dimethyl
pyrimidin-2-yl)-3-(3-ethyl
sulfonyl pyridin-2-yl)]
sulfonyl urea
[122931-
48-0]
Herbicid
e
LD50 = >
5000 mg/kg
Acute oral
Rat
86
M-[(5-
pyrimidinyl)methyl]-2-
pyridinamine
[1383916
-51-5]
Insectici
de
Rat (Oral)
MOAEL
57.6 mg/kg
87 2,4,6-
Trihydroxypyrimidine [67-52-7]
0 575
Hair
Regrowt
h
Treatme
nt
13400
mg/kg bw
88 4,6-Difluoro-2-ethoxy
pyrimidine
[166524-
65-8]
Herbicid
e
<
500 mg/kg
bw
89 5-Bromopyrimidine [4595-
59-5]
plant
growth
regulator
LC50: 35.53
predicted
90
1-(4,6-Dimethoxy
Pyrimidine-2-yl)propan-
2-one
[414909-
25-4]
Herbicid
e
>1200
mg/Kg
Fungicid
e 1879 mg/kg
Pyrimidine-Pyridine Derivatives
91
1-(4,6-
dimethoxypyrimidin-2-
yl)-3-(3-trifluoromethyl-
2-pyridylsulfonyl)urea
and its intermediates.
[104040-
78-0] 640 0 640
Herbicid
e
LD50 = >
5000 mg/kg
rats and
rabbits
92 aryl fused
pyrimidinedione
[1263133
-33-0]
Insectici
de
Marine
water fish
11
LC50 116
mg/kg
93
Benzoic acid , 2[[[[(4,6-
dimethyl-2-pyrimidinyl)
amino] carbonyl] amino
]sulfonyl]-,methylester
;Sulfometuron Methyl
(DPX-T5648) (SMM)
[74222-
97-2]
Herbicid
e
Oral LD50
in rats is > 5
g/kg
94
Benzoic acid,2[[[[(4-
chloro-6-methoxy-2-
pyrimi
dinyl)amino]carbonyl]am
ino]sulfonyl]-,ethylester;
Chlorimuron Ethyl (DPX-
F6025)
[90982-
32-4]
Herbicid
e
Oral LD50
in Rats is
4102mg/kg
Quinoxaline Derivatives
95 2,6-Dichloroquinoxaline [18671-
97-1] 0 50 50
Herbicid
e 195 mg/kg
Triazine Derivatives
96
2-(2,4-dihydroxyphenyl)-
4,6-bis(4-biphenyl)-1,3,5-
triazine
[182918-
16-7]
280 0 280
Plastics >1000
mg/kg
97 2-Chloro-4,6-dimethoxy-
1,3,5-triazine
[3140-
73-6]
Herbicid
e
LD50 870
mg/kg bw
98
2-(2,4-dihydroxyphenyl)-
4,6-bis(2,4-
dimethylphenyl)-1,3,5-
triazine
[1668-
53-7] Plastics
>1200
mg/Kg
Other Agro and Pharma Intermediates
99 2,5-Dimethoxypyrimidin-
4-amine
[6960-
17-4]
2944 0 3444
Herbicid
e
>1000
mg/kg
100
(1E)-[2-[[6-(2-
chlorophenoxy)-5-fluoro-
4-pyrimidinyl]
oxy]phenyl] and its
intermediates.
[361377-
29-9]
Fungicid
e
>2000
mg/kg
101 3’,4’-difluoro-2-
aminobiphenyl
[873056-
62-3]
Fungicid
e
>1200
mg/Kg
102
isopropyl 2-(4-
methoxybiphenyl-3-
yl)hydrazinoformate 1-
methylethyl 2-(4-
methoxy[1,1′-biphenyl]-
[149877-
41-8]
Insectici
de
Ratte LD50
>5000
mg/kg
12
3-
yl)hydrazinecarboxylate
and its intermediates
Napthols & Bases
103
O-(2,4-dichlorophenyl)o-
ethyl 5-propyl phosphoro
dithioate
[34643-
46-4]
Insectici
de
Oral
(Rabbit)750
mg/kg
104 POCL3 [10025-
87-3]
Pharmac
eutical
Industry
Oral (RAT)
36mg/kg
105 2,3-dimethyl-1-
nitroisourea
[255708-
80-6]
Insectici
de
106 Diethyl Disulfide [110-81-
6]
Insectici
de,
Fungicid
e
Oral (RAT)
2030mg/kg
107 4-
Methoxycyclohexanone
[13482-
23-0]
Insectici
de
> 2
000 mg/kg
bw
108 1,1 -Carbonyl diazepan -
2-One Code: (CBC)
[19494-
73-6] Polymer
>1500
mg/kg
109 1,4-
Dihydroxyanthraquinone 81-64-1 Colorant
Oral (RAT)
5000mg/kg
110 2,6-difluoro phenyl
hydrazine HCl
[502496-
26-6] Pesticide
>1100
mg/kg
111 4,4-Dimethoxy-2-
butanone
[5436-
21-5]
0 500
Herbicid
e 6200mg/kg
112 Dimethyl 1,3-
acetonedicarboxylate
[1830-
54-2]
Fungicid
e
> 2
000 mg/kg
bw
113 Methyl 4-Methyl-3-
oxopentanoate
[42558-
54-3] Pharma
> 2
000 mg/kg
bw
114 N-Methylmethane
sulfonamide
[1184-
85-6]
Herbicid
e
> 2
000 mg/kg
bw
115 Nitroguanidine [556-88-
7]
Insectici
de 4640 mg/kg
116
2,2’-Oxybis[5,5-dimethyl-
1,3,2-dioxa
phosphorinane]2,2’disul
[4090-
51-1] Polymer
> 5000
mg/kg
13
phide
117 4-Methyl-3-
oxopentanoate
[30414-
53-0]
plant
growth
regulator
s
>1200
mg/Kg
118 2-(butan-2-
yldisulfanyl)butane
[5943-
30-6]
Fosthiaz
ate (Agro
chemical
)
>1000
mg/kg
Thiol Derivatives
119
N,N-Dimethyl-1,2,3-
trithian-5-amine
hydrochloride
[424827-
89-4]
490 0 490
Insectici
de
>1100
mg/kg
120 2-isopropylthioxanthone [5495-
84-1]
Photoinit
iator
LD50 >2000
mg/kg bw
121 [(9-oxo-9H-thioxanthen-
2-yl)oxy]acetic acid
[84434-
05-9]
Photoinit
iator
>2000
mg/kg bw
R&D
122 R & D Products 120 240 360
R & D
Products
For
Develop
ment &
above
End
Usage
>1000
mg/kg
Total 19283 5830 25113
14
1.3 Raw Material Requirement
As attached in form-1, Page No.23-60.
1.4 Water Requirement, Waste Water Generation and Treatment
Source of water will be met through GIDC Water Supply. Total water requirement will be 2290
m3/day (2025 m
3/day: Industrial + 160 m
3/day: Domestic + 105 m
3/day: Gardening).
Total wastewater generation shall be 946 m3/day. MEE Condensate and RO permeate will be
reused partly within premises. Excess quantity will be discahrge to NCT . Domestic waste water
will be treated in STP and reuse in gardening.
1.5 Air Pollution Source and Control Management
There will be flue gas emission from Boiler, and D.G. Sets and process gas emission from process
vents. Company will install E.S.P,Bag Filter & water Scrubber to reduce air pollution from flue gas.
Two stage water Scrubber, Alkali + Water Scrubber, Alkali + Water + Hypo Scrubber, Two stage
alkali Scrubber will be install for control of process gas emission.
1.6 Hazardous Waste
Sr.No Type of Waste Category
No.
Quantity Method of Disposal
Existing
QTY
(MT/Y)
Propose
d
Addition
al Qty
(MT/Y)
Total
(MT/Y)
1 Spent Solvent 20.2 906 550 1456 Collection, storage and
transport to authorized
user who are having
authorization with valid
CCA and Rule-9 permission
to receive this waste.
2 Distillation
Residue
20.3 370 850 1220 Collection, storage and
transport To Cement
Industry or nearest
incineration site.
3 Process
waste/Residue
containing
acid, toxic
metals, organic
compound
26.1 120 350 470 Collection, storage and
transport to Cement
Industry or nearest TSDF
site.
15
4 Process waste
/Residue
containing
acid, Toxic
metals, organic
compound
26.1 320 450 770 Collection, storage and
transport to Cement
Industry or nearest
incineration site.
5 Spent Acid 26.3 2992.45 2500 5492.45 HCL-Captive
consumption/Disposal by
sell out to authorized users
who are having
authorization with valid
CCA and Rule-9 permission
to receive this waste
6 Spent Catalyst 28.2 30.6 55 85.6 Spent Raney Nickel-
Captive consumption
within unit/Disposal by sell
out to authorized users
who are having
authorization with valid
CCA and Rule-9 permission
to receive this waste
7 Spent Solvent 26.4 3108.96 2100 5209 Butyl acetate - Captive
consumption within
unit/Disposal by sell out to
authorized users who are
having authorization with
valid CCA and Rule-9
permission to receive this
waste
8 Spent Solvent 28.6 37058.12 15727 52785 Xylene, Dichloromethane,
Hexane, Methanol,
Toluene, Isoprene, DMF,
EDC, Proponic Toluene,
Picolin, Acetic acid etc. -
Captive consumption
within unit/Disposal by sell
out to authorized users
who are having
authorization with valid
CCA and Rule-9 permission
to receive this waste
9 Spent Solvent 28.6 5190.36 4500 9690.36 Isopropyl Alcohol - Captive
consumption within
unit/Disposal by sell out to
16
authorized users who are
having authorization with
valid CCA and Rule-9
permission to receive this
waste
10 Spent Solvent 28.6 826.8 900 1726 Formic Acid - Captive
consumption within
unit/Disposal by sell out to
authorized users who are
having authorization with
valid CCA and Rule-9
permission to receive this
waste
11 Empty
Barrels/Contai
ners
/Bags/Liners
contaminated
with
hazardous
chemicals/was
te
33.1 165 150 315 Discarded Containers-75
MT/Yrs & Bags/Liners-90
MT/Yrs. Disposal by send it
to authorized
decontamination
facility/recycler or reuse or
send back to supplier
12 Chemical
sludge from
wastewater
treatment
35.3 4800 5000 9800 Collection, storage and
transport to Cement
Industry or nearest TSDF
site.
13 Chemical
sludge from
wastewater
treatment
35.3 5500 4500 10000 Collection, storage and
transport to Cement
Industry or nearest TSDF
site.
14 Incinerator Ash
and flue gas
cleaning
residue
37.2 120 200 320 Collection, storage and
transport to nearest TSDF
Site.
15 Used Oil 5.1 20 50 70 Disposal by reuse in plant
& machinery as lubricant
or sell to authorized re-
refiners/recyclers
16 Ammonia A10 1518 4250 5768 Liquid Ammonia (12%)
+NH4CL + NH4SO2 -
Disposal by sell out to
authorized users who are
having authorization with
17
valid CCA and Rule-9
permission to receive this
waste
17 Inorganic Acids B15 4052.39 2800 6852 HBr in acetic acid, HBr
Solution - Disposal by sell
out to authorized users
who are having
authorization with valid
CCA and Rule-9 permission
to receive this waste
18 Inorganic Acids B15 2620 2000 4620 NaBr Solution, Proponic
Acid Solution - Disposal by
sell out to authorized users
who are having
authorization with valid
CCA and Rule-9 permission
to receive this waste
19 Inorganic Acids B15 2764 6000 8764 AlCL3 Solution (20 % to 22
%) - Disposal by sell out to
authorized users who are
having authorization with
valid CCA and Rule-9
permission to receive this
waste
20 Metal
Hydrogen
Sulphates
B23 1152.74 1000 2153 Collection, storage and
transport to authorized
users who are having
authorization with valid
CCA and Rule-9 permission
to receive this waste
21 Metal
Hydrogen
Sulphates
B23 1120.8 1000 2121 Collection, storage and
transport to authorized
users who are having
authorization with valid
CCA and Rule-9 permission
to receive this waste
1.7 Green Belt
Total 1,02,746 sq. meter land area is available at site; out of this area about 41,100 sq. meter (40
% of the total land area) area will be developed as greenbelt and other forms of greenery.
18
1.8 Power & Fuel Requirements:
Existing: DGVCL: 6000 KVA, DG Set-500 KVA (2 nos)
Proposed = DGVCL: 8000 KVA, DG Set: 1000 KVA (4 nos)
Total After Proposed: DGVCL: 14000 KVA, DG Set: 1000+4000=5000 KVA
Fuel
Coal: Existing: 135 MT/D + Proposed: 210 MT/D = 345 MT/D
Natural Gas: Total Proposed: 17050 SM3/D
Furnace Oil/HSD: Existing: 3600 Lit/Day
Diesel: Existing: 240 Lit/Hr + Proposed: 1120 Lit/Hr = 1360 Lit/Hr
2.0 INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION
2.1 Identification of the project and project proponent. In case of mining project, a copy of
mining lease/letter of intent should be given.
Identification of the project and project proponent
M/s. Sajjan India Ltd. is Proposed proposed expansion of specialty chemicals and agrochemicals
manufacturing unit at Plot No. 6102-6103,5809-5810, GIDC Estate Ankleshwar-393002.
List of Directors:
19
2.2 Brief description of nature of the Project
Proposed expansion of Specialty Chemicals and Agrochemicals Manufacturing unit.
2.3 Need for the project and its importance to the country and or region
The demand for products intended to be manufacture is increasing in the country by setting up
this unit, company will be able to meet the demand of various products locally. The project will
save forex as certain products import will be reduced. This will also generate direct and indirect
employment opportunity for various levels of people.
2.4 Demands-Supply Gap
Based on our informal survey of the market with our current customers and various traders, we
have found that there is a big potential for the range of the products we are planning. These
products will be an addition to the current product.
2.5 Imports vs. Indigenous production
Based on the current cost of indigenous raw materials and the non availability of some materials,
we will have to import some of the key raw materials as they are not available indigenously. This
will make us very competitive against imported finished products and we will export of our
finished products in the international market.
2.6 Export possibility
We shall explore the possibility of export the products.
2.7 Domestic/Export Markets
Our products have good demand in international market. We shall explore the possibility of
export the products.
2.8 Employment Generation (Direct and Indirect) due to project.
M/s. Sajjan India Ltd. will give direct employment to local people based on qualification and
requirement. In addition to direct employment, indirect employment shall generate ancillary
business to some extent for the local population.
20
3.0 Project Description
3.1 Type of Project including interlinked and interdependent projects, if any.
No interlinked project has been submitted.
• Location (map showing general location, specific location and project boundary & project
site layout) with coordinates.
• Map showing general location.
PROJECT
SITE
21
• Specific location and project boundary
• Project Site (Google Map)
•
21°37'47.56"N & 72°2'43.90"E
22
Plant layout:
1. Proposed Plot No. 5809-5810
23
2. Existing Plot 6102-03, 6117-19
24
3.3 Details of alternate sites considered and the basis of selecting the proposed site,
particularly the environmental considerations gone into should be highlighted.
Looking to the international market demand of the products it was decided by M/s. Sajjan
India Ltd.
Major factors involved in the selection of site are listed below:
• Minor site clearance activities shall be carried out to clear shrubs and weed.
• The project site is located on level ground, which does not require any major land filling
for area grading work.
• Proximity to Raw Material suppliers.
• Site is very well connected by road and railway.
• Availability of Fuel, Power, CETP, TSDF, etc. within the estate.
Modern infrastructure support and amenities at par in other global markets, including:
� Efficient transport facilities.
� Environment-friendly zone.
� Uninterrupted power supply.
3.4 Size or Magnitude of Operation
Please refer Section-1.2.1.
3.5 Project Description with process details (a schematic diagram/flow chart showing the
project layout, components of the project, etc. should be given)
Please refer Please refer Form-I, Annexure-III.
3.6 Raw Material required along with estimated quantity, likely source, marketing area of
final product/s, mode of transport of raw material and Finished product.
For raw material required along with quantity; Please refer Section-1.3, We shall procure
the raw material as much as possible from domestic market and if there is no availability of
any raw material we will import. We shall explore the possibility of export the finished
products.
25
3.7 Resource optimization/recycling and reuse envisaged in the project, if any, should be
briefly outlined.
After getting EC and CTE of the unit, possibility of reuse / recycle will be explored.
3.8 Availability of water its source, energy/power requirement and source should be
given.
Water Source
Total water requirement shall be met through G.I.D.C Water Supply.
FUEL & POWER REQUIREMENTS:
Power
Existing: DGVCL: 6000 KVA, DG Set-500 KVA (2 nos)
Proposed = DGVCL: 8000 KVA, DG Set: 1000 KVA (4 nos)
Total After Proposed: DGVCL: 14000 KVA, DG Set: 1000+4000=5000 KVA
Fuel
Coal: Existing: 135 MT/D + Proposed: 210 MT/D = 345 MT/D
Natural Gas: Total Proposed: 17050 SM3/D
Furnace Oil/HSD: Existing: 3600 Lit/Day
Diesel: Existing: 240 Lit/Hr + Proposed: 1120 Lit/Hr = 1360 Lit/Hr
3.9 Quantity of wastes to be generated (liquid and solid) and scheme for their
management/disposal.
Please refer Please refer Form-I, Annexure-IV & VI.
26
3.10 Schematic representations of the feasibility drawing which give information of EIA
purpose.
RECONNAISSANCE SURVEY OF EXISTING PLANT ANNUAL REPORT
MARKET ASSESSMENT
FINANCIAL REPORT
PROJECT REPORT
INTRODUCTION
MONITORING OF AIR, WATER & SOIL QUALITY & NOISE
LEVELS. DATA ON METEOROLOGY SOCIO-ECONOMIC
STATUS & BASIC AMENITIES. SITE VISITS BY AND
INTERVIEWS WITH LOCALS
BASELINE
ENVIRONMENTAL
STATUS
ENVIRONMENTAL INFORMATION CENTRE
CENTRAL GROUND WATER BOARD
GUJARAT POLLUTION CONTROL BOARD (GPCB)
PUBLIC HEALTH ENGINEERING DEPT.
AGRICULTURE DEPARTMENT
FOREST DEPARTMENT
IRRIGATION DEPARTMENT
EMPLOYMENT EXCHANGE
HEALTH CENTER
CENSUS DEPT.
INDIAN METEOROLOGICAL DEPT.
SOCIOECONOMIC
STATUS &
INFRASTRUCTURE
PROPOSED
PLANT
FACILITY DESCRIPTION
IMPACTS
METHODOLOGY OF
IMPACT
ASSESSMENT
IDENTIFICATION & ASSESSMENT OF IMPACTS
EVALUATION OF IMPACTS BY MATRIX METHOD
SOURCE OF INFORMATION OVERVIEW OF
E. I. A. STUDIES
ACTIVITIES
ENVIRONMENTAL
MANAGEMENT
PLAN
DESCRIPTION OF EFFLUENT TREATMENT PLAN, AIR
POLLUTION CONTROL, HAZARDOUS WASTE
MANAGEMENT, GREEN BELT DEVELOPMENT
MONITORING PROGRAM
RISK ANALYSIS
STUDIES &
DISASTER
MANAGEMENT
PLAN
SAFETY, HEALTH & ENVIRONMENTAL POLICY, GUIDELINES BY
DIRECTOR GENERAL OF FACTORY SAFETY, MINISTRY OF
LABOR.
CONSEQUENCE ANALYSIS
PREPARATION OF DISASTER MANAGEMENT PLAN
27
4.0 Site Analysis
4.1 Connectivity
• Site is very well connected by road
• Availability of fuel, power, CETP, TSDF, etc. within the estate.
4.2 Land Form, Land Use and Land Ownership
Land Use will be incorporated in the EIA Study.
4.3 Topography (along with map)
We will incorporate topography map in EIA Studies.
4.4 Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including
area under CRZ)), shortest distances from the periphery of the project to periphery of the
forests, national park, wild life sanctuary, eco sensitive areas, water bodies (distance from
HFL of the river), CRZ. In case of the notified industrial area, a copy of the Gazette
notification should be given.
Existing land use pattern will be incorporated in the EIA Study. CRZ Clearance is not
applicable.
4.5 Existing Infrastructure
Expansion project.
4.6 Soil Classification
Soil Classification will be incorporated in the EIA Study.
4.7 Climatic data from secondary sources.
Climatic data will be incorporated in the EIA Study.
28
4.8 Social infrastructure available.
Various Programs/ Projects related to Social & Economic development of surrounded area
has been planned, which are as follows.
A) Natural Resource Management – The main focus of this program will be to maximize the
yield returns of the farmers through efficient management of existing resources &
extension of new agricultural practices.
1) Integrated Agricultural Growth Project – For improvement and use of the modern
techniques and thereby would certainly contribute to prosperity in the agriculture
sector and reduce the rural poverty by programs like Farmers Training, Nursery
Growing Trainings, Modern agriculture equipment distribution programs etc.
2) Animal Husbandry Projects – Various programs like health checkups & treatment,
vaccination program, Anti sterility camps, breed improvement etc. will be carried
out.
B) Income Generation Program -
1) Establishment of Self help groups.
2) Rural Entrepreneurship Development Program
3) Handcrafts Development Program
4) Vocational Training
5) Business process outsourcing
C) Health, Education & Infrastructure
1) Aids Awareness Program
2) General Health Camps
3) Innovative Teaching Methods
4) Adult Education
5) Sanitation
6) Infrastructure Development Projects
5.0 Planning Brief
5.1 Planning Concept (type of industries, facilities, transportation etc) Town and Country
planning/Development authority classification.
Type of Industry: Proposes expansion of Specialty chemicals and Agrochemical
manufacturing unit.
5.2 Population Projection
Population Projection will be incorporated in the EIA Study.
29
5.3 Land use planning (breakup along with green belt etc.)
SR.
NO.
LAND USE PROPOSED AREA
(SQ. MT.)
1 Production Plants 5800
2 Parking 503
3 Security Building 250
4 Effluent Treatment plant 4120
5 Utility 6155
6 Raw Material and Finished Products Storage 2164
7 Tank Farm Area 4012
8 Green Belt 41,100
9 Road & Open Area 38,642
Total 1,02,746
5.4 Assessment of Infrastructure Demand (Physical & Social)
• Employment would be as per prevailing norms of state government for skilled and
unskilled people for the proposed activity.
• Social Welfare
• Cordial relation with the villages shall be established and representation shall be made
to villagers for help for creation of facilities related to health, education, etc.
5.5 Amenities/Facilities
Details of amenities available in study area
Population Projection will be incorporated in the EIA Study.
6.0 Proposed Infrastructure
6.1 Industrial Area (Processing Area)
Processing Area (Plant facilities, ETP Area and Utility Services) = 16,075 m2
6.2 Residential Area (Non Processing Area)
Non Processing Area (Raw material storage area, finished storage area, green belt and open
area) = 86,671 m2
30
6.3 Green Belt
Total 1,02,746 sq. meter land area is available at site; out of this area about 41,100 sq.
meter (40 % of the total land area) area will be developed as greenbelt and other forms of
greenery.
6.4 Social Infrastructure
• Water requirement will be met through G.I.D.C. Water Supply.
• Power supply by DGVCL.
6.5 Connectivity (Traffic and Transportation Road/ Rail/Metro/ Water ways etc)
Major factors involved in the selection of site are listed below:
• Site is very well connected by road
• Proximity to Raw Material suppliers
• Availability of sufficient land free from cultivation
• Availability of power facilities
• Availability of fuel
6.6 Drinking water Management (Source & Supply of water)
Total water requirement shall met through G.I.D.C. Water Supply.
6.7 Sewerage System
Sewage pipes are laid in entire company for the removal and disposal of mainly non-
harmful liquid wastes from the offices, canteen and domestic waste coming from different
section of industry. These liquid wastes are sent to septic tank & soak pit.
6.8 Solid Waste Management
Please refer Form-I, Annexure-VI.
6.9 Power Requirement & Supply/Source
Please refer Section 1.8, of this report.
31
7.0 Rehabilitation and Resettlement (R & R) Plan
7.1 Policy to be adopted (central/state) in respect of the project affected including home
oustees, land oustees and landless laborers (a brief outline to be given)
There is no habitation on the proposed project activity area and it is open industrial land, so
R & R policy is not applicable to this project.
There shall not be displacement of any population in project area. Any major activity that
may lead to resettlement of the people is considered as permanent impact. Hence, there is
no permanent impact on this account. The increasing industrial activity will boost the
commercial and economical status of the locality up to some extent.
8. Project Schedule & Cost Estimates
8.1 Likely date of start of construction and likely date of completion (Time schedule for
the project to be given).
We shall start construction of project after getting EC & CTE and we shall start production
after applying for CCA.
8.2 Estimated Project cost along with analysis in terms of economic viability of the
project.
Total Project Cost for proposed expansion project activity is Rs. 120.5 Crores.
9. Analysis of Proposal (Final Recommendations)
9.1 Financial and social benefits with special emphasis on the benefit to be local people
including tribal population, if any, in the area.
• Employment would be as per prevailing norms of state government for skilled and
unskilled people for the proposed project.
• Social Welfare shall be done.
• Cordial relation with the industry shall be established and representation shall be made
to villagers for help for creation of facilities related to health, education, etc.