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ProRacing ® Chip Box OBD3 Certificate IPC: 7711/21, IEC: 61340-4-1

ProRacing Chip Box OBD3proracing.co/qr/sites/default/files/OBD3_EN.pdf · 2018. 9. 10. · ProRacing Chip Box OBD3 is an improved product of the ProRacing ChipBox OBD series, which

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  • ProRacing® Chip Box OBD3Certificate IPC: 7711/21, IEC: 61340-4-1

  • Table of Contents.1. ProRacing® Chip Box OBD3. ........................................ 3

    2. Modern technological solutions. .................................... 4

    3. What do we gain after connecting the device? .............. 7

    4. Kit contents. ...................................................................9

    5. Installation instructions. ............................................... 10

    6. Important notice. .......................................................... 13

    7. Localization of the OBDII port...................................... 14

    8. Operating of the ECU and the OBD2 device. .............. 17

    9. FAQ. ............................................................................ 19

    10. Reset procedure. ....................................................... 20

    11. We meet the global IPC standards. ........................... 22

    12. Customer Service. ..................................................... 24

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  • Technical data of the device:

    • Processor: PIC16F59-I/PT (MICROCHIP)

    • Processor type: Flash Based, 8 Bit CMOS

    • CPU processing speed: 20MHz• „On-chip” Flash memory: 2048x12• Processor power supply: 5V• Operating voltage: 10V-15V DC• Power consumption: 45 mA• Communication protocol: CAN (ISO15765/SAE J2480) / J1850 PWM /

    J1850 VPW / ISO9141 / ISO14230 (KWP2000) /ISO14229 (UDS);• Working temperature range: from -40 to +85 Celsius degrees• Engine protection function: Yes• Software: ProRacing OBD_3_M• Production certificate: IPC: 7711/21, IEC: 61340-4-1• Place of production: Poland / EU• Warranty: 2 years

    1. ProRacing® Chip Box OBD3.

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  • 2. Modern technological solutions.• New software ProRacing OBD_3_M – developed using an intelligent al-

    gorithm that processes the signal several times faster than the ProRacing Chip Box OBD2 and even faster communicates with the vehicle’s ECU.

    • Voltage analysis system and voltage stabiliser – optimises the opera-tion of the device, resulting in:

    • the device deactivates every time the engine is stopped,• when the vehicle is at standstill with the engine stopped, the device

    does not consume any electricity,• the current consumption when the engine is running is minimal.

    • The best quality solder mask, protecting the electronic system against moisture, temperature changes, external pollution and corrosion process-es.

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  • ProRacing Chip Box OBD3 is an improved product of the ProRacing ChipBox OBD series, which has revolutionised the world market of car chip tuning. Thanks to a new state-of-the-art device, we gain access to the ECU and modify it safely. This increases power and torque up to 30%. Modern technological solutions optimise the performance of the device in its entire operating range.

    Chip Box OBD3 contains Microchip processor with built-in FLASH memory.In this memory, there is a three-dimensional data table, called the ignition map, which contains information on the boost pressure (in cars with a turbine), fuel injection rate, ignition angle, injection time. Depending on many real-time parameters, such as air temperature, current air density, RPM, throttle position and others, we modify this map and get more power, more torque and lower fuel consumption.

    The device is additionally equipped with a RESET button.If we are repairing or replacing parts, oils or travel a considerable distance (about 5000 km) – by pressing the RESET button the device will update the map generated by a new read from all ECU parameters. (the reset procedure is described on page 20).

    This solution stands in strong opposition to traditional remapping - where software changes in the ECU are permanent and relative to the original state of the car. Due to the inevitable wear and tear of the car’s components, such permanent modification (over time) exposes our vehicle to significant overload.

    The OBD3 device perfectly solves this problem by providing an optimal mapping based on current vehicle parameters, safe for all vehicle components.

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  • Two main consumer requirements were the basis for the development of the device:

    • The desire to replace a permanent and expensive remapping with a much cheaper, more effective and safe solution

    • The need to create an easy-to-use device and mount it with Plug&Play-ready cables.

    The versatility of the device:

    • Safe for cars under warranty – without a risk of losing warranty. After removing the device, the car returns to factory settings and leaves no traces in the ECU of the vehicle,

    • Dedicated to all vehicles equipped with the diagnostic connector of the second generation “OBDII” - ranging from the oldest models of 1996 to the latest car models,

    • Designed for installation in diesel, petrol, hybrid, petrol engines powered by LPG,

    • Created for manual and automatic gearboxes.

    Get ready for:• Power increase up to 30%• Torque increase up to 30%• Reducing fuel consumption up to -15%

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  • 3. What do we gain after connecting the device?Pro Power Increase – Power Boost.• Increase of power and a maximum speed of the car.• Torque increase, which guarantees:

    • better driving dynamics,• stable and flexible work of the engine, • much better acceleration due to faster response to the gas pedal.

    • Smooth shifting in cars with automatic transmission.• Smooth acceleration from low engine speeds.• Easy starting of the engine even in winter conditions.• Reducing of turbo lag in turbocharged cars with petrol and diesel

    engines.

    Pro DRIVING SAFETY – Safety first.• Increase in driving dynamics.• Easier and safer overtaking manoeuvre.• Improved driving comfort.The device improves driving comfort. Improving driving dynamics and im-proving engine performance is equal to the increased road safety. When the device is connected, the torque increases significantly. The car becomes more dynamic, better responsive to the gas pedal. Also, in cars with the automatic

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  • transmission, this increase translates to faster gear changes, thanks to which the car gains much better acceleration. This is very important, for example, when overtaking. Thanks to the easy overtaking, we take care of our passen-gers and their safety. When you are sure of the power of your car the overtak-ing manoeuvre will be easier and, above all, safer.

    Pro-Eco Driving – Fuel Economy. • Reduces fuel consumption up to about 2.0l per 100 km in diesel

    enginesThe increase in power and torque improves the engine performance. Optimiz-ing engine performance reduces fuel consumption. Performance depends on the car’s output parameters, engine capacity, current fuel consumption, and driving style. In a continuous route, without rapid acceleration and decelera-tion, we can expect a reduction of up to 2.0 l per 100 km. The higher the fuel consumption and engine capacity, the greater the achievable fuel savings.

    • Reduction of pollutant emissions. By reducing the combustion, we reduce the number of harmful substances emitted to the atmosphere, including nitrogen and carbon oxides.

    We can refuel much less often, save money and protect the environ-ment.

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  • 4. Kit contents.The kit includes:

    • ProRacingX ChipBox OBD3;• Cable OBDII / D-Sub;• Installation instructions;• Warranty card.

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  • Step 1.Please make sure your car is off and all electrical components are in the OFF position. Make sure the ignition is in the OFF position and any device such as car radio, navigation, air conditioning, interior lighting, etc. is not turned on.

    Step 2.Connect the black 9-pin plug connector into the appliance.The device kit contains the connection cord. Plug the cord into the appliance with a relevant plug (D-Sub / DE9).

    5. Installation instructions.Please read the entire manual before installation.This guide presents the installation procedure of ProRacing® Chip Box OBD3 device.

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  • Step 3.Use screws to secure the plug connection with the device. The plug of the included cord is equipped with two mounting screws. Use them to attach it to the device. This will secure the connection and prevent accidental disconnection during operation.

    Step 4.Locate your car’s OBDII port. The OBDII diagnostic port can be usually found at the driver’s side, under the steering wheel column. If you have any difficulty with finding the connector, please use ‘OBDII locations’ diagrams placed on pages 14-16 of this manual.

    Step 5.Connect the ChipBox’s OBD3 (16-pin) connector to the diagnostic port in the car.

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  • Step 7.Reset the device!Find a small hole in the top of Chip Box casing. Use a thin object to press the reset button located on the circuit board underneath. Press down the reset button.

    Step 8.Begin riding with the Chip Box OBD3!. The diode indication will confirm the operation of the device. In order for the device to communicate fully with the ECU, it is necessary to drive around 100 kilometres. There’s no need to drive over this distance at once (in one section).

    Step 6.Insert the key into the ignition and turn the engine on! You can turn the key in the ignition and start the engine. If the car does not start with the key, start the engine with the START / STOP button. Leave the car idling. The LEDs on the device should glow1.

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  • 1) This means that the Chip Box is properly connected. The LEDs signalling is different depending on the make of a vehicle, its production date and on the main driver type.

    6. Important notice.• Before installing the Chip Box OBD3 device, please make sure that

    the OBDII connector in the vehicle is not damaged and free from any contamination or moisture.

    • The Chip Box OBD3 is designed exclusively for typical passenger cars (operating on 12V DC installation)!

    • Chip does not fit trucks and tractors – for this types of vehicles You can find in our offer other devices – in order to select the proper device please contact the company ProRacing®.

    • Make sure that your car and all its components are in very good condition.

    • Before connecting the Chip Box, we recommend replacement of filters and oils.

    • After unplugging the Chip Box OBD3, the car’s ECU will return to its factory settings.

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  • 7. Localization of the OBDII port.

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    5

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  • Acura: 7/3/8Aston Martin: 3Audi: 1/2Bentley: 2BMW: 2/7Buick: 1/3/2Cadillac: 2Chevrolet:3/2/1Chrysler:2/3/1Daewoo: 6/3/2Dacia: 9/3/2/6Dodge: 2/1Eagle: 2Ferrari: 3/1Fiat: 2/1Ford: 3/1/2Geely: 3/2/1GMC: 2Honda: 2/3HUMMER: 2Hyundai: 2Infiniti: 2Isuzu: 2/3Jaguar: 3/1Jeep: 2Kia: 3

    Lamborghini: 3Land Rover: 8/2Lexus: 2Lincoln: 3/1Mazda: 2/3Mercedes-Benz: 3/2/1Mercury: 2/3/1MINI:2/1/3Mitsubishi: 3/2/1Nissan: 2Oldsmobile: 2/3/1Plymouth: 2Pontiac: 1/3/2Porsche: 2Rolls-Royce: 2/9Saab: 1/3Saturn: 2/1Scion: 2/3SsangYong: 3/2/1Smart: 3Subaru: 1/2Suzuki: 3/2Skoda: 3/2/1Toyota: 1/2/3Volkswagen: 2/1/4/7Volvo: 2/8/6

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  • 1. Driver’s side, underneath dashboard, in the area under the steering column.

    2. Driver’s side, underneath dashboard, between the driver-side door and steering column area.

    3. Driver’s side, underneath dashboard, between the steering column area and the central console (also includes connectors on the driver side but connected to the central console).

    4. Driver’s side, dashboard instrument/gauge area, between the steering column and central console.

    5. Driver’s side, dashboard instrument/gauge area, between the driver-side door and steering column.

    6. Central console, vertical surface (i.e. near radio and air-conditioning controls), on the left from the vehicle centerline.

    7. Central console, vertical surface on the right of the vehicle centerline or on passenger’s side.

    8. Central console, horizontal surface (i.e. armrest, handbrake area), in the front passenger’s area.

    9. Any other location than locations # 1-8 (i.e. rear passenger’s area, passenger side glove box, top of dashboard near windshield).

    Note:• Locations #1-3 represent preferable locations,• Locations #4-8 epresent allowable locations.• Connectors in location # 6, #6/7, and #7 may be covered by ashtrays,

    covers, cup holders, coin holders, etc.16

  • 8. Operating of the ECU and the OBD2 device.The ChipBox OBDII device is connected to signal lines of (ECU) main computer’s communication buses, 12V power and ground.

    These are lines:1. Power supply 12V from ECU2. Car signal ground usually connected to ECU3. CAN Hi Line4. CAN Lo Line

    Since ever, when ECU computers appeared in cars, ALL signal and power lines, which are coming out of their casing, have been SECURED in a very solid way. Particularly, the opinion saying that sometimes the quality of cars lowers does not apply here. If the lines were not correctly secured, car producers would be at risk of huge losses because almost all ECU computer specimens would fail during first months of exploitation. From the outside ECU computer breakdown could happen in a very early stage of their development and ONLY on lines with very high power supply, i.e. of engine and injection control and other similar actuators. NOWADAYS, exactly for the last 15-20 years, these circuits have been also perfectly secured against short circuit to ground or to direct battery power. Due to the fact, the chance to start the spontaneous fire of a car caused by damage of elements inside ECU and next burning of power cords or control cables has been minimized.

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  • Assuming the correct connections in OBDII socket of a car, the breakdown of the vehicle’s ECU is improbable because: 1. 12V power supply is beyond doubt perfectly secured against

    accidental shot-circuit which could influence further damages. Against such a scenario car producers secure themselves in their own interest as any damages resulted from the fact would be practically impossible to prove the client and then warranty repairs would be necessary after (for example) accidental connection of a damaged OBDII interface.

    2. All CAN line interfaces used in an industrial way are adapted and secured against short circuits and overcharging in a range of voltage to 28V (at the power supply of 5V) because they are used in cars and lorries.

    3. All signal lines of OBD3 device have built-in protection of the outputs, which unable the current flow valued more than a few mA, both directions: to the device and from the device.

    4. OBDII diagnostic socket may contain additional connections to the car system but only at outputs defined as ready to use by the producer as a standard. From this aspect, nothing can be damaged because ALL the outputs are left DISCONNECTED in OBD3 device.

    Conclusion.There is no possibility OBD3 device can cause any ECU breakdowns, especially when disconnected from the car and after the power provision it still tries to connect the communication bus,which is signalled by LED diodes.

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  • 9. FAQ.Q: Must the device be permanently connected?A: Yes, the Chip Box need to be constantly connected to the OBDII interface during exploitation. After unplugging the device the car’s ECU will return to its factory settings.

    Q: When I went to the service I had to unplug the device.Will I need to reset it?

    A: There’s no need. The Chip Box OBD3 device has a built-in flash memory, where the parameters are saved. But CAUTION! If the device is disconnected, e.g. for a month or longer and the car has been used at this time, it is recommended to reset the Chip Box, so that it can once again communicate with the vehicle’s ECU and gather car’s current parameters.

    Q: Is there a danger of discharging the battery when the car is stationary for a certain period of time.

    A: No. The device switches off each time the engine is switched off.19

  • 10. Reset procedure.The device is additionally equipped with a RESET button. Pressing the RE-SET button prepares the device for connection to the ECU. The connection is signalled by LEDs on the device. Pressing the RESET button again clears the memory of the device and allows re-connection to the ECU, i.e. the download of current engine parameters.

    This is of great importance to the car, as it guarantees us:• Optimum map according to the current parameters of the car.• Guarantee of safety of the resulting modification.

    Use this option if you want to install ChipBox OBD3 device in another vehicle. Please note that the chip is programmed to one type of fuel. Connecting the device to the vehicle powered by another type of fuel than intended may damage the ChipBox!

    Step 1.Make sure that the device is connected to OBDII diagnostic connector in the car. LEDs on the device should glow / blink. This means that the chip is properly connected.

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  • Step 2.Insert the key into the ignition and turn the engine on! You can turn the key in the ignition and start the engine. If the car does not start with the key, start the engine with the START / STOP button. Leave the car idling.

    Step 3.Reset the device! Find a small hole in the top of chip casing. Use a thin object to press the reset button located on the circuit board underneath. Press down the reset button.

    Step 4.The whole process of resetting the device is completed. After the reset, the Chip Box OBD3 device is ready to cooperate with the car. In order for the device to communicate fully with the ECU, it is necessary to drive from 100 to 150 kilometres. There’s no need to drive over this distance at once (in one section).

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  • 11. We meet the global IPC standards.Our production meets the highest standards of international Association Connecting Electronics Industries (IPC) and Polish and international standards of production. IPC® certifications are recognized around the world for guaranteeing the quality of our products and services in the electronics industry. The application of the PN-IEC production standards guarantees high quality and repeatability of the technological process which directly translates into high trust for our products. We are proud to offer the high quality cutting edge technological solutions, that are able to win high demand competition on the global tuning electronics market in premium segment.

    Check it out and join to our satisfied users!

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  • Our top class devices are sold all over the world! Join our team!

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  • Sales department:(+48) [email protected]

    Technical Support:(+48) 506-711-155(+48) [email protected]

    Visit us on:www.proracing24.com

    facebook.com/proracingpolska

    plus.google.com/+ProRacingMorepower

    youtube.com/ProRacingMorepower

    Our service is available to you from Monday to Friday, from 900 to 1700.

    Contact address:ProRacingXWrocławska 261,59-220 Legnica,Poland

    Company’s data:ProRacingX Piotr MiziołekWrocławska 261, 59-220 Legnica,NIP: 511-022-94-10REGON: 141940372

    12. Customer Service.

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