Prospekt Ersa Hammerpreise Productronica 2013 en Web

All-inclusive offersHigh technology at attractive prices!

2

*plus VAT.,valid within Europe

Special offer valid until 31.01.2014!

Scope of supply & services:

One solder pot, incl. solder fill (SAC 305)

Automatic solder wire feeder

High-resolution camera with screen

Machine operation via touch screen

Nozzle starter kit

Software package

Packaging, delivery ex works

2 days on-site machine installation, start-up and training by our specialists

59.900,- €*

Ersa ECOSELECT 1 kompl.

All-around carefree package – all inclusive!Small selective soldering system with great technology – optimally suited for production islands

Contact us today: [email protected]

Ersa ECOSELECT 1High-end selective soldering technology now at an unbeatable price!

3

1597

,5-5

0+2

516

57,5

- 50

+25

1630

1718

1687

150

211

8

Ersa ECOSELECT 1Small selective soldering system with great technology – perfect for production islands

Flux module:

Precision spray fluxer installed on joint axes system

Flux tank: 2 l

Positioning speed: 2 – 200 mm/s

Positioning accuracy: ±0,25 mm

Spray width: 2 – 8 mm (130 µm nozzle)

Preheat module (option):

Dynamic bottom-side infrared emitters:

max. 12 kW, (power adjusted)

Temperature range: 0 – 200 °C

Dynamic top-side convection heater: 5 kW

Electrical data:

Power: 5-wire system, 3 x 230/400 V, N, PE

Power tolerance range: ±10 %

Frequency: 50/60 Hz

Power consumption: 19 kW (basic machine incl. bottom-side preheating system)

Max. fuse rating: 3 x 35 A

Nitrogen technology:

Nitrogen supply: to be supplied locally

Nitrogen injection: N2 cover over the solder pot

Required pressure: 6 bar

Nitrogen consumption: ca. 1,5 m³/hper solder pot

Particle cleanliness: 5.0 recommended

Universal pallet fastening for PCB transport (conveyor system):

Conveyor angle: 0° fix

PCB width: 15 – 508 mm

PCB length: 15 – 424 mm

PCB length (optional): 15 – 508 mm

PCB top-side clearance: max. 120 mm

PCB bottom-side clearance: max. 60 mm (subject to soldering joint position)

Clearance from PCB edge: 1 mm

Working height: 900 mm, ±50 mm

Pallet/PCB weight: max. 8 kg

Solder module:

Stainless steel solder pot, integrated in a 3-axes positioning system (X/Y/Z), servo motor driven

Solder nozzle: Single-Point, high-precision nozzle

Smallest solder nozzle OD 4.5 mmdiameter: (further nozzles on request

Wave height: max. 5 mm

Solder volume: approx. 13 kg bei Sn63Pb; approx. 12 kg (lead-free alloy)

Solder temperature: max. 320 °C

Heating time: 75 min (bis 280 °C)

Positioning speeds: x/y: 2 – 200 mm/s;z: 2 – 100 mm/s

Soldering speed: 2 – 100 mm/s

Positioning accuracy: ±0,25 mm

Pneumatic system (for machine feature top-side heating):

Compressed air supply: to be supplied locally

Required pressure: 6 bar

Consumption: approx. 3 m³/h

Control:

Computer-based microprocessor (state-of-the-art control technology)

Process visualization

Input of all process parameters

7 day time clock

Machine status control

Password function

Production-, process- and traceability data recording

Machine exhaust (basic machine):

Exhaust stack: 1 pc., OD 150 mm

Exhaust volume per stack: 150 m3/h

Ambient conditions/noise level:

Ambient temperature: 15 – 35 °C

Permanent noise level: < 60 dB (A)

Basic design & construction:

Solid steel construction

Security glass windows

Emergency-Stop button

Dimensions (basic machine):

Length: 1.718 mm [68“]

Width: 1.630 mm [64“]

Height: 1.658 mm [65“]

Weight: approx. 900 kg [1,984 lbs]

Paint: RAL 7035/7016

4

49.500,- €*

Ersa HOTFLOW 3/14e




Full convection (14 heating zones)

Powerful air cooling

Motorized conveyor width adjust-ment with pin-and-chain conveyor

Motorized PCB center support

Traceability process data (ZVEI - German Electrical and Electronic Manufacturers‘ Association)

SMEMA interface (infeed and outfeed)

Operation via touchscreen



The HOTFLOW 3/14e is a high-quality reflow soldering system of the Ersa HOTFLOW series. It provides best soldering results on account of its superior thermal performance, its low transverse profile and its excellent zone separation.

The “e” attached to its signature stands for “efficiency”. By being part of the name of the product, it underlines the importance Ersa has put on the economic efficiency during the development of the system.


Ersa HOTFLOW 3/14eHigh-end reflow soldering technology now at an unbeatable price!

All-around carefree package – all inclusive!

5

1201

1319

1688

0135351 - 5731

150 (2x)

132

80

820

- 98

0

4770

400 m3/h300 m3/h

5007

293

61 -

508

Ersa HOTFLOW 3/14eHigh quality reflow soldering system for best soldering results with outstanding price-performance

Heating system

Convection share: 100 %

Gas flow/module: approx. 500 m3/h, adjustable

Convection modules: 7 top/7 bottom

Preheating: 5 top/5 bottom

Soldering zone: 2 top/2 bottom

Nominal rating per module: 3,3 kW

Nominal rating last module: 4,5 kW

Cooling

Cooling zone: 2-stage version

Coolant: air

Ambient temperature: max. 32 °C (90 °F)

Safety devices

1 x Main switch

2 x Emergency-Stop buttons

2 x Exhaust monitors

Conveyor system

Working width: 45 – 516 mm

Working width (PCB center support):

45 – 516 mm

Board clearance (standard):

+35/-37 mm

Center support pin height: 15 mm

Conveyor speed: 20 – 200 cm/min

Conveyor height from floor: 820 – 980 mm

Pin-and-chain conveyor: 3 mm edge clearance(option 4 & 5 mm)

Process zone

Process length: 3,345 mm

Heating zone: 2,610 mm

Cooling zone: 735 mm

Infeed/Outfeed zone: 630/775 mm

Process chamber width: approx. 700 mm

Exhaust rating

Exhaust stacks: 2 stacks, 150 mm (6“) ø each

Exhaust volume: feeding: 300 m3/h discharge: 400 m3/h

Exhaust monitoring per stack: integrated

Electrical data

Power: 5-wire-system, 3 x 400 V, N, PE

Power tolerance range: ±10 %

Frequency: 50/60 Hz

Max. fuse rating: 3 x 80 A

Nominal rating: 69 kW

Reduced rating: 33 kW

Continuous rating for operation:

approx. 11 – 14 KW

Noise level

Permanent noise level: < 65 dB (A)

Dimension (Basic machine):

Length: 4,770 mm

Width: 1,201 mm

Height: 1,375 – 1,535 mm

Weight with options: ca. 1,450 kg

Paint: RAL 7035/7016

6

S U P E R I O R


100 % post print inspection

Stencil cleaner

Data matrix code recognition and storage

Traceability of print and inspection process data

One squeegee set

One precision print stencil of Messrs. Christian Koenen GmbH



Manual „The perfect print - a concise guide to solder paste printing“84.900,- €*

VERSAPRINT S1 kompl.

Print and 100 % Post Print Inspection at line speednow available at an unbeatable price!


Ersa VERSAPRINT S1High-end PRINT & AOI technology now at an unbeatable price!



All-around carefree package – all inclusive!

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Ersa VERSAPRINT S1Revolutionary screen printer with integratedPost Print AOI at line speed

There is no time to loose! For a short time only you have the chance to obtain the Ersa VESRAPRINT S1 „all-round carefree package“ at an abso-lutely unbeatable price. The superior VERSAPRINT technology comprises the unique integrated inspection system for 100 % post print inspec-tion at line speed and for the inspec-tion of the print stencil.

The automatic intelligent stencil cleaner is also part of the system. And last but not least: ESD and product traceability. All product-related pro-cess data is logged by the system and assigned to the product by means of the DMC on the board. The complete price includes delivery, commission-ing, training and diverse accessories while this special offer is valid.

Ersa VERSAPRINT S1 technology advantages

100 % solder paste inspection (SPI)

Closed loop process control for print and SPI

100 % process data traceability of printer and SPI

Low maintenance and service requirements due to the integrated SPI

Substantial minimization of operator errors and speed-up of set-ups due to the scan technology

Technical data Ersa VERSAPRINT S1

Substrate handling

Substrate size (X x Y) [mm] min. 80 x 50; max. 550 x 500

Substrate thickness [mm] 0,5 – 6

Stencil mount

Stencil size [mm] min. 450 x 450; max. 737 x 737Adjustable without adapter

Printing parameters

Print head 2 independent print heads; continuous pressure control in a closed loop-sys-tem; adjustable squeegee down stop weight compensation for different squeegee length

Print force [N] 0 – 260

Vision

Camera 2 line scan cameras, one for each direction (stencil/PCB)

Performance

Repeatability ± 12,5 µm @ 6 Sigma

Cycle time [s] < 14 + print

PCB size: 220 x 160 mm < 30 incl. print and 100 % inspection

Setup time [min] < 10

Product change [min] < 2

Machine dimensions

Width x depth x height [mm] approx. 1185 x 1770 x 1600

8

Professional kit 1i-CON 1 C – “Ready to work”now at an unbeatable price!

Order no. Description

0IC1100A0C i-CON 1 C electronic station with D-Sub connector with i-TOOL soldering iron 0100CDJ with soldering tip 0102CDLF16, holder 0A52 and dry sponge 0008M

0102PDLF04/SB Soldering tip ERSADUR, lead-free, 0,4 mm

0102CDLF32/SB Soldering tip ERSADUR, lead-free, 3,2 mm

3IT1040-00 Tip fixture, black, complete

3IT1045-00 Tip fixture, green, complete

0TR02/SB Tip-Reactivator, lead-free, 30 g can

4IFFLEXSOL903T Solder wire Sn99Ag0,3Cu0,7 ø 0.5 + 0.7 + 1.0 mm

Unpack and start working! – professional soldering with the legendary 150 W i-TOOL and useful accessories! Station is prepared to control fume extraction unit and IR-heating plate.

Contact us today:[email protected]

395,00 €*

i-CON 1 C + ZubehörScope of delivery “Professional kit 1”(Order no. 0ACTION1301)



9

Professional kit 2i-CON 1 C – “CLEAN AIR complete”now at an unbeatable price!


0IC1100A0C i-CON1 C electronic station with D-Sub connectorwith i-TOOL soldering iron 0100CDJ with soldering tip 0102CDLF16, holder 0A52 and dry sponge 0008M






0CA09-001 Ersa EASY ARM EXTRACTION EA 55 i filter unit, complete


Professional soldering station completely equipped –the attached Ersa fume extraction unit is controlled by the i-CON 1 C, your workbench should not miss those useful accessories!


995,00 €*

i-CON 1 C + EA 55 iScope of delivery “Professional kit 2”(Order no. 0ACTION1302)



10

Professional kit 3i-CON 2 C – “Ready to work”now at an unbeatable price!



0100CDJ i-TOOL soldering iron

0A52 i-TOOL holder







Two-channel Soldering station with two high performance i-TOOL soldering irons for parallel operation or very intensive soldering applications. Other Ersa solder-ing tools are attachable; fume extraction and IR-heating plate can be controlled via interface.


595,00 €*

i-CON 2 C + i-TOOLScope of delivery “Professional kit 3”(Order no. 0ACTION1303)



11

Professional kit 4i-CON 2 C – “CLEAN AIR complete”now at an unbeatable price!



0100CDJ i-TOOL soldering iron

0A52 i-TOOL holder

0CA08-002 Ersa EA 110 plus i filter unit, complete with accessory







Scope of delivery “Professional kit 4”(Order no. 0ACTION1304) 1.795,00 €*

i-CON 1 C + EA 110 i



Two-channel soldering station with two high performance i-TOOL soldering irons for parallel operation or very intensive soldering applications. With super silent fume extraction unit. Other Ersa soldering tools and IR-heating plate are attachable.


Professional kit 5i- CON NANO – “Fine pitch complete”now at an unbeatable price!


0IC1200A i-CON NANO soldering station with i-TOOL NANO soldering iron (0120CDK), soldering tip 0102CDLF16 and holder 0A52 with dry sponge 0008M


0102WDLF23/SB Soldering tip ERSADUR, lead-free, 3,2 mm




0FMKANC32-005 No-Clean flux cream, EN 29454/1.1.3 C


The SMT Fine Pitch solution: Ultra compact, powerful i-CON NANO soldering station with required accessories for SMD Touch up and Fine Pitch soldering applications. Station can securely be setup with Micro SD-card!


Scope of delivery “Professional kit 5”(Order no. 0ACTION1305)

215,00 €*

i-CON NANO + Zubehör



Ersa GmbH | Leonhard-Karl-Str. 24 | 97877 Wertheim/GermanyTel. +49 9342 800-0 | Fax +49 9342 800-127 | [email protected] | www.ersa.com

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Prospekt Ersa Hammerpreise Productronica 2013 en Web