// HIGH PERFORMANCE END MILLSSolid carbide High Performance Tools

EN

2

Neuheiten 2013

Our philosophy:

’WE PRODUCE BEST QUALITY TOOLS AND GUARANTEE SHORT DELIVERY TIMES!‘ To meet the expectations of our customers regarding perfection

and reliability, we continuously work on improving our products’

and service qualities.

The yardstick of our performance is our customers’ satisfaction.

By founding the tool grinding shop K. – H. Müller GbR

on April 1st, 1981, Karl-Heinz and Siglinde Müller laid

the foundation for an internationally acting company.

Back then, tools for woodworking were grinded in

their private garage by them and three employees.

Already in 1983, they moved production into the first

production plant on the current site.

Only two years later, grinding was extended to tools

for metal processing. In the following years, ano-

ther production plant was built. In 1991, the first

CNC grinding machine was bought. In 2000, K. – H.

Müller Präzisionswerkzeuge GmbH was founded to be

operative successor of K. – H. Müller GbR after having

received DIN ISO 9000 certification and expanding

the production site once more.

In 2006, K. – H. Müller GmbH machined 300,000

cutting tools for the first time in its history after

having significantly expanded sales. At this time, the

company already owned 14 CNC machines and 20

manually operated machines.

In 2007, K. – H. Müller Präzisionswerkzeuge GmbH

was sold to the investment company Frowein & Co.

Beteiligungs AG.

In 2011, K. – H. Müller Präzisionswerkzeuge GmbH

extended its product range to PVD coating. Employing

60 employees and 2,600 m² of production site alrea-

dy, K. – H. Müller Präzisionswerkzeuge GmbH invested

two million euros in a new manufacturing cell for

high performance new tools.

By opening a second production site in 72468 Meß-

stetten, Germany in April, 2013 and employing 90

people now, Müller extended its sales region to the

south of Germany as well as neighboring countries.

HISTORY

2

IntegralMax ............................... page 3

AluMax ............................................. page 4

InoxMax .......................................... page 5

After having revolutionized drilling in 2012, Müller has now revolutionized milling.The newly developed high-

performance tools stand out due to their double tooth feed rates.

Therefore the field of use ranges from single item processing to highly efficient line production. Especially our

IntegralMax product series, tools with integral helix angle and asymmetric cutting edge, provide extraordinary

low-vibration milling and unprecedented surface finishing.

THE RIGHT TOOL FOR EVERY PURPOSE!

‹‹

OUR HIGH PERFORMANCE

END MILLS‹‹

Core Competencies ........ page 6

YOUR ADVANTAGES

– tools are machine- and spindle protecting

– suitable for rough-machining and finishing

operations

– extremely high feed rates and therefore best cost-

performance ratio

– high contouring and profile accuracy

– high quality surface

YOUR BENEFITS

– Your production costs are reduced to a minimum

– You avoid expensive machine maintenance and

reduce overhead costs

– You are able to achieve outstanding results with

little expense and effort and hence increase your

competitiveness

2

FEATURES:

– special geometry with asymmetrical cutting edge

– low-vibration milling

– suitable for minimum-quantity lubrication

– minimum side way tipping

– neck down for perfect use of cutting depth

– 45° protection chamfer

– available from stock

ADVANTAGES:

– machine- and spindle protecting

– suitable for rough-machining and fi nishing operations

– best cost-performance ratio

– high contouring and profi le accuracy

– high quality surface

BENEFITS:

You avoid expensive machine maintenance and reduce overhead costs

You are able to achieve outstanding results with little expense and effort

and hence increase your competitiveness

IntegralMax

material

Vc =

m / min

AI

350

AlSi >9%

300

steel< 800 N/mm2

150

steel<1600

N/mm2

140

stainless steel

<800

N/mm2

85

stainless steel

>800

N/mm2

75

cast iron

lamellar

150

cast iron

spheroidal

140

heat-

resistant

steel

40

Titanium

70

Non Ferrus

Copper

Alloys

260

The data feed per tooth are standard gauge, so you have to adjust cutting data in consideration of your actually manufacturing situation, especially tool- and work piece fi xture, coolant situation, stability of

manufacturing machines,…. Our prices are quoted: EXW ex works, exclusive of VAT

solid

carbideTyp N

cutting

edge

Z = 4HPC HSC

helix angle

34°/35°/

36°

coating

MC0300

shank

6535HB

Typ

DIN6527L

center-

cutting

catalog-no.

3000-040

3000-050

3000-060

3000-080

3000-100

3000-120

3000-140

3000-160

3000-180

3000-200

fz slotting

0,015

0,015

0,015

0,02

0,03

0,04

0,04

0,05

0,05

0,06

Z

4

4

4

4

4

4

4

4

4

4

L3

16

20

21

27

32

38

38

44

44

54

L2

11

13

13

19

22

26

26

32

32

38

L1

57

57

57

63

72

83

83

92

92

104

D3

3,8

4,8

5,8

7,5

9,5

11,5

13,5

15,5

17,5

19,5

D2 (h6)

6

6

6

8

10

12

14

16

18

20

D1 (h10)

4

5

6

8

10

12

14

16

18

20

EF

0,06

0,07

0,09

0,12

0,15

0,18

0,21

0,24

0,27

0,30

price p. unit

18,41 €

18,41 €

18,41 €

25,71 €

32,85 €

41,50 €

53,18 €

66,03 €

80,10 €

98,60 €

fz side milling

0,03

0,03

0,03

0,04

0,06

0,08

0,08

0,10

0,10

0,12

Solid carbide milling tool with integral helix angle and asymmetrical cutting edge

‹‹

ap1,5xD

ae 0,5xD

3

Surcharge: + 6 %

FEATURES:

– special fl ute design

– polished fl utes

– suitable for minimum-quantity lubrication

– sturdy tool

– neck down for perfect use of cutting depth

– 45° protection chamfer

– available from stock

ADVANTAGES:

– suitable for rough-machining and fi nishing operations

– high quality surface fi nishing at components

– consistent quality during the entire lifetime

– new MC1200 coating

– high material removal rate

BENEFITS:

With these tools, a high economic effi ciency will be secured

AluMax

material

Vc =

m / min

Al long-

chipping

500

Al short-

chipping

450

cast Al

Si < 10%

320

cast Al

Si > 10%

220

plastics

500

Non Ferrus Copper Alloys

220

Typ W HPC HSChelix angle

45°

coating

MC1200

shank

6535HB

Typ

DIN6527L

ap1,5xD

ae 0,5xD

catalog-no.

5000-030

5000-040

5000-050

5000-060

5000-080

5000-100

5000-120

5000-160

5000-200

fz slotting

0,03

0,03

0,05

0,05

0,06

0,07

0,09

0,12

0,14

Z

3

3

3

3

3

3

3

3

3

L3

13

15

20

20

26

31

37

43

53

L2

9

12

14

14

20

23

27

33

39

L1

57

57

57

57

63

72

83

92

104

D3

2,7

3,7

4,7

5,7

7,4

9,2

11

15

19

D2 (h6)

6

6

6

6

8

10

12

16

20

D1 (h10)

3

4

5

6

8

10

12

16

20

EF

0,07

0,10

0,12

0,15

0,20

0,25

0,30

0,40

0,50

price p. unit

28,22 €

28,22 €

28,22 €

28,22 €

41,08 €

52,65 €

69,17 €

126,19 €

203,08 €

fz side milling

0,04

0,04

0,07

0,07

0,08

0,09

0,12

0,16

0,18

Solid carbide milling tool suitable for rough-machining and fi nishing operations

‹‹

solid

carbide

cutting

edge

Z = 3

center-

cutting

The data feed per tooth are standard gauge, so you have to adjust cutting data in consideration of your actually manufacturing situation, especially tool- and work piece fi xture, coolant situation, stability of

manufacturing machines,…. Our prices are quoted: EXW ex works, exclusive of VAT4

Surcharge: + 6 &

FEATURES:

– low-vibration milling

– suitable for minimum-quantity lubrication

– neck down for perfect use of cutting depth

– 45° protection chamfer

– available from stock

ADVANTAGES:

– especially for processing stainless steels

– center cutting, therefore suitable for plunge milling

– special geometry with two different helix angles

– high material removal rate

– special web width

BENEFITS:

High material removal rates can be achieved, durable due to

MC0700 coating

InoxMax

material

Vc =

m / min

steel<1600

N/mm2

140

stainless steel

<800

N/mm2

85

stainless steel

>800

N/mm2

75

heat-

resistant

steel

40

Titanium

70

Non Ferrus

Copper

Alloys

260

solid

carbideTyp N HPC HSC

helix angle

35°/38°

catalog-no.

7000-030

7000-040

7000-050

7000-060

7000-080

7000-100

7000-120

7000-160

7000-200

fz slotting

0,015

0,015

0,02

0,03

0,04

0,04

0,05

0,06

0,08

Z

4

4

4

4

4

4

4

4

4

L3

13

15

20

20

26

31

37

43

53

L2

8

11

13

13

19

22

26

32

38

L1

57

57

57

57

63

72

83

92

104

D3

2,8

3,8

4,8

5,6

7,6

9,6

11,6

15,6

19,6

D2 (h6)

6

6

6

6

8

10

12

16

20

D1 (h10)

3

4

5

6

8

10

12

16

20

EF

0,07

0,10

0,12

0,15

0,20

0,25

0,30

0,40

0,50

price p. unit

20,70 €

20,70 €

20,70 €

20,70 €

28,22 €

37,29 €

55,29 €

90,71 €

132,30 €

fz side milling

0,03

0,03

0,04

0,06

0,08

0,08

0,10

0,12

0,15

Solid carbide milling tool

‹‹

ap1,5xD

ae 0,5xD

cutting

edge

Z = 4

coating

MC0700

shank

6535HB

Typ

DIN6527L

center-

cutting

The data feed per tooth are standard gauge, so you have to adjust cutting data in consideration of your actually manufacturing situation, especially tool- and work piece fi xture, coolant situation, stability of

manufacturing machines,…. Our prices are quoted: EXW ex works, exclusive of VAT5

Surcharge: + 6 %

SPECIAL TOOLS

Müller is specialized in producing solid carbide and

high speed steel precision and chipping tools for all

fi elds of application in metal processing. Premium

blanks are processed almost exclusively on compute-

rized numerical control (CNC) machines. In accordance

with your wishes, we elaborate a shop drawing fi rst.

We are on hand with help and advice for you regarding

internal cooling or coating.

‹‹

REGRINDING AND RECOATING

Due to professional regrinding and recoating, we are

able to refurbish even the most resistant tools. In this

process, we follow DIN and manufacturers’ guidelines

to refurbish the tools’ grinding faithfully. Regrinding

of tools is almost exclusively done by CNC machines.

In combination with our coatings, these tools will be in

mint condition regarding performance again. Standard

and high performance coatings are available for you.

Our philosophy:

’WE PRODUCE BEST QUALITY TOOLS AND GUARANTEE SHORT DELIVERY TIMES!‘

Since 1981 our company has been known for precision and reliability. We are specialized in producing,

regrinding, reworking and coating special and standard tools. Since we also coat the tools at our premises,

we guarantee best quality and short delivery times.

To meet your expectation in terms of perfection and reliability, we constantly work on the quality of our

products and service with our 90 employees at our production sites in 55758 Sien and 72469 Meßstetten.

6

Subject to alterations. © by K.-H. Müller Präzisionswerkzeuge GmbH, 2013. Graphic & Artwork: Bureau Reinweiss

K.-H. Müller Präzisionswerkzeuge GmbH

Fürst-Dominik-Straße 44

55758 Sien (bei Idar-Oberstein)

Telefon +49 (0) 6788 9798-0

Fax +49 (0) 6788 9798-99

info@mueller-sien.de

www.mueller-sien.de