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DNV GL © 2016
Ungraded
SAFER, SMARTER, GREENER DNV GL © 2016
Dec. 2016, Oslo,
Ungraded
MARITIME
Protect Your Assets
1
Lay-up seminar MOU - CEFOR
DNV GL © 2016
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Contents
2
Market situation
A challenge ahead
New revised Class Guideline
Advisory V.S Class Service
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3
Market Situation
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Mobile offshore units in lay-up
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193 26%
20%
11%
20
10
50
40
%
500
100
200
#
0 0
300
400
30
2014 2015
+33.2%
2016 YTD
358
477
+85.5%
Number of laid-up offshore units
% of total fleet (right axis)
units in lay-up
Source: Clarksons
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5
Challenges ahead
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Extreme weather – Tor (2016.01.30)
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Jack up laid up
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8
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Tug winch repairs
9
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Tug winch repairs
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Challenges we are going to face
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Summary of possible types of damages
Example of hull related degradation:
– Corrosion of empty ballast tanks
– Corrosion of hull below water line
– Extensive corrosion of propeller
– Organic incrustation of hull below water line
– Swelling of timber decks in external areas and
accommodation spaces
– Rotting inside accommodation spaces
– Corrosion of deck plates with standing water
– Corrosion of lower hull not protected by anodes in
transit draft - in particular special areas
Example of machinery and equipment degradation:
– Corrosion damage to liners, pistons, piston rings,
gears and crankpins
– Corrosion of valve spindles in lines carrying
seawater
– Leakage at brazed joints of pipelines
– Extensive corrosion of seawater lines
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The following types of damage are characteristic of laid-up or re-commissioned vessels:
– Corrosion damage to the impellers, housing, seals
and bearings of pumps
– Embrittlement of plastic pipes (drinking water and
pneumatic control system)
– Heavy internal rusting of the gears of winches and
deck cranes
Example of electrical system degradation:
– Oxidation of generator circuit-breakers
– Inter-turn short-circuiting of solenoid coils
– Oxidation of relays
– Malfunctions of measurement transducers
– Starting up problems with malfunctioning
regulators and control equipment.
– Electronic equipment start-up failures after
months without power.
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13
Guideline updates
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Prolong Survey Intervals for MOUs going into lay-up
Newbuild Vessel put on Lay-up
Preservation of drilling equipment, offshore crane
Drilling Equipment Re-commissioning
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Guideline updates
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15
Class vs. Advisory
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Classification Society
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Owner should notify the Society when the vessel is laid up or otherwise taken out of service for a period of
more than 3 months. A written notification by e-mail will be sufficient for the Society to change the status of
the vessel to “Laid Up”.
General
During lay-up, vessels shall be subjected to annual survey. The extent of the annual survey will be reduced
compared to main class annual survey, but shall cover watertight integrity, bilge system, fire hazard and
equipment in use. The following surveys apply for laid up vessels laid classed with the Society:
Annual survey of laid-up vessel will be carried out at required intervals. Vessels manned during lay-up shall
comply with class requirements regarding fire safety. The requirements may be limited to engine room areas
and any high risk area in use, assuming vessels are laid up in ballast condition and that the cargo area is
clean and gas free..
Maintenance and preservation during the lay-up period is not a class requirement, but will affect the scope of
the re-commissioning survey. If during the lay-up period the vessel has been preserved and maintained
according to a program accepted by the Society, the scope of the re-commissioning survey will be specially
considered.
There is no time limit for how long a vessel can be laid-up provided the required surveys as above are carried
out.
Surveys
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Survey schedule during lay-up
During lay-up the ship shall be subject to annual survey
Lay-up
4. Annual survey
Renewal survey
3. Annual survey
Annual Lay-
up survey
Annual Lay-
up survey
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Scope of Annual Lay-up Survey
Annual lay-up survey to be carried out at required intervals
In addition: units which are manned should comply with class requirements for
fire safety
The requirement may be limited to engine room areas and any high risk area in
use, assuming the ship is lay-up in ballast condition and that cargo area is clean
and gas free.
The scope of the survey will be reduced compared to the main class annual
survey, but shall cover:
– Watertight integrity
– Bilge system
– Fire hazard and
– Equipment in use
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Re-commissioning survey dependent on…
Vessel returns to normal operation
Vessel sails on single voyage
Vessel has/has not been maintained/
preserved during lay-up
Time in lay-up
Type and age of vessel
Maintenance and preservation during lay-up period is not a class requirement, but will affect the scope of the re-commissioning survey.
If during lay-up the unit has been preserved and maintained according to program reviewed by the society, the scope of re-commissioning survey will be specially considered.
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Prolonged Survey Intervals
Example
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DNV GL © 2016
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Prolonged Survey Intervals
Preservation Declaration accepted
by DNV GL class
Documentation: Records of
preservation upon completion
Documentation: Maintenance plan
for the lay up period
Application to / Acceptance from
flag
Confirmation: Acceptance in
Principle of Prolonged Survey
Intervals. Pending on annual
surveys and successful re-
activation survey
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Annual Lay up survey:
Same as for regular annual lay up
survey
Additionally focus on:
• Maintenance in general
• Maintenance of preservation
Documentation: Review of
maintenance records
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Prolonged Survey Intervals – Re-commissioning
Re-commissioning survey
Recommend early involvement from DNV GL /continuous contact
Overdue surveys to be completed as for regular re-
commissioning
Minimum scope as for an annual survey
All elements of a renewal scope to be considered. Elements can
be waived pending on condition and effectiveness of
preservation
Final scope to be agreed with DNV GL
Upon successful completion of all surveys:
• Final acceptance from / information to flag
• New certificates with additional validity for time in lay up
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DNV GL © 2016
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ISM and ISPS
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ISM and ISPS certification will be withdrawn. In the event the vessel is later brought
back into service, an interim verification audit will be required, with the vessel being
treated as a new vessel to the company. Upon successful completion of the verification,
an interim ISM and ISPS certificates will be issued
Lay-up more than
6 months
If the lay-up period is less than 6 months, but periodical audit window has expired
during lay-up, the certificate will be considered invalid. The vessel will then be required
to undergo interim verification upon re-commissioning.
For ISPS: If the vessel has been laid up less than 6 months and the periodical audit
window has not expired the certificate will still be valid.
For ISM: If the interruption period of the SMS on board the ship is more than 3 months
but less than 6 months, then Flag State Administration may require an additional audit,
in which case the Flag State Administration will issue the instructions. Upon satisfactory
completion of the additional verification, the existing SMC shall be endorsed.
Lay-up less than 6
months
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DNV GL Lay-up Services
DNV’s services on lay-up are available individually or
in the combination best suited for the actual
situation:
– General advisory service on lay-up scenarios
– Lay-up Declaration, Lay-up Clean Declaration
and Lay-up Preservation Declaration as
requested by the various parties involved such as
insurance and port authorities.
– Development of lay-up Plan including
specification and procedures.
– Risk Assessment to identify critical equipment
– Mooring Analysis, location approval and site
evaluation
– Certification of lay-up service provider
– Review company’s lay-up, preservation and re-
commissioning plan and process
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DNV GL Lay-up services - Benefits
The services provide a systematic and cost optimal
preparation for lay-ups with focus on safety and cost
efficiency. DNV GL's Declaration on Lay-up will
meet insurance requirements.
An App of lay-up declaration service will be
deployed through My DNVGL.
If the ship is preserved according to DNV GL's Lay-
up Guideline, a Preservation Declaration will be
issued and this will be reflected in a reduced re-
commissioning scope for DNV GL classed vessels.
A well preserved ship during lay-up will ultimately
result in reduced re-commissioning time and cost.
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DNV GL © 2016
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Clean lay-up declaration
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“Munin”- world first FPSO received
DNVGL “Clean Lay-up Declaration”
• Mooring arrangement • Safety and security of
vessel lay-up • Emergency
Preparedness • Procedures to prevent
pollution • Air and noise pollution • Antifouling coating
treatment and marine growth
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Location Approval /mooring analysis and Lay-up declaration for inshore/quayside moorings for lay-up
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Mooring Analysis received
Verification Issue PLA
Survey Issue
LA and Decl.
Input data from client:
Mooring analysis from independent marine consultancy
Mooring equipment certificates (quay bollards, wires, …)
Outcome from DNVGL:
Preliminary Location Approval after satisfactory doc. review
Mooring, Safety and Security survey on board
Final location approval and lay-up declaration
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Location Approval for jack-ups at inshore/quayside location
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If moored at quay, same requirements as for a floating unit
If the rig is jacked up at a inshore or quayside location a Site Specific
Assessment is required
Global strength and foundations are considered, with main focus on the
utilization of legs, leg-hull interaction, spudcan-soil interaction and foundation
capabilities
Applicable standards
– DNVGL-ST-N001 Marine Operations and marine warranty
– DNVGL-ST-N002 Site Specific assessment of mobile offshore units for
marine warranty
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What is a Declaration regarding shore bollard?
An independent statement reassuring
facility owners and and other
stakeholders (authorities, insurance
companies, Marine warranty
surveyors, end users, etc.) that the
facility is compliant with all relevant
regulations and standards within the
operational limitations stated in the
declaration.
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DNV GL © 2016
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Lay-up service provider certification
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DNV GL © 2016
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SAFER, SMARTER, GREENER
www.dnvgl.com
Thank you for your attention
32
Richard Tao
Discipline Leader, Life Cycle Management
Maritime Advisory
Lien, Narve Senior principal Surveyor
Fleet Responsible Mobile Units in Operation