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PRUSS ARMATUREN AG Products 2011
1
List of contents
• Power industry:
• Gas turbine• Steam boiler installation• Steam turbine
• Oil and gas industry
• Iron and steel industry
Power stations
Oil and gasIndustry
Iron and steel industry
Chemicalindustry
PRUSS Technical presentation DE, 02.07.2010 Version 1.0.1, Benkler2
Power stations: Gas and steam generating station
3
Power stations: Gas turbine
Power stations
4
Products for power stations: Gas turbine
PRUSS Technical presentation DE, 02.07.2010 Version 1.0.1, Benkler
System part Component Product Drawing no. Model Housing material Pipe joint Internal fittings Drive
Gas turbine
Gas package
Gas ‐quick‐action stop valve KG1.1 Passage Cast steel Flanges Tightly closing hydraulic
Gas ‐quick‐action stop valve KG1.2 Passage Cast steel Welding Tightly closing hydraulic
Gas valve with quick‐action function KG1.3 Passage Cast steel Flanges Tightly closing hydraulic
Gas valve with quick‐action stop function KG1.4 Passage Cast steel Welding Tightly closing hydraulic
Oil package
Oil quick‐action stop valve KG2.1 Passage Cast steel Flanges Tightly closing hydraulic
Oil control valve with quick‐action stop function KG2.2 Passage Cast steel Flanges Tightly closing hydraulic
Deionised water package
Deionised water control valve KG3.1 Passage Cast steel Flanges Perforated cone hydraulic
5
System layout of gas package
6
KG1.1 Gas quick‐action stop valve
Application: Gas and steam generating stations, steam power stations, nuclear power stations
Product: Gas turbines fuel valve, quick‐action stop valve
Model: Straight‐through type
Housing material: Austenitic cast steel
Pipe joint: Flanges
Valve cone type: Slot cone
Valve seat seal: With soft packing
Spindle seal: Bellows seal with downstream safety gland packing
Drive type: Hydraulic actuator drive
Control function and /orsafety function:
Supplying the fuel to the gas burner of the gas turbine, tripping when the turbine trips in < 0.25 sec, valve together with the gas control valve builds the gas lockKG1.1 KG1.2 KG1.3 KG1.4 KG2.1 KG2.2 KG3.1
7
KG1.2 Gas quick‐action stop valve
Application: Gas and steam generating stations, steam power stations.
Product: Gas turbines fuel valve, quick‐action stop valve
Model: Straight‐through type
Housing material: Cast steel
Pipe joint: Welding
Valve cone type: Slot cone
Valve seat seal: With soft packing
Spindle seal: Bellows seal with downstream safety gland packing
Drive type: Hydraulic actuator drive
Control function and /orsafety function:
Supplying the fuel to the gas burner of the gas turbine, tripping when the turbine trips in < 0.25 sec, valve together with the gas control valve builds the gas lockKG1.1 KG1.2 KG1.3 KG1.4 KG2.1 KG2.2 KG3.1
8
KG1.3 Gas valve with quick‐action stop function
Application: Gas and steam generating stations, steam power stations, nuclear power stations
Product: Gas turbines fuel valve, control valve with quick‐action stop function
Model: Straight‐through type
Housing material: Austenitic cast steel
Pipe joint: Flanges
Valve cone type: Perforated cone
Valve seat seal: With soft packing
Spindle seal: Bellows seal with downstream safety gland packing
Drive type: Hydraulic actuator drive
Control function and /orsafety function:
Supplying the fuel to the gas burner of the gas turbine, tripping when the turbine trips in < 0,25 sec, valve together with the gas control valve builds the gas lock
KG1.1 KG1.2 KG1.3 KG1.4 KG2.1 KG2.2 KG3.19
KG1.4 Gas valve quick‐action stop function
Application: Gas and steam generating stations, steam power stations, nuclear power stations
Product:Gas turbines fuel valve, control valve with quick‐action stop function
Model: Straight‐through type
Housing material: Austenitic cast steel
Pipe joint: Welding
Valve cone type: Perforated cone
Valve seat seal: With soft packing
Spindle seal: Bellows seal with downstream safety gland packing
Drive type: Hydraulic actuator drive
Control function and /orsafety function:
Supplying the fuel to the gas burner of the gas turbine, tripping when the turbine trips in < 0.25 sec, valve together with the gas control valve builds the gas lockKG1.1 KG1.2 KG1.3 KG1.4 KG2.1 KG2.2 KG3.1
10
System layout of oil package
11
KG2.1 Oil quick‐action stop valve
Application:Gas and steam generating stations, steam power stations, nuclear power stations
Product: Oil control valve
Model: Straight‐through type
Housing material: Cast steel
Pipe joint: Flanges
Valve cone type: Flat cone
Valve seat seal: With soft packing
Spindle seal: Soft material packing
Drive type: Electric, pneumatic or hydraulic
Control function and /orsafety function:
Supplying the oil in the oil system
KG1.1 KG1.2 KG1.3 KG1.4 KG2.1 KG2.2 KG3.112
K2.2 Oil control valve with quick‐action stop function
Application:Gas and steam generating stations, steam power stations, nuclear power stations
Product: Oil control valve
Model: Straight‐through type
Housing material: Cast steel
Pipe joint: Flanges
Valve cone type: Perforated cone
Valve seat seal: With soft packing
Spindle seal: Soft material packing
Drive type: Electric, pneumatic or hydraulic
Control function and /orsafety function:
Supplying the oil in the oil system
KG1.1 KG1.2 KG1.3 KG1.4 KG2.1 KG2.2 KG3.113
KG3.1 Deionised water control valve
Application:Gas and steam generating stations, steam power stations, nuclear power stations
Product: Deionised water control valve
Model: Straight‐through type
Housing material: Cast steel
Pipe joint: Flanges
Valve cone type:Two‐level throttle system, with perforated basket and perforated cone
Valve seat seal: With soft packing
Spindle seal: Soft material packing
Drive type: Electric, pneumatic or hydraulic
Control function and /orsafety function:
Supplying the deionised water to the feedwater system
KG1.1 KG1.2 KG1.3 KG1.4 KG2.1 KG2.2 KG3.114
Products for power stations: Steam boiler installation
PRUSS Technical presentation DE, 02.07.2010 Version 1.0.1, Benkler
System part Component Product Drawing no. Model Housing material Pipe joint Internal fittings Drive / Actuator
Steam boiler installation
Burner Oil and gas control valve KK1.1 Passage Cast steel Flanges Perforated cage electr., pneum., hydr.
Feed water
Feedwater control valve KK2.1 Angle type Forged steel Welding Perforated cone electr., pneum., hydr.
Feedwater control valve KK2.2 Passage Forged steel Welding Perforated cage Electr.
Feedwater control valve KK2.3 Passage Forged steel Welding 2‐level pressure reduction pneum.
Feedwater control valve KK2.4 Passage Forged steel Welding Labyrinth cone Electr.
Feedwater startup control valve KK2.5 Passage Cast steel Welding 3‐level pressure reduction Electr.
Steam boiler
Auxiliary steam control valve KK3.1 Passage Cast steel Welding Perforated cone pneum.
Boiler startup control valve KK3.2 Angle type Forged steel Welding Perforated cage Electr.
Steam blow‐off control valve KK3.3 Angle type Forged steel Welding Perforated cage hydr.
Water injection valve KK3.4 Angle type Forged steel Welding Needle + Perforated cage Electr.
Water injection valve KK3.5 Passage Forged steel Welding Labyrinth cone hydr.
Water injection valve KK3.6 Passage Cast steel Flanges Needle + Slot cage electr., pneum., hydr.
Driving steam cooler KK3.7 Passage Forged steel Flanges Driving steam nozzle without
steam reducing valve KK3.8 Passage Cast steel Welding Perforated cone + Perforated cage pneum.
Steam conversion valve KK3.9 Passage Cast steel Flanges Compressed water nozzle pneum.
Condensate drain control valve KK3.10 Passage Cast steel Flanges Perforated cone pneum.
Condensate drain control valve KK3.11 Passage Cast steel Flanges Perforated cone Electr.
Boiler protection
HDU ‐ Complete: SS valve + HDU with control and SS function + driving steam locking valve KK4.1 Angle type Forged steel Welding 6‐level pressure
reduction hydr.
HDU (High‐pressure bypass station with driving steam cooler) KK4.2 Angle type Forged steel Welding 4‐level pressure
reduction hydr.
HDU (High‐pressure bypass station with driving steam cooler) KK4.3 Angle type Forged steel Welding 4‐level pressure
reduction hydr.
HDU (High‐pressure bypass station with compressed water cooler) KK4.4 Angle type Forged steel Welding 2‐level pressure
reduction hydr. 15
System layout: Steam turbine
16
System layout: Steam boiler with steam turbine
• 1 Minimum load control valves
• 2 Feedwater control valves
• 3 Level control valves
• 4 Steam pressure reducing valves
• 5 Spray water valves
• 6 Spray water valves
• 7 HP‐bypass‐stations
• 8 Reheater safety valves
• 9 LP‐bypass‐stations
• 10 Single seat control valve globe type
• 11 Preheater protection system
17
KK1.1 Oil and gas control valve
Application:Steam power stations, industrial power stations,fuel supply
Product: Oil valve
Model: Straight‐through type
Housing material: Cast steel
Pipe joint: Flanges
Valve cone type: Parabolic disc
Valve seat seal: Metallic
Spindle seal: Gland with V‐packing
Drive type: Electric, pneumatic or hydraulic
Control function and /orsafety function:
Controlling the fuel quantity
KK1.1
KK2.1
KK2.2
KK2.3
KK2.4
KK2.5
KK3.1
KK3.2
KK3.3
KK3.4
KK3.5
KK3.6
KK3.7
KK3.8
KK3.9
KK3.10
KK3.11
KK4.1
KK4.2
KK4.3
KK4.4 18
KK2.1 Feedwater control valve
Application:Gas and steam generating stations, steam power stations, nuclear power stations
Product: 100% Feedwater control valve
Model: Angle type
Housing material: Forged steel
Pipe joint: Welding
Valve cone type: Perforated cone
Valve seat seal: Metallic
Spindle seal: Gland with graphite packing
Drive type: Electrical actuator drive
Control function and /orsafety function:
Controlling the feedwater quantity
KK1.1
KK2.1
KK2.2
KK2.3
KK2.4
KK2.5
KK3.1
KK3.2
KK3.3
KK3.4
KK3.5
KK3.6
KK3.7
KK3.8
KK3.9
KK3.10
KK3.11
KK4.1
KK4.2
KK4.3
KK4.4 19
KK2.2 Feedwater control valve
Application: Gas and steam generating stations, steam power stations, nuclear power stations
Product: 100% Feedwater control valve
Model: Straight‐through type
Housing material: Forged steel
Pipe joint: Welding
Valve cone type: Perforated cage
Valve seat seal: Metallic
Spindle seal: Gland with graphite packing
Drive type: Electrical actuator drive
Control function and /orsafety function:
Controlling the feedwater quantity
KK1.1
KK2.1
KK2.2
KK2.3
KK2.4
KK2.5
KK3.1
KK3.2
KK3.3
KK3.4
KK3.5
KK3.6
KK3.7
KK3.8
KK3.9
KK3.10
KK3.11
KK4.1
KK4.2
KK4.3
KK4.4 20
KK2.3 Feedwater control valve
Application:Gas and steam generating stations, steam power stations, nuclear power stations
Product: 100% Feedwater control valve
Model: Straight‐through type
Housing material: Forged steel
Pipe joint: Welding
Valve cone type: Two‐level throttle system, with perforated basket and labyrinth cone
Valve seat seal: Metallic
Spindle seal: Gland with graphite packing
Drive type: Pneumatic piston drive
Control function and /orsafety function:
Controlling the feedwater quantity
KK1.1
KK2.1
KK2.2
KK2.3
KK2.4
KK2.5
KK3.1
KK3.2
KK3.3
KK3.4
KK3.5
KK3.6
KK3.7
KK3.8
KK3.9
KK3.10
KK3.11
KK4.1
KK4.2
KK4.3
KK4.4 21
KK2.4 Feedwater control valve
Application:Gas and steam generating stations, steam power stations, nuclear power stations
Product: Combined Start up and full loadFeedwater control valve
Model: Straight‐through type
Housing material: Forged steel
Pipe joint: Welding
Valve cone type: Multi‐stage throttle system, with perforated basket and labyrinth cone
Valve seat seal: Metallic
Spindle seal: Gland with graphite packing
Drive type: Electrical actuator drive
Control function and /orsafety function:
Controlling the feedwater flow / level in boiler drum.
KK1.1
KK2.1
KK2.2
KK2.3
KK2.4
KK2.5
KK3.1
KK3.2
KK3.3
KK3.4
KK3.5
KK3.6
KK3.7
KK3.8
KK3.9
KK3.10
KK3.11
KK4.1
KK4.2
KK4.3
KK4.4 22
KK2.5 Feedwater startup control valve
Application: Gas and steam generating stations, steam power stations, nuclear power stations
Product: 0‐40% Feedwater control valve
Model: Straight‐through type
Housing material: Cast steel
Pipe joint: Welding
Valve cone type:Multi‐stage throttle system, with perforated basket, labyrinth cone and seat basket
Valve seat seal: Metallic
Spindle seal: Gland with graphite packing in "Life‐loading design"
Drive type: Electrical actuator drive
Control function and /orsafety function:
Controlling the feedwater quantity
KK1.1
KK2.1
KK2.2
KK2.3
KK2.4
KK2.5
KK3.1
KK3.2
KK3.3
KK3.4
KK3.5
KK3.6
KK3.7
KK3.8
KK3.9
KK3.10
KK3.11
KK4.1
KK4.2
KK4.3
KK4.4 23
KK3.1 Auxiliary steam control valve
Application:Gas and steam generating stations, steam power stations, nuclear power stations
Product:
Auxiliary steam control valveSteam turbines locking steam valvePressure control valve for feedwater tank
Model: Straight‐through type
Housing material: Cast steel
Pipe joint: Welding
Valve cone type: Perforated cone
Valve seat seal: Metallic
Spindle seal: Gland with graphite packing
Drive type: Pneumatic actuator drive
Control function and /orsafety function:
Constantly check the steam pressure in the steam network, supply locking steam to the labyrinth sealings of the steam turbine, constantly check the pressure in the feedwater tank
KK1.1
KK2.1
KK2.2
KK2.3
KK2.4
KK2.5
KK3.1
KK3.2
KK3.3
KK3.4
KK3.5
KK3.6
KK3.7
KK3.8
KK3.9
KK3.10
KK3.11
KK4.1
KK4.2
KK4.3
KK4.4 24
KK3.2 Boiler startup control valve
Application: Gas and steam generating stations, steam power stations, nuclear power stations
Product: Boiler startup valve
Model: Angle type
Housing material: Forged steel
Pipe joint: Welding
Valve cone type: Parabolic disc
Valve seat seal: Metallic
Spindle seal: Gland with graphite packing
Drive type: Electrical actuator drive
Control function and /orsafety function:
Dissipation of wet steam, saturated steam and superheated steam at the time of boiler start
KK1.1
KK2.1
KK2.2
KK2.3
KK2.4
KK2.5
KK3.1
KK3.2
KK3.3
KK3.4
KK3.5
KK3.6
KK3.7
KK3.8
KK3.9
KK3.10
KK3.11
KK4.1
KK4.2
KK4.3
KK4.4 25
KK3.3 Steam blow‐off control valve
Application:Gas and steam generating stations, steam power stations, nuclear power stations
Product: Blow‐off safety valve for steam reheater
Model: Angle type
Housing material: Forged steel
Pipe joint: Welding
Valve cone type: Locking cone (mounted in a wobbling / tumbling manner)
Valve seat seal: Metallic
Spindle seal: Gland with graphite packing
Drive type: Hydraulic piston drive
Control function and /orsafety function:
Blow off of the pressure in the reheater exceeds the maximum range.
KK1.1
KK2.1
KK2.2
KK2.3
KK2.4
KK2.5
KK3.1
KK3.2
KK3.3
KK3.4
KK3.5
KK3.6
KK3.7
KK3.8
KK3.9
KK3.10
KK3.11
KK4.1
KK4.2
KK4.3
KK4.4 26
KK3.4 Water injection valve
Application:Gas and steam generating stations, steam power stations, nuclear power stations
Product: Water injection valve
Model: Angle type
Housing material: Forged steel
Pipe joint: Welding
Valve cone type: Multi‐level throttle system, with perforated basket and needle cone
Valve seat seal: Metallic
Spindle seal: Gland with graphite packing
Drive type: Electrical actuator drive
Control function and /orsafety function:
Controlling the steam temperature
KK1.1
KK2.1
KK2.2
KK2.3
KK2.4
KK2.5
KK3.1
KK3.2
KK3.3
KK3.4
KK3.5
KK3.6
KK3.7
KK3.8
KK3.9
KK3.10
KK3.11
KK4.1
KK4.2
KK4.3
KK4.4 27
KK3.5 Water injection valve
Application: Gas and steam generating stations, steam power stations, nuclear power stations
Product: Water injection valve
Model: Straight‐through type
Housing material: Cast steel
Pipe joint: Flanges
Valve cone type: Needle cone
Valve seat seal: Metallic
Spindle seal: Gland with V‐packing
Drive type: Electric, pneumatic or hydraulic
Control function and /orsafety function:
Controlling the steam temperature
KK1.1
KK2.1
KK2.2
KK2.3
KK2.4
KK2.5
KK3.1
KK3.2
KK3.3
KK3.4
KK3.5
KK3.6
KK3.7
KK3.8
KK3.9
KK3.10
KK3.11
KK4.1
KK4.2
KK4.3
KK4.4 28
KK3.6 Water injection valve
Application: Gas and steam generating stations, steam power stations, nuclear power stations
Product: Water injection valve
Model: Straight‐through type
Housing material: Forged steel
Pipe joint: Welding
Valve cone type: Multi‐level throttle system, with perforated basket and labyrinth cone
Valve seat seal: Metallic
Spindle seal: Gland with graphite packing
Drive type: Hydraulic actuator drive
Control function and /orsafety function:
Controlling the steam temperature
KK1.1
KK2.1
KK2.2
KK2.3
KK2.4
KK2.5
KK3.1
KK3.2
KK3.3
KK3.4
KK3.5
KK3.6
KK3.7
KK3.8
KK3.9
KK3.10
KK3.11
KK4.1
KK4.2
KK4.3
KK4.4 29
KK3.7 Atomizing steam desuperheater
Application:Gas and steam generating stations, steam power stations, nuclear power stations
Product: Atomizing steam desuperheater
Model: Straight‐through type
Housing material: Forged steel
Pipe joint: Flanges
Valve cone type: Atomizing steam desuperheaternozzle
Valve seat seal: ‐
Spindle seal: ‐
Drive type: ‐
Control function and /orsafety function:
Controlling the steam temperature
KK1.1
KK2.1
KK2.2
KK2.3
KK2.4
KK2.5
KK3.1
KK3.2
KK3.3
KK3.4
KK3.5
KK3.6
KK3.7
KK3.8
KK3.9
KK3.10
KK3.11
KK4.1
KK4.2
KK4.3
KK4.4 30
KK3.8 Steam reducing valve
Application:Gas and steam generating stations, steam power stations, nuclear power stations
Product: Steam reducing valve
Model: Straight‐through type
Housing material: Cast steel
Pipe joint: Welding
Valve cone type: Multi‐level throttle system, with perforated basket and perforated cone
Valve seat seal: Metallic
Spindle seal: Gland with graphite packing
Drive type: Pneumatic actuator drive
Control function and /orsafety function:
Controlling the steam pressure in the steam networks
KK1.1
KK2.1
KK2.2
KK2.3
KK2.4
KK2.5
KK3.1
KK3.2
KK3.3
KK3.4
KK3.5
KK3.6
KK3.7
KK3.8
KK3.9
KK3.10
KK3.11
KK4.1
KK4.2
KK4.3
KK4.4 31
KK3.9 Steam conversion valve
Application: Gas and steam generating stations, steam power stations, nuclear power stations
Product: Steam conversion valve
Model: Straight‐through type
Housing material: Cast steel
Pipe joint: Flanges
Valve cone type: Multi‐level throttle system, with perforated basket and perforated cone
Valve seat seal: Metallic
Spindle seal: Gland with graphite packing
Drive type: Pneumatic actuator drive
Control function and /orsafety function:
Controlling the steam pressure in the steam networks
KK1.1
KK2.1
KK2.2
KK2.3
KK2.4
KK2.5
KK3.1
KK3.2
KK3.3
KK3.4
KK3.5
KK3.6
KK3.7
KK3.8
KK3.9
KK3.10
KK3.11
KK4.1
KK4.2
KK4.3
KK4.4 32
KK3.10 Condensate drain control valve
Application: Gas and steam generating stations, steam power stations, nuclear power stations
Product: Condensate control valve
Model: Straight‐through type
Housing material: Cast steel
Pipe joint: Flanges
Valve cone type: Perforated cone
Valve seat seal: Metallic
Spindle seal: Gland with graphite packing
Drive type: Pneumatic actuator drive
Control function and /orsafety function:
Dissipation of condensate quantities in the steam networks
KK1.1
KK2.1
KK2.2
KK2.3
KK2.4
KK2.5
KK3.1
KK3.2
KK3.3
KK3.4
KK3.5
KK3.6
KK3.7
KK3.8
KK3.9
KK3.10
KK3.11
KK4.1
KK4.2
KK4.3
KK4.4 33
KK3.11 Condensate drain control valve
Application: Gas and steam generating stations, steam power stations, nuclear power stations
Product: Condensate control valve
Model: Straight‐through type
Housing material: Cast steel
Pipe joint: Flanges
Valve cone type: Perforated cone
Valve seat seal: Metallic
Spindle seal: Gland with graphite packing
Drive type: Electrical actuator drive
Control function and /orsafety function:
Dissipation of condensate quantities in the steam networks
KK1.1
KK2.1
KK2.2
KK2.3
KK2.4
KK2.5
KK3.1
KK3.2
KK3.3
KK3.4
KK3.5
KK3.6
KK3.7
KK3.8
KK3.9
KK3.10
KK3.11
KK4.1
KK4.2
KK4.3
KK4.4 34
KK4.1 Low ‐pressure bypass station, complete incl. shut off valve
Application: Gas and steam generating stations, steam power stations, nuclear power stations
Product:
Low‐pressure bypass station (LP Bypass) with atomizing steam bled before pressure reduction, with atomizing steam stop valve, with desuperheater, with welded steam quick‐action stop valve
Model: Angle type
Housing material: Forged steel
Pipe joint: Welding
Valve cone type:Multi‐level throttle system, with perforated cone, 3 perforated baskets and 2 perforated discs
Valve seat seal: Metallic
Spindle seal: Gland with graphite packing
Drive type: Hydraulic actuator drive
Control function and /orsafety function:
Dissipation of the steam quantity at the time of boiler startup, dissipation of steam at the time of tripping of the turbine.
KK1.1
KK2.1
KK2.2
KK2.3
KK2.4
KK2.5
KK3.1
KK3.2
KK3.3
KK3.4
KK3.5
KK3.6
KK3.7
KK3.8
KK3.9
KK3.10
KK3.11
KK4.1
KK4.2
KK4.3
KK4.4 35
KK4.2 High‐pressure bypass station with atomizing steam desuperheater
Application: Gas and steam generating stations, steam power stations, nuclear power stations
Product: High‐pressure bypass station (HDU) with in‐built atomizing steam bleeding, desuperheater
Model: Angle type
Housing material: Forged steel
Pipe joint: Welding
Valve cone type: Multi‐level throttle system, with perforated cone and 3 perforated baskets
Valve seat seal: Metallic
Spindle seal: Gland with graphite packing
Drive type: Hydraulic actuator drive
Control function and /orsafety function:
Dissipation of the steam quantity at boiler startup, dissipation of steam at boiler / turbine trip. Boiler overpressure protection.
KK1.1
KK2.1
KK2.2
KK2.3
KK2.4
KK2.5
KK3.1
KK3.2
KK3.3
KK3.4
KK3.5
KK3.6
KK3.7
KK3.8
KK3.9
KK3.10
KK3.11
KK4.1
KK4.2
KK4.3
KK4.4 36
KK4.3 High‐pressure bypass station Actuator / spring assembly
Application: Gas and steam generating stations, steam power stations, nuclear power stations
Product: High‐pressure bypass station (HDU) with in‐built atomizing steam desuperheater.
Model: Angle type
Housing material: Forged steel
Pipe joint: Welding
Valve cone type: Multi‐level throttle system, with perforated cone and 3 perforated baskets
Valve seat seal: Metallic
Spindle seal: Gland with graphite packing
Drive type: Hydraulic actuator drive
Control function and /orsafety function:
Dissipation of the steam quantity at boiler startup, dissipation of steam at boiler / turbine trip. Boiler overpressure protection.
KK1.1
KK2.1
KK2.2
KK2.3
KK2.4
KK2.5
KK3.1
KK3.2
KK3.3
KK3.4
KK3.5
KK3.6
KK3.7
KK3.8
KK3.9
KK3.10
KK3.11
KK4.1
KK4.2
KK4.3
KK4.4 37
KK4.4 High‐pressure bypass station with pressurized desuperheater
Application: Gas and steam generating stations, steam power stations, nuclear power stations
Product: High‐pressure bypass station (HDU) with pressurized desuperheater.
Model: Angle type
Housing material: Forged steel
Pipe joint: Welding
Valve cone type: Multi‐level throttle system, with perforated cone and seat basket
Valve seat seal: Metallic
Spindle seal: Gland with graphite packing
Drive type: Pneumatic actuator drive
Control function and /orsafety function:
Dissipation of the steam quantity at boiler startup, dissipation of steam at boiler / turbine trip. Boiler overpressure protection.
KK1.1
KK2.1
KK2.2
KK2.3
KK2.4
KK2.5
KK3.1
KK3.2
KK3.3
KK3.4
KK3.5
KK3.6
KK3.7
KK3.8
KK3.9
KK3.10
KK3.11
KK4.1
KK4.2
KK4.3
KK4.4 38
Power stations: Steam turbine
39
Products for power stations: Steam turbine
System part Component Product Drawing no. Model Housing material Pipe joint Internal fittings Drive /
Actuator
Steam Turbine
Turbine inlet
Steam quick‐action stop valve KD1.1 Passage Cast steel Welding / Fl. Locking cone hydr.
Turbine inlet control valve (direct impact of the blade rows) KD1.2 Angle type Cast steel FL. / welding Perforated cage hydr.
Bleeding Turbine bleed valve, steam supply valve KD2.3 Passage Cast steel Flanges Perforated cage hydr.
Shaft seal Sealing steam control valve KD3.1 Passage Cast steel Flanges Perforated cageelectr., pneum., hydr.
Turbine Protection HD – quick opening valve (bypass station) KD4.1 Angle type Forged steel Welding Locking cone hydr.
HD – quick opening valve (bypass station) KD4.2 Passage Cast steel Welding Locking cone hydr.
HD – quick opening valve (bypass station) KD4.3 Passage Cast steel Welding Locking cone hydr.
HD bypass station (internal driving steam extraction and 1 cooler) KD4.4 Angle type Forged steel Welding 6‐level pressure
reduction hydr.
HD bypass station (internal driving steam extraction + 2 to 3 coolers) KD4.5 Angle type Forged steel Welding 6‐level pressure
reduction hydr.
HD bypass station (external driving steam extraction + 2 coolers + driving steam stop valve) KD4.6 Angle type Forged steel Welding 6‐level pressure
reduction hydr.
HD bypass station (integral cooler) KD4.7 Angle type Cast steel Welding 6‐level pressure reduction hydr.
ND bypass station (integral cooler) KD4.8 Angle type Cast steel Welding 6‐level pressure reduction hydr.
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KD1.1 Steam quick‐action stop valve
Application: Gas and steam generating stations, steam power stations, nuclear power stations
Product: Stop valve in front of turbine inlet
Model: Straight‐through type
Housing material: Cast steel
Pipe joint: Welding ends / Flange
Valve cone type: Flat Seat Plug (Thigth closing)
Valve seat seal: Metallic
Spindle seal: Gland with graphite packing
Drive type: Hydraulic actuator drive
Control function and /orsafety function:
Quick closing when turbine trips
KD1.1
KD1.2
KD2.3
KD3.1
KD4.1
KD4.2
KD4.3
KD4.4
KD4.5
KD4.6
KD4.7
KD4.8
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KD2.3 Turbine inlet control valve (direct impact of the blade rows)
Application: Gas and steam generating stations, steam power stations, nuclear power stations
Product: Steam turbine inlet valve with 2 fusion outlets for 2 blade rows
Model: Angle type
Housing material: Cast steel
Pipe joint: Welding ends / Flange
Valve cone type: Perforated cage / control piston
Valve seat seal: Metallic
Spindle seal: Gland with graphite packing
Drive type: Hydraulic actuator drive
Control function and /orsafety function:
Controlling the steam quantity supplied to the turbineQuick closing when turbine trips
KD1.1
KD1.2
KD2.3
KD3.1
KD4.1
KD4.2
KD4.3
KD4.4
KD4.5
KD4.6
KD4.7
KD4.8
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KD3.1 Turbine bleed valve, steam supply valve
Application:Gas and steam generating stations, steam power stations, nuclear power stations
Product: Turbine bleed valveSteam supply valve
Model: Straight‐through type
Housing material: Cast steel
Pipe joint: Flanges
Valve cone type: Perforated cage
Valve seat seal: Metallic
Spindle seal: Gland with graphite packing
Drive type: Hydraulic actuator drive
Control function and /orsafety function:
‐
KD1.1
KD1.2
KD2.3
KD3.1
KD4.1
KD4.2
KD4.3
KD4.4
KD4.5
KD4.6
KD4.7
KD4.8
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KD3.1 Sealing steam control valve
Application:Steam power stations, industrial power stations,fuel supply
Product: Oil valve
Model: Straight‐through type
Housing material: Cast steel
Pipe joint: Flanges
Valve cone type: Parabolic disc
Valve seat seal: Metallic
Spindle seal: Gland with V‐packing
Drive type: Electric, pneumatic or hydraulic
Control function and /orsafety function:
Controlling the fuel quantity
KD1.1
KD1.2
KD2.3
KD3.1
KD4.1
KD4.2
KD4.3
KD4.4
KD4.5
KD4.6
KD4.7
KD4.8
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KD4.1 High‐pressure quick‐action stop valve
Application:Gas and steam generating stations, steam power stations, nuclear power stations
Product: Steam quick‐action stop valve
Model: Angle type
Housing material: Forged steel
Pipe joint: Welding
Valve cone type: Open‐close cone (mounted in a wobbling / tumbling manner)
Valve seat seal: Metallic
Spindle seal: Gland with graphite packing
Drive type: Hydraulic actuator drive
Control function and /orsafety function:
Locking in < 0.2 sec.
KD1.1
KD1.2
KD2.3
KD3.1
KD4.1
KD4.2
KD4.3
KD4.4
KD4.5
KD4.6
KD4.7
KD4.8
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KD4.2 High‐pressure quick opening valve
Application: Bypass station
Product: High‐pressure quick opening valve
Model: Straight‐through type
Housing material: Cast steel
Pipe joint: Welding
Valve cone type: Flat seat / tight closing
Valve seat seal: Metallic
Spindle seal: Gland with graphite packing
Drive type: Hydraulic actuator drive
Control function and /orsafety function:
Quick opening when the turbine trips
KD1.1
KD1.2
KD2.3
KD3.1
KD4.1
KD4.2
KD4.3
KD4.4
KD4.5
KD4.6
KD4.7
KD4.8
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KD4.3 Low‐pressure quick opening valve
KD1.1
KD1.2
KD2.3
KD3.1
KD4.1
KD4.2
KD4.3
KD4.4
KD4.5
KD4.6
KD4.7
KD4.8
Application: Bypass station
Product: High‐pressure quick opening valve
Model: Straight‐through type
Housing material: Cast steel
Pipe joint: Welding
Valve cone type: Locking cone
Valve seat seal: Metallic
Spindle seal: Gland with graphite packing
Drive type: Hydraulic actuator drive
Control function and /orsafety function:
Quick opening when the turbine trips
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KD4.4 High‐pressure bypass station (internal atomizing steam extraction and 1‐3 desuperheaters)
Application: Gas and steam generating stations, steam power stations, nuclear power stations
Product: Turbine bypass station with in‐built atomizing steam extraction and desuperheater
Model: Angle type
Housing material: Forged steel
Pipe joint: Welding
Valve cone type: Multi‐level throttle system, with seat basket, perforated cone and 3 perforated baskets
Valve seat seal: Metallic
Spindle seal: Gland with graphite packing
Drive type: Hydraulic actuator drive
Control function and /orsafety function:
a) Dissipation of the steam quantity at the time of startup of the boilerb) Dissipation of the steam at the time of turbine tripc) Controlling the downstream pressure and
KD1.1
KD1.2
KD2.3
KD3.1
KD4.1
KD4.2
KD4.3
KD4.4
KD4.5
KD4.6
KD4.7
KD4.8
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KD4.5 High‐pressure bypass station (internal atomizing steam extraction, 2 to 3 coolers)
Application: Gas and steam generating stations, steam power stations, nuclear power stations
Product: Turbine bypass station with in‐built atomizing steam extraction and 2 to 3 desuperheaters
Model: Angle type
Housing material: Forged steel
Pipe joint: Welding
Valve cone type: Multi‐level throttle system, with seat basket, perforated cone and 3 perforated baskets
Valve seat seal: Metallic
Spindle seal: Gland with graphite packing
Drive type: Hydraulic actuator drive
Control function and /orsafety function:
a) Dissipation of the steam quantity at the time of startup of the boilerb) Dissipation of the steam at the time of turbine tripc) Controlling the downstream pressure and temperature
KD1.1
KD1.2
KD2.3
KD3.1
KD4.1
KD4.2
KD4.3
KD4.4
KD4.5
KD4.6
KD4.7
KD4.8
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KD4.6 Turbine pressure bypass station (atomizing steam extraction from inlet, 2 to 3 coolers)
Application: Gas and steam generating stations, steam power stations, nuclear power stations
Product:Turbine bypass station with atomizing steam extraction before pressure reduction, with atomizing steam stop valve, with 2‐3 desuperheaters.
Model: Angle type
Housing material: Forged steel
Pipe joint: Welding
Valve cone type: Multi‐level throttle system, with seat basket, perforated cone and 2 perforated discs
Valve seat seal: Metallic
Spindle seal: Gland with graphite packing
Drive type: Hydraulic actuator drive
Control function and /orsafety function:
a) Dissipation of the steam quantity at the time of startup of the boilerb) Dissipation of the steam at the time of turbine tripc) Controlling the downstream pressure and temperature
KD1.1
KD1.2
KD2.3
KD3.1
KD4.1
KD4.2
KD4.3
KD4.4
KD4.5
KD4.6
KD4.7
KD4.8
50
KD4.7 High‐pressure bypass station (integral desuperheater)
Application: Gas and steam generating stations, steam power stations, nuclear power stations
Product:Turbine bypass station with internal atomizing steam extraction , integrated desuperheater
Model: Angle valve
Housing material: Cast steel
Pipe joint: Welding
Valve cone type: 4‐level pressure reduction
Valve seat seal: Metallic
Spindle seal: Gland with graphite packing
Drive type: Hydraulic actuator drive
Control function and /orsafety function:
a) Dissipation of the steam quantity under startup sequence of the boilerb) Dissipation of the steam at the time of turbine tripc) Controlling the downstream pressure
KD1.1
KD1.2
KD2.3
KD3.1
KD4.1
KD4.2
KD4.3
KD4.4
KD4.5
KD4.6
KD4.7
KD4.8
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KD4.8 Low‐pressure bypass station (integral desuperheater)
KD1.1
KD1.2
KD2.3
KD3.1
KD4.1
KD4.2
KD4.3
KD4.4
KD4.5
KD4.6
KD4.7
KD4.8
Application: Gas and steam generating stations, steam power stations, nuclear power stations
Product:Turbine bypass station with internal atomizing steam extraction, internal desuperheater.
Model: Angle valve
Housing material: Cast steel
Pipe joint: Welding
Valve cone type: 4‐level pressure reduction
Valve seat seal: Metallic
Spindle seal: Gland with graphite packing
Drive type: Hydraulic actuator drive
Control function and /orsafety function:
a) Dissipation of the steam quantity at the time of
startup of the boiler 52
Products for the oil and gas industry
O1 Valve for oxygen, nitrogenO2 Valve for oxygen, nitrogenO3 Inlet and outlet valveO4 Gas pressure regulator and pipeline valveO5 Gas pressure regulator and pipeline valve
O6 Pump limit valveO7 Pump limit valveO8 Bypass valveO9 Interphase reactor valve
Oil and gas industry
53
System layout: Oil and gas
Suction throttling valve
Bypass valve
Pump limit valve
54
O1 Valve for oxygen, nitrogen
Application: Gas decomposition systemsGas preparation systems
Product: Valve for oxygen decompositionValve for nitrogen decomposition
Model: Straight‐through type
Housing material: Bronze (copper‐tin alloy)
Pipe joint: Flanges
Valve cone type: Perforated cage
Valve seat seal: Metallic
Spindle seal: Gland with V‐packing
Drive type: Pneumatic actuator drive
Control function and /orsafety function:
Valve for oxygen decompositionValve for nitrogen decomposition
O1 O2 O3 O4 O5 O6 O7 O8 O955
O2 Valve for oxygen, nitrogen
Application: Gas decomposition systemsGas preparation systems
Product: Valve for oxygen decompositionValve for nitrogen decomposition
Model: Straight‐through type
Housing material: Bronze (copper‐tin alloy)
Pipe joint: Flanges
Valve cone type: Slot cage
Valve seat seal: Metallic
Spindle seal: Gland with V‐packing
Drive type: Pneumatic actuator drive
Control function and /orsafety function:
Valve for oxygen decompositionValve for nitrogen decomposition
O1 O2 O3 O4 O5 O6 O7 O8 O956
O3 Inlet and outlet valve
Application: Gas accumulatorCaverns
Product: Inlet and outlet valves for gas accumulator
Model: Straight‐through type
Housing material: Cast steel
Pipe joint: Flanges with "ring joint nut"
Valve cone type:Multi‐level throttle system, with 2 seat baskets, perforated cone and 6 perforated discs
Valve seat seal: Metallic
Spindle seal: Soft material packing
Drive type: Hydraulic actuator drive
Control function and /orsafety function:
Summer: Storage in the gas accumulatorWinter: Removal from the gas accumulator
O1 O2 O3 O4 O5 O6 O7 O8 O957
O4 Gas pressure regulator and pipeline valve
Application: Gas transfer stationsGas distribution stations
Product:
Gas pressure regulator in front of gas turbinesGas pressure regulator of gas networks
Model: Straight‐through type
Housing material: Cast steel
Pipe joint: Flanges
Valve cone type: Multi‐level throttle system made up of perforated cone
Valve seat seal: With soft packing
Spindle seal: Soft material packing
Drive type: Pneumatic actuator drive
Control function and /orsafety function:
Gas pressure regulator in front of gas turbinesGas pressure regulator of gas networks
O1 O2 O3 O4 O5 O6 O7 O8 O958
O5 Gas pressure regulator and pipeline valve
Application: Gas transfer stationsGas distribution stations
Product:
Gas pressure regulator in front of gas turbinesGas pressure regulator of gas networks
Model: Straight‐through type
Housing material: Cast steel
Pipe joint: Flanges
Valve cone type:Multi‐level throttle system, with perforated basket and perforated cone
Valve seat seal: With soft packing
Spindle seal: Soft material packing
Drive type: Hydraulic actuator drive
Control function and /orsafety function:
Gas pressure regulator in front of gas turbinesGas pressure regulator of gas networks
O1 O2 O3 O4 O5 O6 O7 O8 O959
O6 Pump limit valve
Application: Gas compressor,compressors
Product: Pump limit valves
Model: Straight‐through type
Housing material: Cast steel
Pipe joint: Flanges
Valve cone type: Perforated cage
Valve seat seal: Metallic
Spindle seal: Gland with graphite packing
Drive type: Hydraulic actuator drive
Control function and /orsafety function:
Before the pump limit of the compressor, the valve controls the gas flow on the suction side of the compressor.O1 O2 O3 O4 O5 O6 O7 O8 O9
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O7 Pump limit valve
Application: Gas compressor,compressors
Product: Pump limit valves
Model: Straight‐through type
Housing material: Cast steel
Pipe joint: Welding
Valve cone type: Perforated cage
Valve seat seal: Metallic
Spindle seal: Gland with graphite packing
Drive type: Hydraulic actuator drive
Control function and /orsafety function:
Before the pump limit of the compressor, the valve controls the gas flow on the suction side of the compressor.
O1 O2 O3 O4 O5 O6 O7 O8 O961
O8 Bypass valve
Application: Gas compressor,compressors
Product: Compressor bypass valve
Model: Straight‐through type
Housing material: Cast steel
Pipe joint: Flanges
Valve cone type: Perforated cage
Valve seat seal: Metallic
Spindle seal: Gland with V‐packing
Drive type: Pneumatic actuator drive
Control function and /orsafety function:
Before the pump limit of the compressor, the valve resets the gas flow via the top.
O1 O2 O3 O4 O5 O6 O7 O8 O962
O9 Interphase reactor valve
Application: Gas compressor,compressors
Product: Interphase reactor valve
Model: Straight‐through type
Housing material: Cast steel
Pipe joint: Flanges
Valve cone type: Perforated cage
Valve seat seal: Metallic
Spindle seal: Gland with V‐packing
Drive type: Pneumatic actuator drive
Control function and /orsafety function:
Controls the gas flow to the compressor
PRUSS Technical presentation DE, 02.07.2010 Version 1.0.1, BenklerO1 O2 O3 O4 O5 O6 O7 O8 O963
Products for the iron and steel industry
H1 Fresh air valve, cold blast valveH2 Valves for O2, N2 and argonH3 Valves for O2, N2 and argonH4 Cooling valves
Iron and steel industry
64
H1 Fresh air valve, cold blast valve
Application: Furnace fresh airFurnace cold blast
Product: Air control valves
Model: Straight‐through type
Housing material: Cast steel
Pipe joint: Flanges
Valve cone type: Perforated cage
Valve seat seal: Metallic
Spindle seal: Soft material packing
Drive type: Pneumatic actuator drive
Control function and /orsafety function:
Supplies the required air quantity to the furnace.
H1H2H3H4
65
H2 Valves for O2, N2 and argon
Application: Steel productionReduction systems
Product:Oxygen valvesNitrogen valvesArgon valves
Model: Straight‐through type
Housing material: Cast steel
Pipe joint: Flanges
Valve cone type: Parabolic disc
Valve seat seal: Metallic
Spindle seal: Gland with V‐packing
Drive type: Pneumatic or electric actuator drive
Control function and /orsafety function:
Controls the media required for steel production
H1H2H3H4
66
H3 Valves for O2, N2 and argon
Application: Steel productionReduction systems
Product: Oxygen valves
Model: Straight‐through type
Housing material: Cast steel
Pipe joint: Flanges
Valve cone type: Perforated cage
Valve seat seal: Metallic
Spindle seal: Gland with V‐packing
Drive type: Pneumatic or electric actuator drive
Control function and /orsafety function:
Controls the oxygen required for steel production
H1H2H3H4
67
H4 Cooling valve
Application: Continuous casting plants
Product: Cooling valves
Model: Straight‐through type
Housing material: Cast steel
Pipe joint: Flanges
Valve cone type: Perforated cage
Valve seat seal: Metallic
Spindle seal: Gland with V‐packing
Drive type: Pneumatic or electric actuator drive
Control function and /orsafety function:
Controls the water required for cooling the strand
H1H2H3H4
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Pruss AGHanover
Thank youfor your attention
Experience since 1889
Waldemar Pruss Armaturenfabrik GmbHSchulenburger Landstraße 26130419 Hanover, GermanyPhone: +49 (0) 511 279 86‐0Fax: +49 (0) 511 279 86‐87Mail: [email protected]
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