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PRUSS ARMATUREN AG Products 2011 1

Pruss Products en 27.5.11 Dr

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Page 1: Pruss Products en 27.5.11 Dr

PRUSS ARMATUREN AG      Products 2011 

1

Page 2: Pruss Products en 27.5.11 Dr

List of contents

• Power industry:

• Gas turbine• Steam boiler installation• Steam turbine

• Oil and gas industry

• Iron and steel industry

Power stations

Oil and gasIndustry

Iron and steel industry

Chemicalindustry

PRUSS Technical presentation DE, 02.07.2010 Version 1.0.1, Benkler2

Page 3: Pruss Products en 27.5.11 Dr

Power stations: Gas and steam generating station

3

Page 4: Pruss Products en 27.5.11 Dr

Power stations: Gas turbine

Power stations

4

Page 5: Pruss Products en 27.5.11 Dr

Products for power stations: Gas turbine

PRUSS Technical presentation DE, 02.07.2010 Version 1.0.1, Benkler

System part Component Product Drawing no. Model Housing material Pipe joint Internal fittings Drive

Gas turbine

Gas package

Gas ‐quick‐action stop valve KG1.1 Passage Cast steel Flanges Tightly closing hydraulic

Gas ‐quick‐action stop valve KG1.2 Passage Cast steel Welding Tightly closing hydraulic

Gas valve with quick‐action function KG1.3 Passage Cast steel Flanges Tightly closing hydraulic

Gas valve with quick‐action stop function KG1.4 Passage Cast steel Welding Tightly closing hydraulic

Oil package

Oil quick‐action stop valve KG2.1 Passage Cast steel Flanges Tightly closing hydraulic

Oil control valve with quick‐action stop function KG2.2 Passage Cast steel Flanges Tightly closing hydraulic

Deionised water package

Deionised water control valve KG3.1 Passage Cast steel Flanges Perforated cone hydraulic

5

Page 6: Pruss Products en 27.5.11 Dr

System layout of gas package

6

Page 7: Pruss Products en 27.5.11 Dr

KG1.1   Gas quick‐action stop valve

Application: Gas and steam generating stations, steam power stations, nuclear power stations

Product: Gas turbines fuel valve, quick‐action stop valve

Model: Straight‐through type

Housing material: Austenitic cast steel

Pipe joint: Flanges

Valve cone type: Slot cone

Valve seat seal: With soft packing

Spindle seal: Bellows seal with downstream safety gland packing

Drive type: Hydraulic actuator drive

Control function and /orsafety function:

Supplying the fuel to the gas burner of the gas turbine, tripping when the turbine trips in < 0.25 sec, valve together with the gas control valve builds the gas lockKG1.1 KG1.2 KG1.3 KG1.4 KG2.1 KG2.2 KG3.1

7

Page 8: Pruss Products en 27.5.11 Dr

KG1.2   Gas quick‐action stop valve

Application: Gas and steam generating stations, steam power stations.

Product: Gas turbines fuel valve, quick‐action stop valve

Model: Straight‐through type

Housing material: Cast steel

Pipe joint: Welding

Valve cone type: Slot cone

Valve seat seal: With soft packing

Spindle seal: Bellows seal with downstream safety gland packing

Drive type: Hydraulic actuator drive

Control function and /orsafety function:

Supplying the fuel to the gas burner of the gas turbine, tripping when the turbine trips in < 0.25 sec, valve together with the gas control valve builds the gas lockKG1.1 KG1.2 KG1.3 KG1.4 KG2.1 KG2.2 KG3.1

8

Page 9: Pruss Products en 27.5.11 Dr

KG1.3   Gas valve with quick‐action stop function

Application: Gas and steam generating stations, steam power stations, nuclear power stations

Product: Gas turbines fuel valve, control valve with quick‐action stop function

Model: Straight‐through type

Housing material: Austenitic cast steel

Pipe joint: Flanges

Valve cone type: Perforated cone

Valve seat seal: With soft packing

Spindle seal: Bellows seal with downstream safety gland packing

Drive type: Hydraulic actuator drive

Control function and /orsafety function:

Supplying the fuel to the gas burner of the gas turbine, tripping when the turbine trips in < 0,25 sec, valve together with the gas control valve builds the gas lock

KG1.1 KG1.2 KG1.3 KG1.4 KG2.1 KG2.2 KG3.19

Page 10: Pruss Products en 27.5.11 Dr

KG1.4   Gas valve quick‐action stop function

Application: Gas and steam generating stations, steam power stations, nuclear power stations

Product:Gas turbines fuel valve, control valve with quick‐action stop function

Model: Straight‐through type

Housing material: Austenitic cast steel

Pipe joint: Welding

Valve cone type: Perforated cone

Valve seat seal: With soft packing

Spindle seal: Bellows seal with downstream safety gland packing

Drive type: Hydraulic actuator drive

Control function and /orsafety function:

Supplying the fuel to the gas burner of the gas turbine, tripping when the turbine trips in < 0.25 sec, valve together with the gas control valve builds the gas lockKG1.1 KG1.2 KG1.3 KG1.4 KG2.1 KG2.2 KG3.1

10

Page 11: Pruss Products en 27.5.11 Dr

System layout of oil package

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Page 12: Pruss Products en 27.5.11 Dr

KG2.1   Oil quick‐action stop valve

Application:Gas and steam generating stations, steam power stations, nuclear power stations

Product: Oil control valve

Model: Straight‐through type

Housing material: Cast steel

Pipe joint: Flanges

Valve cone type: Flat cone

Valve seat seal: With soft packing

Spindle seal: Soft material packing

Drive type: Electric, pneumatic or hydraulic 

Control function and /orsafety function:

Supplying the oil in the oil system

KG1.1 KG1.2 KG1.3 KG1.4 KG2.1 KG2.2 KG3.112

Page 13: Pruss Products en 27.5.11 Dr

K2.2   Oil control valve with quick‐action stop function

Application:Gas and steam generating stations, steam power stations, nuclear power stations

Product: Oil control valve

Model: Straight‐through type

Housing material: Cast steel

Pipe joint: Flanges

Valve cone type: Perforated cone

Valve seat seal: With soft packing

Spindle seal: Soft material packing

Drive type: Electric, pneumatic or hydraulic 

Control function and /orsafety function:

Supplying the oil in the oil system

KG1.1 KG1.2 KG1.3 KG1.4 KG2.1 KG2.2 KG3.113

Page 14: Pruss Products en 27.5.11 Dr

KG3.1   Deionised water control valve

Application:Gas and steam generating stations, steam power stations, nuclear power stations

Product: Deionised water control valve

Model: Straight‐through type

Housing material: Cast steel

Pipe joint: Flanges

Valve cone type:Two‐level throttle system, with perforated basket and perforated cone

Valve seat seal: With soft packing

Spindle seal: Soft material packing

Drive type: Electric, pneumatic or hydraulic 

Control function and /orsafety function:

Supplying the deionised water to the feedwater system

KG1.1 KG1.2 KG1.3 KG1.4 KG2.1 KG2.2 KG3.114

Page 15: Pruss Products en 27.5.11 Dr

Products for power stations: Steam boiler installation

PRUSS Technical presentation DE, 02.07.2010 Version 1.0.1, Benkler

System part Component Product Drawing no. Model Housing material Pipe joint Internal fittings Drive / Actuator

Steam boiler installation

Burner Oil and gas control valve KK1.1 Passage Cast steel Flanges Perforated cage electr., pneum., hydr.

Feed water

Feedwater control valve KK2.1 Angle type Forged steel Welding Perforated cone electr., pneum., hydr.

Feedwater control valve KK2.2 Passage Forged steel Welding Perforated cage Electr.

Feedwater control valve KK2.3 Passage Forged steel Welding 2‐level pressure reduction pneum.

Feedwater control valve KK2.4 Passage Forged steel Welding Labyrinth cone Electr.

Feedwater startup control valve KK2.5 Passage Cast steel Welding 3‐level pressure reduction Electr.

Steam boiler

Auxiliary steam control valve KK3.1 Passage Cast steel Welding Perforated cone pneum.

Boiler startup control valve KK3.2 Angle type Forged steel Welding Perforated cage Electr.

Steam blow‐off control valve KK3.3 Angle type Forged steel Welding Perforated cage hydr.

Water injection valve KK3.4 Angle type Forged steel Welding Needle + Perforated cage Electr.

Water injection valve KK3.5 Passage Forged steel Welding Labyrinth cone hydr.

Water injection valve KK3.6 Passage Cast steel Flanges Needle + Slot cage electr., pneum., hydr.

Driving steam cooler KK3.7 Passage Forged steel Flanges Driving steam nozzle without

steam reducing valve KK3.8 Passage Cast steel Welding Perforated cone + Perforated cage pneum.

Steam conversion valve KK3.9 Passage Cast steel Flanges Compressed water nozzle pneum.

Condensate drain control valve KK3.10 Passage Cast steel Flanges Perforated cone pneum.

Condensate drain control valve KK3.11 Passage Cast steel Flanges Perforated cone Electr.

Boiler protection

HDU ‐ Complete: SS valve + HDU with control and SS function + driving steam locking valve KK4.1 Angle type Forged steel Welding 6‐level pressure 

reduction hydr.

HDU (High‐pressure bypass station with driving steam cooler) KK4.2 Angle type Forged steel Welding 4‐level pressure 

reduction hydr.

HDU (High‐pressure bypass station with driving steam cooler) KK4.3 Angle type Forged steel Welding 4‐level pressure 

reduction hydr.

HDU (High‐pressure bypass station with compressed water cooler) KK4.4  Angle type Forged steel Welding 2‐level pressure 

reduction hydr. 15

Page 16: Pruss Products en 27.5.11 Dr

System layout: Steam turbine  

16

Page 17: Pruss Products en 27.5.11 Dr

System layout: Steam boiler with steam turbine

• 1 Minimum load control valves

• 2 Feedwater control valves

• 3 Level control valves

• 4 Steam pressure reducing valves

• 5 Spray water valves

• 6 Spray water valves

• 7 HP‐bypass‐stations

• 8 Reheater safety valves

• 9 LP‐bypass‐stations

• 10 Single seat control valve globe type

• 11 Preheater protection system

17

Page 18: Pruss Products en 27.5.11 Dr

KK1.1   Oil and gas control valve

Application:Steam power stations, industrial power stations,fuel supply

Product: Oil valve

Model: Straight‐through type

Housing material: Cast steel

Pipe joint: Flanges

Valve cone type: Parabolic disc

Valve seat seal: Metallic

Spindle seal: Gland with V‐packing

Drive type: Electric, pneumatic or hydraulic 

Control function and /orsafety function:

Controlling the fuel quantity

KK1.1

KK2.1

KK2.2

KK2.3

KK2.4

KK2.5

KK3.1

KK3.2

KK3.3

KK3.4

KK3.5

KK3.6

KK3.7

KK3.8

KK3.9

KK3.10

KK3.11

KK4.1

KK4.2

KK4.3

KK4.4 18

Page 19: Pruss Products en 27.5.11 Dr

KK2.1   Feedwater control valve 

Application:Gas and steam generating stations, steam power stations, nuclear power stations

Product: 100% Feedwater control valve

Model: Angle type

Housing material: Forged steel

Pipe joint: Welding

Valve cone type: Perforated cone

Valve seat seal: Metallic

Spindle seal: Gland with graphite packing

Drive type: Electrical actuator drive 

Control function and /orsafety function:

Controlling the feedwater quantity

KK1.1

KK2.1

KK2.2

KK2.3

KK2.4

KK2.5

KK3.1

KK3.2

KK3.3

KK3.4

KK3.5

KK3.6

KK3.7

KK3.8

KK3.9

KK3.10

KK3.11

KK4.1

KK4.2

KK4.3

KK4.4 19

Page 20: Pruss Products en 27.5.11 Dr

KK2.2   Feedwater control valve

Application: Gas and steam generating stations, steam power stations, nuclear power stations

Product: 100% Feedwater control valve

Model: Straight‐through type

Housing material: Forged steel

Pipe joint: Welding

Valve cone type: Perforated cage

Valve seat seal: Metallic

Spindle seal: Gland with graphite packing

Drive type: Electrical actuator drive 

Control function and /orsafety function:

Controlling the feedwater quantity

KK1.1

KK2.1

KK2.2

KK2.3

KK2.4

KK2.5

KK3.1

KK3.2

KK3.3

KK3.4

KK3.5

KK3.6

KK3.7

KK3.8

KK3.9

KK3.10

KK3.11

KK4.1

KK4.2

KK4.3

KK4.4 20

Page 21: Pruss Products en 27.5.11 Dr

KK2.3   Feedwater control valve

Application:Gas and steam generating stations, steam power stations, nuclear power stations

Product: 100% Feedwater control valve

Model: Straight‐through type

Housing material: Forged steel

Pipe joint: Welding

Valve cone type: Two‐level throttle system, with perforated basket and labyrinth cone

Valve seat seal: Metallic

Spindle seal: Gland with graphite packing

Drive type: Pneumatic piston drive

Control function and /orsafety function:

Controlling the feedwater quantity

KK1.1

KK2.1

KK2.2

KK2.3

KK2.4

KK2.5

KK3.1

KK3.2

KK3.3

KK3.4

KK3.5

KK3.6

KK3.7

KK3.8

KK3.9

KK3.10

KK3.11

KK4.1

KK4.2

KK4.3

KK4.4 21

Page 22: Pruss Products en 27.5.11 Dr

KK2.4   Feedwater control valve 

Application:Gas and steam generating stations, steam power stations, nuclear power stations

Product: Combined Start up and full loadFeedwater control valve

Model: Straight‐through type

Housing material: Forged steel

Pipe joint: Welding

Valve cone type: Multi‐stage throttle system, with perforated basket and labyrinth cone

Valve seat seal: Metallic

Spindle seal: Gland with graphite packing

Drive type: Electrical actuator drive

Control function and /orsafety function:

Controlling the feedwater flow / level in boiler drum.

KK1.1

KK2.1

KK2.2

KK2.3

KK2.4

KK2.5

KK3.1

KK3.2

KK3.3

KK3.4

KK3.5

KK3.6

KK3.7

KK3.8

KK3.9

KK3.10

KK3.11

KK4.1

KK4.2

KK4.3

KK4.4 22

Page 23: Pruss Products en 27.5.11 Dr

KK2.5   Feedwater startup control valve

Application: Gas and steam generating stations, steam power stations, nuclear power stations

Product: 0‐40% Feedwater control valve

Model: Straight‐through type

Housing material: Cast steel

Pipe joint: Welding

Valve cone type:Multi‐stage throttle system, with perforated basket, labyrinth cone and seat basket

Valve seat seal: Metallic

Spindle seal: Gland with graphite packing in "Life‐loading design"

Drive type: Electrical actuator drive

Control function and /orsafety function:

Controlling the feedwater quantity

KK1.1

KK2.1

KK2.2

KK2.3

KK2.4

KK2.5

KK3.1

KK3.2

KK3.3

KK3.4

KK3.5

KK3.6

KK3.7

KK3.8

KK3.9

KK3.10

KK3.11

KK4.1

KK4.2

KK4.3

KK4.4 23

Page 24: Pruss Products en 27.5.11 Dr

KK3.1   Auxiliary steam control valve

Application:Gas and steam generating stations, steam power stations, nuclear power stations

Product:

Auxiliary steam control valveSteam turbines locking steam valvePressure control valve for feedwater tank 

Model: Straight‐through type

Housing material: Cast steel

Pipe joint: Welding

Valve cone type: Perforated cone

Valve seat seal: Metallic

Spindle seal: Gland with graphite packing

Drive type: Pneumatic actuator drive

Control function and /orsafety function:

Constantly check the steam pressure in the steam network, supply locking steam to the labyrinth sealings of the steam turbine, constantly check the pressure in the feedwater tank

KK1.1

KK2.1

KK2.2

KK2.3

KK2.4

KK2.5

KK3.1

KK3.2

KK3.3

KK3.4

KK3.5

KK3.6

KK3.7

KK3.8

KK3.9

KK3.10

KK3.11

KK4.1

KK4.2

KK4.3

KK4.4 24

Page 25: Pruss Products en 27.5.11 Dr

KK3.2   Boiler startup control valve

Application: Gas and steam generating stations, steam power stations, nuclear power stations

Product: Boiler startup valve

Model: Angle type

Housing material: Forged steel

Pipe joint: Welding

Valve cone type: Parabolic disc

Valve seat seal: Metallic

Spindle seal: Gland with graphite packing

Drive type: Electrical actuator drive

Control function and /orsafety function:

Dissipation of wet steam, saturated steam and superheated steam at the time of boiler start

KK1.1

KK2.1

KK2.2

KK2.3

KK2.4

KK2.5

KK3.1

KK3.2

KK3.3

KK3.4

KK3.5

KK3.6

KK3.7

KK3.8

KK3.9

KK3.10

KK3.11

KK4.1

KK4.2

KK4.3

KK4.4 25

Page 26: Pruss Products en 27.5.11 Dr

KK3.3   Steam blow‐off control valve

Application:Gas and steam generating stations, steam power stations, nuclear power stations

Product: Blow‐off safety valve for steam reheater

Model: Angle type

Housing material: Forged steel

Pipe joint: Welding

Valve cone type: Locking cone (mounted in a wobbling / tumbling manner)

Valve seat seal: Metallic

Spindle seal: Gland with graphite packing

Drive type: Hydraulic piston drive

Control function and /orsafety function:

Blow off of the pressure in the reheater exceeds the maximum range.

KK1.1

KK2.1

KK2.2

KK2.3

KK2.4

KK2.5

KK3.1

KK3.2

KK3.3

KK3.4

KK3.5

KK3.6

KK3.7

KK3.8

KK3.9

KK3.10

KK3.11

KK4.1

KK4.2

KK4.3

KK4.4 26

Page 27: Pruss Products en 27.5.11 Dr

KK3.4   Water injection valve

Application:Gas and steam generating stations, steam power stations, nuclear power stations

Product: Water injection valve

Model: Angle type

Housing material: Forged steel

Pipe joint: Welding

Valve cone type: Multi‐level throttle system, with perforated basket and needle cone

Valve seat seal: Metallic

Spindle seal: Gland with graphite packing

Drive type: Electrical actuator drive

Control function and /orsafety function:

Controlling the steam temperature

KK1.1

KK2.1

KK2.2

KK2.3

KK2.4

KK2.5

KK3.1

KK3.2

KK3.3

KK3.4

KK3.5

KK3.6

KK3.7

KK3.8

KK3.9

KK3.10

KK3.11

KK4.1

KK4.2

KK4.3

KK4.4 27

Page 28: Pruss Products en 27.5.11 Dr

KK3.5   Water injection valve

Application: Gas and steam generating stations, steam power stations, nuclear power stations

Product: Water injection valve

Model: Straight‐through type

Housing material: Cast steel

Pipe joint: Flanges

Valve cone type: Needle cone

Valve seat seal: Metallic

Spindle seal: Gland with V‐packing

Drive type: Electric, pneumatic or hydraulic 

Control function and /orsafety function:

Controlling the steam temperature

KK1.1

KK2.1

KK2.2

KK2.3

KK2.4

KK2.5

KK3.1

KK3.2

KK3.3

KK3.4

KK3.5

KK3.6

KK3.7

KK3.8

KK3.9

KK3.10

KK3.11

KK4.1

KK4.2

KK4.3

KK4.4 28

Page 29: Pruss Products en 27.5.11 Dr

KK3.6   Water injection valve

Application: Gas and steam generating stations, steam power stations, nuclear power stations

Product: Water injection valve

Model: Straight‐through type

Housing material: Forged steel

Pipe joint: Welding

Valve cone type: Multi‐level throttle system, with perforated basket and labyrinth cone

Valve seat seal: Metallic

Spindle seal: Gland with graphite packing

Drive type: Hydraulic actuator drive

Control function and /orsafety function:

Controlling the steam temperature

KK1.1

KK2.1

KK2.2

KK2.3

KK2.4

KK2.5

KK3.1

KK3.2

KK3.3

KK3.4

KK3.5

KK3.6

KK3.7

KK3.8

KK3.9

KK3.10

KK3.11

KK4.1

KK4.2

KK4.3

KK4.4 29

Page 30: Pruss Products en 27.5.11 Dr

KK3.7   Atomizing steam desuperheater

Application:Gas and steam generating stations, steam power stations, nuclear power stations

Product: Atomizing steam desuperheater

Model: Straight‐through type

Housing material: Forged steel

Pipe joint: Flanges

Valve cone type: Atomizing steam desuperheaternozzle

Valve seat seal: ‐

Spindle seal: ‐

Drive type: ‐

Control function and /orsafety function:

Controlling the steam temperature

KK1.1

KK2.1

KK2.2

KK2.3

KK2.4

KK2.5

KK3.1

KK3.2

KK3.3

KK3.4

KK3.5

KK3.6

KK3.7

KK3.8

KK3.9

KK3.10

KK3.11

KK4.1

KK4.2

KK4.3

KK4.4 30

Page 31: Pruss Products en 27.5.11 Dr

KK3.8   Steam reducing valve

Application:Gas and steam generating stations, steam power stations, nuclear power stations

Product: Steam reducing valve

Model: Straight‐through type

Housing material: Cast steel

Pipe joint: Welding

Valve cone type: Multi‐level throttle system, with perforated basket and perforated cone

Valve seat seal: Metallic

Spindle seal: Gland with graphite packing

Drive type: Pneumatic actuator drive

Control function and /orsafety function:

Controlling the steam pressure in the steam networks

KK1.1

KK2.1

KK2.2

KK2.3

KK2.4

KK2.5

KK3.1

KK3.2

KK3.3

KK3.4

KK3.5

KK3.6

KK3.7

KK3.8

KK3.9

KK3.10

KK3.11

KK4.1

KK4.2

KK4.3

KK4.4 31

Page 32: Pruss Products en 27.5.11 Dr

KK3.9   Steam conversion valve

Application: Gas and steam generating stations, steam power stations, nuclear power stations

Product: Steam conversion valve

Model: Straight‐through type

Housing material: Cast steel

Pipe joint: Flanges

Valve cone type: Multi‐level throttle system, with perforated basket and perforated cone

Valve seat seal: Metallic

Spindle seal: Gland with graphite packing

Drive type: Pneumatic actuator drive

Control function and /orsafety function:

Controlling the steam pressure in the steam networks

KK1.1

KK2.1

KK2.2

KK2.3

KK2.4

KK2.5

KK3.1

KK3.2

KK3.3

KK3.4

KK3.5

KK3.6

KK3.7

KK3.8

KK3.9

KK3.10

KK3.11

KK4.1

KK4.2

KK4.3

KK4.4 32

Page 33: Pruss Products en 27.5.11 Dr

KK3.10   Condensate drain control valve

Application: Gas and steam generating stations, steam power stations, nuclear power stations

Product: Condensate control valve

Model: Straight‐through type

Housing material: Cast steel

Pipe joint: Flanges

Valve cone type: Perforated cone

Valve seat seal: Metallic

Spindle seal: Gland with graphite packing

Drive type: Pneumatic actuator drive

Control function and /orsafety function:

Dissipation of condensate quantities in the steam networks

KK1.1

KK2.1

KK2.2

KK2.3

KK2.4

KK2.5

KK3.1

KK3.2

KK3.3

KK3.4

KK3.5

KK3.6

KK3.7

KK3.8

KK3.9

KK3.10

KK3.11

KK4.1

KK4.2

KK4.3

KK4.4 33

Page 34: Pruss Products en 27.5.11 Dr

KK3.11   Condensate drain control valve

Application: Gas and steam generating stations, steam power stations, nuclear power stations

Product: Condensate control valve

Model: Straight‐through type

Housing material: Cast steel

Pipe joint: Flanges

Valve cone type: Perforated cone

Valve seat seal: Metallic

Spindle seal: Gland with graphite packing

Drive type: Electrical actuator drive

Control function and /orsafety function:

Dissipation of condensate quantities in the steam networks

KK1.1

KK2.1

KK2.2

KK2.3

KK2.4

KK2.5

KK3.1

KK3.2

KK3.3

KK3.4

KK3.5

KK3.6

KK3.7

KK3.8

KK3.9

KK3.10

KK3.11

KK4.1

KK4.2

KK4.3

KK4.4 34

Page 35: Pruss Products en 27.5.11 Dr

KK4.1   Low ‐pressure bypass station, complete incl. shut off valve

Application: Gas and steam generating stations, steam power stations, nuclear power stations

Product:

Low‐pressure bypass station (LP Bypass) with atomizing steam bled before pressure reduction, with  atomizing steam stop valve, with  desuperheater, with welded steam quick‐action stop valve

Model: Angle type

Housing material: Forged steel

Pipe joint: Welding

Valve cone type:Multi‐level throttle system, with perforated cone, 3 perforated baskets and 2 perforated discs

Valve seat seal: Metallic

Spindle seal: Gland with graphite packing

Drive type: Hydraulic actuator drive

Control function and /orsafety function:

Dissipation of the steam quantity at the time of boiler startup, dissipation of steam at the time of tripping of the turbine.

KK1.1

KK2.1

KK2.2

KK2.3

KK2.4

KK2.5

KK3.1

KK3.2

KK3.3

KK3.4

KK3.5

KK3.6

KK3.7

KK3.8

KK3.9

KK3.10

KK3.11

KK4.1

KK4.2

KK4.3

KK4.4 35

Page 36: Pruss Products en 27.5.11 Dr

KK4.2   High‐pressure bypass station with atomizing  steam desuperheater

Application: Gas and steam generating stations, steam power stations, nuclear power stations

Product: High‐pressure bypass station (HDU) with in‐built atomizing steam bleeding, desuperheater

Model: Angle type

Housing material: Forged steel

Pipe joint: Welding

Valve cone type: Multi‐level throttle system, with perforated cone and 3 perforated baskets 

Valve seat seal: Metallic

Spindle seal: Gland with graphite packing

Drive type: Hydraulic actuator drive

Control function and /orsafety function:

Dissipation of the steam quantity at boiler startup, dissipation of steam at boiler / turbine trip. Boiler overpressure protection.

KK1.1

KK2.1

KK2.2

KK2.3

KK2.4

KK2.5

KK3.1

KK3.2

KK3.3

KK3.4

KK3.5

KK3.6

KK3.7

KK3.8

KK3.9

KK3.10

KK3.11

KK4.1

KK4.2

KK4.3

KK4.4 36

Page 37: Pruss Products en 27.5.11 Dr

KK4.3   High‐pressure bypass station Actuator / spring assembly

Application: Gas and steam generating stations, steam power stations, nuclear power stations

Product: High‐pressure bypass station (HDU) with in‐built atomizing steam desuperheater.

Model: Angle type

Housing material: Forged steel

Pipe joint: Welding

Valve cone type: Multi‐level throttle system, with perforated cone and 3 perforated baskets 

Valve seat seal: Metallic

Spindle seal: Gland with graphite packing

Drive type: Hydraulic actuator drive

Control function and /orsafety function:

Dissipation of the steam quantity at boiler startup, dissipation of steam at boiler / turbine trip. Boiler overpressure protection.

KK1.1

KK2.1

KK2.2

KK2.3

KK2.4

KK2.5

KK3.1

KK3.2

KK3.3

KK3.4

KK3.5

KK3.6

KK3.7

KK3.8

KK3.9

KK3.10

KK3.11

KK4.1

KK4.2

KK4.3

KK4.4 37

Page 38: Pruss Products en 27.5.11 Dr

KK4.4   High‐pressure bypass station with pressurized desuperheater

Application: Gas and steam generating stations, steam power stations, nuclear power stations

Product: High‐pressure bypass station (HDU) with pressurized desuperheater.

Model: Angle type

Housing material: Forged steel

Pipe joint: Welding

Valve cone type: Multi‐level throttle system, with perforated cone and seat basket

Valve seat seal: Metallic

Spindle seal: Gland with graphite packing

Drive type: Pneumatic actuator drive

Control function and /orsafety function:

Dissipation of the steam quantity at boiler startup, dissipation of steam at boiler / turbine trip. Boiler overpressure protection.

KK1.1

KK2.1

KK2.2

KK2.3

KK2.4

KK2.5

KK3.1

KK3.2

KK3.3

KK3.4

KK3.5

KK3.6

KK3.7

KK3.8

KK3.9

KK3.10

KK3.11

KK4.1

KK4.2

KK4.3

KK4.4 38

Page 39: Pruss Products en 27.5.11 Dr

Power stations: Steam turbine

39

Page 40: Pruss Products en 27.5.11 Dr

Products for power stations: Steam turbine

System part Component Product Drawing no. Model Housing material Pipe joint Internal fittings Drive / 

Actuator

Steam Turbine

Turbine inlet

Steam quick‐action stop valve KD1.1 Passage Cast steel Welding / Fl. Locking cone hydr.

Turbine inlet control valve (direct impact of the blade rows) KD1.2 Angle type Cast steel FL. / welding Perforated cage hydr.

Bleeding Turbine bleed valve, steam supply valve KD2.3 Passage Cast steel Flanges Perforated cage hydr.

Shaft seal Sealing steam control valve KD3.1 Passage Cast steel Flanges Perforated cageelectr., pneum., hydr.

Turbine Protection HD – quick opening valve (bypass station) KD4.1 Angle type Forged steel Welding Locking cone hydr.

HD – quick opening valve (bypass station) KD4.2 Passage Cast steel Welding Locking cone hydr.

HD – quick opening valve (bypass station) KD4.3 Passage Cast steel Welding Locking cone hydr.

HD bypass station (internal driving steam extraction and 1 cooler) KD4.4 Angle type Forged steel Welding 6‐level pressure 

reduction hydr.

HD bypass station (internal driving steam extraction + 2 to 3 coolers) KD4.5 Angle type Forged steel Welding 6‐level pressure 

reduction hydr.

HD bypass station (external driving steam extraction + 2 coolers + driving steam stop valve) KD4.6 Angle type Forged steel Welding 6‐level pressure 

reduction hydr.

HD bypass station (integral cooler) KD4.7 Angle type Cast steel Welding 6‐level pressure reduction hydr.

ND bypass station (integral cooler) KD4.8 Angle type Cast steel Welding 6‐level pressure reduction hydr.

40

Page 41: Pruss Products en 27.5.11 Dr

KD1.1 Steam quick‐action stop valve

Application: Gas and steam generating stations, steam power stations, nuclear power stations

Product: Stop valve in front of turbine inlet

Model: Straight‐through type

Housing material: Cast steel

Pipe joint: Welding ends / Flange

Valve cone type: Flat Seat Plug (Thigth closing)

Valve seat seal: Metallic

Spindle seal: Gland with graphite packing

Drive type: Hydraulic actuator drive

Control function and /orsafety function:

Quick closing when turbine trips

KD1.1

KD1.2

KD2.3

KD3.1

KD4.1

KD4.2

KD4.3

KD4.4

KD4.5

KD4.6

KD4.7

KD4.8

41

Page 42: Pruss Products en 27.5.11 Dr

KD2.3   Turbine inlet control valve (direct impact of the blade rows)

Application: Gas and steam generating stations, steam power stations, nuclear power stations

Product: Steam turbine inlet valve with 2 fusion outlets for 2 blade rows

Model: Angle type

Housing material: Cast steel

Pipe joint: Welding ends / Flange

Valve cone type: Perforated cage / control piston

Valve seat seal: Metallic

Spindle seal: Gland with graphite packing

Drive type: Hydraulic actuator drive

Control function and /orsafety function:

Controlling the steam quantity supplied to the turbineQuick closing when turbine trips

KD1.1

KD1.2

KD2.3

KD3.1

KD4.1

KD4.2

KD4.3

KD4.4

KD4.5

KD4.6

KD4.7

KD4.8

42

Page 43: Pruss Products en 27.5.11 Dr

KD3.1  Turbine bleed valve, steam supply valve

Application:Gas and steam generating stations, steam power stations, nuclear power stations

Product: Turbine bleed valveSteam supply valve

Model: Straight‐through type

Housing material: Cast steel

Pipe joint: Flanges 

Valve cone type: Perforated cage 

Valve seat seal: Metallic

Spindle seal: Gland with graphite packing

Drive type: Hydraulic actuator drive

Control function and /orsafety function:

KD1.1

KD1.2

KD2.3

KD3.1

KD4.1

KD4.2

KD4.3

KD4.4

KD4.5

KD4.6

KD4.7

KD4.8

43

Page 44: Pruss Products en 27.5.11 Dr

KD3.1   Sealing steam control valve

Application:Steam power stations, industrial power stations,fuel supply

Product: Oil valve

Model: Straight‐through type

Housing material: Cast steel

Pipe joint: Flanges

Valve cone type: Parabolic disc

Valve seat seal: Metallic

Spindle seal: Gland with V‐packing

Drive type: Electric, pneumatic or hydraulic 

Control function and /orsafety function:

Controlling the fuel quantity

KD1.1

KD1.2

KD2.3

KD3.1

KD4.1

KD4.2

KD4.3

KD4.4

KD4.5

KD4.6

KD4.7

KD4.8

44

Page 45: Pruss Products en 27.5.11 Dr

KD4.1   High‐pressure quick‐action stop valve

Application:Gas and steam generating stations, steam power stations, nuclear power stations

Product: Steam quick‐action stop valve

Model: Angle type

Housing material: Forged steel

Pipe joint: Welding

Valve cone type: Open‐close cone (mounted in a wobbling / tumbling manner)

Valve seat seal: Metallic

Spindle seal: Gland with graphite packing

Drive type: Hydraulic actuator drive

Control function and /orsafety function:

Locking in < 0.2 sec.

KD1.1

KD1.2

KD2.3

KD3.1

KD4.1

KD4.2

KD4.3

KD4.4

KD4.5

KD4.6

KD4.7

KD4.8

45

Page 46: Pruss Products en 27.5.11 Dr

KD4.2   High‐pressure quick opening valve

Application: Bypass station

Product: High‐pressure quick opening valve

Model: Straight‐through type

Housing material: Cast steel

Pipe joint: Welding

Valve cone type: Flat seat / tight closing

Valve seat seal: Metallic

Spindle seal: Gland with graphite packing

Drive type: Hydraulic actuator drive

Control function and /orsafety function:

Quick opening when the turbine trips

KD1.1

KD1.2

KD2.3

KD3.1

KD4.1

KD4.2

KD4.3

KD4.4

KD4.5

KD4.6

KD4.7

KD4.8

46

Page 47: Pruss Products en 27.5.11 Dr

KD4.3   Low‐pressure quick opening valve

KD1.1

KD1.2

KD2.3

KD3.1

KD4.1

KD4.2

KD4.3

KD4.4

KD4.5

KD4.6

KD4.7

KD4.8

Application: Bypass station

Product: High‐pressure quick opening valve

Model: Straight‐through type

Housing material: Cast steel

Pipe joint: Welding

Valve cone type: Locking cone

Valve seat seal: Metallic

Spindle seal: Gland with graphite packing

Drive type: Hydraulic actuator drive

Control function and /orsafety function:

Quick opening when the turbine trips

47

Page 48: Pruss Products en 27.5.11 Dr

KD4.4   High‐pressure bypass station (internal atomizing steam extraction and  1‐3 desuperheaters)

Application: Gas and steam generating stations, steam power stations, nuclear power stations

Product: Turbine bypass station with in‐built atomizing  steam extraction and  desuperheater

Model: Angle type

Housing material: Forged steel

Pipe joint: Welding

Valve cone type: Multi‐level throttle system, with seat basket, perforated cone and 3 perforated baskets

Valve seat seal: Metallic

Spindle seal: Gland with graphite packing

Drive type: Hydraulic actuator drive

Control function and /orsafety function:

a) Dissipation of the steam quantity at the time of startup of the  boilerb) Dissipation of the steam at the time of turbine tripc) Controlling the downstream pressure and

KD1.1

KD1.2

KD2.3

KD3.1

KD4.1

KD4.2

KD4.3

KD4.4

KD4.5

KD4.6

KD4.7

KD4.8

48

Page 49: Pruss Products en 27.5.11 Dr

KD4.5   High‐pressure bypass station (internal atomizing steam extraction, 2 to 3 coolers)

Application: Gas and steam generating stations, steam power stations, nuclear power stations

Product: Turbine bypass station with in‐built atomizing steam extraction and 2 to 3 desuperheaters

Model: Angle type

Housing material: Forged steel

Pipe joint: Welding

Valve cone type: Multi‐level throttle system, with seat basket, perforated cone and 3 perforated baskets

Valve seat seal: Metallic

Spindle seal: Gland with graphite packing

Drive type: Hydraulic actuator drive

Control function and /orsafety function:

a) Dissipation of the steam quantity at the time of startup of the boilerb) Dissipation of the steam at the time of turbine tripc) Controlling the downstream pressure and temperature

KD1.1

KD1.2

KD2.3

KD3.1

KD4.1

KD4.2

KD4.3

KD4.4

KD4.5

KD4.6

KD4.7

KD4.8

49

Page 50: Pruss Products en 27.5.11 Dr

KD4.6   Turbine pressure bypass station (atomizing steam extraction from inlet, 2 to 3 coolers)

Application: Gas and steam generating stations, steam power stations, nuclear power stations

Product:Turbine bypass station with atomizing steam extraction before pressure reduction, with atomizing steam stop valve, with 2‐3 desuperheaters.

Model: Angle type

Housing material: Forged steel

Pipe joint: Welding

Valve cone type: Multi‐level throttle system, with seat basket, perforated cone and 2 perforated discs

Valve seat seal: Metallic

Spindle seal: Gland with graphite packing

Drive type: Hydraulic actuator drive

Control function and /orsafety function:

a) Dissipation of the steam quantity at the time of startup of the  boilerb) Dissipation of the steam at the time of turbine tripc) Controlling the downstream pressure and temperature

KD1.1

KD1.2

KD2.3

KD3.1

KD4.1

KD4.2

KD4.3

KD4.4

KD4.5

KD4.6

KD4.7

KD4.8

50

Page 51: Pruss Products en 27.5.11 Dr

KD4.7   High‐pressure bypass station (integral desuperheater)

Application: Gas and steam generating stations, steam power stations, nuclear power stations

Product:Turbine bypass station with internal  atomizing steam extraction ,  integrated desuperheater

Model: Angle valve

Housing material: Cast steel

Pipe joint: Welding

Valve cone type: 4‐level pressure reduction

Valve seat seal: Metallic

Spindle seal: Gland with graphite packing

Drive type: Hydraulic actuator drive

Control function and /orsafety function:

a) Dissipation of the steam quantity under startup sequence of the boilerb) Dissipation of the steam at the time of turbine tripc) Controlling the downstream pressure 

KD1.1

KD1.2

KD2.3

KD3.1

KD4.1

KD4.2

KD4.3

KD4.4

KD4.5

KD4.6

KD4.7

KD4.8

51

Page 52: Pruss Products en 27.5.11 Dr

KD4.8   Low‐pressure bypass station (integral desuperheater)

KD1.1

KD1.2

KD2.3

KD3.1

KD4.1

KD4.2

KD4.3

KD4.4

KD4.5

KD4.6

KD4.7

KD4.8

Application: Gas and steam generating stations, steam power stations, nuclear power stations

Product:Turbine bypass station with internal atomizing steam extraction, internal desuperheater.

Model: Angle valve

Housing material: Cast steel

Pipe joint: Welding

Valve cone type: 4‐level pressure reduction

Valve seat seal: Metallic

Spindle seal: Gland with graphite packing

Drive type: Hydraulic actuator drive

Control function and /orsafety function:

a) Dissipation of the steam quantity at the time of 

startup of the boiler 52

Page 53: Pruss Products en 27.5.11 Dr

Products for the oil and gas industry

O1 Valve for oxygen, nitrogenO2 Valve for oxygen, nitrogenO3 Inlet and outlet valveO4 Gas pressure regulator and pipeline valveO5 Gas pressure regulator and pipeline valve

O6 Pump limit valveO7 Pump limit valveO8 Bypass valveO9 Interphase reactor valve

Oil and gas industry

53

Page 54: Pruss Products en 27.5.11 Dr

System layout: Oil and gas

Suction throttling valve

Bypass valve

Pump limit valve

54

Page 55: Pruss Products en 27.5.11 Dr

O1   Valve for oxygen, nitrogen

Application: Gas decomposition systemsGas preparation systems

Product: Valve for oxygen decompositionValve for nitrogen decomposition

Model: Straight‐through type

Housing material: Bronze (copper‐tin alloy)

Pipe joint: Flanges

Valve cone type: Perforated cage

Valve seat seal: Metallic

Spindle seal: Gland with V‐packing

Drive type: Pneumatic actuator drive

Control function and /orsafety function:

Valve for oxygen decompositionValve for nitrogen decomposition

O1 O2 O3 O4 O5 O6 O7 O8 O955

Page 56: Pruss Products en 27.5.11 Dr

O2   Valve for oxygen, nitrogen

Application: Gas decomposition systemsGas preparation systems

Product: Valve for oxygen decompositionValve for nitrogen decomposition

Model: Straight‐through type

Housing material: Bronze (copper‐tin alloy)

Pipe joint: Flanges

Valve cone type: Slot cage

Valve seat seal: Metallic

Spindle seal: Gland with V‐packing

Drive type: Pneumatic actuator drive

Control function and /orsafety function:

Valve for oxygen decompositionValve for nitrogen decomposition

O1 O2 O3 O4 O5 O6 O7 O8 O956

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O3    Inlet and outlet valve

Application: Gas accumulatorCaverns

Product: Inlet and outlet valves for gas accumulator

Model: Straight‐through type

Housing material: Cast steel

Pipe joint: Flanges with "ring joint nut"

Valve cone type:Multi‐level throttle system, with 2 seat baskets, perforated cone and 6 perforated discs

Valve seat seal: Metallic

Spindle seal: Soft material packing

Drive type: Hydraulic actuator drive

Control function and /orsafety function:

Summer: Storage in the gas accumulatorWinter: Removal from the gas accumulator

O1 O2 O3 O4 O5 O6 O7 O8 O957

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O4   Gas pressure regulator and pipeline valve

Application: Gas transfer stationsGas distribution stations

Product:

Gas pressure regulator in front of gas turbinesGas pressure regulator of gas networks

Model: Straight‐through type

Housing material: Cast steel

Pipe joint: Flanges 

Valve cone type: Multi‐level throttle system made up of perforated cone 

Valve seat seal: With soft packing

Spindle seal: Soft material packing

Drive type: Pneumatic actuator drive

Control function and /orsafety function:

Gas pressure regulator in front of gas turbinesGas pressure regulator of gas networks

O1 O2 O3 O4 O5 O6 O7 O8 O958

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O5   Gas pressure regulator and pipeline valve

Application: Gas transfer stationsGas distribution stations

Product:

Gas pressure regulator in front of gas turbinesGas pressure regulator of gas networks

Model: Straight‐through type

Housing material: Cast steel

Pipe joint: Flanges 

Valve cone type:Multi‐level throttle system, with perforated basket and perforated cone 

Valve seat seal: With soft packing

Spindle seal: Soft material packing

Drive type: Hydraulic actuator drive

Control function and /orsafety function:

Gas pressure regulator in front of gas turbinesGas pressure regulator of gas networks

O1 O2 O3 O4 O5 O6 O7 O8 O959

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O6   Pump limit valve

Application: Gas compressor,compressors

Product: Pump limit valves

Model: Straight‐through type

Housing material: Cast steel

Pipe joint: Flanges 

Valve cone type: Perforated cage 

Valve seat seal: Metallic

Spindle seal: Gland with graphite packing

Drive type: Hydraulic actuator drive

Control function and /orsafety function:

Before the pump limit of the compressor, the valve controls the gas flow on the suction side of the compressor.O1 O2 O3 O4 O5 O6 O7 O8 O9

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O7   Pump limit valve

Application: Gas compressor,compressors

Product: Pump limit valves

Model: Straight‐through type

Housing material: Cast steel

Pipe joint: Welding

Valve cone type: Perforated cage 

Valve seat seal: Metallic

Spindle seal: Gland with graphite packing

Drive type: Hydraulic actuator drive

Control function and /orsafety function:

Before the pump limit of the compressor, the valve controls the gas flow on the suction side of the compressor.

O1 O2 O3 O4 O5 O6 O7 O8 O961

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O8   Bypass valve

Application: Gas compressor,compressors

Product: Compressor bypass valve

Model: Straight‐through type

Housing material: Cast steel

Pipe joint: Flanges

Valve cone type: Perforated cage 

Valve seat seal: Metallic

Spindle seal: Gland with V‐packing

Drive type: Pneumatic actuator drive

Control function and /orsafety function:

Before the pump limit of the compressor, the valve resets the gas flow via the top.

O1 O2 O3 O4 O5 O6 O7 O8 O962

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O9   Interphase reactor valve

Application: Gas compressor,compressors

Product: Interphase reactor valve

Model: Straight‐through type

Housing material: Cast steel

Pipe joint: Flanges

Valve cone type: Perforated cage 

Valve seat seal: Metallic

Spindle seal: Gland with V‐packing

Drive type: Pneumatic actuator drive

Control function and /orsafety function:

Controls the gas flow to the compressor

PRUSS Technical presentation DE, 02.07.2010 Version 1.0.1, BenklerO1 O2 O3 O4 O5 O6 O7 O8 O963

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Products for the iron and steel industry

H1 Fresh air valve, cold blast valveH2 Valves for O2, N2 and argonH3 Valves for O2, N2 and argonH4 Cooling valves

Iron and steel industry

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H1   Fresh air valve, cold blast valve

Application: Furnace fresh airFurnace cold blast

Product: Air control valves

Model: Straight‐through type

Housing material: Cast steel

Pipe joint: Flanges

Valve cone type: Perforated cage 

Valve seat seal: Metallic

Spindle seal: Soft material packing

Drive type: Pneumatic actuator drive

Control function and /orsafety function:

Supplies the required air quantity to the furnace.

H1H2H3H4

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H2   Valves for O2, N2 and argon

Application: Steel productionReduction systems

Product:Oxygen valvesNitrogen valvesArgon valves

Model: Straight‐through type

Housing material: Cast steel

Pipe joint: Flanges

Valve cone type: Parabolic disc

Valve seat seal: Metallic

Spindle seal: Gland with V‐packing

Drive type: Pneumatic or electric actuator drive

Control function and /orsafety function:

Controls the media required for steel production

H1H2H3H4

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H3   Valves for O2, N2 and argon

Application: Steel productionReduction systems

Product: Oxygen valves

Model: Straight‐through type

Housing material: Cast steel

Pipe joint: Flanges

Valve cone type: Perforated cage 

Valve seat seal: Metallic

Spindle seal: Gland with V‐packing

Drive type: Pneumatic or electric actuator drive

Control function and /orsafety function:

Controls the oxygen required for steel production

H1H2H3H4

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H4   Cooling valve

Application: Continuous casting plants

Product: Cooling valves

Model: Straight‐through type

Housing material: Cast steel

Pipe joint: Flanges

Valve cone type: Perforated cage 

Valve seat seal: Metallic

Spindle seal: Gland with V‐packing

Drive type: Pneumatic or electric actuator drive

Control function and /orsafety function:

Controls the water required for cooling the strand

H1H2H3H4

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Pruss AGHanover

Thank youfor your attention

Experience since 1889

Waldemar Pruss Armaturenfabrik GmbHSchulenburger Landstraße 26130419 Hanover, GermanyPhone: +49 (0) 511 279 86‐0Fax: +49 (0) 511 279 86‐87Mail: [email protected]

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