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PSA Tape Application Guide Along with selecting the right adhesive, an understanding of application temperature, pressure, and proper surface preparation are essential to achieve a reliable bond. This guide outlines how some of our more popular tapes perform when bonded to many common foams and other materials. It also provides tips and guidelines to help ensure the best performance of our tapes. Quality and Innovation

PSA Tape Application Guide - CCT: Pressure Sensitive ... · PSA Tape Application Guide Along with selecting the right adhesive, an understanding of application temperature, pressure,

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PSA Tape Application Guide

Along with selecting the right adhesive, an understanding of application temperature, pressure, and proper surface preparation are essential to achieve a reliable bond. This guide outlines how some of our more popular tapes perform when bonded to many common foams and other materials. It also provides tips and guidelines to help ensure the best performance of our tapes.

Quality andInnovation

Prod

uct

M12

06M

1207

M12

12M

1213

M12

72M

1276

M15

11

M15

16M

1521

M

1522

M15

23SS

A15

93T1

538

T152

1

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Poly

ethy

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Foa

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Cork

/Rub

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Shee

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APP

LICA

TIO

N G

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COAT

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APE

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Prod

uct

TF11

11

TF11

13TF

1115

TF11

23

TF11

25TF

1142

TF11

82TF

1552

TF

1553

TF15

55TF

1572

- TF

1574

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NSU

PPO

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TRA

NSF

ER T

APE

S

Man

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hesi

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prod

uce

a fo

am o

r mat

eria

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ring

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whe

n re

mov

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oon

afte

r app

licat

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Che

mic

al d

egra

datio

n or

cha

nges

, out

gas

sing

from

the

foam

and

oth

er fa

ctor

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ay c

hang

e th

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erfo

rman

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s th

e bo

nd a

ges

and

initi

al re

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e as

the

perf

orm

ance

of a

ged

part

s. Th

e fa

bric

ator

mus

t con

side

r the

nee

ds o

f the

app

licat

ion,

and

und

erst

and

the

expe

ctat

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of t

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n or

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o ch

oose

the

right

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tabl

es a

re p

rovi

ded

only

as

a gu

ide

to a

ssis

t the

con

vert

er in

adh

esiv

e se

lect

ion,

and

sho

uld

not r

epla

ce th

e ca

refu

l te

stin

g re

quire

d fo

r eve

ry a

pplic

atio

n by

the

fabr

icat

or a

nd e

nd u

ser.

It is

not

a w

arra

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of a

ny k

ind,

eith

er e

xpre

ssed

or i

mpl

ied.

CC

T m

akes

ava

ilabl

e ad

hesi

ves

in v

ario

us c

oatin

g w

eigh

ts to

ac

com

mod

ate

the

cell

stru

ctur

e an

d th

e po

rosi

ty o

f the

mat

eria

ls b

eing

bon

ded.

The

abo

ve ta

ble

assu

mes

the

fabr

icat

or h

as o

ptim

ized

the

lam

inat

ing

proc

ess,

and

is u

sing

con

sist

ent q

ualit

y m

ater

ials

. CC

T re

com

men

ds th

e us

e of

hea

t ass

ista

nce

whe

n la

min

atin

g to

mos

t foa

ms

and

mat

eria

ls to

ach

ieve

an

optim

al b

ond,

esp

ecia

lly w

ith a

ny u

reth

ane

foam

.

Application TemperatureApplication with heat during lamination helps with adhesive flow and surface wet-out to improve the bond. Lower temperatures might lead to insufficient wetting of the adhesive on the substrate. Extremely high temperatures might cause the tape to stretch when being applied, which could create additional stress in the final application. The recommended application temperature range is 50°F – 100°F.

Surface PreparationBe sure the application surface is clean, dry and free of grease, dirt or other contaminants. Clean the surface with a lint-free cloth and any suitable cleaner (water, solvents, etc.) and allow it to thoroughly dry. Suitable solvents for use include toluene, alcohols, esters, and ketones. Always test the substrate to be sure it is able to withstand the cleaner prior to application. When using a solvent, follow the manufacturer’s recommendations and precautions.

Surface Pressure Pressure sensitive tapes need surface contact pressure to achieve a strong bond between the tape and substrate. In some cases, lower pressure can be used to achieve 100% contact. Conversely, excessive pressure can result in tape compression and/or stretch.

A general guide would be, light pressure of a few psi. Use more pressure for a rough surface versus a smooth surface. Bond strength is dependent upon a number of factors including specific adhesion, the amount of pressure, surface contact, and residence time.

Storage ConditionsPressure sensitive tapes must be properly stored to maintain bonding characteristics. Extreme high and low temperatures can lead to degradation of the adhesive or backing materials. Store rolls in the original packaging in a controlled environment (72°F / 22° C and 50% RH) out of direct of sunlight.

Tips Only remove the liner when ready to make the final lamination. Do not allow adhesive to remain exposed to air for extended periods of time as dust, moisture, dry heat and other ambient conditions can reduce its effectiveness.

Do not put excessive pressure on the bond line until the part is properly placed. Apply adequate pressure to the entire bond line to ensure proper adhesion.

There are some substrates that are generally easier to bond to than others. These are the materials with higher surface energy. It is important to know that coatings on the surfaces or fillers in the substrates might influence adhesion characteristics. A painted aluminum or plasticized PVC (polyvinyl chloride) might display completely different bonding characteristics as compared to pure, unaltered materials.

Consider using a primer or adhesion promoter to alter the surface characteristics of substrates to enhance bonding. Consult the product’s usage recommendations to be sure that adhesive systems and primers are cooperative in nature. Corona or flame treatments can also be applied.

80 East Morris StreetPhiladelphia, PA 19148Phone: +1-215-271-0610Email: [email protected]