16
Product Specifications PSS 6-3C2 A 871CC Contacting Conductivity and Resistivity Sensors and Accessories 871CC-A,-K 871CC-E 871CC-F 871CC-B 871CC-C,-L 871CC-G 871CC-D,-M Foxboro 871CC Sensors (Cells), in conjunction with supporting 871CC accessories, offer a dependable, fast, durable, and in-line means of measuring ionic content of a sample stream. As symbolized by the “CE” Logo marking on the product, these sensors conform to the applicable European Union directives when used with the electrochemical analyzers listed below. INTRODUCTION 871CC Contacting Conductivity/Resistivity Sensors are used with Foxboro 873CC, 873RS, 873ACC, 873ARS, 875CR, and 870ITCR Electrochemical Analyzers and Transmitters to detect the conductivity or resistivity of a solution. The analyzer applies a low frequency voltage or current across the sensor electrodes in contact with the process fluid. The resulting electrical parameter is sampled, interpreted, temperature-corrected, and displayed by the analyzer. APPLICATION FLEXIBILITY A choice of two cell factors, 0.1 cm -1 and 10 cm -1 , is available for conductivity measurement. The required cell factor is dictated by the measurement type and range. Resistivity measurements always use a sensor having a cell factor of 0.1 cm -1 . Conductivity measurements utilize both cell factors. 871CC Sensors are offered with a wide variety of mounting options and a choice of two temperature elements.

[PSS 6-3C2 A] 871CC Contacting Conductivity and Resistivity Sensors … SENSOR & CABLE.pdf ·  · 2009-01-07871CC Contacting Conductivity and Resistivity Sensors and Accessories

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Page 1: [PSS 6-3C2 A] 871CC Contacting Conductivity and Resistivity Sensors … SENSOR & CABLE.pdf ·  · 2009-01-07871CC Contacting Conductivity and Resistivity Sensors and Accessories

Product Specifications

PSS 6-3C2 A

871CC Contacting Conductivity and Resistivity Sensorsand Accessories

871CC-A,-K 871CC-E

871CC-F871CC-B

871CC-C,-L871CC-G

871CC-D,-M

Foxboro 871CC Sensors (Cells), in conjunction with supporting 871CC accessories, offer a dependable, fast, durable, and in-line means of measuring ionic content of a sample stream. As symbolized by the “CE” Logo marking on the product, these sensors conform to the applicable European Union directives when used with the electrochemical analyzers listed below.

INTRODUCTION

871CC Contacting Conductivity/Resistivity Sensors are used with Foxboro 873CC, 873RS, 873ACC, 873ARS, 875CR, and 870ITCR Electrochemical Analyzers and Transmitters to detect the conductivity or resistivity of a solution. The analyzer applies a low frequency voltage or current across the sensor electrodes in contact with the process fluid. The resulting electrical parameter is sampled, interpreted, temperature-corrected, and displayed by the analyzer.

APPLICATION FLEXIBILITY

A choice of two cell factors, 0.1 cm-1 and 10 cm-1, is available for conductivity measurement. The required cell factor is dictated by the measurement type and range. Resistivity measurements always use a sensor having a cell factor of 0.1 cm-1. Conductivity measurements utilize both cell factors. 871CC Sensors are offered with a wide variety of mounting options and a choice of two temperature elements.

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PSS 6-3C2 APage 2

QUALITY AND UNIFORMITY

871CC Sensors are manufactured under strict guidelines of quality and uniformity to ensure that all cell factors are within 2% of their nominal value. All sensors with 0.1 cm-1 cell factor (CF) have the actual CF stamped on the sensor. The actual CF is determined using NIST traceable quality procedures. Optionally, resistivity cell factors can be determined in a Foxboro ultra-pure water loop (Options Code -9).

Simply enter the CF and temperature CF into the applicable factory-calibrated analyzer and you have a fully-calibrated measurement system!

INTEGRAL TEMPERATURE SENSOR

All sensors use an integral temperature element whose signal is used by the analyzer for temperature compensation and measurement. Sensors are available with either a 100 kΩ thermistor or 100 Ω RTD. For elevated temperatures, the 100 Ω RTD is recommended. Optimum positioning of these transducers within the sensor ensures close thermal contact with the process and, thus, rapid response to temperature change.

Temperature cell factors (tCF) are determined and stamped on each 0.1 cm-1 cell-factor sensor. This factor indicates the offset, in ° C, resulting from the resistance of the RTD or thermistor cable. Entering this value into the analyzer or transmitter accurately calibrates the RTD or thermistor to the instrument.

TITANIUM, MONEL AND CARBON ELECTRODES

The 0.1 cm-1 CF sensor is constructed with titanium or Monel™ electrodes. Titanium oxidizes naturally to form a chemically passive but electrically conducting surface. It is compatible with most fluids except acidic fluorides. For applications using acidic fluorides, Monel electrodes can be used. The electrodes have a concentric cylinder configuration.

The 10 cm-1 cell-factor sensor uses high density graphite electrodes.

VARIETY OF ACCESSORIES

A large selection of accessories is offered to meet virtually all process requirements. This includes process-mounting accessories such as flow chambers, gate valve assemblies, and tees.

Measurement Range of Sensors and Conductivity Ranges of Common Aqueous Solutions

Conversion Table - µS/cm versus Ohm.cm - at 25°C (77°F)Conductance

µS/cmResistance

Ohm.cmConductance

µS/cmResistance

Ohm.cmConductance

µS/cmResistance

Ohm.cm

0.055 18 300 000 2 500 000 26 38 4610.063 16 000 000 4 250 000 30 33 3330.071 14 000 000 6 166 667 40 25 0000.083 12 000 000 8 125 000 50 20 0000.100 10 000 000 10 100 000 60 16 6670.125 8 000 000 12 83 333 80 12 5000.167 6 000 000 14 71 428 100 10 0000.25 4 000 000 16 62 500 120 8 3330.5 2 000 000 18 55 555 160 6 2501 1 000 000 22 45 454 200 5 000

0 0.1 1.0 10 100 10 100 1000

Distilled Water

Power Plant Boiler Water

Potable Water

Surface Water

Ocean Water

0.01 N KC1 = 1.409 mS/cm

Concentrated Acids, Bases

mS/cmµS/cm

at 25˚ C

CONDUCTIVITY RANGES OF COMMON AQUEOUS SOLUTIONSMEASUREMENT RANGE OF 871CC SENSORS WITH

0.1 cm AND 10 cm CELL FACTORSµS/cm mS/cm

M cm and Conductivity to 200 µS/cm

1.00.10 10010 10 100

20 80

1000

CF = 0.1 cm -1

CF = 10 cm -1

200 S/cm to 80 mS/cm*

Ω ·

µ

*873CC and 875CR upper range is 20 mS/cm (temperature compensated)

-1 -1

Absolute

Temp. Comp.

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PSS 6-3C2 APage 3

(a) When 871CC Series Sensor is used with 873RS, 873ARS, 873CC, 873ACC, or 875CR Series Analyzer, Option Code -4 must be specified.

(b) The -K, -L, and -M sensors contain an integral 100Ω RTD for automatic temperature compensation. This RTD is compatible with 873RS, 873ARS, 873CC, 873ACC, and 875CR Series Analyzers, and 870ITCR Series Transmitters. No temperature compensation can be applied when used with 870 Series Transmitters.

(c) Except for Option Codes -3, -4, and -9 which may be combined (e.g., -34, -349, etc.), only one Option Code may be specified.

(d) Maximum cable length:– for 870CC and 870ITCR Transmitters, 30 m (100 ft);– for 873RS, 873ARS, 873CC, 873ACC, and 875CR Analyzers, 150 m (500 ft).

(e) Requires use of Patch Cord numbers, as follows:– BS805UA, 3 m (10 ft) length– BS805UB, length per Sales Order to 30 m (100 ft) maximum.

(f) Not recommended for resistivity measurement.

MODEL CODE

Description Model

Contacting Conductivity or Resistivity Sensor (a) 871CC

Sensor Mounting and TransducerThreaded Bushing, 3/4 NPT Thermistor, 100 kΩ -AUniversal Thermistor, 100 kΩ -BSanitary Thermistor, 100 kΩ -CInsertion Thermistor, 100 kΩ -DTwist-Lock Thermistor, 100 kΩ -EThreaded Bushing, 3/4 NPT with 1/2 NPT Conduit Connector Thermistor, 100 kΩ -FDip Sensor Thermistor, 100 kΩ -GThreaded Bushing, 3/4 NPT, High Temperature (b) RTD, 100 Ω -KSanitary, High Temperature (b) RTD, 100 Ω -LInsertion, High Temperature (b) RTD, 100 Ω -M

Cell Factor and Electrode Material0.1 cm-1, Titanium 210 cm-1, Graphite 40.1 cm-1, Monel (Mounting Codes -A, -G, and -K only) 6

Optional Selections (c)Nonstandard Cable Length (Specify length) (d) -3No Spade Lug Terminals Attached to End of Cable -4Nonstandard Length Integral Cable Terminated in Connector.

Specify Length. For Mounting Codes -A and -G only. (d)(e)-5

Integral Connector on Sensor. For Mounting Code -A only.(e)(f) -6Standard Length (6 m [20 ft]) Integral Cable Terminated in Connector.For Mounting Codes -A and -G only. (e)(f)

-7

Cell Factor Determined in Foxboro Pure Water Loop -9

Examples: 871CC-B2; 871CC-A4-34 (40 ft); 871CC-A2-349 (20 m)

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PSS 6-3C2 APage 4

SENSOR APPLICATIONS

(a) Contact Foxboro.

Sensor Body Code Applications Sensor

-A Standard sensors incorporating a 3/4 NPT Teflon™-S coated bushing. Offers a wide variety of installation configurations. Mating cell holders are also available.

-B Universal-mount sensors designed to utilize Foxboro flanges and hex-head bushings. Used in larger diameter piping and in the sides of tanks.

-C Sensors with sanitary fittings mate with 50 mm (2 in) Tri-Clamp™ sanitary fitting. (40 mm (1 1/2 in) Tri-Clamp also available.) (a)

-D Insertion sensors are used with gate-valve insertion systems that allow the sensor to be inserted or removed from the system without shutting down the system.

-E Twist-Lock sensors are used with mating cell holders. A quarter turn by hand permits cell removal for inspection and cleaning, or for an occasional grab sample.

-F Threaded bushings, 3/4 NPT with 1/2 NPT conduit connector.

-G Dip sensors are used manually in exposed liquids for occasional checks. Has Noryl™ body.

-K High temperature. Bushing is 3/4 NPT with Teflon-S coating. 100 Ω RTD. Cable rated to 150° C (300° F). Same application as for -A above.

-L High temperature with sanitary fitting, 100 Ω RTD, and cable rated to 150° C (300° F). Same application as for -C above. (Also available with 40 mm (1 1/2 in) Tri-Clamp.) (a)

-M High temperature insertion type with 100 Ω RTD, and cable rated to 150° C (300° F). Same application as for -D above.

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PSS 6-3C2 APage 5

STANDARD SPECIFICATIONS

Wetted Parts MaterialsSee Table 1 below.

Temperature and Pressure LimitsSee Table 2 on next page.

Conductivity RangesFor both 0.1 cm-1 and 10 cm-1 cell-factor sensors. See Table 2 on next page.

Resistivity RangesFor 0.1 cm-1 cell factor sensor only. See Table 2 on next page.

Temperature Compensator (Integral)See Table 2 on next page.

CableSensor Models 871CC-A to 871CC-G have integral PVC-insulated cable rated to 105° C (220° F); Sensor Models 871CC-K to 871CC-M have integral Tefzel™ insulated cable rated to 150° C (300° F). Cables are 6 m (20 ft) long, screened (shielded), terminated in numbered spade lugs, or lugless. Type of cable used and method of attaching the cable to the sensor are matched to the application and mounting of sensor.

MountingSee “Sensor Application” table for mounting specifications.

(a) Ryton is polyphenylene sulfide; ptfe is polytetrafluoroethylene; pctfe is polychlorotrifluoroethylene.

Table 1. Process Wetted Parts

Sensors with 3/4 NPT Bushing or Twist-Lock Process Connection

CellFactor

SensorBody Code

Seals/O-Rings Insulator

RemovableSheath Bushing Electrodes

0.1 cm-1

-A EPDM Ryton (a) None Teflon-S Coated 300 Grade ss Titanium or Monel, as specified by

Model Code-F EPDM Ryton None-K EPDM pctfe (a) None-E EPDM Ryton None None (Twist Lock)

10 cm-1

-A EPDM Noryl ptfe (a) Teflon-S Coated 300 Grade ss High Density Graphite Encapsulated in

Gold-Plated Cups-F EPDM Noryl ptfe-K EPDM pctfe ptfe-E EPDM Noryl ptfe None (Twist Lock)

Universal-Mount, Insertion, and Dip Sensors

CellFactor

SensorBody Code

Seals/O-Rings Insulator

RemovableSheath Upper Housing Electrodes

0.1 cm-1

-B EPDM Ryton None 316 ssTitanium or Monel, as specified by Model Code

-G EPDM Ryton None Noryl-D EPDM Ryton None 316 ss (Includes

Insertion Shaft)-M EPDM pctfe None

10 cm-1

-B EPDM Noryl ptfe 316 ssHigh Density Graphite Encapsulated in Gold-Plated Cups

-G EPDM Noryl ptfe Noryl-D EPDM Noryl ptfe 316 ss (Includes

Insertion Shaft)-M EPDM pctfe ptfe

Sensors with Sanitary Fittings

CellFactor

SensorBody Code

Seals/O-Rings Insulator

RemovableSheath Tri-Clamp Electrodes

0.1 cm-1 -C EPDM Ryton None 316 ss Titanium or Monel, as specified by Model Code-L EPDM pctfe None 316 ss

10 cm-1 -C EPDM Noryl ptfe 316 ss High Density Graphite Encapsulated in Gold-Plated Cups-L EPDM pctfe ptfe 316 ss

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PSS 6-3C2 APage 6

(a) All 0.1 cm-1 cell-factor sensors with Body Codes A through M are labeled with the exact cell factor and temperature cell factor.All 0.1 cm-1 cell-factor sensors are constructed and tested for an accuracy of better than ±2%.

(b) Specifications are for 0.1 cm-1 cell-factor sensors only. Maximum temperature for 10 cm-1 cell-factor sensor is 150° C at 2.5 MPa (300° F at 375 psi).

(c) If -K, -L, or -M sensor is to be used with 870CC Series Transmitters, no automatic temperature compensation can be applied. RTD's are not supported in these instruments.

(d) Specify Option Code -9.

(e) Temperature limits for optimum performance and compensation: 871CC-A through 871CC-G = 15 and 40° C (60 and 105° F); 871CC-K through 871CC-M = 15 and 80° C (60 and 175° F).

(f) Recalibration is recommended for 10 cm-1 cell-factor sensors after exposure to elevated temperatures.

PRODUCT SAFETY SPECIFICATIONS

Table 2. Pressure & Temperature Limits, Conductivity & Resistivity Ranges, Temperature Compensator

Sensor Body Code

TemperatureLimits (e)(f)

PressureLimits

Applicable Conductivity and Resistivity Ranges

Temperature Compensator (Integral)Cell Factor 0.1 cm-1(a)

Cell Factor10 cm-1

-A to-G

0 and 120° C(32 and 250° F)

-0.1 and +1.4 MPa(-15 and +200 psi)

From 0 to 1 through 0 to 200 µS/cm Conductivity Range

Beyond 0 to 200 through 200 to 20,000 µS/cm Conductivity Range

100 kΩ Thermistor for use with:873RS, 873ARS, 873CC, 873ACC,

and 875CR Series Analyzers;870CC Series Transmitters;

870ITCR Series Transmitters-K to-M

120° C at 3.4 MPa (250° F at 500 psi);150° C at 2.5 MPa (300° F at 375 psi);175° C at 1.7 MPa (350° F at 250 psi) (b)

From 0 to 2 through 0 to 20 MΩ•cm Resistivity Range(d)

100 Ω Platinum RTD for use with: 873RS,873ARS, 873CC, 873ACC

and 875CR Series Analyzers;870ITCR Series Transmitters

Testing Laboratory, Types of Protection, and Area Classification Application Conditions

Electrical Safety Design

Code

ATEX Type n energy limited for II 3 GD, EEx nL IIC, Zone 2.

Temperature Class T3-T6.T110°C-T260°C. Connect to instrument per MI 611-208.

CS-E/ANN

ATEX Intrinsically Safe for II 1 GD, EEx ia IIC, Zone 0.

Temperature Class T3-T6.T110°C-T260°C. Connect to instrument per MI 611-208.

CS-E/AAA

CSA intrinsically safe Class I, Division 1, Groups A, B, C, and D; Class II, Division 1, Groups E, F, and G hazardous locations.

Connect to 870CC Transmitter per MI 611-206.

CS-E/CB-A

CSA ordinary locations. Connect to 873CC or 873ACC Analyzer with Supply Voltage Code -A, -E, or -J, and Enclosure Code P, W, X, Y, or Z.

CS-E/CG-A

CSA Class I, Division 2, Groups A, B, C, and D hazardous locations.

Connect to 873CC or 873ACC Analyzer with Supply Voltage Code -A, -E, or -J, and Enclosure Code W, X, Y, or Z. Connect per MI 611-206.

CS-E/CN-A

CSA suitable for Class I, Division 2, Groups A, B, C, and D; Class II, Division 2, Groups E, F, and G; Class III Division 2.

Connect to 875CR Transmitter. Supply Voltage -A, -B, -C, -E, and -J. Temperature Class T4 at 85°C max ambient.

875CR-..C

CSA ordinary location. Connect to 875CR Transmitter. Supply Voltage -A, -B, -C, -E, and -J. Temperature Class T4, Ta = 85°C maximum ambient.

875CR-..C

CSA certified for Class I, II, and III, Division 2, Groups A, B, C, D, F, and G hazardous locations.

Temperature Class T4. Connect to 870ITCR Transmitter per MI 611-206.

870ITCR-..CNZ

Page 7: [PSS 6-3C2 A] 871CC Contacting Conductivity and Resistivity Sensors … SENSOR & CABLE.pdf ·  · 2009-01-07871CC Contacting Conductivity and Resistivity Sensors and Accessories

PSS 6-3C2 APage 7

CSA certified intrinsically safe for Class I, II, and III, Division 1, Groups A, B, C, D, F; and G Division 2 hazardous locations.

Temperature Class T4. Connect to 870ITCR Transmitter per MI 611-206.

870ITCR-..CAA

European nonincendive, Zone 2. Connect to any nonincendive circuit. Use on non-hazardous pipeline only.

CS-E/XN-F

FM intrinsically safe Class I, II, and III, Division 1, Groups A, B, C, D, E, F, and G hazardous locations.

871CC-..-6 Sensors are excluded. Connect to 870 Series Transmitter per MI 611-206.

CS-E/FB-A

FM ordinary locations. Connect to 873CC or 873ACC Analyzer with Enclosure Code P, W, X, Y, or Z.

CS-E/FG-A

FM nonincendive Class I, Division 2, Groups A, B, C, and D; Class II, Division 2, Groups F and G; Class III, Division 2.

Connect to 875CR Transmitter. Supply Voltage -A, -B, -C, and -J. Temperature Class T4A, Ta = 75°C.

875CR-..F

FM ordinary location. Connect to 875CR Transmitter. Supply Voltage -A, -B, -C, and -J. Temperature Class T4A Ta = 75°C.

875CR-..F

FM approved nonincendive for Class I, II, and III, Division 1, Groups A, B, C, D, F, and G; and Division 2 hazardous locations.

Temperature Class T4. Connect to 870ITCR Transmitter per MI 611-206.

870ITCR-..FNZ

FM approved intrinsically safe for Class I, II, and III, Division 1, Groups A, B, C, D, E, F, and G hazardous locations.

Temperature Class T4. Connect to 870ITCR Transmitter per MI 611-206.

870ITCR-..FAA

Testing Laboratory, Types of Protection, and Area Classification Application Conditions

Electrical Safety Design

Code

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PSS 6-3C2 APage 8

ACCESSORIES

Accessory Selection Table (For additional accessory specifications, see sections that follow.)

(a) See Table 7 for rated pressure at rated temperature selections.

(b) See Table 5 for rated pressure at rated temperature selections.

(c) See Table 8 for maximum allowable total cable/patch-cord length between sensor and measuring instrument.

Accessory Description Select Foxboro Part

Gate Valve Assembly (Used with Sensor Body Code -D or -M)

Standard Pressure-Temperature RatingHigh Pressure-Temperature Rating

00513510051356

Flange, AISI Type 316 stainless steel (316 ss)

2 inDN 50 (50 mm)2 1/2 in3 in4 inDN 100 (100 mm)

0051199BS805JL005119600511970051198BS805JM

Bushing, 316 ss (a) 1 1/4 NPT1 1/4 NPT1 1/2 NPT1 1/2 NPTR 1 1/2 Metric2 NPTR 2 Metric

0051174005119100511750051192BS805JJ0051193BS805JC

Bushing, Carpenter™ 20 Cb 1 1/4 NPT1 1/2 NPTR 1 1/2 Metric2 NPTR 2 Metric

00511760051177BS805JK0051178BS805JD

Bushing, Kynar™ 1 1/2 NPTR 1 1/2 Metric2 NPTR 2 Metric

BS805JFBS805JHBS805HZBS805JB

Bushing, Noryl 1 1/2 NPTR 1 1/2 Metric2 NPTR 2 Metric

BS805JEBS805JGBS805HYBS805JA

Bushing, PVC (a) 1 1/4 NPT 0051183Flow Chamber (b) Twist-Lock (PVC)

Twist-Lock (316 ss)3/4 NPT Threaded (PVC)3/4 NPT Threaded (316 ss)3/4 NPT Threaded (Sygef™)

0051181005117900511820051180

BS805GRJunction Box Meets IEC IP65 and NEMA 4 specifications,

watertight fittings0051052

Extension Cable Assembly With spade terminals. Specify length up to 150 m (500 ft) (c)

0061101

Extension Cable Without spade terminals. Specify length up to 150 m (500 ft) (c)

6000-062

Patch Cord Standard Length: 3 m (10 ft)Nonstandard Length: Specify Length up to 30 m (100 ft) (c)

BS805UABS805UB

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PSS 6-3C2 APage 9

ACCESSORIES (Cont.)

Gate Valve Assembly

A gate valve assembly enables the user to easily install and withdraw the insertion sensor (Sensor Body Code -D or -M) while the process is pressurized. The small diameter insertion shaft gives a 1:10 ratio of insertion force to process pressure e.g., at a process pressure of 1.4 MPa (200 psi), only 89 N (20 lbf) is required to insert the sensor. The damping effect of process liquid, trapped behind sensor, adds a safety factor by slowing the passage of the sensor into the isolation chamber. See Tables 3 and 4 for additional specifications and Part Numbers. (a) For use with 871CC-D or 871CC-M Sensor. Sensor is not

included with the Valve Assembly.

(a) The o-ring is located on the Sensor Assembly and is not part of the Gate Valve Assembly.

Flow Chambers

Flow chambers offer a convenient way of mounting sensors in a system where the sample is provided by a small diameter sample line. The flow chamber connects to the system via user supplied 1/4 NPT

fittings and provides a chamber for the sample. A flow chamber with a sensor in place will pass up to 125 mL/s (2 gpm) of sample. See Table 5 for additional specifications and Part Numbers.

Table 3. Gate Valve Assemblies (a)

ProcessLine Con-

nection (in)PressureRating)

0051351 Illustrated

1 NPT Standard Rating(0051351)

High-PressureRating (0051356)

Table 4. Gate Valve Assembly Specifications

Process LineConnection

(in)

Rated Pressureat Rated Temperature

Material ofProcess Wetted Parts

Used withSensor

MountingDesign

Gate Valve Insertion (Foxboro

Part Number)MPa psi ° C ° FGateValve

ShockAbsorber

O-Ring (a)

1 NPT 1.4 200 120 250 316 ss ptfe EPDM -D, -M 00513513.4 500 175 350 316 ss ptfe EPDM -M 0051356

Table 5. Flow Chamber Specifications

SensorConnector Material

Rated Pressureat Rated Temperature

FoxboroPart

Used with SensorMounting Design

0051179Illustrated

MPa psi ° C ° F

Twist-Lock PVC 0.40.2

6030

5080

120175

0051181 -E

Twist-Lock 316 ss 1.4 200 125 260 0051179 -E3/4 NPT

ThreadedPVC 0.4

0.26030

5080

120175

0051182 -A

3/4 NPTThreaded

316 ss 14 2000 175 350 0051180 -A-K

3/4 NPTThreaded

Sygef 0.40.2

6030

5080

120175

BS805GR -A

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PSS 6-3C2 APage 10

ACCESSORIES (Cont.)

Flanges and Bushings

Foxboro raised-face flanges and hex-head bushings are used for permanent installations in pipelines and tanks. Flanges are used with universal mount sensors (Sensor Body Code -B) in systems using process piping larger than 3/4 in, while hex-head bushings can

be used with either universal or Twist-Lock mounting design. Flanges come complete with spacers and locknut, while the bushings come complete with locknut. See Tables 6 (flanges) and 7 (bushings) for additional specifications and Part Numbers.

(a) Pressure and temperature rating: DIN 2501, 10 bar, for DN 50 and DN 100 sizes. MS Class l50LW for 2, 2 1/2, 3, and 4 in sizes.Used with sensor having Universal Mounting Design (Code -B).

Table 6. Flange Specifications – Flat Faced (FF) or Raised Face (RF), as Indicated

Size (a) Material Foxboro Part

0051198 Illustrated

2 in, FF 316 ss 0051199DN 50, RF 316 ss BS805JL2 1/2 in, FF 316 ss 0051196

3 in, FF 316 ss 00511974 in, FF 316 ss 0051198

DN 100, RF 316 ss BS805JM

Table 7. Hex-Head Bushing Specifications

Thread Size (in) Material

Rated Pressureat Rated Temperature

FoxboroPart

Used with Sensor Mounting Design

0051191Illustrated

MPa psi ° C ° F

1 1/4 NPT PVC 0.40.2

6030

5080

120175

0051183 Twist-Lock (-E)

1 1/4 NPT1 1/2 NPT

316 ss316 ss

1.41.4

200200

125125

260260

00511740051175

Twist-Lock (-E)

1 1/4 NPT1 1/2 NPT

R 1 1/22 NPT

R 2

316 ss316 ss316 ss316 ss316 ss

1.41.41.41.41.4

200200200200200

125125125125125

260260260260260

00511910051192BS805JJ0051193BS805JC

Universal (-B)

1 1/4 NPT1 1/2 NPT

R 1 1/22 NPT

R 2

Carpenter 20 CbCarpenter 20 CbCarpenter 20 CbCarpenter 20 CbCarpenter 20 Cb

1.41.41.41.41.4

200200200200200

125125125125125

260260260260260

00511760051177BS805JK0051178BS805JD

Universal (-B)

1 1/2 NPTR 1 1/22 NPT

R 2

KynarKynarKynarKynar

1.00.40.20.2

150603030

2580120120

75175250250

BS805JFBS805JHBS805HZBS805JB

Universal (-B)

1 1/2 NPTR 1 1/22 NPT

R 2

NorylNorylNorylNoryl

1.40.70.30.3

2001005050

75809595

75175200200

BS805JEBS805JGBS805HYBS805JA

Universal (-B)

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Junction Box (Not recommended for resistivity measurement)

The junction box (Figure 1) mounts to a surface and provides a convenient means of connecting the sensor cable to the extension cable (see Extension Cable Assembly section). The junction box is weatherproof and dusttight as defined by IEC IP65 and provides the watertight protection of NEMA Type 4. Specify Part Number 0051052.

Extension Cable Assembly (Not recommended for resistivity measurement)

The extension cable assembly (Figure 2) is a PVC-jacketed multi-conductor cable with numbered leads, and is terminated with spade lugs on both ends allowing it to be connected to the terminals in a junction box (Figure 1) and in the measuring instrument. See Table 8 below for cable application, Part Number, and maximum allowable total cable/patch-cord length between the sensor and the instrument.

Extension Cable (Not recommended for resistivity measurement)

The extension cable (Figure 3) is a PVC-jacketed multi-conductor cable. The cable is not dressed and has no terminations. See Table 8 below for cable application, Part Number, and maximum allowable total cable/patch-cord length between the sensor and the measuring instrument.

Patch Cord (Not recommended for resistivity measurement)

Patch cords (not shown) provide connections between sensors with optional suffixes -5, -6, -7, and a transmitter, analyzer, switch, or junction box. One end of the patch cord has a socket for connection to the sensor; the other end has numbered leads. See Table 8 below for patch cord application, Part Number, and maximum allowable total cable/ patch-cord length between the sensor and the measuring instrument.

Figure 1. Junction Box and Terminal Connectors(Foxboro Part 0051052)

Figure 2. Extension Cable Assembly(Foxboro Part 0061101)

Figure 3. Extension Cable(Foxboro Part 6000-062)

(a) Maximum allowable total cable/patch-cord length between the sensor and the measuring instrument.

OUTPUT

INPUT

INP

UT

OU

TP

UT

GREEN

RED*

WHITE

DRAIN*

1

3

4

1

2

3

4*Shielded per Figure 3 below.

2

BLACK PVCMYLAR

WHITE

RED

DRAINGREEN

ALUMINUMMYLAR SHIELD

Table 8. Extension Cable and Patch Cord Usage

MeasuringInstrument

Model

AcceptsSpadeLugs

Max. Cable/Patch-Cord Length (a) Part Number (Specify)

meters feet Recommended Extension Cable Patch Cord

870ITCR YES 30 1000061101

3 m (10 ft) Length:BS805UA

Lengths to 30 m (100 ft):BS805UB

(Specify Length)

875CR YES 30 100873CC NO 150 500

6000-062873ACC NO 150 500

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DIMENSIONS–NOMINAL

321.27

291.15

3/4 NPT

190.76

642.50

512.0

25.33 ±0.050.995 ±0.002

3/4 NPTTRUNCATED

642.50

512.0

642.52

50 mm (2 in)TRI-CLAMP FITTING

512.0

220.88

642.50

26810.56

THE 332 mm (13.06 in) INSERTION SHAFT ISINTEGRALLY ATTACHED TO THE CELL BODY.

33213.06

441.75

26810.56313

12.31

THE 313 mm (12.31 in) INSERTION SHAFT ISINTEGRALLY ATTACHED TO THE CELL BODY.

311.22

391.53

8.00.31

491.93MAX.

512.03/4 NPT

1/2 NPT

-A, -K -D2, -M2

-C, -L

-D4, -M4-B

-G -F

-E

742.94

190.75

140.56

MAX.DIA.

MAX.DIA.

321.27

0.1 CELLFACTOR 10 CELL FACTOR

DIA.

281.08

SENSOR MOUNTING

CELL MOUNTING

NOTE:

For total sensor length, add cell factorlength (shown at left) to the left of thesensor mounting length (above).

For available cable lengths, refer to theModel Code and Accessories sections.

O-RING (c)

O-RINGS (a) (2)

O-RING (b)

O-RINGS (a) (2)

O-RING (b)

O-RING(d)NOT USED

3/4 NPTTRUNCATED

NOTE: O-RINGS PER AEROSPACE STANDARD AS-568A AS FOLLOWS:

(a) No. 2-012(b) No. 2-117(c) No. 2-020(d) No. 2-116

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ORDERING INSTRUCTIONS

OTHER M&I PRODUCTS

1. Model Number2. Cable length, if nonstandard3. Accessories, as required. Specify Foxboro Part Number and cable length.4. Customer tag data5. Contact Name (for order inquiries)

Invensys Foxboro provides a broad range of measurement and instrument products, including solutions for pressure, flow, analytical, positioners, temperature, controlling and recording. For a listing of these offerings, visit the Invensys Foxboro web site at:

www.foxboro.com/instrumentation

33 Commercial StreetFoxboro, MA 02035-2099United States of Americawww.foxboro.comInside U.S.: 1-866-746-6477Outside U.S.: 1-508-549-2424 or contact your local Foxboro representative.Facsimile: 1-508-549-4999

Invensys and Foxboro are trademarks of Invensys plc, its subsidiaries, and affiliates.All other brand names may be trademarks of their respective owners.

Copyright 1988-2005 Invensys Systems, Inc.All rights reserved

MB 010 Printed in U.S.A. 0105