8
PT. Jurong Engineering Lestari Indonesia Oil & Gas authority through gov- ernment’s Directorate General of Oil & Gas have granted PT. JEL with “Leer of Registered” or STK MIGAS as an approval that PT. JEL is now listed on Directorate General of Oil & Gas list as an approved company for the service of Mechanical and Electrical Constructor. This enables PT. JEL to start penetrang to the Oil & Gas construcon sectors as the mandatory requirement have been granted. This will open oppor- tunity to develop acvi- ty within the Oil & Gas market in Indonesia. Volume 2, Issue 1 PT. JEL G. D G OG MIGAS ME 1 January 2012 INSIDE THIS ISSUE: O&G SKT Migas 1 NSI 2 AA Plant 1 Geothermal 2 SIUJK Cerfied 2 SBU Cerfied 3 CAP TAM Project 4-7 Paiton Project 8 I N NSI Cilegon plant is undergo major expansion work. This expansion includes construcon of new Acrylic Acid manufacturing facility or they call it 2 AA plant. We are awarded piping work from Toyo Engineering, as the EPC contractor. Total of 150,000 dia-inch of piping work shall be com- pleted within 11 months of erecon. This work is scheduled to start this February 2012. Mobilizaon shall start as early as January 2012, temporary fabricaon workshop have been secured near to the erecon site. PT. JEL 150,000 2 AA P T N S, C

PT. Jurong Engineering Lestari Volume 2, Issue 1 1 January

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P T. J u r o n g E n g i n e e r i n g L e s t a r i

Indonesia

Oil & Gas

authority

through gov-

ernment’s

Directorate

General of Oil & Gas have

granted PT. JEL with “Le#er

of Registered” or STK MIGAS

as an approval that PT. JEL is

now listed on Directorate

General of Oil & Gas list as an

approved company for the

service of Mechanical and

Electrical Constructor.

• This enables PT. JEL to

start penetra-ng to the

Oil & Gas construc-on

sectors as the mandatory

requirement have been

granted.

• This will open oppor-

tunity to develop ac-vi-

ty within the Oil & Gas

market in Indonesia.

V o l u m e 2 , I s s u e 1

P T. J E L 0 1 2 3 4 G 3 5. D 0 6 7 8 9 3 6 :9 7 G 7 2 7 6 : ; O < G

M I G A S : = = 6 3 5 7 > : 2 > ; 0 1 9 7 > M < E 8 3 2 1 9 6 ? 8 9 3 6

1 J a n u a r y 2 0 1 2

I N S I D E T H I S I S S U E :

O&G SKT Migas 1

NSI 2 AA Plant 1

Geothermal 2

SIUJK Cer�fied 2

SBU Cer�fied 3

CAP TAM Project 4-7

Paiton Project 8

I 2 9 7 6 2 : ; N 7 4 1 ; 7 9 9 7 6

NSI Cilegon plant is undergo

major expansion work.

This expansion includes construc-on of new Acrylic

Acid manufacturing facility or they call it 2 AA plant.

We are awarded piping work from Toyo Engineering,

as the EPC contractor.

Total of 150,000 dia-inch of piping work shall be com-

pleted within 11 months of erec-on.

This work is scheduled to start this February

2012.

Mobiliza-on shall start as early as January

2012, temporary fabrica-on workshop have

been secured near to the erec-on site.

P T. J E L 1 7 8 ? 6 7 > 1 5 0 , 0 0 0 > R 2 A A P ; : 2 9

= 0 = 0 2 S 4 3 6 T 1 U 6 3 V T3W3 :9 N 0 = = 3 2

S X 3 T ? R: 0 , C 0 ; 7 S 3 2

Indonesia authority through govern-

ment’s Directorate General of Renewable

Energy had approved PT. JEL with “Le#er

of Registered” or STK EBTKE to grant PT.

JEL as listed on Directorate General of

Renewable Energy list as an approved

company for the service of Mechanical,

Electrical and Instrument Constructor and

EPC Constructor.

This enables PT. JEL to start penetra-ng to

the Geothermal construc-on sectors as

the mandatory requirement have been

Jakarta Provincial Government had granted PT.

Jurong Engineering Lestari with the

“Construc-on License”.

This is a mandatory document required by all

client, private and government sectors, to be

shown as prove of qualified constructor within

the scope.

This license is valid un-l year 2014 and is valid

for Indonesia wide

P a g e 2

G ��� � � ! " # A % % � & � ' " ( ' L ) *� � '

M � , � " ( ) , " #

C� ( *� . , �� / �

G ��� � � ! " #

S � , �� *

P6350 28 0:;

G357 6 2V 7 29 3U

J: T:69: G6: 29

PT. JE L 409X

C3219 6? 8 9 032

L 0 8 7 217 S IUJK

Directorate General

of Renewable

Energy had

approved PT. JEL

with “Le/er of

Registered”

V o l u m e 2 , I s s u e 1

PT. JEL Construc2on License with validity up to year 2014

Cer2ficate from Directorate General of Geothermal

for PT. JEL as an approved M&E constructor within

I n t e r n a l N e w s l e t t e r

Indonesia most trusted and reputable “Na-onal Con-

struc-on Service Development Board” or in short LPJK

had granted PT. JEL with its construc-on license which

cer-fy PT. JEL for Mechanical and Electrical Construc-

tor License.

This license is one of the mandatory licenses requires

by constructor to operate within the construc-on sec-

tors in Indonesia.

Plant and Off-site Marine Area

And as well as CAP EGD projects work execut-

ed at the same -me, include:

• De-cocking Drums Installa-on

• Cycle Gas Cooler Installa-on

• Quench Water Line Piping Erec-on

..con-nue to next page

Approximately 16,000

db of piping work and

685 of tons of mechanical equipment com-

pleted within a month of maintenance work

at PT. Chandra Asri Petrochemical Tbk. (CAP)

Cilegon, Indonesia, during their five yearly

“Turn Around Maintenance” (TAM).

The work was done by deploying over 800

direct manpower within a very short -me.

This is the first PT. JEL had employed such a

huge direct manpower for a very short -me.

The packages PT. JEL did includes:

• Overhaul of Motor Operated Valves

• Overhaul of Dampers at Ethylene Plant

• Fabrica-on and Installa-on of Vent

Stack

• Piping Repair at U-lity Plant, Ethylene

P a g e 3

O 5 7 6 8 0 0 D 0 6 7 8 9 V : 2 = 3 4 7 6 D 7 = ; 3 W 7 > 3 2 P T.

J E L F 0 6 1 9 P 7 9 6 3 8 X 7 V 0 8 : ; P ; : 2 9

M : 0 2 9 7 2 : 2 8 7 C A P

TA M < E G D P 6 3 a 7 8 9

N :9 0 32 : ; C3 2 19 6 ?8 9 032 S 7 65 08 7

D 75 7 ;3 = V 72 9 B3: 6 > C 7 69 0 U 0 8 :9 7 3U

C3 2 19 6 ? 8 9 03 2 S 7 65 0 8 7

“Over 800 Direct

manpower

Deployed on PT. JEL

First Petrochemical

Plant Maintenance

Work”

SBUJK or Cer2ficate from Na2onal Construc2on Service Devel-

opment Board

Man at work at the vent stack area. PT. JEL fabricated,

removed exis2ng and replace with new vent stack

As much

as 67 mo-

tor operat-

ed valves weighing a total of 528

tons of rela-vely large sized valves

were dismantled, overhauled and

then re-installed back during the

14 days windows of maintenance

done at PT. Chandra Asri Petro-

chemical Tbk plant in Cilegon,

Indonesia.

Over 146 direct manpower were

deployed to ensure the work exe-

cuted -mely.

As part of the Turn Around Maintenance, one of the ten of dampers were under-

go overhaul done by PT. JEL own resources.

Bearing replacement, cleaning and etc. were part of the scope. The work were done, executed and com-

pleted on -me.

P a g e 4

C A P TA M O & � � ". # � / M ��� O % � "� � '

V" #& � *

M " ) ( � � ( " ( , �

C A P TA M

O 576 X:?;

3U

D:V= 7 61

:9

E9XW; 7 27

P; : 29

“CAP TAM work in

brief”

V o l u m e 2 , I s s u e 1

PT. JEL team is preparing the removal of damper at CAP Ethylene

Plant for Overhaul

One of the Motor Operated Valve is being dismantled and place on a

truck to be sent our workshop for maintenance before is it installed

back

A dampers is being inspected during the ethylene plant dampers over-

haul work

I n t e r n a l N e w s l e t t e r

The work involves

fabrica-ng of vent

stack and its chim-

ney pipe with ceramic an--corrosion coa-ng

in its inner layer to replaced the aging ex-

is-ng vent stack at PT. Chandra Asri Petro-

chemical Tbk plant in Cilegon, Banten prov-

ince.

The fabrica-on took place outside the plant

at the PT. JEL rented fabrica-on facility, with

scope include procurement of material,

fabrica-on, and erec-on.

Exis-ng stack were removed during the

plant limited shut down -me, founda-on

were modified then new stack was installed.

A total of over

8,000 db on

this piping repair work which in-

cludes joint bol-ng works of pipes

with various material of Carbon

Steel and Stainless Steel on a very

short work dura-on of only 14 days.

Total direct manpower 220 de-

ployed for this works, lead by Andri

Normansyah, which includes

scaffolding works, insula-on works and dedicated task force team, sand-blas-ng work,

pain-ng works, fabrica-on & erec-on of piping and insula-on.

The scope were include removal and replacement of piping work, replacing all gaskets, and

etc. We also deployed heavy equipment of cranes and etc. Rela-vely short -me provides a

different challenge to our team there. Our client tes-fy that no other company previously had

ever completed 100% of the work during their TAM in their maintenance history.

P a g e 5

C A P TA M

P 0 = 0 2S R 7=: 0 6

CAP TAM F:R608:9032, R7V35:;

:2>

I219:;;:9032

3U V729 S9:8T

“CAP TAM final

work and

interconnec�ng

back to exis�ng line

were done on �me.”

Newly fabricated chimney pipes is being liHed by PT. JEL crane

to be posi2oned on top of the newly installed vent stack

PT. JEL team working on the bolted join pipe to be repaired

This 73 ton

heat ex-

changer

cycle gas cooler installa-on work

include installa-on of the cycle gas

cooler itself, fabrica-on and instal-

la-on works its steel structure, as

well as modifica-on of its exis-ng

interconnec-on piping of 972 db

The scope also includes installa-on

of rail to house our newly fabricat-

ed moveable gantry with wheels to

be later use by the owners mainte-

nance team

A short -me frame give a real chal-

lenge to our team on execu-ng this

work.

This works

includes

removal of

exis-ng 1 unit of de-cocking drums, modifica-on of its interconnec-ng piping of 961 db to accommodate

an addi-onal new de-cocking drum so 2 units of 12 tons each de-cocking drums can run simultaneously.

P a g e 6

E G D C K , # � G " * C � � # � I ( * �" # # "� ) � ( , S � � � #

S � . , � . � F " M ) , "� ) � ( " ( ' I ( * �" # # "� ) � ( W � O

EGD D7-838T02S >6?V

R7V35:; :2> I219:;;:9032

“EGD Project in

brief”

V o l u m e 2 , I s s u e 1

De-cocking Drum A is being liHed onto its founda2on, while the De-

cocking Drum B s2ll laying ready for the next round of liHing

A Cycle Gas Cooler is posi2on on to its trolley with roller skates which

later be pulled into its founda2on base

I n t e r n a l N e w s l e t t e r

Working in high al--

tude and -ny room to

maneuver provides a

unique and challenging work environment,

especially when the -me given were also

limited as well.

But our team proves that in difficult condi-

-on work can s-ll be done and completed

the 1,639 db of piping work on -me.

Over 3.578 db of pip-

ing work for this

Quench Water Supply Line and Return Line

work which includes pipe fabrica-on and

erec-on work. Other scope include modifi-

ca-on of exis-ng pipe support to enable to

support these two addi-onal pipe lines

along side exis-ng running piping system.

The short -me provided give us a very chal-

lenging tasks, limited -me provided for the

hot works which can be performed at the

site were also another big challenge.

P a g e 7

EGD Q?7 28X W:9 76 L 0 271 P 0= 0 2S :2>

S ?= =369 F:R 6 0 8:9 0 32 :2> E6 78 9 0 32

W36 T1

EGD M3>0U 08:9 032 3U PA L 027

P 0= 02S

F:R608:9 032 :2>

E6789 032 W36T1

“EGD Project at

CAP”

Working of a very 2ght place inside exis2ng plant modi-

fying PA Line piping proves very challenging

A spool of pipe is being liHed to posi2on it for

final installa2on as part of the QW Line piping

work.

QW Line pipe is posi2oned and prepared for welding

Head office:

10th Floor Maspion Plaza

Jalan Gunung Sahari Raya Kavling 18

Jakarta 14420, Indonesia

P T . J u r o n g E n g i n e e r i n g

L e s t a r i

Phone: +62-21-64701178

Fax: +62-21-64700978

E-mail: [email protected]

A Subsidiary of

Jurong Engineering Limited

We’re on the Web!

www.ptjel.com

PT. JEL

Alstom Power and team of PT. Jurong Engineering Lestari

Turbine Maintenance Specialists executed and completed the work for Al-

stom Power GTG Major Inspec�on at PT. Chandra Asri Petrochemical Tbk

Cilegon Plant during their 5 yearly Turn Around Maintenance �me.

The work was well executed and completed on �me, this is PT. JEL first Ma-

jor Inspec�on work done together with Alstom Power team.

W3 6 T C3 V = ; 7 9 7 > 3 2 P: 0 93 2 3

Eg =: 2 1 0 3 2 T? 6 R 0 2 7 < M 0 ; ; B 3 0 ; 7 6

P 0 = 0 2 S

Paiton Unit 3 Expansion Turbine & Mill Boiler Piping

Project completed on August 2011

C 3 V = ; 7 9 7 > 9 X 7

W3 6 T 3 2 G : 1

T? 6 R 0 2 7

G 7 2 7 6 :9 3 6 M : a 3 6

I 2 1 = 7 8 9 0 3 2 4 3 6 T

:9 C A P TA M 2 0 1 1

A team of PT. Jurong Engineering Lestari Turbine specialists lead by Aceng Sukmara liHing a diaphragm

during the work for Alstom Power GTG Major Inspec2on work

With total of over 17,300 db of pip-

ing work here in Paiton, Unit 3 Ex-

pansion Project have been complet-

ed by PT. JEL team. This project was

one of the project executed with the

most stringent safety standard in

Indonesia.

Total of six month erec�on �me for

both Turbine and Mill Boiler Piping

work, fully executed by PT. JEL own

directly recruited manpower.