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Tubular Services Automation & Control Surface Services
Industrial, Oil & Gas
PT Servotech Indonesia
Introduction
Warm Greetings,
Welcome to Servotech Indonesia Group Companies, at this moment we would like invite you to made good relationship with a high quality product.
Servotech Indonesia was established 7 march 2003. We starting in Automation and Control Fabrication for Oil and Gas Industrial which used in Indonesia, South East Asia and Middle East, then on the 2006 we have expand our business in Oil and Gas Manufacture.
Our Sister Company PT Tubular Services Indonesia was established 18 march 2009 with Focusing in Plastic Product ( Pipe Protector and Econowrap ), Started 2015 expand the business into OCTG and Heat Treatment.
Servotech Indonesia Group Companies product and facility were certified by API 7-1 and API-5CT for OCTG, API- 6A for Wellhead and Christmas Tree, API-11E for Pumping Unit, ISO 9001 : 2015 for plastic product . We also have some licenses of Premium Connection including TKC Premium Connection and TMK Ultra Premium Connection.
Servotech Indonesia Group Companies product were used in Industrial, Manufacturing and Indonesia oil company, and we also export our product to Middle East, Thailand, Canada, in this year Servotech Indonesia Group Companies committed going to global market.
With all those experiences, we hope that we can have better cooperation with more clients in Industrial, Manufacture, oil and gas Industries today and future.
RegardsPresident Director
Company Profile
1
Our Location
PT Servotech Indonesia
Batam island, is in Riau Archipelago Province of Indonesia 20
km away from Singapore, it’s very close from singapore by air
or sea. The island have 5 international seaport and 1 domestic
seaport, but just have 1 international airport named Hang
Nadim International Airport.
Servotech Indonesia have 2 factory location on Batam,
Engineering Support and Plastic Product Factory in Tunas
Industrial Estate Batam Centre, OCTG Plant Facility in
Taiwan Industry - Kabil ,and near of OCTG plant is producing
Pumping Unit, Wellhead and X-Mass Tree. We have expand
our business in Oil & Gas Manufacture and Constructions and
Electrical Service.
We have develop a new plant in Kabil-Batam which will be
used to expand our production scope and facility about Oil &
Gas Services for our company. In the near future this plant will
used for our Heat Threatment, ERW Pipe Factory, Hot Rolling
Pipe and new Threading plant.
We have 4 branch office which located in Singapore, Jakarta
,Pekanbaru and Palembang and Our Head Office located in
Taiwan Industrial Park Kabil Batam.
2
API 11E - 0145 API 6A - 1068
API Monogram Certificate
API 5CT - 1039 API 7 - 1 - 0875
API Q1 - 1282 ISO 9001:2008
Management System Certificate
Certificates
3
API Q1 - 0713 ISO 9001:2008
ISO and OHSAS Certificate
Certificates
4
Certificates
API Monogram Certificate
API 5CT - 1827
ISO Certificate - OCTG
ISO 9001 : 2008
API Spec Q1 Certificate
API Q1-2907
ISO 9001 : 2015
ISO Certificate - Plastic Product
5
Threading Facility
Factory Facilities
Our OCTG plant have threading facilities from 2 3/8" until 20" which can thread material from J55 until Q125 and two Bucking Machine which can handle material 4 1/2" - 20" and 2 3/8" - 4 1/2" .
Servotech Indonesia Kabil Threading Facilities have Ten CNC Lathe in Five Production line, we have On line production line which mean starting from raw material incoming until finish product processing in one production line, and that make our production time is very fast with high output.
CNC Threading Machine5CT Plant
Computerized Bucking Machine Computerized Marking Machine
Wellhead and Pumping Unit Facility
CNC Threading Machine
This plant was completely operated on August 2013 and this plant has been c e r t i fi e d f o r Q u a l i t y Management System by A m e r i c a n P e t r o l e u m Institute.
6A-11E PlantVertical CNC Milling
6
Tubing Spool Measuring process
Beam Pumping Unit Wellhead Manufacturing
Plastic Product Factory
Econowrap API Thread Protector Premium Connection Thread Protector
PT. Tubular Services Indonesia is sister company of PT Servotech Indonesia. This facility are ISO 9001 : 2015 certified company and has capability to produce plastic product ( End Cap Plain End, Pipe Thread Protector, Econowrap). Our pipe protector is made using HDPE (High Density Poly Ethylene) material. Produced and tested as per API 5CT Latest Edition Annex I.
X-mastree
Factory Facilities
7
Factory Development
Quenching Furnace Water Descaler Cooling Bed
Heat Treatment and Seamless Hot Rolling Pipe
ERW Pipe Mills
Heat Treatment ,ERW Pipe and Seamless Hot Rolling Pipe
PT. Servotech Indonesia Group Companies committed to improve product scope and quality with present a new facilities for OCTG-line pipe Heat Treatment, Seamless hot rolling mills, and ERW pipe mills, which is given the size range as bellow :
Ÿ Heat Treatment Facility 2 3/8” – 13 3/8” (Grade L80, P110)Ÿ ERW Pipe Mills Facility 8” – 20” (Grade : GrA, GrB, X-42-X70 API ; Standard : 5CT, API 5L,
ASTM A53, ASTM A252, ASTM A500, BS 1387)Ÿ Seamless Hot Rolling mills 2” – 8” (Carbon Steel Material, Chrome Material)
8
Premium Connection
TKC PREMIUM CONNECTION
IndonesiaPhilippines
BruneiMalaysiaThailand
Singapore
AustraliaNew Zealand
JapanChina
Saudi ArabiaIraq
UAEKuwaitOmanQatar
PakistanIndia
BangladeshBahrain
SyriaSudanYemen
Iran
Servotech Indonesia also have 2 licenses premium connection there are TKC Premium Connection, TMK Ultra Premium Connection.
The name TKC was derived from Tuboscope - Ken Carstensen. Tuboscope being the proponent and Ken Carstensen being the inventor and Patent holder.
The first testing done on the TKC 8rd tubing connection was performed by Harry Sweet & Associates. Since then, numerous successful API testing for premium connections has been performed on the TKC EUE, NU and FCR connections.
In 1992, Tuboscope transferred all of the TKC assets and the worldwide rights for the use of the TKC product line to TD International. TD International sold the rights for the TKC connections to ThreadMasters, Inc. retaining on an exclusive basis, the Far East and Middle East territories as listed below.
9
Premium Connection
TMK ULTRA PREMIUM CONNECTION
TMK Premium Connections ISO 13679 CAL IV Certification
The Second Licenses of premium connection that we have is TMK ULTRA Premium Connection. TMK UP is one of premium connection are applied for pipe in order for oil and gas exploration industry and Servotech Indonesia is the first company in Indonesia who has licenses to produce and supply this premium connection. Some product of TMK and Ultra Premium Connection which Servotech can produce is TMK-UP PF, TMK-UP PF ET(Extreme Torque), TMK-UP CWB, Ultra-UP FJ, and TMP-UP SF.
TMK, one of the world's leading producers of tubular products for the oil and gas industry, has successfully conducted certification of tubing with TMK UP PF premium connections in accordance with the ISO 13679 CAL IV standard. The tests were conducted at the Oil States Industries international testing center (Aberdeen, UK). And then TMK’s American division successfully completed qualification tests of Premium threaded connections TMK UP QX in accordance with ISO 13679 CAL IV standard. Premium connections TMK UP QX exhibit high tensile and compression strength, high ability to bend, and resistance to other unfavorable outside factors.
Certification of TMK UP QX connections according to the international ISO 13679 CAL IV standard was realized as part of the Program on Development and Testing of TMK UP Connections. Successful certification of TMK UP PF premium connections on both casing and tubing in accordance with the ISO 13679 CAL IV standard gives us the opportunity to supply an all-inclusive pipe string fully certified under this standard for use in the well.
10
W
ELL A
PP
LIC
AT
ION
TMK ULTRA PREMIUM CONNECTIONS
Special ClearenceThreaded and Coupled
TMK
UP FJ
TMK
UP SF
Production Tubing
Production Casing,Liners, Tie-Backs
Intermediate Casing
Surface Casing
TE
CH
NIC
AL A
PP
LIC
AT
ION
HPHT &DEEP WELLS
Production Tubing/Casing
Gas Tight
Rotating Liner/Casing
Production Casing,& Tie-Backs + Heavy Wall
Intermediate Casing& Tie-Backs + Heavy Wall
HIGHTORQUEAPPLICATIONS
Drilling with Casing
Rotation while Cementing
Frac String+ High Compression
Drilling with Tubing+ High Compression
SPECIALAPPLICATIONS
Water Injection+ Plastic/Glass Coating
Injection Wells + Steam
TMK
UP CWB
TMK
UP PF
TMK
UP PF-ET
TMK UP Connection Application Guide
11
Servotech Indonesia Wellhead and X-tree Comply to API 6A Standard Product
· Fix drilled wellhead, connect wellhead casing string, seal and
control the annular of casing, suspend tubing, control wellhead
pressure and adjust flow rate, also induce oil into outlet pipeline,
shut off oil well when necessary, and apply to acid fracturing,
water injection and test service
· Consist of asing head, tubing head and christmas tree
· Apply to all kinds of casing, tubing programs and connection
forms
· Feature reliable running, simple and convenient operating and
repairing
· Can be equipped with (pneumatic) hydraulic safety valve
· Working pressure : 2000PSI - 10000PSI
· Working medium : oil, natural gas, mud, including H2S, CO2
· Working temperature : -46° C - 121° C (Class K-U)
· l Materia class: AA, BB, CC, DD, EE, FF, HH
· Specification level : PSL1 - 3
· Performance level : PR1 - 2
Casing Head Assembly
Casing headCasing head and casing spool use standard design, and can apply to all kinds slip and mandrel type casing hanger
Straight-bore Design45° shoulder design with high load capacity
Side Outlet Connection FormPipeline thread side outlet Threaded flange side outlet, design with VR plug
Secondary SealDesign with multi-structure secondary seals at bottom Installation can be performed on spot per different structure types, injection or non—injection can achieve seal
Interchangeability of Casing HangerCasing hanger design with standard profile Interchangeability between slip casing hanger and mandrel type casing hanger
Connection Forms between Casing Head and Surface CasingThreaded bottom type Welded bottom type Slip bottom type
Wellhead and X-tree
Wellhead & X-mastree
12
Connection Types between Casing Head and Surface Casing
Threaded bottom connection
Manufacture all kinds of casing thread, connect surface
casing through pup joint
Welded bottom connection
Weld casing head and surface casing on spot, apply to all
specifications of casing
Slip bottom connection
Tighten locking bolt to slip clamp surface casing, design
with BT type casing seal ring. The connection is firm and
the seal is reliable
Casing Hanger
W Type Hanger
ŸConsist of slip, slip bowl, support base and sealing member, etc
ŸPackoff is automatically energized with casing weight
ŸMating surface of slip and slip body design with double limited position
and one taper, this can lock casing easily and avoid destroying casing
WE Type Hanger
ŸConsist of slip, slip bowl, hold down plate and sealing member, etc
ŸPackotT is manually energized
ŸMating surface of slip and slip body design with double limited position
and one taper, this can lock casing easily and avoid destroying casing
WD Type Hanger
ŸConsist of slip, slip bowl, etc
ŸUsed for connecting casing head and surface casing
through slip tighten casing with help of external force
Mandrel Type Casing Hanger
ŸConsist of hanger body, rubber seal ring, and retainer, etc
13
Tubing Head, Block Christmas TreeTubing Head, Conventional Christmas Tree
Tubing Head and Christmas Tree
Tubing Hanger
ŸTaper type and straight type
ŸMetal-to-metal seal and non-metal seal
ŸWith Back pressure valve thread
ŸLocating mechanism
ŸVarious cable penetrator channel, control pipeline channel of subsurface safety valve
chemical reagent injection channel and capillary channel
ŸThe upper and lower threads may be API tubing threads, and Premium threads
Metal-to-metal Seal
Tubing Hanger
Rubber Seal
Tubing Hanger
Wrap Round
Tubing Hanger
Cable Seal
Tubing Hanger
Assembly of Tubing Head
& Christmas Tree
Wellhead & X-mastree
14
Casing Secondary Seal Ring
Bt Type Secondary Seal
P Type Secondary Seal
ŸVarious type secondary seal
ŸBT and P type arc injection secondary seal, FS and Y type are non-injection secondary seal
ŸY type is one way seal, the others are double way seal
ŸWithstand pressure of FS and Y type is 10000PSI
ŸSeal ring is effective in the medium of oil, natural gas and mud for a long time
Fs Type Secondary Seal
Y Type Secondary Seal
Wellhead Tool
Back Pressure Valve R/R Tool
Back Pressure Valve VR Plug
VR Plug R/R Tool
High Pressure Injection Gun
ŸBack pressure valve is a tool to seal pressure in well in order to repair or replace master valve of
Christmas tree
ŸBack pressure valve R/R tool is the tool of installing or retrieving back pressure valve under pressure
ŸVR plug is a tool, which closes casing annulus pressure in order to repair or replace inside valve of
tubing head (or casing head)
ŸVR plug R/R tool is the tool of installing or retrieving VR plug under pressure
ŸHigh pressure injection gun is mainly used for the injection of secondary seal and valve, which is also
used for pressure test
15
High Pressure Oil & Gas Wellhead and Automatic Safety Control System
Equipped with surface safety valve and subsurface safety valve to achieve automatic safety controlŸ
Use various seal types, metal seal assembly can keep stability and reliability under high pressureŸ
resistant, corrosion resistant and extreme conditionŸ
Multifunction tubing hanger: Additional the function of hanging and sealing tubing, also haveŸ
interfaces of ESP cable penetrate, data cable penetrate, injection chemical reagent and controlŸ
pipeline of SSSV. Meet the requirements of variety operating conditionŸ
Automatic remote controlŸ
The performance of fireproof safety automatic safety controlŸ
The performance of pressure safety automatic safety controlŸ
Working Pressure : 2000PSI -10000PSIŸ
Working Medium : oil, natural gas, mud and gas containing H2S, CO2Ÿ
Working Temperature : -46ºC - 121ºC ( Class LU )Ÿ
Material Class : AA, BB, CC, DD, EE, FF, HHŸ
Specification level : PSL1 - 3Ÿ
Performance Requirement : PR1 - 2Ÿ
16
Servotech Indonesia Beam Pumping Unit Comply to API 11E Standard Product
Beam Pumping Unit
17
No. Type Polished Rod Capacity (lbs) Stroke Length (in) Rated Torque (in .lbs)
1 C-1280D-365-240 36,500 240. 211. 181 1,280,000
2 C-1280D-427-192 42,700 192. 165. 138 1,280,000
3 C-912D-470-240 47,000 240. 211. 181 912,000
4 C-912D-427-216 42,700 216. 185. 155 912,000
5 C-912D-427-192 42,700 192. 165. 138 912,000
6 C-912D-305-192 30,500 192. 165. 138 912,000
7 C-912D-365-168 36,500 168. 144. 121 912,000
8 C-912D-305-168 30,500 168. 144. 121 912,000
9 C-912D-427-144 42,700 144. 123. 102 912,000
10 C-640D-305-192 30,500 192. 165. 138 640,000
11 C-640D-365-168 36,500 168. 144. 121 640,000
12 C-640D-365-144 36,500 144. 123. 102 640,000
13 C-640D-305-144 30,500 144. 123. 102 640,000
14 C-640D-256-144 25,600 144. 123. 102 640,000
15 C-640D-305-120 30,500 120. 102. 84 640,000
16 C-456D-305-168 30,500 168. 144. 121 456,000
17 C-456D-305-144 30,500 144. 123. 102 456,000
18 C-456D-256-144 25,600 144. 123. 102 456,000
19 C-456D-365-120 36,500 120. 102. 84 456,000
20 C-456D-305-120 30,500 120. 102. 84 456,000
21 C-456D-256-120 25,600 120. 102. 84 456,000
22 C-320D-256-144 25,600 144. 123. 102 320,000
23 C-320D-256-120 25,600 120. 102. 84 320,000
24 C-320D-213-120 21,300 120. 102. 84 320,000
25 C-320D-305-100 30,500 100. 85. 70 320,000
26 C-320D-256-100 25,600 100. 85. 70 320,000
27 C-320D-213-86 21,300 86. 74. 62 320,000
28 C-228D-213-120 21,300 120. 102. 85 228,000
29 C-228D-173-100 17,300 100. 86. 72 228,000
30 C-228D-246-86 24,600 86. 71. 56 228,000
31 C-228D-213-86 21,300 86. 71. 56 228,000
32 C-228D-200-74 20,000 74. 64. 54 228,000
33 C-228D-173-74 17,300 74. 62. 51 228,000
34 C-160D-173-86 17,300 86. 74. 64 160,000
35 C-160D-200-74 20,000 74. 64. 54 160,000
36 C-160D-173-100 17,300 100. 86. 74. 64 160,000
37 C-160D-173-74 17,300 74. 64. 54 160,000
38 C-160D-143-74 14,300 74. 64. 54 160,000
39 C-160D-173-64 17,300 64. 54. 44 160,000
40 C-114D-119-86 11,900 86. 72. 59 114,000
41 C-114D-143-74 14,300 74. 62. 51 114,000
42 C-114D-173-64 17,300 64. 54. 44 114,000
43 C-114D-143-64 14,300 64. 52. 40 114,000
44 C-114D-133-54 13,300 54. 45. 36 114,000
45 C-80D-119-64 11,900 64. 53. 42 80,000
46 C-80D-133-54 13,300 54. 45. 36 80,000
47 C-80D-119-54 11,900 54. 45. 36 80,000
48 C-80D-133-48 13,300 48. 40. 32 80,000
49 C-80D-109-48 10,900 48. 37. 25 80,000
50 C-57D-76-54 7,600 54. 41. 28 57,000
51 C-57D-109-48 10,900 48. 37. 25 57,000
52 C-57D-95-48 9,500 48. 37. 25 57,000
53 C-57D-89-42 8,900 42. 33. 23 57,000
54 C-57D-76-42 7,600 42. 33. 23 57,000
55 C-40D-76-48 7,600 48. 37. 27 40,000
56 C-40D-89-42 8,900 48. 37. 23 40,000
57 C-40D-76-42 7,600 48. 37. 23 40,000
58 C-40D-89-36 8,900 36. 28. 20 40,000
59 C-25D-67-36 6,700 36. 28. 20 25,000
60 C-25D-56-36 5,600 36. 28. 20 25,000
61 C-25D-53-30 5,300 30. 20 25,000
Servotech Indonesia Beam Pumping Unit Comply to API 11E Standard Product
18
Company Service
Servotech Indonesia Company Service
Instalation and Commisioning Pumping Unit
Instalation and Commisioning Wellhead
19
Product Quality
Servotech Indonesia Group Companies have a superior asurance system and take strict quality
control on procurement of oil & gas consumable goods, product research and development,
manufacture, inspection and sales. The companies have advanced inspetion equpiment and
extremely profesional management team to ensure the quality of the product to satisfy the customers
requirement. Product are manufactured, inspected and sold according to all kinds of agreement
standard of premium connection, international standard, or national standard such as API, ISO,
ASTM, ASME,etc and we also offers after sales services at the same time
Quality Assurance
Threads Inspection
To ensure the thread precission of Casing, Tubing and OCTG Accessories refer to API 5CT standards. Servotech Indonesia Group Companies Implement all API Measuring Procedure with Calibrated measuring tools as per API 5CT & 5B standards requirements.
20
21
Pipe Threading Process
22
Product Display
Finish Goods Product
Tubing
Casing
Wellhead & X-Mas Tree
23
Oman India Myanmar
United States
of America
Canada
Thailand
SingaporeMalaysia
Indonesia
Sales NetworkUntil now our product has been used and sold to both local and many country including Malaysia, Singapore, Thailand, Myanmar, Oman, India, Canada and USA.
Pumping Unit
Pipe Protector Econowrap
Product Display
24
Head OfficeJalan Hang Kesturi Taiwan Industrial ParkBlok D No. 8 , Kabil. Batam 29435Riau Island Province - IndonesiaPhone : (+62778) 711694Fax : (+62778) 711693
Business Development & [email protected]@servotech.co.id
Jakarta Branch OfficeSenayan Trade Centre (STC) Lt.4 No. 1002AJalan Asia Afrika Pintu IXJakarta Pusat 10270 - IndonesiaPhone : (+6221) 57931772)Fax : (+6221) 57931983
Plastic Product FactoryTunas Indutrial Estate Blok D No.8Batam Center - Batam - Kepulauan RiauIndonesiaPhone : (+62778) 471942Email : [email protected]