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PIMPRAPA KAROONMAKPHOL PTT GLOBAL CHEMICAL GROUP

PTT GLOBAL CHEMICAL GROUP - FTIPCftipc.or.th/uploads/userfiles/file/02 PTTGC Group_Zero Waste to... · PTT GLOBAL CHEMICAL GROUP ... BUSINESS FLOW CHART Fully integrated petrochemical

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PIMPRAPA KAROONMAKPHOL PTT GLOBAL CHEMICAL GROUP

PTT GLOBAL CHEMICAL GROUP

PTT GLOBAL CHEMICAL GROUP

REFINERY AROMATICS OLEFINS POLYMERS EO-BASED PERFORMANCE

GREEN CHEMICALS

HIGH VOLUME

SPECIALTIES [HVS]

- LPG

- Light Naphtha

- Reformate

- Jet A1

- Diesel

- Fuel Oil

- Benzene

- Toluene

- Paraxylene

- Orthoxylene

- Mixed Xylenes

- Cyclohexane

- Ethylene

- Propylene

- Mixed C4’s

- PyGas

- HDPE

- LLDPE

- LDPE

- PS

- Ethylene Oxide

- Ethylene Glycol

- Ethanolamines

- Ethoxylate

- Bioplastics*

- Biochemicals

- Methyl Ester

- Fatty Alcohol

- Fatty Acid

- Glycerin

- Phenol

- Bisphenol A

- Isocyanate

Products (TDI / HDI and

its Derivatives)

BUSINESS FLOW CHART Fully integrated petrochemical building blocks.

Feedstock Upstream Intermediates Downstream

Natural Gas

Ethylene

Benzene

Xylene

Condensate Residue

Ethylene oxide

Cumene

Cyclohexane

HDPE

Ethanolamine

Phenol, acetone

Toluene

Petroleum Products

BPA

LDPE

LLDPE

Ethoxylate

Ethylene Glycol

Condensate

Ethane, Propane, LPG, NGL

Crude Palm Oil

Propylene

Oleochemicals

Polystyrene

Heavy Naphtha, Reformate

Light Naphtha, C3,C4

Methyl Ester / Glycerin

Fatty Alcohol

Crude Oil

Agricultural Products

LPG

Light Naphtha

Reformate

Jet A1

Diesel

Fuel Oil

Bio-Chemicals

Bio-Polymers

Specialty Care Chemicals

Butadiene

Butene-1

HMDA HDI HDI Derivatives Polyurethane

TDA TDI Polyurethane

Hexene-1

Customer Industries

Packaging

Personal care

Pharma- -ceutical

Automotive

Construction

Electronic

Textile

Agriculture

ENVIRONMENTAL STRATEGY:

WASTE MANAGEMENT

ENVIRONMENTAL STRATEGY

Zero Waste to Landfill

Zero VOC for CRTK, PLTS

Greenhouse Gas

Water Recycle

31% Eco-Efficiency

82.31%

Level 3

Carbon Footprint of products

All products 102 product

grades

PTTGC GROUP

ZERO WASTE TO LANDFILL

Green Industry, Eco Town, Sustainability

2010 Waste Management Landfill ~ 10%

Before

WASTE MANAGEMENT HIERARCHY

PREVENT

REDUCE

REUSE

RECYCLE

CO-PROCESSING

TREAT

DISPOSE

WASTE MANAGEMENT POLICY

WASTE MANAGEMENT TEAM

Operation

Technical

Asset & Maintenance

Warehouse

Laboratory

Administration

Environment

KNOWLEDGE MANAGEMENT

AND EXPERIENCE SHARING

KNOWLEDGE MANAGEMENT

AND EXPERIENCE SHARING

WASTE MANAGEMENT:

3RS PRACTICES

Tree pot Polyurethane insulation

Effective Microorganisms

Domestic Waste

Solid Fuel Activated Carbon

& Oil Sludge

IBC Tank installation instead of Chemical Waste

Container

Separating Yellow Oil from Caustic Soda

Oily waste from polymer & water

Sorting Insulation Container

INTERNAL PROJECTS: 3Rs CONCEPTS

IBC Tank installation instead of Chemical Waste

Container

INTERNAL PROJECTS: 3Rs CONCEPTS

Reduce: Packaging Material

Recovery : Chemical to Process

Environmental impact prevention

Incident Reduction

Waste prevention

Packaging material and logistic cost minimization

Results:

Chemical waste contains in many small drums…

REDUCE/RECOVERY

…now in IBC tank

Activated carbon canister IBC tank Electrostatic protection

IBC TANK INSTALLATION

IBC Tank installation instead of Chemical Waste

Container

Separating Yellow Oil from Caustic Soda

Oily waste from polymer & water

INTERNAL PROJECTS: 3Rs CONCEPTS

The mixed solution of yellow oil (30%) and spent caustic (70%) from process is transferred to the separation unit.

IBC tank

IBC tank

SAFE

ENVIRONMENT Activated carbon canister

Separating : Yellow Oil from Caustic Soda

Require settling time approximately 4 hours.

Separated yellow oil is sold.

Separating : Yellow Oil from Caustic Soda

Spent caustic is loaded to tank.

IBC Tank installation instead of Chemical Waste

Container

Separating Yellow Oil from Caustic Soda

Oily waste from polymer & water

Sorting Insulation Container

INTERNAL PROJECTS: 3Rs CONCEPTS

Sorting : Insulation

PU Foam

• Fuel substitution

Foam Glass

• Material substitution

Refrac-tory Brick

• Material substitution

Perlite • Material

substitution

Others • Incineration

Insulation

Sorting : Insulation

Tree pot Polyurethane insulation

IBC Tank installation instead of Chemical Waste

Container

Separating Yellow Oil from Caustic Soda

Oily waste from polymer & water

Sorting Insulation Container

INTERNAL PROJECTS: 3Rs CONCEPTS

Tree Pot from Polyurethane Insulation

1. Sorting PU

Insulation

2. Assembly insulation together

4. Applying

3. Coating

Tree Pot from Polyurethane Insulation

Tree Pot from Polyurethane Insulation

Tree pot Polyurethane insulation

Effective Microorganisms

Domestic Waste

IBC Tank installation instead of Chemical Waste

Container

Separating Yellow Oil from Caustic Soda

Oily waste from polymer & water

Sorting Insulation Container

INTERNAL PROJECTS: 3Rs CONCEPTS

EFFECTIVE MICROORGANISM (EM)

Container

Fertilizer Bag

EM Molasses

Organic Waste

EFFECTIVE MICROORGANISM (EM)

Tree pot Polyurethane insulation

Effective Microorganisms

Domestic Waste

Solid Fuel Activated Carbon

& Oil Sludge

IBC Tank installation instead of Chemical Waste

Container

Separating Yellow Oil from Caustic Soda

Oily waste from polymer & water

Sorting Insulation Container

INTERNAL PROJECTS: 3Rs CONCEPTS

Solid Fuel

Solid Fuel

WASTE MANAGEMENT:

PERFORMANCE

2013 Waste Management Landfill ~ 1.71%

3rd year

LIMITATION

High waste management price rather than landfill price

Few / Lack of capable domestic waste processors

Inapplicable working area for internal 3Rs

Need cooperation of all concerning parties

LINKAGE 3Rs & SUSTAINABILITY

AWARDS AND RECOGNITION

Sustainability at PTT Global Chemical Group

SUSTAINABLE DEVELOPMENT PRACTICE AT PTT GLOBAL CHEMICAL

PTTGC Sustainable Development

Employee : Productivity and well-being

Community & Industry : Creative economy

Community development initiatives :

• Community partnership program

• Standard of living

• Volunteer programs

• Education

• Health care

• Social safety

• Biodiversity

• etc.

Company : Green investment

Operation : Operational excellence

Community : Economic development

Economic development initiatives :

• Create local jobs

• Support a strong community • Strengthen the community’s fiscal sustainability.

Eco-industrial town

Low carbon economy

Environmental management initiatives :

• Air : quality beyond compliance

• Water : water management – Reduce Reuse Recycle

• Waste : Zero waste to landfill – Life cycle management

• Product stewardship : carbon footprint – carbon labeling

• Energy : Energy efficiency program – eco-efficiency

Tools / Management / Standards / Guidance ISO : ISO9000 / ISO14000 / ISO18000 / OHSAS18000 International Standards : Dow Jones Sustainability Indexes / United Nations Global Compact / Global Reporting Initiatives / World Business Council for Sustainable Development / Responsible care

PTT Global Chemical on the sustainable growth path

Compliance

Commitment

High standard :

Environment

SHE OHSAS

Laws

Regulations

License to operate International standard

2009 2010 2011 +

Global

THANK YOU