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Pujol 100 system
FULL AUTOMATIC ASSEMBLY LINES First world system of industrial scale and high EVA
lamination without Autoclave
PUJOL 100 CONCEPT
PUJOL 100 CONCEPT
MODULAR CONCEPT
The way to grow adjusting investment to demand
STRATEGIC ADVANTATGES
SPACE REDUCTION for installation of a full Automatic Line FC or PVB+
Pujol 100 FAST CURING
PUJOL 100 FC
Unique system in the world Integrating process defined in 3 different Phases under vacuum controlling all: Pre-Vacuum + Curing + Cooling • Exchange of phases in full AUTOMATIC mode. • Operators only unload laminated glass from tray to racks • Opening/close automatic system of vacuum bags. • Vacuum PLUG-IN Automatic system to each tray • In FASTCURING mode does not require taping glasses, as no
reduce and controlled leakage on glass edge • Remote control of process &full traceability
EVALAM LAMINATION at FAST CURING PROCESS
Consistence productions of • Mod. 40x24 / 44T.2 = 600 m2/day • Mod. 40x28 / 44T.2 = 720 m2/day • Mod. 50x28 / 44T.2 = 900 m2/day REAL FAST CURING Cycles: >35 min. 44T.2 >50 min. 66T.2 >60 min. 88T.2 >70 min. 1010T.2
PUJOL 100 FC
1. PUJOL 100 https://youtu.be/r2hBj3Tofv4?list=FLhMCq7u54u7Iksy_Rv7kz8w
2. GLASS LOADING https://youtu.be/O8RfcO9mHF8?list=FLhMCq7u54u7Iksy_Rv7kz8w
3. PUJOL 100 https://youtu.be/8D-japaL9Dg?list=FLhMCq7u54u7Iksy_Rv7kz8w
LINK FOR PUJOL VIDEOS
PUJOL 100 BREVA LE 500 ADVANTAGES OF PUJOLDIMENSION 52x 28 LE 500 BIGGER DIMENSION
HEATING FULL COVENCTION SYSTEM / 1Fan BIG - LONGITUDINAL
CONVECTION SYSTEM / 3 fans LowVolume in 'V' flow Design
HIGH UNIFORMITY in HORIZONTALLAMINATION & VERTICAL
CHAMBERS 3 STAGES 1 SINGLE STAGE BETTER CONTROL OF PROCESS with REAL PRODUCTION TIMES
BAG CLOUSURE AUTOMATIC CLOSING AUTOMATIC CLOSING
FORCED COOLINGYES THROUGH A FAST CHILLER IN INDEPENDENT CHAMBER UNDER PRESSURE
YES ON AIR or INSIDE CHAMBERFASTER TIME + CONTROL ON EDGEDROPS BY PRESSURE ON COOLING
VACUUM PUMP 1 x BUSCH with AUTOMATIC 3 STAGES ELECTROVALVES
2 x BUSCH - NO CONTROL
VACUOMETER DIGITAL ANALOGIC CONTROL
STRUCTURE COMPACT with AUTOMATICLOADING & UNLOADING
COMPACT IN LINE DIFFERENT CONCEPT
PROGRAMMER PLC SIEMENS & Touchscreen PLC SIEMENS & HMI ESA
THERMOCOUPLES 1 THERMOCOUPLES + 1 SEFETY 1 THERMOCOUPLES + 1 SEFETY
PUMP ON OFF YES YES
GRAPHIC PRODUCTION YES YES as OPTIONAL
CONSUMPTION INDICATOR FOR EACH BATCH
YES ???
PUMP OIL CHANGE WARNINGYES ???
HIDRAULIC ELEVATOR (SCISSORS)
YES (OPTIONAL) 750KG NO NEED
WARRANTY12 MONTH OVEN18 MONTHS PUMP5 YEARS RESISTANCES
12 MONTHS OVEN MORE WARRANTY
PRODUCTION CYCLES 5 + 5 x 2 trays: 30min.10 + 10 x 2 trays: 70min.
5 + 5 : 20min.10 + 10: 50min.
Loger Cycle (+40%) but twice DOUBLE production REAL IN BIG FORMA
MAX GLASS 4.500 x 2.500 4.500 x 2.500 Same glass dimension
Pujol 100 PVB+
HIGH PRODUCTIVITY
+ MAXIMUM FLEXIBILITY
+ LOW PERSONNEL
REQUIRED
+ NO FIX RUNNING COSTS
PUJOL 100 PVB+
Technological innovation 1. Technological innovation 2. Energy & Investments saves 3. Strategic advantages 4. PUJOL-100 Concept 5. PUJOL-100 Production rates
CONTENTS
TECHNOLOGICAL INNOVATION
1st Lamination system based in double vacuum technology
No ongoing costs on temperature and climate storage area
Increased productivity due to efficiency of production cycle
TECHNOLOGICAL INNOVATION
We believe that to produce PVB laminate units must have special conditions of
HR < 25% Tª < 18ºC
The limitation is not the film The limitation is NIPPER ROLL & AUTOCLAVE Process Technology
FALSE !!
TECHNOLOGICAL INNOVATION
• Technology is based in the dilution of water in the film by high pressure
• HR<25% - & - Tª<18ºC are their upper limits for dilution of water by this technology
• Water remains diluted and compressed in the core of the material
• Easiest & fastest technology process
• Evaporation without Pressure
• Eliminates expensive requirement of humidity & temperature storage control
PUJOL 100 PVB+
NIPPER ROLL &
AUTOCLAVE
PVB Manufacturer Test & Laboratories confirms those results:
• Boling Test • Pummel Test • UV Radiation test • Impact Test
TECHNOLOGICAL INNOVATION
1. Technological innovation 2. Why select Pujol100 System 3. Energy & Investments saves 4. Strategic advantages 5. PUJOL-100 Concept 6. PUJOL-100 Production rates
CONTENTS
WHY SELECT PUJOL 100 SYSTEM
ENERGY YEARLY SAVES
PUJOL 100 HELPS DRIVE DOWN COST
Efficient high-volume production, making it ideal for productions up to 5.000÷15.000m2 per month
WHY SELECT PUJOL 100 SYSTEM
Even production is high or low, Pujol 100 Energy consumption will be always constant
1. Technological innovation 2. Why select Pujol100 System 3. Energy & Investments saves 4. Strategic advantages 5. PUJOL-100 Concept 6. PUJOL-100 Production rates
CONTENTS
ENERGY & INVESTMENTS SAVES
• humidity • temperature • control pressure
Expensive climatic room • even for storage • even for processing
ENERGY & INVESTMENTS SAVES Due to NO need of:
ENERGY & INVESTMENTS SAVES
NO high pressure requirements
NO need of • expensive • low efficient
NIPPER ROLL LINES
• Compressor Installations
No need of
• Expensive • Low efficient • Hazardous
AUTOCLAVE
And over all
ENERGY & INVESTMENTS SAVES
No need of • Expensive electric
transformer station
No need of • Additional big civil jobs • Big volumes of racks and
space in the factory
ENERGY & INVESTMENTS SAVES
As consequence of no low efficient machinery
1. Technological innovation 2. Why select Pujol100 System 3. Energy & Investments saves 4. Strategic advantages 5. PUJOL-100 Concept 6. PUJOL-100 Production rates
CONTENTS
STRATEGIC ADVANTATGES
As consequence of previous technical description differences and saves in the process
Energy cost reduction over
60%
Related to traditional autoclave systems
High flexibility in the production requirements
STRATEGIC ADVANTATGES
Increase of the Service to the market for fast lamination cycles & small batches
+ FLEXIBILITY = + SERVICE
Easy & fast adaptation to the demand with low production cost
- Vanceva colors - EVA insertions - Decorations. - Technologic - Insertions
STRATEGIC ADVANTATGES
+ FLEXIBILITY = + MARKET SHARE
Easy & fast adaptation to DIFFERENT products and technologies, with short orders
High flexibility in the production requirements
Over Pressure on the edges by the Silicon Bags
Minimize & correct the defaults of temper glass on the edges
Allows to use 0,76mm/th in front of 1,52 mm/th for same glass in Autoclave trial
STRATEGIC ADVANTATGES
+ TECHNICAL PERFORMANCES = - PVB thickness in TEMPER GLASS
PUJOL 100 PRODUCTION RATES
PUJOL 100 REFERENCE LIST
www.hornospujol.com
