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Purchasing Decisions to include Inventory
Planning Dr K M MadrechaProjects & Quality ManagerThe Kanoo Group
For Supply Chain & Logistics Group(17-9-2004)
SUPPLY CHAIN MANAGEMENT SUPPLY – Provide goods as needed CHAIN – Link from supplier to customer SUPPLY CHAIN = LOGISTICS NETWORK
(MANUFACTURER TO DISTRIBUTOR/ RETAILER/CUSTOMER/CONSUMER)
MANAGEMENT – Management of Supply Chain (Potential to become a Board Room function)
KEY PARTNERS: SUPPLY CHAIN/LOGISTICS CUSTOMER SUPPLIER EMPLOYEE TRANSPORTER MANUFACTURER DISTRIBUTOR WHOLESALER RETAILER
KEY PERFORMANCE INDICATORS THROUGHPUT TIME TRANSPORTATION COST MATERIAL COST INVENTORY COST SPACE COST MANPOWER COST HANDLING LOSSES
Supply Chain and Business Excellence Criteria 4 (Partnerships) of
EFQM/DQA/SKEA Managing Partnerships Managing Finances Managing Processes & Continuous
Improvement Leadership Policy & Strategy
Matching Organization Structure – To include SCM Policy & Strategy Purchasing Incoming Transportation Warehousing/Stores Inventory Control Fleet & Distribution Customer Service Benchmarking/Reporting to Senior Mgmt
INVENTORY CONTROL INVENTORY CARRYING COST(Cc) ORDERING COST(Co) UNIT COST (Cu) ECONOMIC ORDER QUANTITY(Q*)
Scientific Inventory Mgmt EOQ=sq. root[ (2*Annual
Consumption*Ordering Cost)/(Unit Cost*Carrying Cost)]
TC=[(A/Q)*Co]+[0.5*QCuCc]
Economic Order Quantity Example: EOQ=Sq.
Root(2*1200*100/10*0.15) =160,000 Example: EOQ=Sq.
Root(2*120*50/10*0.15) =8,000
8 RIGHTS OF PURHASING Right Material Right Specification/Quality Right Quantity Right Supplier Right Packaging Right Mode of transportation Right Time Right Documentation
Stakeholders in purchase function Company Purchase Dept Supplier Transporter Company Finance Dept Company Quality Dept(for
inspection) Bank (for LCs etc.)
Possible economies in purchase Save due to Bulk Discount Reduce cost of materials by locating
a cheaper Supplier Save on Freight Save on obsolescence costs Save on return of defective goods Save on penalties due to delayed
deliveries.
MAXIMIZE PROFIT INCREASE SALES INCREASE INCOME REDUCE
CONTROLLABLE EXPENSES, eg. Material costs(40-60%), Freight(5 to 10%), Insurance & Inventory Carrying Costs(5 to 10%)
INCREASE SALES FASTER
THROUGHPUT SATISFYING
CUSTOMERS IMPROVING
REFERRAL SALES ABLE TO INCREASE
SELLING PRICE FOR TIME SAVING OF CUSTOMERS
Effect on Bottom Line
Parameter Existing Proposed
Sales 100 105 (5% up)
Income (Sales-Material costs)
40 42 (5% up)
Controllable Expenses
20 18 (10% down)
Other Expenses 15 15
Profit 5 9 (80% up)
Profit Increase from costs/price Save buying price by better negotiation Save storage cost by saving space Save material obsolescence cost Save interest cost of inventory Save freight cost by optimum transport
method (air/sea/road and routing) Increase sales quantity or unit selling
price by better customer service
Bring SCM to Board Level Link to income, expense &
profit/Finance/Strategic Planning Link to KPIs/HR Link to customer
satisfaction/Marketing Link to employee satisfaction/HR Link to company image
Becoming world class Global Purchasing Global Manufacturing Global Warehousing Global Distribution Use of world class technology Use of world class systems, eg. SAP,
JD Edwards, Baans, MfgPro, etc.
Thank You
Questions, Comments & What can we do to improve in our companies