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© Putzmeister Seite 1
Putzmeister Batching Plant – MT1.0
© Putzmeister Seite 2
Summary of the Presentation
1. Putzmeister Batching plant configuration - MT1.0
2. Putzmeister MT1.0 - Inline bins & Skip
3. Putzmeister MT1.0 - Compartment bins & Skip
4. Putzmeister MT1.0 - Inline bins & Inclined belt conveyor
5. Difference in specification of 1.0m³ Batching plant
© Putzmeister Seite 3
Installation
Stationary
(on concrete foundation)
Mixer Aggregate storage Aggregate conveying
Mobile
(on Skid)
Twin shaft mixer Inline bins
Compartment batcher
Skip
Inclined belt conveyor
Putzmeister Batching plant configuration – MT1.0
© Putzmeister Seite 4
Installation
Stationary
(on concrete foundation)
Mixer Aggregate storage Aggregate conveying
Mobile
(on Skid)
Twin shaft mixer Inline bins
Skip
MT 1.0
Putzmeister 1.0m³ (60m³/h) – MT1.0Inline bins & Skip
© Putzmeister Seite 5
Mounting of the Batching plantOn concrete foundationSkid for mobile application (as option)
PlatformsMixer level platformSeparate weighing level which provides access to all
weighing systems for plant operation and maintenanceSide platforms on mixer level on all sidesSide platform on weighing level on all sidesMaintenance platform provided to access the drive /
gear box of Skip
Staircase & RailingsStaircase to the Mixer level with intermediate platform.
Width of staircase 650 mm, inclination angle 45 deg.Staircase to access weighing level platform Railings for staircase and platforms made up of
bended pipe. Toe guard provided
Putzmeister MT1.0 - Capacity 60m³/h Inline bins & Skip
Plant Structure
© Putzmeister Seite 6
Type and make of Mixer
1m³ Twin-shaft Mixer from Putzmeister
High quality wear plated for extended wear life
Lubrication system
Automatic lubrication system
Concrete dischargeHydraulically operated discharge gate for mixerConcrete discharge chute without liner platesAnti wear liners for discharge chute (as option)
Weighing systems & other componentsCement, water & admixture weighing systemAdmixture dosing pumpWater dosing pump (as option)Air bag for de-aeration of MixerCalibration system for cement and water weighing
system (as option)
Putzmeister MT1.0 - Capacity 60m³/h Inline bins & Skip
Mixer & components of plant module
© Putzmeister Seite 7
Type and capacity of storageInline bins 40m³ - 4 x 10m³ eachExtension panels to increase capacity of bins 60m³ -
4 x 15m³ each (as option)
Mounting of the Aggregate Inline binsOn concrete foundationSkid for mobile application (as option)
Steel constructionWidth of each compartment 3150 mmIntermediate panels higher to avoid spilloverOne discharge gate per binMesh for aggregate bin (as option)
Weighing belt conveyorWidth of belt conveyor 800 mmMotor capacity 11 kWRubberized drive drum, rollers & idler drum to absorb
impactDirect transmission between motor & gear box
Putzmeister MT1.0 - Capacity 60m³/h Inline bins & Skip
Aggregate storage system – Inline bins
© Putzmeister Seite 8
SkipSingle rope arrangementMotor capacity 15 kWArrangement in skip rail to tilt at the topMaintenance platform with railings at the top of skip
railMaintenance platform on top of skip railLadder from weighing platform to maintenance
platform on top of skip rail
Control system
Make of control cabinet Rittal
General hardware components from Siemens
PLC from Siemens
Separate batch unit for manual operation
Cable trays partially provided
Conduits for cables partially provided
Putzmeister MT1.0 - Capacity 60m³/h Inline bins & Skip
Skip & Control system
© Putzmeister Seite 9
Installation
Stationary
(on concrete foundation)
Mixer Aggregate storage Aggregate conveying
Mobile
(on Skid)
Twin shaft mixer Compartment bins
Skip
MT 1.0
Putzmeister 1.0m³ (60m³/h) – MT1.0Compartment bins & Skip
© Putzmeister Seite 10
Mounting of the Batching plantOn concrete foundationSkid for mobile application (as option)
PlatformsMixer level platformSeparate weighing level which provides access to all
weighing systems for plant operation and maintenanceSide platforms on mixer level on all sidesSide platform on weighing level on all sidesMaintenance platform provided to access the drive /
gear box of Skip
Staircase & RailingsStaircase to the Mixer level with intermediate platform.
Width of staircase 650 mm, inclination angle 45 deg.Staircase to access weighing level platform Railings for staircase and platforms made up of
bended pipe. Toe guard provided
Putzmeister MT1.0 - Capacity 60m³/h Compartment batcher & Skip
Plant Structure
© Putzmeister Seite 11
Type and make of Mixer
1m³ Twin-shaft Mixer from Putzmeister
High quality wear plated for extended wear life
Lubrication system
Automatic lubrication system
Concrete dischargeHydraulically operated discharge gate for mixerConcrete discharge chute without liner platesAnti wear liners for discharge chute (as option)
Weighing systems & other componentsCement, water & admixture weighing systemAdmixture dosing pumpWater dosing pump (optional)Air bag for de-aeration of MixerCalibration system for cement and water weighing
system (as option)
Putzmeister MT1.0 - Capacity 60m³/h Compartment batcher & Skip
Mixer & components of plant module
© Putzmeister Seite 12
Type and capacity of storageCompartment bins 40m³ - 4 x 10m³ each
Mounting of the Compartment binsOn concrete foundationSkid for mobile application (as option)
Steel constructionWidth of each compartment 2725 mmIntermediate panels higher to avoid spilloverOne discharge gate per binMesh for aggregate bin (as option)
Weighing belt conveyorWidth of belt conveyor 800 mmMotor capacity 5.5 kWRubberized drive drum, rollers & idler drum to absorb
impactDirect transmission between motor & gear box
Putzmeister MT1.0 - Capacity 60m³/h Compartment batcher & Skip
Aggregate storage system – Compartment bins
© Putzmeister Seite 13
SkipSingle rope arrangementMotor capacity 15 kWArrangement in skip rail to tilt at the topMaintenance platform with railings at the top of skip
railMaintenance platform on top of skip railLadder from weighing platform to maintenance
platform on top of skip rail
Control system
Make of control cabinet Rittal
General hardware components from Siemens
PLC from Siemens
Separate batch unit for manual operation
Cable trays partially provided
Conduits for cables partially provided
Putzmeister MT1.0 - Capacity 60m³/h Compartment batcher & Skip
Skip & Control system
© Putzmeister Seite 14
Installation
Stationary
(on concrete foundation)
Mixer Aggregate storage Aggregate conveying
Mobile
(on Skid)
Twin shaft mixer Inline bins
Inclined belt conveyor
MT 1.0
Putzmeister 1.0m³ (60m³/h) – MT1.0Inline bins & Inclined belt conveyor
© Putzmeister Seite 15
Mounting of the Batching plantOn concrete foundationSkid for mobile application (as option)
PlatformsMixer level platformSeparate weighing level which provides access to all
weighing systems for plant operation and maintenanceSide platforms on mixer level on all sidesSide platform on weighing level on all sidesMaintenance platform provided to access the drive /
gear box of Inclined belt conveyor
Staircase & RailingsStaircase to the Mixer level with intermediate platform.
Width of staircase 650 mm, inclination angle 45 deg.Staircase to access weighing level platform Railings for staircase and platforms made up of
bended pipe. Toe guard provided
Putzmeister MT1.0 - Capacity 60m³/h Inline bins & Inclined belt conveyor
Plant Structure
© Putzmeister Seite 16
Type and make of Mixer
1m³ Twin-shaft Mixer from Putzmeister
High quality wear plated for extended wear life
Lubrication system
Automatic lubrication system
Concrete dischargeHydraulically operated discharge gate for mixerConcrete discharge chute without liner platesAnti wear liners for discharge chute (as option)
Weighing systems & other componentsCement, water & admixture weighing systemAdmixture dosing pumpWater dosing pump (optional)Air bag for de-aeration of MixerCalibration system for cement and water weighing
system (as option)
Putzmeister MT1.0 - Capacity 60m³/h Inline bins & Inclined belt conveyor
Mixer & components of plant module
© Putzmeister Seite 17
Type and capacity of storageInline bins 40m³ - 4 x 10m³ eachExtension panels to increase capacity of bins 60m³ -
4 x 15m³ each (as option)
Mounting of the Aggregate Inline binsOn concrete foundationSkid for mobile application (as option)
Steel constructionWidth of each compartment 3150 mmIntermediate panels higher to avoid spilloverOne discharge gate per binMesh for aggregate bin (as option)
Weighing belt conveyorWidth of belt conveyor 800 mmMotor capacity 11 kWRubberized drive drum, rollers & idler drum to absorb
impactDirect transmission between motor & gear box
Putzmeister MT1.0 - Capacity 60m³/h Inline bins & Skip
Aggregate storage system – Inline bins
© Putzmeister Seite 18
Inclined Belt conveyorSupport structure grouted to concrete foundationCorrugated type beltInclination angle 28 deg.Width of belt conveyor 800 mmMotor capacity 15 kWCover for belt conveyor providedPlatform / stairs along the conveyor providedPull cord safety switch provided Sway switch to ensure belt alignmentAggregate waiting hopperWaiting hopper provided to store one chargePneumatically operated discharge gate
Control system
Make of control cabinet Rittal
General hardware components from Siemens
PLC from Siemens
Separate batch unit for manual operation
Cable trays provided
Conduits for cables provided
Putzmeister MT1.0 - Capacity 60m³/h Inline bins & Inclined belt conveyor
Inclined belt conveyor & Control system
© Putzmeister Seite 19
Mounted on concrete
foundation (Skid provided as
option) No platforms at weighing
level Maintenance platform at
winch / Inclined belt level
Staircase to the Mixer level
without Intermediate platform
in most cases Monkey ladder to access
weighing system
Mounted on Skid (as option) Separate weighing level
platform Maintenance platform at
winch level provided
Staircase to the Mixer level
with Intermediate platform Staircase to access weighing
system provided
Difference in specification of 1.0 m³ Batching plant
Putzmeister Competitor
© Putzmeister Seite 20
Twin Shaft Mixer, 37kW or
2x18.5 kW. (Schwing uses
Pan Mixer in some M1 plants) Concrete discharge hopper
without liner plates Auto calibration for cement &
water weigher not provided
Airbags not provided in
(Schwing provides only for
M1 plants)
Twin Shaft Mixer from
Putzmeister, 37kW Liners plates in concrete
discharge hopper (as option) Auto calibration for cement
and water weigher (as option)
Airbags for de-aeration of
Mixer as standard
Difference in specification of 1.0 m³ Batching plant
Putzmeister Competitor
© Putzmeister Seite 21
Mesh for aggregate bins not
provided Only drive drum of weighing
conveyor rubberized Belt transmission between
motor & gear box for
conveyor Motor capacity 9.3 kW
Inline bin capacity 40m³
(60m³ capacity as option) One discharge gate per bin
(two discharge gate as
option) Compartment bins 40m³ Mounting on Skid (as option)
Mesh for aggregate bins
provided (as option) Rubberized rollers & drums
for weighing conveyor Direct transmission between
motor & gear box for
conveyor Motor capacity 11 kW
Inline bin capacity max. 40m³ One discharge gate per bin Mounting on concrete
foundation (Skid provided by
Schwing & Simem for couple
of plants)
Difference in specification of 1.0 m³ Batching plant
Putzmeister Competitor
© Putzmeister Seite 22
Control cabin not provided
(except for Aquarius). Conmat uses hardware
components form Schneider Cable trays & conduits
partially or not at all provided
Aggregate feeding to Mixer
by Skip arrangement,
Inclined belt conveyor Single rope, multiple pulley
arrangement for skip Single step winch
Control cabin provided (as
option) General hardware
components from Siemens Cable trays & conduits
partially provided
Aggregate feeding to Mixer
by Inclined belt conveyor.
(Schwing uses the Skip in
their M1 plants) Single rope, single pulley
arrangement .Schwing uses
double step winch in M1 plant
Difference in specification of 1.0 m³ Batching plant
Putzmeister Competitor
© Putzmeister Seite 23
ISO Certifications
ISO 3834-2:2005 ISO 9001:2008
© Putzmeister Seite 24
Network
© Putzmeister Seite 25
Service and Spares Support
.Round the clock competent and certified service team to support you with machine issues, modifications and retrofitting requirements.
.
Centralized warehouse with genuine Putzmeister parts to guarantee consistent quality, maximum performance and availability of your machine.
Your employees master the machine with all its special features, use the machine to optimum effect, reduce operating costs and avoid operating errors.
Technical Support
Spares Assistance
Periodic Maintenance
Knowledge Transfer
Effective Operations
Putzmeister offers tailored maintenance contracts which guarantees availability of your machine and reduces unexpected downtime
Putzmeister, organises various kinds of trainings on our comprehensive range of products & process of concrete placing as a whole.
© Putzmeister Seite 26
Thank you
Putzmeister Concrete Machines Pvt. Ltd.Date: 2. September 2017