Q5 line - EFES OTOMASYON - endüstriyel otomasyon · Process controller with PROFIBUS DP and Modbus Master/Slave 1 /4 DIN - 96 x 96 Q5 line c Q5 I1 I2 I3 12 3 4 MAN OP SP PV HLD AT

Process controllerwith PROFIBUS DPand Modbus Master/Slave 1/4 DIN - 96 x 96Q5 line ccU s e r m a n u a l • M . I . U . Q 5 - 1 / 0 3 . 1 1 • C o d . J 3 0 - 4 7 8 - 1 A Q 5 I E

ASCON spa20021 Bollate(Milan) Italyvia Falzarego, 9/11Tel. +39 02 333 371 Fax +39 02 350 4243http://www.ascon.ite-mail [email protected]

ASCON spa

ISO 9001C e r t i f i e d

ULC US

LISTED

Process controllerwith PROFIBUS DPand Modbus Master/Slave1/4 DIN - 96 x 96Q5 line cc

Q5

I1 I2 I3 1 2 3 4 MAN

OP

SP

PV

HLD

AT

S3S2S1

REM45.8045 .80

=5.80

SCI

RUN

ULC US

LISTED

2

Information

ccNOTES

ON ELECTRIC

SAFETY AND

ELECTROMAGNETIC

COMPATIBILITY

Please, read carefully these instructions before proceeding with the installation ofthe controller.Class II instrument, for indoor use only.

This controller has been designed with compliance to:Regulations on electrical apparatus (appliance, systems and installations) according tothe European Community directive 73/23/EEC amended by the European Comunity direc-tive 93/68/EEC and the Regulations on the essential protection requirements in electricalapparatus EN61010-1: 93 + A2: 95.

Regulations on Electromagnetic Compatibility according to the European Communitydirective n° 89/336/EEC, amended by the European Community directive n° 92/31/EEC,93/68/EEC, 98/13/EEC and the following regulations:- Regulations on RF emissions:

EN61000-6-3: 2001 residential environmentsEN61000-6-4: 2001 industrial environments

- Regulation on RF immunity:EN61000-6-2: 2001 industrial equipment and system

It is important to understand that it’s responsibility of the installer to ensure the complianceof the regulations on safety requirements and EMC.Repairs: this device has no user serviceable parts and requires special equipment and spe-cialised engineers. Therefore, a repair can be hardly carried on directly by the user. For this pur-pose, the manufacturer provides technical assistance and the repair service for its Customers.Please, contact your nearest Agent for further information.All the information and warnings about safety and electromagnetic compatibility aremarked with the B sign, at the side of the note.

3

Table of contents

5 DISPLAYS..................................................................................................................................page 53

6 COMMANDS ........................................................................................................................page 546.1 COMMANDS FROM KEYBOARD ........................................................page 556.2 COMMANDS FROM DIGITAL INPUTS ...........................................page 586.3 COMMANDS FROM SERIAL COMMUNICATION

(PLEASE, REFER THE ADDENDUM ON THE SERIAL COMMUNICATION)

7 SETPOINT PROGRAMMER ( OPTIONAL )...................................page 597.1 PROGRAM ORGANISATION.....................................................................page 597.2 OPERATING CONDITIONS ........................................................................page 607.3 PARAMETERISATION - PROGRAM MENU ................................page 627.4 PROGRAM STATUS DISPLAYING.........................................................page 647.5 RUN/STOP OF A PROGRAM .................................................................page 65

8 TECHNICAL SPECIFICATIONS .............................................................page 69

1 INTRODUCTION.............................................................................................................page 41.1 PRODUCT CODING..........................................................................................page 5

2 INSTALLATION .................................................................................................................page 62.1 DESCRIPTION.........................................................................................................page 62.2 OPERATING CONDITIONS ...........................................................................page 82.3 INSTALLATION ........................................................................................................page 9

3 ELECTRICAL CONNECTIONS ................................................................page 103.1 TERMINATION UNIT .........................................................................................page 103.2 CABLING LAYOUT.............................................................................................page 113.3 EXAMPLE OF WIRING DIAGRAM ........................................................page 12

4 OPERATIONS ......................................................................................................................page 224.1 KEYS FUNCTIONS AND DISPLAY .......................................................page 224.2 DATA SETTING.......................................................................................................page 244.3 CONFIGURATION ................................................................................................page 254.4 PARAMETERISATION.......................................................................................page 344.5 PARAMETERS.........................................................................................................page 424.6 ACCESS LEVELS .................................................................................................page 50

TABLE OF CONTENTS

PV

AUX

IL1IL2

IL3

4

1 - Introduction

1 INTRODUCTION

Main universal input

Control Alarms Retransmission

Resources

OP1

OP2

OP3

OP4

OP5

OP6(option)

Q5

Setpoint Continuous tuning

Adaptive

Operating modeMemory ChipData copy/Data store(option)

2 OP5 OP1 OP2 OP3 OP4 OP6






7 Valve OP1 OP2 OP3 OP4 OP5 OP6

PV/SP

Modbus RS485MasterLink to otherinstruments (option)

Modbus RS485SlaveParameterisationSupervision (option)

Digital inputs (IL1,IL2 or IL3) functions

Fuzzy tuning with automatic selection

One shotAuto tuning

One shotNatural Frequency

(option)

(option)

Singleaction

Doubleaction

POWERFUL FEATURES AND A WIDE RANGE OF FUNCTIONALITIES

Congratulations for having cho-sen these universal controllers.They are the best result of ourexperience in designing and man-ufacturing of smart, powerful andhigh reliable controllers.The process controllers of theQ5 series have been designedfor the industrial environment,are provided with a complete setof functions, as a true univer-sal instrument.

They can be used asControllers-Programmers with 4Setpoint profiles of 16 segments.

Auxiliary input

Digital input

P/N : Q5-3150-0000CONF :S/N : A0A-9919/0013V~(L-N) : 100÷240V 50/60 Hz - 5W

B C D

Q5

I1 I2 I3 1 2 3 4 MAN

OP

SP

PV

HLD

AT

S3S2S1

REM45.8045 .80

=5.80

SCI

RUN

5

1 - Introduction

1.1 MODEL CODE

The complete code is dis-played on the instrument label.

The information about productcoding are accessible from thefront panel by mean of a par-ticular procedure described atsection 5.1 page 53.

Model:

Power SupplyOutputsSerial + mathematical package (MP)Options

––Line Modello basic Accessories

ColourUser manual

Setpoint

0X5 A B C D E F G

Power supply A100 - 240V~ (- 15% + 10%) 324V~ (-25% +12%) or24V– (-15% +25%) 5

Triac - Triac 5

Outputs OP1 - OP2 BRelay - Relay 1

RS485 Modbus/Jbus SLAVE+ MP 5

Serial Communications CNone 0

2nd SSR drive/analogue output (OP6) 4

Options DNone 0

RS485 Modbus/Jbus SLAVE + MASTER + MP 6

PROFIBUS DP SLAVE + MP 7

RS485 Modbus/Jbus SLAVE + PROFIBUS + MP 8

Setpoint Programmer ENot fitted 04 programs with 16 segments 4

User manual FItalian/English (std.) 0French/English 1German/English 2Spanish/English 3

Front panel colour GDark (std.) 0Beige 1

Basic product code

Instrument label

Frequency input 1

Frequency input + OP6 6

Mathematical package (MP) 1

6

2 - Installation

2 INSTALLATION

Installation must only be carried out byqualified personnel.

Before proceeding with the installation ofthis controller, follow the instructions illus-trated in this manual and, particularly theinstallation precautions marked with theB symbol, related to the EuropeanCommunity directive on electrical protectionand electromagnetic compatibility.

BTo prevent hands or metal touching partsthat may be electrically live, the controllersmust be installed in an enclosure and/orin a cubicle.

IP 20 Terminal BlockEN61010 - 1 (IEC1010 - 1)

Product code label

Sealing front panel gasket

Mounting clamps

Front panelIP65 protectionEN 650529 (IEC 529)

Panelsurface

2.1 GENERAL DESCRIPTION

7

2 - Installation

2.1.1 DIMENSIONAL DETAILS 2.1.2 PANEL CUT-OUT

96 mm3.78 in

110 mm4.33 in

10 mm max.0.39 in max.

10 mm max.0.39 in max.

96 mm3.78 in

92+

0.8

mm

3.62

+0.

031

in

113

mm

min

4.45

in

min

92+0.8 mm3.62+0.031 in

103 mm min4.05 in min

8

2 - Installation

2.2 ENVIRONMENTAL RATINGS B

Operating conditions

M Altitude up to 2000 m

T Temperature 0…50°C

%Rh Relative humidity 5…95 % non-condensing

Special conditions

M Altitude > 2000 m

T Temperature >50°C

%Rh Humidity > 95 %

P Conducting atmosphere Use filter

Warm up

Use forced air ventilation

Use 24V~ supply version

Suggestions

Forbidden Conditions D

C Corrosive atmosphere

E Explosive atmosphere

9

2 - Installation

2.3.1 INSERTTHE INSTRUMENT

1 Prepare panel cut-out;2 Check front panel gasket

position;3 Insert the instrument through

the cut-out.

2.3.2 INSTALLATION SECURING

1 Fit the mounting clamps;2 Push the mounting clamps

towards the panel surface tosecure the instrument

1

3

2

2.3.3 CLAMPS REMOVING

1 Insert the screwdriver in theclips of the clamps;

2 Rotate the screwdriver.

2

1

2.3.4 INSTRUMENTUNPLUGGING B

1 Push and 2 Pull to remove the instrument.

Electrostatic discharges candamage the instrument.

Before removing the instrumentthe operator must dischargehimself to ground.

1MΩ

1 2

1

2

2.3 PANEL MOUNTING [1]

2

1

1UL note

[1] For Use on a Flat Surface of a Type 2 and Type 3 ‘raintight’ Enclosure.

Terminals

6

5

4

3

2

1

28

27

30

29

26

25

7 19 31

8 20 32

9 33

10 34

11 23 35

12 24 36

0,5Nm

16

15

18

17

14

13

21

5.7 mm0.22 in

Rear terminalcover

Cable size1 mm2

(18 AWG)

10

3 - Electrical Connections

3 ELECTRICALCONNECTIONS

UL note[1] Use 60/70 °C copper (Cu) conductor only.

C

N

L1

2

3

4

5

6

7

8

9

10

11

12

19

20

23

24

25

26

27

28

29

30

31

32

33

34

35

36TC

mV/V/mA

NC

C

NO

OP3

NO

C

NO

OP1

OP2

OP4

DG

IN2(opzione)

OP6(opzione)

24V—OUT

1

2

3

A

b

B

RTD

13

14

15

16

17

18

21

22 N/C

LOG

ICIN

PU

TP

rofib

us

VP

DP

DN

OP

5

RS

485

(mas

ter)

IN1

C RS

485

(Sla

ve)

POT

0%REM

NO

C

3.1 TERMINATION UNIT [1] B

35 screw terminals M3

Option terminals

Holding screw 0.5 Nm

Positive screw-driver PH1

Negative screw-driver 0,8 x 4 mm

Pin connectorq 1.4 mm - 0.055 in max.

ØFork-shape AMP 165004Ø 5.5 mm - 0.21 in

LStripped wireL 5.5 mm - 0.21 in

6

5

4

3

2

1

28

27

30

29

26

25

7 19 31

8 20 32

9 33

10 34

11 23 35

12 24 36

16

15

18

17

14

13

21

6

5

4

3

2

1

28

27

30

29

26

25

7 19 31

8 20 32

9 33

10 34

11 23 35

12 24 36

16

15

18

17

14

13

21

A BA B

E C DCD

A B

E C DCD

11


PRECAUTIONS BDespite the fact that the instru-ment has been designed to workin an harsh and noisy environ-mental (level IV of the industrialstandard IEC 801-4), it is recom-mended to follow the followingsuggestions.

AAll the wiring must comply withthe local regulations. The supply wiring should be rout-ed away from the power cables.Avoid to use electromagneticcontactors, power Relays andhigh power motors nearby.Avoid power units nearby, espe-cially if controlled in phase angle.

Keep the low level sensor inputwires away from the power linesand the output cables.If this is not achievable, useshielded cables on the sensorinput, with the shield connectedto earth.

Conduit for supply and output cables

Conduit for low level sensor cables

3.2 SUGGESTED WIRES ROUTING B

A = SupplyB = OutputsC = Analog inputsD = Analogue outputE = Digital input

Serial Comm.s

12


3.3 EXAMPLE OF WIRING DIAGRAM (VALVE CONTROL) B

Notes:1] Make sure that the power supply voltage is

the same indicated on the instrument.2] Switch on the power supply only after that

all the electrical connections have beencompleted.

3] In accordance with the safety regulations,the power supply switch shall bring theidentification of the relevant instrument. Thepower supply switch shall be easily acces-sible from the operator.

4] The instrument is PTC protected. In caseof failure it is suggested to return the instru-ment to the manufacturer for repair.

5] To protect the instrument internal circuitsuse:- 2 A~ T fuse for Relay outputs (220 VAC);- 4 A~ T fuse for Relay outputs (110 VAC);- 1 A~ T fuse for Triac outputs.

6] Relay contacts are already protected withvaristors.Only in case of 24 V ~ inductive loads,use model A51-065-30D7 varistors (onrequest).

RS485

V ~

C

IL1

IL2

IL3

[6]

[6]

[5]

[5]

[5]

OP3

OP1

OP2

°C

C

I

Pt100

[6]

4…20mA

24V

V ~

Rj

PTC

SupervisoryCommands

Alarm

Retransm.

Transmitter

Servomotor

Powersupplyswitch

[3]

12

11

10

9

8

7

6

5

4

3

2

1

24

23

20

19

36

35

34

33

32

31

30

29

28

27

26

25

18

17

16

15

14

13

21

13


3.3.1 POWER SUPPLY B

Switching power supply with mul-tiple isolation and PTC protection.• Standard version:

Nominal voltage:100 - 240V~ (-15% + 10%);Frequency 50/60Hz.

• Low Voltage version:Nominal voltage:24V~ (-25% + 12%);Frequency 50/60Hz or 24V– (-15% + 25%).Power consumption 5W max..

L

N

25

26

27

PTCincluded

Supply

3.3.2 PV CONTROL INPUT B

A L-J-K-S-R-T-B-N-E-W thermocouple type• Connect the wires with the polarity as shown.• Use always compensation cable of the correct type

for the thermocouple used.• The shield, if present, must be connected to a prop-

er earth.

B For Pt100 resistance thermometer• If a 3 wires system is used, use always cables of the

same diameter (1mm2 min.).Maximum line resistance 20 Ω/lead.

• When using a 2 wires system, use always cables of thesame diameter (1,5mm2 min.) and put a jumper betweenterminals 11 and 12.

C For ∆T (2x RTD Pt100) SpecialAWhen the distance between the controller and the

sensor is 15m using a cable of 1.5 mm2 diameter,produces an error on the measure of 1°C.

R1 + R2 must be <320Ω

Wire resistance 150Ω max.

Only for two wires sys-tem, put a jumperbetween terminals 11and 12.

Use wires of the samelength and 1.5 mm2

size.Maximum line resis-tance 20 Ω/line.

10

11

12

A

B

A

R2

R1

10

11

12

A

b

B

11

12

14


3.3.2 PV CONTROL INPUT B 3.3.3 PV CONTROL INPUT - IN2 FREQUENCY INPUT B

C For mA, mV and Volt

Input resistance = 30Ω for mAreading;Input resistance > 10MΩ for mVreading;Input resistance = 10KΩ for Voltreading.

Rj

V,mV mA11

12

C1 With 2 wires transducer

24V–

4…20mA

Trasmitter

PV36

11

12

[1]mA

Rj

C2 With 3 wires transducer

Note:[1] Auxiliary power supply for

external transmitter 24V–±20%/30mA max. withoutshort circuit protection.

24V–

4…20mA

Trasmitter

PV36

11

12

[1]mA

Rj

Using the frequency input,the IN1 input is not yet avail-able

• Low level: 0… 2Volt /0.5mA max.

• High level: 3… 24Volt/~0mA max.

• Frequency range: 0… 2kHz/0… 20kHz selec-table in configuration mode.

• Use sensors with an NPN out-put or a clean contact.

+5V

23

24

10KΩ

10KΩ

Hz

15


A - From Remote Setpoint

Current 0/4… 20mA;Input resistance = 30Ω.

Voltage 1… 5V, 0… 5V, 0… 10V;Input resistance = 300kΩ.

Not available with frequencyinput.

3.3.4 AUXILIARY INPUT B 3.3.5 DIGITAL INPUT B

• The input is active when thelogic state is ON, corre-sponding to the contactclosed.

• The input is inactive when thelogic state is OFF, corre-sponding to the contact open.

or the measure of the positionof the motor or the valve:

B- From Potentiometer

19

18

mAmV-V

Rj

pot.h

pot.I

0%

100%

Operatingtraveldistance

from 100Ω to 10KΩ max.

Totaltraveldistance

18

17

16100%

0%

3

7

6

TTLo.c.

Isolatedcontact

Com.

IL 3

IL 2C2

C3

5

NPNo.c.

IL 1C1

16


3.3.6 OP1 - OP2 - OP3 - OP4 - OP5 - OP6 OUTPUTS (OPTION) B

The functionality associated toeach of the OP1, OP2, OP4,OP5 and OP6 output is definedduring the configuration of theinstrument.The suggested combinationsare:

Control outputs Alarms RetransmissionMain(Heat)

Secondary(Cool)

AL1 AL2 AL3 PV / SP

A Singleaction

OP1 OP2 OP3 OP5B OP5 OP1 OP2 OP3D

Double action

OP1 OP2 OP3 OP5E OP1 OP5 OP2 OP3F OP5 OP2 OP1 OP3G OP5 OP6 OP2 OP3

OP1 - OP2 Relay or Triac outputOP3 - OP4 Relay outputsOP5 - OP6 Analogue/ digital control or retransmission outputs

where:

L Valve drive OP1 s OP2 t OP3 OP5OP4OP4OP4OP4OP4OP4OP4

AL4

OP6

OP6OP6OP6OP6OP6

17


3.3.6-A SINGLE ACTION RELAY (TRIAC) CONTROL OUTPUT B

3.3.6-B1 SINGLE ACTION SSR DRIVE CONTROL OUTPUT B

3.3.6-B2 SINGLE ACTION ANALOGUE OUTPUT B

3.3.6-C DOUBLE ACTION RELAY (TRIAC)/RELAY (TRIAC) CONTROL OUTPUT B

3.3.6-D1 DOUBLE ACTION RELAY (TRIAC)/SSR DRIVE CONTROL OUTPUT B

3.3.6-D2 HEAT / COOL CONTROL OUTPUT RELAY (TRIAC)/ANALOGUE B

Fuse31

32OP1 [1] Coil of the heat

load contactor

Fuse31


load contactor

Fuse Coil of the cool load contactor

32

33OP2 [1]

Fuse31


load contactor

Heatload

StaticRelay

8

9OP5

Coolload

Staticrelay

8

9OP5

8

9OP5Heat

Load

mA mV, V Fuse31


load contactor

8

9OP5Cool

load

mA mV, V

18


3.3.6-F1 DOUBLE ACTION CONTROL OUTPUTDIGITAL / DIGITAL B

Coolload

Staticrelay

20

21OP6

Notes for pages 17 - 18 - 19OP1 - OP2 Relay output

• SPST Relay N.O., 2A/250 V~ for resis-tive load,

• Fuse 2A ~ T at 250V, 4A ~ T at 110V.OP1 - OP2 Triac output

• N.O. contact for resistive load up to 1A/250 V~max.

• Fuse 1A ~TIsolated digital outputs OP5-OP6

• 0…24V–, ±20%, 30 mA max.Isolated analogue outputs OP5-OP6

• 0/4… 20mA, 750Ω/15V max.;0/1… 5V, 0… 10V, 500Ω/20mA max.

[1] Varistor for inductive load 24V~ only.

3.3.6-E1 DOUBLE ACTION CONTROL OUTPUTDIGITAL / RELAY (TRIAC) B

3.3.6-E2 HEAT / COOL CONTROL OUTPUT ANALOGUE/RELAY(TRIAC) B

8

9OP5Heat

Load

mA mV, V

Heatload

StaticRelay

8

9OP5


32

33OP2 [1]


32

33OP2 [1]

Heatload

StaticRelay

8

9OP5

19


3.3.6-G MOTOR POSITIONER OUTPUT RELAY (TRIAC)/RELAY (TRIAC)

Valve drive PID without potentiometer 3 poleoutput with N.O. contacts (raise, lower, stop).

OP1

33

32

31

OP2V~

Decrease

Increase

M~

3.3.6-F4 DOUBLE ACTION CONTROL OUTPUT ANALOGUE/ANALOGUE B

20

21OP6 Cool

Load

mAV, mV

3.3.6-F2 DOUBLE ACTION CONTROL OUTPUTDIGITAL/ANALOGUE B

3.3.6-F3 DOUBLE ACTION CONTROL OUTPUT ANALOGUE/DIGITAL B

8

9OP5Heat

Load

mA mV, V

8

9OP5Heat

Load

mA mV, V

Coolload

Staticrelay

20

21OP6

20

21OP6 Cool

Load

mAV, mV

Heatload

StaticRelay

8

9OP5

20


3.3.7 OP1-2-3-4 ALARM OUTPUTSB

Fuse

Load AL328

29OP3 [1]

30[1] Load AL3

V~

Fuse

NC

C

NA

Fuse

Load AL131

32OP1 [1]

33OP2 [1] Load AL2

V~

Fuse

Fuse

Load AL434

35OP4 [1]

V~

e The relay/triac output OP1, OP2, can beused as alarm outputs only if they are notused as control outputs.

3.3.8 OP5 AND OP6 (OPTION)ANALOGUE CONTROL OUTPUTS B

3.3.9 SERIAL COMMUNICATIONS (OPTION) [2] B

OP5 and OP6 outputs can be configured forcontrol action or PV/SP retransmission:• Galvanic isolation 500V~/1 min;• 0/4… 20mA, 750Ω/15V– max.;

0/1… 5V, 0… 10V, 500Ω/20mA max..

Notes:

[1] Varistor for inductive load 24V~ only

[2] A Please, read the user manual:”gammadue® and deltadue® controllerseries serial communication andconfiguration software”.

• Galvanic isolation: 500V~/1 min;Compliance to the EIA RS485 standardfor Modbus/Jbus;

• Termination setting dip switches.

C C

MASTER SLAVE1

2

3

13

14

1520

21OP6 Cool

Load

mAV, mV

8

9OP5Heat

Load

mA mV, V

1234MASTER

SLAVE

3.3.10 PROFIBUS DP (OPTION) B

21


DP

DN

DG

VP

1

2

3

4

• Galvanic isolation 500 V~/1 min;

• Compliance to the EIA RS485standard for PROFIBUS DP;

• Connecting cable: twistedpair cable as per PROFIBUSspecifications (e.g. BeldenB3079A);

• Max. lenght: 100 m at 12 Mb/s.

Termination resistors 220Ω and390Ω (1/4 W, ±5%) for externalmounting on the initial and end-ing PROFIBUS stations only.

Detailed information concerning wiring and cables can be found onthe PROFIBUS Product Guide or on Internet at:http://www.profibus.com/online/list

DP

DN

DG

VP

DP

DN

DG

VP

DP

DN

DG

VP

220Ω

390Ω

390Ω

220Ω

390Ω

390Ω

InitialPROFIBUSstation

OtherPROFIBUSstations

EndingPROFIBUSstation

334-40UNC-2B

59

61

To make the connections easier, a D-Sub type (9 poles) connec-tor: model AP-ADP-PRESA-DSUB/9PMust be used with a 9PIN male ERNI type part no. 103648 or sim-ilar connector.

X5 D-SUB 9 poles SignalDescription according toPROFIBUS specifications

4

1 3 RxD/TxD-P (DP) Receive data/transmissiondata plus

6

2 8 RxD/TxD-N (DN) Receive data/transmissiondata negative

VP (VP)

3 5 DGND (DG) Data transmission potential(ground to 5V)Supply voltage of the termi-nating resistance-P, (P5V)

Q5

I1 I2 I3 1 2 3 4 MAN

OP

SP

PV

HLD

AT

S3S2S1

REM45.8045 .80

=5.80

SCI

RUN

22

4 - Operation

4.1.1 KEY FUNCTIONS AND DISPLAYS IN OPERATOR MODE

Over range Under range

SP operating Setpoint

(Local/Remote or Stored)

% Control output or Program status (see page 64)

Control output LEDs (red)

å OP1/OP4 ON - ç OP2/OP4 OFF

Run/stop Timer or a program Entry key for selection and

value setting confirmation

Setpoint settingMenu access

Auto/Man

Alarm status LEDs (red)

Å AL1 ONÇ AL2 ONÉ AL3 ONÑ AL4 ON

Status LEDs (green)

Communications runningÄ Tuning runningÖ Timer/Program runningá Program WaitingÜ Remote Setpoint activeú First stored Setpoint activeù Second stored Setpoint activeû Third stored Setpoint active

Digital input status LEDs (yellow)

ó - IL1 activeò - IL2 activeô - IL3 active

4 OPERATION

8888____ 8888----

PV control inputin engineering units

Status LEDs (green)

Manual operating mode

23

4 - Operation

4.1.2 KEYS FUNCTIONS AND DISPLAY IN PROGRAMMING MODE

AThe parameter setting procedurehas a timeout. If no keys arepressed for, at least, 30 seconds,the controller switches back,automatically, to the operatormode.

After having selected the para-meter or the code, press $and % to display or modify thevalue.

The value is entered when thenext parameter is selected, bypressing the è key.Pressing the back key ê orafter 30 seconds from the lastmodification , the value doesn'tchange.

From every parameter, pressingthe í key, the controller switch-es to the operator mode.

Q5

PB35 .0 Parameter value

Parameter mnemonic

Back to the previous parameter

Entry key for selection andvalue setting confirmation

Value modification

Access to the menu for:

- Parameter setting- Configuration- Access selection

4.2.1 NUMERIC ENTRY (i.e. the modification of the Setpointvalue from 275.0 to 240.0 )

4.2.2 MNEMONIC CODES SETTING (e.g. configuration see page 26)

24

4 - Operation

4.2 PARAMETER SETTING

275.0274.8

275.0274.8

230.0274.8

240.0274.8

240.0 °C

Press $ or % momentar-ily to change the value of 1 unitevery push.Continued pressing of $ or% changes the value, at ratethat doubles every second.Releasing the button the rate ofchange decreases.In any case the change of thevalue stops when it has reachedthe max/min limit set for the para-meter.

In case of Setpoint modification: press $ or% once to dis-play the local Setpoint insteadof working Setpoint.To evidence this change the dis-play flashes once. Then theSetpoint can be modified

Press the $ or % to display the next or previous mnemonicfor the selected parameter. Continued pressing of $ or % will display further mnemonicsat a rate of one mnemonic every 0.5 s. The mnemonic displayedat the time the next parameter is selected, is the one stored in theparameter.

Unit °C

Unit °f

Unit °C

Unit °f

Unitnone

Unit ph

Engineering UnitsDegree Centigrade

Degree Fahrenheit

Degree Centigrade

Degree Fahrenheit

no unitsdefined

Ph

Operatormode working Setpointdisplayed

Local Setpoint display

Setpoint modification

Setpoint entry.The operation isacknowledged byone flash of the display.

after 2 s

————Lower

————Raise

25

4 - Operation

4.3 CONFIGURATION PROCEDURE

Conf

275.8 Menu C.pas

33

OK

Conf

EHit

274.8

InP. S.P. Out L.inP ALMConf Conf ConfConfConf

(see page 26) (see page 27) (see pages 28 e 29) (see page 30) (see page 31)

Operator Mode

Configuration menu

Inputs Configuration

Setpoint Configuration

Output Configuration

Press the key until

No

Yes

Back to the operator mode

Enter the configuration password

Must be equal to thevalue

of the parameterC.Pas (see page.50)

from -999...9999(33 default from factory)

Digital inputsconfiguration

Alarm sconfiguration

Output Configuration

HertzphHz

26

4 - Operation

4.3.1 INPUTS CONFIGURATION

Conf

InP.

Inp.

Unit

sc.dd

sc.lo

é 0

é 0

sc.Hié9999

Sqréno

CHaréno

é0=10

énone

LINEAR INPUTONLY

Input type see table 1

Engineering Unitssee table 2

N° of decimals0 / 1 / 2 / 3

Low rangefrom min range up to Sc.Hi

High rangefrom Sc.Loto max range

Square rootno / yes

Linear inputs characterisationno / yes

Tab. 1 Input type PInp. Value Description

tc. j 0…600°C

tc. l

32…1112°Ftc. k

0…20 mA

1=5

tc. s

0…10 Volt1…5 Volt0…5 Volt0…300 mV

M.50

Frq.L 0…2.000 Hz4=20 4…20 mA

0…50 mV

tc. b 0…1800°C

tc. E 0…600°C

tc. t

Frq.H 0…20.000 Hz

tc.U3

tc. n 0…1200°C [1]

-50.0…50.0°C-99.9...300.0°C-200…600°C

0…2000°C

tc. r

tc.U5 0…2000°C

Custom range on request

-200…400°C0…1600°C0…1600°C

0…1200°C0…600°C

rtd1cuSt

Engineeringunits

-58.0…122.0°F-99.9…572.0°F-328…1112°F

-328…752°F32…2912°F32…2912°F

0=5

32…2192°F32…1112°F

M.300

rtd2del.t

0=200=10

Value Description éUnit Tab. 2 Engineering units

none None

rh

°C Degree centigrade°f Degree Fahrenheit

Rh

MA mAMU mVU Volt

Ph

bar barpsI PSI

Frequency(option)

32…3272°F32…2192°F

32…1112°F

32…3632°F32…3632°F

éInP.

32…2012°Ftc.ni 0…1100°C [2]

Notes:

[1] NiCroSil-NiSil thermocouple.[2] Ni-Mo thermocouple.

Conf

S.P.

S.P.ty

S.P.tr

rS.Iné4=20

éLoc

éno

S.P.tMéP.Sec

27

4 - Operation

4.3.2 SETPOINT CONFIGURATION

REMOTE INPUTONLY

Setpointtypesee table 3

Stored Setpoint Trackingsee page 43no/ yes

Time unitsand Setpoint slopeP.Sec/ P.Min/ P.Hr

Remote Setpoint inputsee table 4not displayed if the frequency input is present

Tab. 4 Rem. Setpoint Value Description0=5 0…5 Volt1=5 1…5 Volt

0=20 0…20 mA

Tab. 3

4=20 4…20 mA

Setpoint type

0=10

reM.t Remote - trim

0…10 Volt

érs.In

loc.t Local - triml=r Local/remote onlyreM Remote onlyloc Local only

Value Description éS.P.ty

Prog Programmed (option)

28

4 - Operation

Conf

Out

Cn.ty

M.C.OP

rt. 2énone

O.rt.2é4=20

rt.L2é 0

rt.H2é9999

éPid:r

éOFF

rt.H1é9999

rt.L1é 0

O.rt.1é4=20

rt. 1énone

F.OutéOFF

S.OutéOFF

C.OP.5éno

S.C.OPéOFF

WITH OPTIONAL OP6 ANALOGUEOUTPUT NOT USED AS COOL CON-

TROL OUTPUT

WITH OP5 ANALOGUE OUTPUTNOT USED AS CONTROL OUTPUT

Secondary output(Cool)(Heat/Cool only)see table 7

Cool output on OP5(Heat/Cool only)no / yes

Main outputsafety valueOFF/ -100…+100%

Main outputforcing valueOFF/ -100…+100%

1st retransmittedoutput selectionnone / P.U. / S.P.

1st retransmissionoutputsee table 8

1st retransmissionlow rangewhole range

1st retransmissionhigh rangewhole range

2nd retransmittedoutput selectionnone / P.U. / S.P.

2nd retransmissionoutputsee table 8

2nd retransmissionlow rangewhole range

2nd retransmissionhigh rangewhole range

Controltype

see table 5

Main output(Heat)see table 6

4.3.3 OUTPUT CONFIGURATION

29

4 - Operation

Value Description éCn.ty

Tab. 5 Control mode

Of.re Reverse actionOn - Off

Of.di Direct actionpid.d Direct action

P.I.D.pid.r Reverse actionU.dir Direct action Modul.

valvesU.reU Reverse actionH.C.ln Linear

Heat/CoolH.C.Ol Oil charac.

H.C.H2 Water charac.

Tab. 7 Secondary output(Cool)

Value Description éS.C.OP Off Not usedOP 2 Relay / Triac Digital

signallog Digital0=5 0…5 Volt

DC signal

1=5 1…5 Volt0=10 0…10 Volt0=20 0…20 mA4=20 4…20 mA

Tab. 8 Retransmission outputs

0=5 0…5 Volt1=5 1…5 Volt0=10 0…10 Volt0=20 0…20 mA4=20 4…20 mA

éO.rt.1 Tab. 6 Main Output(Heat)

Value Description éM.C.OP Off Not usedOP 1 Relay / Triac Digital

signallog Digital0=5 0…5 Volt

DC signal

1=5 1…5 Volt0=10 0…10 Volt0=20 0…20 mA4=20 4…20 mA

Value Description éO.rt.2

When OP5 and OP6 outputs arenot configured as control out-put, they can retransmit the PVor SP linearised value.

Retransmitted signalnone P.U. / S.P

Output range0=5/1=5 /0=100=20 / 4=20

The following parameters definethe low and high range.

Retransmission low range

#rt.L1#rt.L2

#O.rt.I#O.rt.2

#rt. 1#rt. 2

RETRANSMISSIONRetransmission high range

Example:• T/C S, range 0…1600°C;• Output range, 4…20 mA;• Retransmitted signal PV on

800…1200°C range.

#rt.H1#rt.H2

20

4

800 1200 1600

#retr = 4=20#rt.H = P.U.#rt.L1 = 800#rt.H1 =1200

mA

°C

With rt.lI greater thanrt.H1 is possible to obtaina reverse scale.

Conf

L.inp

IL1

IL2

éOFF

éOFF

IL3éOFF

30

4 - Operation

4.3.4 DIGITAL INPUTS CONFIGURATION 4.3.5 ALARMS CONFIGURATION

IL1 digital input functionsee table 10



slo.1 s.p. slope disable H.pU Measure hold

r.=H. Program Run/Stop

Description

Tab. 10 Digital Inputsfunctions éIl1

Value éIl3 Off Not usedl=r Local/RemoteA.Man Auto/Mans.p. 1 1st stored Setpoints.p. 2 2nd stored Setpoint

keb.I Keyboard lock

F.Out Output forcing modePrg.1 1st programPrg.2 2nd programPrg.3 3rd program

éIl2

s.p. 3 3rd stored Setpoint

Prg.4 4th program

rSt Program reset

Conf

ALM

blocéno

Ltchéno

A1.OuéOP1

AL. 1éOFF

donbéno

AL1 alarm typesee table 11

AL1 addressingOP1 / OP2 [1]OP3 / OP4 [2]

AL1 latchingno / yeS

AL1 start-up disablingno / yeS

Disables AL1 if a sen-sor break occursno / yeS

NOT AVAILABLE

OF AL. 1 = OFF

Notes:

[1] OP1 and OP2 outputs can beused as alarm outputs if theyare not used as control outputs.

[2] OP3 and OP4 can be relatedto the program (if optioninstalled).

up to3

BLck Reset blocking

31

4 - Operation

AL. 4éOFF

A4.OuéOP4

Ltchéno

blocéno

blocéno

Ltchéno

A3.OuéOP3

AL. 3éOFF

blocéno

Ltchéno

A2.OuéOP2

AL. 2éOFF

donbéno

donbéno

donbéno
















NOT AVAILABLE

OF AL. 3 = OFFNOT AVAILABLE

OF AL. 2 = OFFNOT AVAILABLE

OF AL. 4 = OFF

Band

éAl 4 Description

Tab. 11 Alarm typeéAl 1

Value

OffNot used or used by theprogramme (AL3/AL4)

fs.HHigh active

Absolutefs.l

Low active

deU.HHigh active

DeviationdeU.l

Low active

bandOut active

lbaLoop break alarm(AL1 only)

éAl 3 éAl 2

32

4 - Operation

Absolute alarm

Active highé-fsH

Active lowé-fsl

hyd hyuOn

Off

On

Off

Alarm thresholdHigh rangeLow range

Deviation alarm

Active high

Active lowé-del

hyd hyuOn

Off

On

Off

SP

Alarm threshold+ rang- range

é-deH

Band alarm

Active outé-bnd

hyd hyu

On

Off

SP

Alarm thresholdfull scalfull scale

hyd hyu

∆SP

∆SP ∆SP

4.3.6 AL1, AL2, AL3, AL4 ALARMS CONFIGURATION [A] OPERATING CONDITIONS

It is possible to configure up to 4alarms: AL1, AL2, AL3, AL4 (seepage 31) selecting, for each of them:A the type and the operating condi-

tion of the alarm (table 11 page31);

B the functionality of the alarmacknowledge (latching) #ltch

C the start-up disabling (blocking)#bloc ;

D the physical output of the alarm#OpI #Op2 #Op3#Op4 ;

The outputs can be used foralarms if they are not used as con-trol outputs (see par. 3.3.7 page20).It is possible to route up to 4 alarmto a single output (OR of the alarms).

Alarm occurrence displayThis function can be enabled bythe configuration software.Please, read the user manual:

”gammadue® and deltadue®

controller series serialcommunication and con-figuration software”.

[B] ALARM ACKNOWLEDGEFUNCTION (LATCHING)

The alarm, once occurred, is pre-sented on the display until to the timeof acknowledge. The acknowledgeoperation consists in pressing any key.

After this operation, the alarm leavesthe alarm state only when the alarmcondition is no longer present.

LtchYes

275.0

3deH

The type of alarm is presentedflashing, on the front panel inalternation with the PV value.

The red led of the activatedalarm output is on.

mA

°C

OP1

275.0ILba

33

4 - Operation

[C] START-UP DISABLING(BLOCKING)

∆SPSP

OnOff

SP∆SP

OnOff

Disable

Start-up

Ramp down

Ramp up

∆SPthreshold

=SP± range

Disable

Start-up

blocYes

[D] LOOP BREAK ALARM (LBA)

When the controller connection tothe sensor is discontinued or otherfaults are detected in the controlloop, the AL1 alarm becomesactive, after a predefined time of 1to 9999 s, from the detection of thefailure (see page 37) When a sensor failure occours, theLBA interventrion is immediate.The alarm state ceases when thefault condition is no longer present.

eIn case of ON-OFF control, theLBA alarm is not active.

34

4 - Operation

4.4 PARAMETERISATION - MAIN MENU

MenuS.P.

MenuTune

MenuPId

MenuAL

MenuProg

275.0274.8

(see page 36)

Setpoint menu

(see page 38)

PIDmenu

(see page 39)

Tuningmenu

(see pages 62 and 63)

Setpoint programmer menu

(if the option is installed)

Operatormode

(see page 37)

Alarmmenu

A

The parameter setting procedurehas a timeout. If no keys arepressed for, at least, 30 seconds,the controller switches back, auto-matically, to the operator mode.

35

4 - Operation

MenuInP

MenuConf

MenuAccS

MenuCoMM

MenuOut

(see page 39)

Input menu

(see page 50)

Accessmenu

(see page 25)

Configurationmenu

(see page 40)

Output menu

(see page 41)

Communication menu

After having selected the parameter or the code,press $ or % to modify the value (see page24) The value is entered when the next parameteris selected, by pressing the è key.

Pressing í go back to the Operator mode

36

4 - Operation

4.4.1 PARAMETERISATION - SETPOINT MENU

MenuS.P. L=r

éLoc

SL. u

SL. d

éOFF

éOFF

S.P. H

S.P. L

Biasé 0

rtioé 1:00

S.P. 2

S.P. 3

é 0

é 0

S.P. 1é 0

S.Selénone

éH.réange

éL.réange

LOCAL ONLYINDEX #Loc

LOCAL/REMOTE,REMOTE OR PROGRAMMED

INDEX #L=r #reM #Prog

LOCAL WITH TRIM OR REMOTE WITH TRIM

INDEX #Loc.t #reM.t

Stored Setpointselection none/ S.LOC/S.S.P1 / S.S.P2/S.S.P3

1st stored Setpointfull scale

2nd stored Setpointfull scale

3th stored Setpointfull scale

Ratio Setpoint-9.99…99.99

Remote Setpoint biasfull scale

Setpoint selectionlocal/remoteLoc / reM

Setpoint low limitfull scale

Setpoint high limitfull scale

Slope up0ff/1…9999 digit/[1]

Slop down0ff/1…9999digit/..0ff/1…9999digit/ [1]

Depending on the configuration index shown on page 27, thefollowing parameters are present or not.[1] The units of the slope parameters are Digit/s, digit/min digit/hr

Setpoint menu

37

4 - Operation

4.4.2 PARAMETERISATION - ALARMS MENU

hy.3ué 1

hy.3dé 1

hy.4ué 1

hy.4dé 1

hy.2dé 1

hy.2ué 1

hy.Iué 1

4---é 0

3---é 0

2---é 0

1---é 0

tf1-é 1

hy.Idé 1

tf3-é 1

tf2-é 1

tf4-é 1

MenuAL

Alarm threshold 1[1] see table




Alarm 1 hysteresisasymmetric upper0…5% Span in engineering units

Alarm 1 hysteresisasymmetric lower0…5% Span in engineering units

Alarm 1 delay OFF/1...9999










Type and value ModeN° and Param.

Absolutefull scale

Active high -fs.HActive low -fs.l

Deviationfull scale

Active high -de.HActive low -de.l

Bandfull scale

Active out of band -bnd

L.B.A.1…9999 s

Active high -lba

[1] A code, specifying the alarmNumber and the alarm type that hasbeen configured (see page 31), is dis-played. At this point, the user mustenter the threshold value, accordingto the following table.

Alarmsmenu

38

4 - Operation

4.4.3 PARAMETERISATION - PID MENU (not shown for ON-OFF control action)

MenuPID

OK

t.d. Cé 12:0

t.i. Cé 60

P.b. Cé 5:0

M.reSé 50:0

O.C.é 1:00

d.ErrééOFF

t.d.é 12:0

t.i.é 60

P.b.é 5:0

Proportional band0.5…999.9%c.s.

Integral time0ff/1…9999 s

Derivative time0ff/0.1…999.9 s

Errordead band0ff/0.1...10.0 digits

Overshoot control0.01…1.00(not displayed ifHeat/Cool)

Manual reset0ff/1…100% output(not displayed ifHeat/Cool)

Proportional bandCool channel0.5…999.9%c.s.

Cool Integral time0ff/1…9999 s

Cool Derivative time0ff/0.1…999.9 s

MenuPID

Heat / CoolAlgorithm

NO

YES

39

4 - Operation

4.4.4 PARAMETERISATIONTUNING MENU (not shown for ON-OFF control action)

4.4.5 PARAMETERISATION INPUT MENU

t.d.

t.i.

p.b.

AdPténo

tuneéno

OKMenuTune

T.SaMé 0:11

In.Shé 0

t.FiLéOFF

MenuInP

Initial tune start(One shot tune)no/yes

Continuous Tune startAdaptive Tune (A.T.) no/yes

CalculatedProportionalband [1] (display only)(available when adap-tive tune is selected)

Calculated Integral time [1] (display only)(available when adap-tive tune is selected)

Calculated derivative time [1] (display only)(available when adap-tive tune is selected)

Filter time constant(user enabled/disabled)Off/0.2…99.9 seconds

Measure bias-60…60 digit

Sampling time0.1…10.0 seconds

Tuningmenu

Inputmenu

#No

#yeS

for AT

[1] These values are not automati-cally stored on the PID menu para-meters P.b.,t.i.,t.d.

40

4 - Operation

4.4.6 PARAMETERISATION - OUTPUT MENU

Op.hyé 1

ST.tM

St.OPé Off

é 10

OP.ré Off

OP. Hé100:0

OP. Lé 0:0

MU.hy

MU.tM

é 0:5

é 60

Op.rCé Off

OP.C.H

t.c. Cé 10:0

é100:0

d.bndé 0:5

t.c.é 10:0

MenuOut

On-OffAlgorithm

PIDAlgorithm

Output hysteresis0…5% Span in engineering units

Cycle time(time proportional only)0.2…100.0 s

Control Output low limit(not available inHeat/Cool configuration)0…100%

Control output high limit0…100%

Control output rate limit(user enabled/disabled)0ff/0.01…99.99%s

Control Output soft start value(user enabled/disabled)0ff/1…100%

Soft start function activation time 1…9999 s

Motor travel time15…600 seconds

Minimum output step0.1…5.0%

Dead band 0.0…5.0%

Cool cycle time(time proportional only)0.2…100.0 s

Cool control outputhigh limit (PID only)0.0…100.0%

Cool output rate limit(user enabled/disabled)0ff/0.01…99.99%s

Valve drivealgorithm

Heat / CoolAlgorithm

Outputmenu

PAr.y

bdr.Sé9600

énone

Add.Sé 1

PAr.yé 3

Pro.S

bdr.Sé9600

éJbuS

Add.Sé 1

Pro.M

bdr.Mé9600

éJbuS

MaSténo

Pro.SéJbuS

Add.Pé 3

MenuCoMM

41

4 - Operation

4.4.7 PARAMETERISATION - SERIAL COMMUNICATION MENU

SLAVE address communication(if option installed)0ff / 1…247

SLAVE baud rate1200/24004800/9600/19200

SLAVE communication protocol MbuS / jbuS

Paritynone/EVEn/odd

Indexc= 5

Indexc= 6

Indexc= 7-8

MASTER enableno / yeS

MASTER baud rate1200/24004800/9600/19200

MASTER communication protocol MbuS / jbuS

SLAVE address communication(if option installed)0ff / 1…247SLAVE baud rate1200/24004800/9600/19200

Communication protocolMbuS / jbuS

Paritynone/EVEn/odd

PROFIBUS DPaddress3…124

Serial communication

menu

RS485 Modbus/JbusSLAVE

RS485 Modbus/JbusSLAVE + MASTER

RS485 Modbus/JbusSLAVE + PROFIBUS DP

Depending on serial communication choosen (see model code on page 5), there are the follow-ing parameters:

4.5.1 SETPOINT MENU

42

4 - Operation

4.5 PARAMETERS

For a simpler use of the con-troller, its parameters have beenorganised in menu, according totheir functionality area.

Setpointchange

Target Setpoint= 350°C

t t = 10

#sL. u = 10digit/minute

Example

InitialSetpoint= 250°C

Setpoint low limitSetpoint high limit

High and low limit of theSetpoint SP. The minimum span (S.P.L - S.P.H)must be greater than 100 digit.

Setpoint ramp upSetpoint ramp down

This parameter specifies themaximum rate of change of theSetpoint. Adjustable in digit/s,digit/min,and digit/hour (see page 27)

When the parameter is OFF,this function is disabled andthe new Setpoint is reachedimmediately after beingentered.

#sl. d#sl. u

#S.P. L#S.P. H

Otherwise, the Setpoint value isreached according to the con-figured rate of change.

The new Setpoint value is called"Target Setpoint". It can be dis-played by means the parameter#t.S.P.(see procedure at page 53).

When Remote Setpoint is con-figured, we suggest to disable#sl. u and #sl. d parametersOff.

1st stored Setpoint2nd stored Setpoint3th stored Setpoint

Values of the three Setpoints,that are activated by mean oflogic inputs, communicationparameters, and keyboard. TheSetpoint active is indicated bythe ú, ù or û green led.

See also page 56.

#S.P. 3#S.P. 2#S.P. 1

43

4 - Operation

Stored Setpointtracking

(see chapter 4.3.2 at page 27)Two different operation modecan be set:A- Stand-by mode # noThe memorised Setpoint isactive until its command isactive too. Then the controllergoes back to the Local Setpointwhich becomes the operatingone.

B- Tracking mode #yeSOnce the memorised Setpoint isactive, it remains operating alsowhen it command is not activeanymore.The previous Local Setpointvalue will be lost.

#S.P.trRemote Setpoint Bias and Ratio

bias = 20ratio = 0.1

ratio = –0.1

Remotesignal

Range600100200

RemoteSetpoint span

10V

bias = 100

a b

a´ b´

-200 °CHRa (b´ ) b (a´ )LR

Remote Setpoint Ratio

Ratio is the coeff. which definesthe remote Setpoint span withrespect to the input span.

Remote Setpoint

Bias defines the starting point ofanalogue Remote Setpoint ineng. units corresponding to thelow limit (current or voltage) ofthe remote signal.

#bias

#rtio

PV = Process variableLR = PV low limitHR = PV high limitSR = Remote Setpointa (a´) = SR starting pointb (b´) = SR ending point

44

4 - Operation

4.5.1 SETPOINT MENU

If SR starting point is lower thenthe ending point, bothexpressed in engineering units:

biaS= starting point = a

rtio=

Example:biaS= 20rtio=

100 - 20600 - (-200)

80800

= 0.1=

b - aHR - LR

Working Setpoint (SP) as com-bination of Local Setpoint (SL)and remote signal

Setpoint type Loc.t(table 3, page 27)SP = SL + (rtio • REM)

+ biaS

Setpoint type reM.t (table 3, page 27)SP = REM + (rtio • SL)

+ biaS

SIGN = Remote signal percentage

SPAN = HR-LR

REM =SIGN * SPAN

100

Examples:Local Setpoint (SL) with anexternal Trim with multiplyingcoeff. of 1/10:Setpoint type = Loc.trtio= 0.1biaS= 0

Remote Setpoint (SR) with aninternal Trim with multiplyingcoeff. of 1/5:Setpoint type = reM.trtio= 0.2biaS= 0

Remote Setpoint range equal tothe Input range:Setpoint type = Loc.trtio = 1biaS= LRSL = 0

If SR starting point is higherthen the ending point, bothexpressed in engineering units:

biaS= starting point = a´

rtio=

Example:biaS= 100rtio=

20 - 100600 - (-200)

- 80800

= - 0.1=

b´ - a´

HR - LR

45

4 - Operation

4.5.2 ALARM MENU(see also pages 32 and 33)

4.5.3 PID MENU

Asymmetricupper alarmhysteresis

Asymmetriclower alarmhysteresis

The parameter can be setbetween 0 and 5% of the con-figured Span and set inEngineering units. e.g. Range = -200…600°C;Span = 800°C;Max Hysteresis = 5% 800°= 40°C;

For symmetrical hysteresis set#hy-d = #hy-u

#hy-d

#hy-u Alarm delay

Delay time for alarm activation.OFF: alarm activated immedi-ately.1...9999: alarm activated only ifthe condition persists for the settime.

#tF1Not present with On-Off mainoutput.

ProportionalBandCool Proportional Band

This parameter specifies the pro-portional band coefficient thatmultiplies the error (SP - PV).

Integral TimeCool integral Time

It is the integral time value, thatspecifies the time required by theintegral term to generate an outputequivalent to the proportional term.When Off the integral term is notincluded in the control algorithm.

#t.i. C#t.i.

#p.b. C#p.b.

Derivative TimeCool Derivative Time

It is the time required by the pro-portional term P to reach the level ofD. When Off it is not included.

Overshoot control

(Automatically disabled when theadaptive tune is running).This parameter specifies thespan of action of the overshootcontrol. Setting lower values(1.00—>0.01) the overshootgenerated by a Setpoint changeis reduced. The overshoot con-trol doesn’t affect the effective-ness of the PID algorithm.Setting 1, the overshoot controlis disabled.

#O.C.

#t.d. C#t.d.

On

Off

=#hy-d #hy-u

Example with high absolute alarmAlarm threshold

46

4 - Operation

4.5.3 PID MENU 4.5.4 TUNING MENU (not shown for ON-OFF main control output)

Manual reset

This term specifies the value ofthe control output when PV = SP,in a PD only algorithm (lack ofthe Integral term).

Error Dead Band

Inside this band for (PV - SP), the con-trol output does not change to pro-tect the actuator (output Stand-by).

#d.err

#M.resSee page also 57

Two tuning method are provided:• Initial one shoot Fuzzy-Tuning.• Continuous, self learning

Adaptive Tuning.

The Fuzzy-Tuning determinesautomatically the best PID term withrespect to the process behaviour.The controller provides 2 types of“one shot” tuning algorithm, thatare selected automatically accord-ing to the process condition whenthe operation is started.

This type is selected when, atthe start of the autotune oper-ation, the PV is far from theSetpoint of more than 5% of thespan. This method has the bigadvantage of fast calculation,with a reasonable accuracy inthe term calculation.

This type is selected when the PVis close to the SP Setpoint.This method has the advantageof a better accuracy in the termcalculation with a reasonablespeed calculation.

The Fuzzy Tuning determinesautomatically the best methodto use to calculate the PIDterm, according the processconditions.

STEP response

SP

End of the tuningoperating and setting of

the new calculatedterms.

Start of autotuneoperation

Setpoint change

PV variable

Control output

Natural frequency

PV variable

Control output

Tuning start

End of the tuningoperating and settingof the new calculated

terms.

The self-learning adaptive auto-tune is not intrusive. It doesn’taffect the process, at all, duringthe phase of calculation of theoptimal terms parameters.

It is particularly suitable forcontrolling process whosecontrol characteristics changewith time or are not linear inrelation to the Setpoint values.It doesn’t require any operationby the user. It is simple andworks fine: it samples continu-ously the process response tothe various perturbations, deter-mining the frequency and theamplitude of the signals. On the

47

4 - Operation

4.5.5 INPUT MENU

basis of this data and their sta-tistical values, stored in theinstrument, it modifies auto-matically the PID term parame-ters.It is the ideal for all applicationswhere it is required to changecontinuously the PID terms para-meters, in order to adjust the PIDto the changes of the processdynamic conditions.

In case of power off with theAdaptive Tune enabled, the val-ues of the PID terms parame-ters are stored, in order to bereused at the next power on.At power on the Adaptive Tunestarts automatically.

Perturbation

Newparameters

Continuous adaptive tune

Input filter

Time constant, in seconds, ofthe RC input filter on the PVinput. When this parameter isOff the filter is bypassed.

Measure Bias

This value is added to the mea-sured PV input value. Its effectis to shift the whole PV scale ofits value (±60 digits).

#In.sh

Filter response100%

0

PV63,2%

Filtertime

Time

#t.fil Sampling Time

Sampling time, in seconds, ofthe instrument. This parameteris normally used when control-ling slow process, increasing thesampling time from 0.1 to 10seconds.

#t.SaM

48

4 - Operation

4.5.6 OUTPUT MENU

Control outputhysteresis

The parameter can be setbetween zero and 5% of theconfigured Span and set inEngineering units.e.g.Range = -200…600°CSpan = 800°CMax Hysteresis = 5% 800°= 40°C

Control outputcycle timeCool cycle time

It’s the cycle time of the logiccontrol output. The PID controloutput is provided by the pulsewidth modulation of the wave-form.

#t.c. C#t.c.

Off

SPOn

hy

#Op.hy Control Output low limit

It specifies the minimum value ofthe control output signal.It is applied in manual mode, too.

Control output high limitCool output high limit

It specifies the maximum valuethe control output can be set. Itis applied in manual mode, too.

Heat output maximum rateCool output maximum rate

This value, specified in %/sec-onds, with range from 0.01 to99.99%/s provides the maxi-mum rate of change of the out-put. When set to Off this func-tion is disabled.

#Op.rC#Op.r

#Op.C.H#Op. H

#Op. l Soft start of thecontrol output

It specifies the value at whichthe control output is set duringthe start up phase.

Soft start time

This value specifies the time thestart up phase lasts. The startup phase starts at power up ofthe controller.

#st.tM

#st.Op Minimum step

It specifies the minimum allowedtime of activation of the outputto a motor positioner that pro-duces a sensible effect. It isrelated to the deadband of thepositioner.

Heat/Cool deadband

This parameter specifies thewidth of the deadband betweenthe Cool and the Heat channel.

#d.bnd

#MU.hy

#st.Op

#Op.r

Time

Soft-Startphase

Start-up

Speed in %/s

100%OP

#OpC.H#Op.H.

0100% 100%0

SP

d.bnd P.b. / CP.b.

Heat / Cool Algorithm

Heat Cool100%

Cool outputHeat output

Heat

Travel time

It provides the time required tothe motor positioner to go fromthe 0% position to 100%.

#MU.tM

49

4 - Operation

4.5.7 SERIAL COMMUNICATION MENU (OPTION)

SLAVE address communication- 1…247SLAVE Profibus DPaddress- 3…124

All the instrument connected tothe same supervisor must havedifferent addresses.If set Off the serial comm.s isnot active.

SLAVEBaud rateMASTERBaud rate

It provides the baud rate in therange from 1200 to 19.200 bit/s.

Parity

May be set even EVEn or oddodd. If None is set, parity will beexcluded.

#PAr.y

#bdr.M#bdr.S

#Add.P

#Add.SThree serial comm.s optionsare available:

A - Modbus/Jbus SLAVEThe parameters value can be readand when possible modified.

B - Modbus/Jbus MASTERwith Mathematical packageMathematical package.The transmission and inquiry ofparameters value to all thedevices using Modbus/JbusSLAVE (e.g. PLC, etc.) isallowed.

The mathematical package canmanipulate the received data bymeans the serial communica-tions.

C - PROFIBUS DP SLAVE(Process Field bus protocol)

Industrial standard for peripheraldevices connection to a machinein a plant.The protocol installed in this con-troller, offers the following advan-tages against the standard normallysupplied by other suppliers:• Communications baudrate.

Up to 12 Mb/s with electricisolation.

• The list of data transfer (profilefile) is user configurable.It can be set by means theconfiguration software [1].

Notes:

[1] A Please, read the usermanual:”gammadue® and deltadue®

controller series serialcommunication and con-figuration software”.

Example:The MASTER (X5) reads theprocess variable from SLAVE 1(C1) and SLAVE 2 (X3). It com-pairs the two values and send thehigher to the SLAVE 3 (PLC).

The available math. operationsare:

To define the controller operationsof this option, the configurationsoftware must be used [1].

+ - * / > <

45.8045.80125.4

OP

SP

PV

°C

45.8045 .80

50

RS485Modbus/Jbus

MASTER

SLAVE 1

SLAVE 2 SLAVE 3

C1 X3

Q5

275.8

OK

274.8

Ac.le

E.AMn

Ac.lefUll

EHecnone

yesC.pas

Oper

EHecC.pas

33

Menu

A.pas

AccS

11

50

4 - Operation

4.6 PARAMETERISATION - ACCESS MENU - PASSWORD - CALIBRATION

Operator mode

Access menu

Enter password for access enable

Press until

from -999 to 9999(11 default value from factory)

Access to allthe levels [1]

Execute the following operations

A/M enable/ nO

Operator level Access

Change the Configurationpassword

Enter the Configuration password

[1] With the level of access set to full,all the related parameters are dis-played.

Pressing í

go back to the Operatormode

YES

NO

If the password entered corre-sponds to the one stored in theA.pas [A] parameter, theaccess configuration page is

displayed.

45.80 50

Q5

OP

SP

PV

°C

45 .80

Ac.le

A.pas

Edit

EHecA.pas

II

EHecload

EHecstor

pot.H

EHecC.pot

pot.l O

255

51

4 - Operation

Access to the edit level

Change the Accesspassword

Enter [A]the Access password

Calibrate the potentiometer (if present)

The valve go to low scale

The valve go to full scale

Load the data from Memory chip

Download the data to Memory chip

Confirm and returnback to the

Operator mode

During the up-download of the datato/from the Memory chip, the controllerdisplay shows the segment clockwiserotation of the digits.

When the indication(the valve) is stopped,confirm the calibra-

tion value using $ or %

52

4 - Operation

4.6 PARAMETERISATION - ACCESS MENU - PASSWORD - CALIBRATION

With the access level Edit, theuser defines which groups andparameters are accessible tothe operator

After selecting and confirmingthe access level Edit, enter in theparameters menu.The code of the access level isdisplayed on the front panel.

Press the $% keys to selectthe proper level.

Group of parameters Code Access level

MenupId read Visible

Hide Not visible

Group of parameters Code Access level

p.b. 35.0 AItr Visible and changeable

fast Included in “Fast view”

read Visible only

Hide Not visible and not changeable

The parameters in the accesslevel fast are recalled on thefront panel through the pro-cedure of fast parameteraccess illustrated in par. 5.2page 53. The maximum numberof fast parameters is 10.

At the end of the parameter listof the selected group, the con-troller quits from the Edit accesslevel.Therefore, the Edit level mustbe selected for each group ofparameters

The access level of groups andparameters, is activated through

Ac.leOper Access

level operator

Confirm

53

5 - Displays

5.1 STANDARD DISPLAY

°C274.8

Op 63.0

t.s.p.300.0

tune no

3fs.H365.8

s.selnone

Hard3150A B C D

rel. 00A

275.0274 .8

63MAN

275.0274 .8

63

5 DISPLAYS

Product identification

Fast viewparameter

Software release

Baseproduct code(see page 5)

Manualmode

Operator modeAutomatic mode

Engineering units

Main output (during the programrun only)

Target Setpoint valuelocal mode only(not displayed if theSlopes are disabled)

One shot tune startno/yes

Alarm 3 threshold(high absolutealarm)full scale

Stored Setpoint selectionnone/s.LOC/s.s.p.I/s.s.p.2/s.s.p.3

Back to the Operator modeBack to the Operator mode

5.2 FAST VIEW(fast access to the parameters)

With this procedure, simple andfast, up to 10 parameters, select-ed through the fast view (see par4.6 page 52) are displayed andcan be modified by the oper-ator without requiring the stan-dard parameter setting proce-dure.Press $% in order to mod-ify the parameters The value is entered by press-ing è key.

On left side, please find as anexample a list of parameters onFast view menu.

54

6 - Commands

COMMANDS TO THE CONTROLLER AND OPERATING PHASES6 COMANDS

The commands can beentered in 3 ways:

6.1 KEYPADsee page 55

• Setpoint modification;• Manual mode;• Local/remote selection;• Stored Setpoint display;• Tune Run / Stop;• Program start/stop

(see page 66).

6.2 DIGITAL INPUTSsee page 58

6.3 SERIAL COMMUNICATIONS

see the manual on this topic

55

6 - Commands

6.1 KEYPAD COMMANDS

6.1.1 SETPOINT MODIFICATION

The Setpoint is directly modified with the $% keys.Once entered, the new value is checked and becomes operating after2 seconds. The end of this phase is flagged by flashing momentarilythe display with SP.

6.1.2 AUTO/MANUAL MODE

275.0274 .8

63

350.0274 .8

63350.0

274 .863

Modified Setpoint value after 2seconds

275.0274 .8

63MAN

275.0274 .8

63

275.0274 .8

63MAN

Modification of control output valueA

The new value is immediatelyworking without any confirm.

Selectmanualgreen led on

Operatormode(automatic)

Modify theoutputvalue

Back to the operator mode

The bumpless action is presentswitching between AUTO, MANand vice versa.

AUTO AUTO

SP = PV

OPMAN=OPAUTO

SP (PV)

OPY

0

0

MAN

Op.r

SP

change OP

100%Setpoint SP

with

100% output OP

OPAUTO=OPMAN

PV

OP

AIn case of power failure, theAUTO/MAN status and theoutput value remain stored inthe controller memory.

Operator mode

Example of Setpointmodification from275.0 to 350.0

Flash momentarily the SP value toconfirm that it has become operat-ing. Back to the operator mode

56

6 - Commands

6.1.3 LOCAL/ REMOTE SELECTION 6.1.4 STORED SETPOINTS SELECTION (see also pages 42, 43)

Menu

S.P.275.0

274.8

l=r

l=rloc

l=rreM

locs.sel

s.selS.LOC

s.sels.s.p.1

s.s.p.3

s.selnone

The selected Setpoint becomes

operating pressing theè

When in Remote,the green led Ü is on

Local/remote selection

Select remote

Select local

1st stored Setpoint

2nd stored Setpoint

3th stored Setpoint

Back to the operator modeBack to the operator mode

The selected Setpointbecomes operating

pressing the è key.

The three ú ù û

leds flag the Setpointoperating.

The Setpoint is directly modified with the $% keys.Once entered, the new value is checked and becomes operatingafter 2 seconds. The end of this phase is flagged by flashing momen-tarily the display with SP.

Stored Setpoint displays

275.0

274.8

Menu

Tune tune

tune no

tune yes

noAdpt

Adpt no

Adpt yes

no

57

6 - Commands

6.1.5 TUNE RUN / STOP

Operatormode

Tuningmenu

This controller is provided with2 different Tuning algorithm:• Fuzzy tune (one shot tune)

for calculating the optimal PIDterms parameters.

• Adaptive Tune (continuous tune)for a continuous calculation ofthe PID terms parameters.

press until

Confirm yes to start

Confirm no

to stop

Confirm yes to start

Confirm no

to stop

The command start/stopis executed pressing the

è key.When the controller is

calculating the PID para-meters, the green Ä

led is ON.

The commandstart/stop is executed

pressing theè key.

When the controller iscalculating the PID

parameters, the green Ä led is flashing

(blinking)

Fuzzy Tunestart-up

Adaptive Tunestart-up

After the execution of the tuning, thecalculated values are automaticallypresented in the PID menu.

When this function is in progress, thecalculated values are visible in theTuning menu but cannot be modified.

Press until

58

6 - Commands

6.2 DIGITAL INPUTS COMMANDS

A function is assigned, throughthe configuration procedure toeach IL1, IL3 and IL3 digitalinput. (see the parameters set-ting at tab. 10 at page 30).The configured function is acti-vated when the digital input (freevoltage contact or open collec-tor output) is in the On state(closed). It is deactivated by set-ting the input to the Off state(open).The activation of the functionthrough the digital input has thehighest priority than through thekeypad or through the serialcommunication.

6.2.1 DIGITAL INPUTS COMMANDS FOR LOCAL-REMOTE SETPOINT

FunctionParameter

value

Performed operationNotes

None #OFF — — Not used

Set manual mode #A.Man Automatic Manual

Keyboard lock #keb.I Unlock LockedWith the keypad locked the commands from digital inputs and serial communications arestill operating

PV measure hold #H.pU Normal

operationPV is hold The value of PV is “frozen” at the time the digital

input goes to the close state

Set Remote mode #l=r Local Remote

1st stored Setpoint #s.p. 1 Local 1st SP The permanent closure forces the chosen stored

value. Setpoint modification is not possible.The impulsive closure, selects the stored value.Setpoint modification is allowed.If more than one digital input is selecting a Setpoint,the last to be activated is the operating one. (see page 43)#s.p. 3 Local 3th SP

Off On

Setpoint slopes inhibition #Slo.1 Rate limiting

is activeNormal

operationWhen the input is in the on state, the Setpoint ischanged in steps

Output forcing mode #F.Out Normaloutput

Forced output

With ON command the output is equal to the forced value ( see page 28)

#s.p. 2 Local 2nd SP

3th stored Setpoint

2nd stored Setpoint

Reactivation of blocking #bLcK —

Reactivation ofblocking

The blocking function is activated on closing the command from digital inputs

59

7 - Programmed Setpoint

7 PROGRAMMED SETPOINT

INTRODUCTION

When the Setpoint programmeroption (mod. Q5-3… 4 ) is pre-sent, up to four programs areavailable.

MAIN CHARACTERISTICS• 4 program, 16 segments

max/program;• start, stop, hold etc, com-

mands from the keypad;• time base in seconds, min-

utes or hours;• continuous or up to 1…9999

time cycling of the program;• two digital outputs (OP3 and

OP4) related to the program;• setting of the maximum

allowed deviation from theSetpoint.

7.1 PROGRAM STRUCTURE

The program consists of asequence of segments.

For each segment, it is specified:• the Setpoint

to reach#s.p.

• the duration of the segment#t.i.

• the state of the OP3 output.

alvayspresent

The program consists of:• 1 initial segment named O;• 1 end segment named f;• 1…14 normal segments.

Initial segment - 0Its main purpose is to define thevalue the process variable hasto maintain before starting theprogram.

End segment - FIts main purpose is to define thevalue the process variable hasto maintain at the end of the pro-gram and until further changesof Setpoint.

Normal segments - ===These segments build up theprofile program. There are 3types of segments:

Ramp

#ti.==

#s.p.==

#s.p.==

Dwell

#ti.==

#s.p.==

Step

#ti.== = 0

s.p. = Target Setpointti. =Duration

=Previous segment=Current segmente=Next segment

#s.p.==

#ti.==

60


EXAMPLE OF SETPOINT PROFILE 7.2 SETPOINT PROGRAMMER

300

250

200

150

100

50

350

1° 2° 3° 4° 5° 9° 10° 11°/12° 13° 14° End300 50 70 80 110 170 190 210 230 250

t1 t2 t3 t4 t5 t9 t10 t11/t12 t13 t14

Segment InitialTime t0

Programstart

°C Setpoint

#sp. I

#sp. 2

#sp. 3

#sp. 9#sp.10

#sp.11

#sp.13

#sp.12

Maximumallowed deviation

#CIo#Opn

OP3 digitaloutput

band

#sp.14

#sp. f

#sp. 0

#sp. 4

#CIo#Opn

OP4 digitaloutput

time

7.2.1 MAXIMUM ALLOWEDDEVIATION ( bbaanndd )

If the PV controlled input valueexceeds the band, centredaround the SP, the segment timeis extended of the same time thePV input stays out of the band.The band width is defined in aparameter of the program seg-ment.The actual segment period iscalculated as ti..==+Ti.

61


OPERATION

A. Ramp

#ti.--

#ti.-- + Ti

Ti

#band

PV

SP#band

B. Dwell

#ti.--

ti.-- + Ti

Ti

PV

SP

#band

#band

7.2.2 RE-START OF A PROGRAM AFTER A POWER FAILURE

The parameter #fail . spec-ifies the behaviour of the pro-grammer at power up (see page62). Selected between the fol-lowing 3 choices:

#Cont Continue

#res Reset

#raMp Ramp

If #Cont is selected,the execution of the programstarts from the point reached atthe power failure time.

All the parameters, likeSetpoint and the remainingtime are restored at the valuesthey had at power off.

If #res is selected, at power on the program endsand goes back to local mode.

PV

ti

SPPower Off

Power Off time

If #raMp is selected, the execution of the programstarts from the point reached atthe power failure time.In this case, the programs con-tinue with PV reaching SP witha ramp, whose slope corre-sponds to the one of the seg-ment running at the power off.Power off during a dwell

Power off during a ramp

ti

Power Off

ti

Power Off

62


7.3 PARAMETERISATION - PROGRAM MENU (OPTION)

275.8

274.8Menu

Prog

StatPr.no

Fail

Unit

n.Seg

Cyc.

band

Operatormode

Program menu

Program statusres = resetHold= holdrun = start

Restart after a power offCont= continueres = resetraMp= continuewith the slope

Time unitsp.sec = secondsp.Min = minutesp.hr = hours

Program number1/ 2/ 3/ 4

N° of segments1…14 max

N° of program cyclesOff / 1…9999

Allowed deviationOff / 0...span/10

[1] Two digital outputs are pro-vided to be configured forprogram purposes. Theseoutput are usually OP3 andOP4. If this functionality is notrequired, it can be inhibitedby setting Off the corre-sponding parameter.

63


ti. 0

s.P. 0

OP. 4

OP. 3

ti. 1

s.P. 1

OP. 4

OP. 3

s.P. f

OP. 4

OP. 3

Segment 0 time0.1…999.9 Unit

Segment 0 Setpointwhole range

Segment 0 Digital output [1]Clo = closedOpn = openOff = inhibited


Segment 1time0.1…999.9 Unit

Segment 1 Setpointwhole range



End segment Setpointwhole range

End segment digital output[1]Clo = closedOpn = openOff = inhibited

End segment digital output[1]Clo = closedOpn = openOff = inhibited

Continue for all the 14 normal

segments

Back to the 1st parameter

64


7.4 PROGRAM STATUS DISPLAYING

The function mode of the program as wellits status is displayed clearly by means theÖ andá; leds as follows:

On program run mode, each 3 s the displayshows alternatively:- number of running program;- number of operating segment as well its

status.The control output value can be displayedduring the program run using the procedureat page 53.

Number of running Program(program n° 3)

each 3 s Operating segmentand its status

(Segment n°12) - ramp up

(Segment n°12) - ramp down

(Segment n°12) - dwell

(End segment)Program end

Function Status Led

ÖáLocal Reset OFF OFF

Program run Run ON OFF

Program hold Hold ON ON

Program hold for PV outside Error band

Holdback ON ON

Program end (reset) End ON OFF

Q5

OP

SP

PV

°C

HLD 22.50246 .9

63

RUN

65


7.5 START/STOP OF A PROGRAM

The various commands, sup-ported by the controller, are dif-ferent for each of the followingoperating phases:A] when in Local Setpoint modeB]during the execution of a pro-

gram;C]when the program is in hold.

Commands supported by thecontrollers.

Type ofoperatingsetpoint

Local Programmed Programmed

Phase Start of aprogram

Supportedcommands

Executionof a program

Holdof a program

Settingof Localsetpoint

When theprogram is

ended it comesback to normal

mode

Programstart

Programstop

in local mode

Programhold

Programstop

in local mode

Programcontinuation

Programstop

in local mode

BA C

The different phase are dis-played in a chained way, just foreasing the understanding of thefunctionality.Two different mode for startingand stopping a program are pro-vided:- direct mode with the ê key

(see page 66).- through the parameter menu

(see page 67).

66


7.5.1 START/STOP OF A PROGRAM BY DIRECT MODE WITH ê

Pr.no1

50

27.0274 .8

50Pr.no

3

50

275.0274.8

275.0274.8

Operator mode(localSetpoint)

and

alternatively

and

Programnumber

displaying

Program start

Program selection

Program hold

Continue up to the program end

Program runningÖ led

continuously on

Program holdá

led continuously on

Note:To reset the program see pro-cedure at page 67

67


7.5.2 START/HOLD/STOP OF A PROGRAM THROUGH THE PARAMETER MENU

275.0274 .8

50Pr.no

3

MenuProg

50

stat

run

stat

Hold

stat

Hold

Pr.no

2

Operator mode(local Setpoint)

Programmenu

Press until

N° of program

Program selection

Program runningÖ led

continuously on

Program holdá led

continuously on

Program start

Program reset

Program hold

Reset procedure


68

7.5.3 DIGITAL INPUT COMMANDS FOR SETPOINT PROGRAMMER FUNCTION (OPTION)

FunctionParameter

valuePerformed operation

3rd Program selection

Notes

None #OFF — Not used

Set manual mode #A.Man Automatic Manual

Keyboard lock #keb.I Unlock Locked With the keypad locked the commands from digital inputs andserial communications are still operating

PV measure hold #H.pU Normal operation PV is hold The value of PV is “frozen” at the time the digital input goes tothe close state

4th Program selection #Prg.4 Local 4th program

Setpoint slopes inhibition

1st Program selection #Prg.1 Local 1st program

Program selection by permanent closure of the digital input

#Prg.3 Local 3rd program

2nd Program selection

#Slo.1 Rate limiting is active Normal operation When the input is in the on state, the Setpoint is changed in steps

Output forcing

#Prg.2 Local 2nd program

#F.Out Normal operation Forced output value Digital input ON means activation forcing output value (see page 28)

Off On

Program Start/Hold #r.=H. HOLD RUN When the input is in the On state, the program is executed upto the end. When off, the program is forced in hold.

Program reset #rSt Normal operation Program reset Digital input ON means program reset and control switching toLocal setpoint

Deactivation of blocking blck — Reactivation of blocking The blocking function is activated at the time the digital inputgoes to the close state

Next segment #neHt — Skips to the next segment The program skips to the next segment of the program at the timethe digital input goes to the close state

—

69

8 - Technical Specifications

8 TECHNICAL SPECIFICATIONS

Total configurability(see chapter 4.3 page 25)

PV Input(see pages13,14 and page 26)

Featuresat 25°C env. temp. Description

From keypad or serial communication theuser selects:- the type of input

- the type of Setpoint- the type of control algorithm- the type of output

- the type and functionality of the alarms- control parameter values- access levels

Common characteristics

A/D converter with resolution of 160,000 pointsUpdate measurement time: 50 msSampling time: 0.1… 10.0 s ConfigurableInput shift: - 60… + 60 digitInput filter with enable/disable: 0.1… 99.9 seconds

Accuracy 0.25% ±1 digits for temperature sensors0.1% ±1 digits (for mV and mA)

Between 100…240V~the error is minimal

Resistance thermometer(for∆T: R1+R2 must be<320Ω)

Pt100Ω a 0°C (IEC 751) °C/°F selectable

2 or 3 wires connectionBurnout (with any combination)

Max.wire Res: 20Ω max. (3 wires)Input drift: 0.1°C/10° Tenv

<0.1°C/10Ω Wire Res.

Thermocouple

L,J,T,K,S, R, B, N, E, W3, W5(IEC 584)Rj >10MΩ°C/°F selectable

Internal cold junction compensation con NTCError 1°C/20°C ±0.5°C Burnout

Line: 150Ω max.Input drift: <2µV/°C. Tenv.

<5µV/10Ω Wire Res.

DC input (current) 4... 20mA, 0... 20mA Rj =30ΩBurnout. Engineering unitsconf. decimal point positionwith or without √—

Init. Scale -999… 9999Full Scale -999… 9999(min. range of 100 digits)

Input drift: <0.1%/20°C Tenv.<5µV/10Ω Wire Res.DC input (voltage)

0... 50mV, 0... 300mV Rj >10MΩ

1... 5, 0-5, 0... 10V Rj>10KΩ

Frequency (option)0... 2,000/0... 20,000Hz

Low level ≤2VHigh level 4... 24V

70


Featuresat 25°C env. temp.

Description

RemoteSetpointNot isolatedaccuracy 0.1%

Current0/4...- 20mA: Rj = 30Ω Bias in engineering units and ± range

Ratio: -9.99… +99.99Local + Remote SetpointVoltage

1... 5, 0... -5, 0... 10V: Rj = 30OKΩPotentiometer 100Ω... 10KΩ

Digital inputs3 logic

The closure of theexternal contactproduces any of thefollowing actions:

Auto/Man mode change, Local/Remote Setpoint mode change, 3 Stored Setpoint activation, keyboard lock, measurehold, slope inhibit and output forcing

Program Hold/Run (if option installed), Program Selection and Skip to Next Segment

Operating mode and Outputs

1 single or double actionPID loop orOn/Off with 1, 2,3 or 4alarms

Single action

Control output Alarm Alarm Alarm Alarm RetransmissionMain(Heat)

Secondary(Cool) AL1 AL2 AL3 AL4 PV / SP

OP1Relay/Triac

OP2Relay/Triac

OP3Relay

OP4Relay

OP5Analog./Digital

OP6Analog./Digital

OP5Analog./Digital

OP1Relay/Triac

OP2Relay/Triac

OP3Relay

OP4Relay

OP6Analog./Digital

DoubleactionHeat / Cool

OP2Relay/Triac

OP3Relay

OP4Relay

OP5Analog./Digital

OP6Analog./Digital

OP1Relay/Triac

OP5Analog./Digital

OP2Relay/Triac

OP3Relay

OP4Relay

OP6Analog./Digital

OP5Analog./Digital

OP2Relay/Triac

OP1Relay/Triac

OP3Relay

OP4Relay

OP6Analog./Digital

OP5Analog./Digital

OP6Analog./Digital

OP1Relay/Triac

OP2Relay/Triac

OP3Relay

OP4Relay

Valve drive OP1Relay/Triac

OP2Relay/Triac

OP3Relay

OP4Relay

OP5Analog./Digital

OP6Analog./Digital

Feedback valve position

OP1Relay/Triac

Auxiliary inputs

71



Algorithm PID with overshoot control or On-off - PID with valve drive algorithm, for controlling motorised positionersProportional band (P) 0.5…999.9%

Single actionPID algorithm

Integral time (I) 1…9999 sOFF = ODerivative time (D) 0.1…999.9 s

Error dead band 0.1…10.0 digitOvershoot control 0.01…1.00Manual reset 0…100%Cycle time (Time proportional only) 0.2…100.0 sMin./Max output limits 0…100% separately adjustable

Soft-start output value 1…100% - Time 1…9999 sControl mode Output safety value -100…100%

Control output hysteresis 0…5% Span in engineering units On-Off algorithmDead band 0.0…5.0%

Double action PID algorithm (Heat / Cool)

Cool proportional band (P) 0.5…999.9%Cool integral time (I) 1…9999 s

OFF = OCool derivative time (D) 0.1…999.9 sCool cycle time (Time proportional only) 0.2…100.0 sControl output high limit 0…100%

Motor travel time 15…600 sValve drive PID algorithmRaise/Stop/LowerMotor minimum step to 0.1…5.0%

Control output forcing value -100…100%

Feedback potentiometer 100Ω …10KΩ

Control output rate limit 0.01…99.99%/s

OFF = O

Cool output max. rate 0.01…99.99%/s OFF = O

72



OP1-OP2 outputs SPST Relay N.O., 2A/250V~ for resistive loadTriac, 1A/250V~ for resistive load

Galvanic isolation: 500 V~/1 minShort circuit protectedResolution: 12 bitAccuracy: 0.1 %

OP3 output SPDT relay N.O., 2A/250V~ for resistive load

Active low

OP4 output RSPST relay N.O. 2A/250V~ for resistive load

Analogue/digital OP5 and OP6 (option) outputs

Control or PV/SPretransmission

Analogue: 0/1... 5V, 0…10V, 500Ω/20mA max.,0/4... 20mA, 750Ω/15V max.

Digital: 0/24V– ±10%; 30mA max. for solid state relay

AL1 - AL2 - AL3 - AL4alarms

Hysteresis 0…5% Span in engineering units

Action

Active highAction type

Deviation threshold ±range

Band threshold 0… range

Absolute threshold whole range

Special functions

Sensor break, heater break alarm

Acknowledge (latching), activation inhibit (blocking)

Connected to Timer or program (if options installed) (only OP3-OP4)

Setpoint

Local + 3 memorised

Up and down ramps 0.1...999.9 digit/min or digit/hour (OFF=0)Low limit: from low range to high limitHigh limit: from low limit to high range

Remote only

Local and Remote

Local with trim

Remote with trim

Programmable If option installed

73



TuningFuzzy-Tuning type . The controller selects automatically the bestmethod according to the process conditions

Step response

General characteristics

Natural frequency

Auto/Man station Standard with bumpless function, by keypad, digital input or serial communications

Programmable Setpoint(optional)

4 programs, 16 segments (1 initial and 1 end)From 1 to 9999 cycles or continuous cycling (Off)Time values in seconds, minutes and hoursStart, stop, hold, etc. activated from the keypad, digital input and serial communications

Parameter and configuration data are stored in a non volatile memory for an unlimited timeSafety and forcing value -100...100% separately adjustableDetection of out of range, short circuit or sensor break with automatic activation of the safety strategies and alerts on display

Password to access the configuration and parameters data - Fast wiew100... 240V~ (-15% +10%) 50/60Hz or 24V~ (-15% +25%) 50/60Hz and 24V– (-15% +25%)Compliance to EN61010-1 (IEC 1010–1), installation class 2 (2500V) pollution class 2, instrument class II

Compliance to the CE standards (see page 2)

IP65 front panel

1/4 DIN - 96 x 96, depth 110 mm, weight 500 g max.

Power consumption 5W max.

Dimensions

Serial comm. (option)RS485 isolated, SLAVE Modbus/Jbus protocol, 1,200, 2,400, 4,800, 9,600, 19,200 bit/s, 3 wiresRS485 isolated, MASTER Modbus/Jbus protocol, 1,200, 2,400, 4,800, 9,600, 19,200 bit/s, 3 wiresRS485 asynchronous/isolated, PROFIBUS DP protocol, from 9600 bit/s at 12MB/s selectable, max lenght 100m (at 12 Mb/s)

Auxiliary Supply +24V– ± 20% 30mA max. - for external transmitter supply

Operational safety

Measure inputControl outputParametersAccess protectionPower supply(fuse protected)SafetyElectromagnetic compatibility

Protection EN60529(IEC 529)

Adaptive Tune self-learning, not intrusive, analysis of the process response to perturbations and continuously calculation of the PID parameters

UL and cUL Approval File 176452

74

Warranty

1 WARRANTY

We warrant that the products willbe free from defects in materialand workmanship for 3 years fromthe date of delivery.The warranty above shall notapply for any failure caused by theuse of the product not in line withthe instructions reported on thismanual.

75

SUBSIDIARY

FRANCEASCON FRANCE

Phone 0033 1 64 30 62 62Fax 0033 1 64 30 84 98

AGENCE SUD-EST

Phone 0033 4 74 27 82 81Fax 0033 4 74 27 81 71

ARGENTINAMEDITECNA S.R.L.Phone +5411 4585 7005Fax +5411 4585 3434

AUSTRALIAIPA INDUSTRIAL PYROMETER

(AUST) PTY.LTDPhone +61 8 8352 3688Fax +61 8 8352 2873

FINLAND & ESTONIATIM-TOOL OY

Phone +358 50 501 2000Fax +358 9 50 55 144

GERMANYMESA INDUSTRIE ELEKTRONIK GMBHPhone +49 2365 915 220Fax +49 2365 915 225

GREECECONTROL SYSTEM

Phone +30 31 521 055-6 Fax +30 31 515 495BRANCH OFFICE

Phone +30 1 646 6276Fax +30 1 646 6862

HOLLANDHSD INSTRUMENTS

Phone +31 78 617 03 55Fax +31 78 618 26 68

PORTUGALREGIQUIPAMENTOS LDAPhone +351 21 989 0738Fax +351 21 989 0739

SPAININTERBIL S.L.Phone +34 94 453 50 78Fax +34 94 453 51 45

BRANCH OFFICE

Phone +34 93 311 98 11 Fax +34 93 311 93 65 Phone +34 91 656 04 71Fax +34 91 677 21 26

SWITZERLANDCONTROLTHERM GMBHPhone +41 1 954 37 77Fax +41 1 954 37 78

TURKEY KONTROL SISTEMLERI LTDPhone +90 216 302 19 70-71Fax +90 216 302 19 72

UNITED KINGDOMEUKERO CONTROLS LTDPhone +44 20 8568 4664Fax +44 20 8568 4115

ASCON’S WORLDWIDE SALES NETWORK

DISTRIBUTORS

76

Main universal input Digital input

Thermocouple Isolated contact

RTD (Pt100) NPN open collector

Delta Temp (2x RTD) TTL open collector

mA and mVSetpoint

Custom Local

Frequency Stand-by

Auxiliary inputKeypad lock

Current transformer Outputs lock

mA Remote setpoint Start-up function

Volt Remote setpoint Timer function

Feedback potentiometer

Memorized

Remote

Setpoint programmer

Logic

mA mV

mA

SPDT Relay

Triac

SPST Relay

Output

Setpoint slopes inhibition

PV hold

Run, Hold, Reset andprogram selection

Auto/Manual

Digital input connected functions

ICONS TABLE

Documents

Q5 line - EFES OTOMASYON - endüstriyel otomasyon · Process controller with PROFIBUS DP and Modbus Master/Slave 1 /4 DIN - 96 x 96 Q5 line c Q5 I1 I2 I3 12 3 4 MAN OP SP PV HLD AT