QUALITY PLAN FOR PRESSURE VESSELMANUFACTURER PROJECT : EQUIPMENTS DRAWING NO. : Sr. NO. 1.0 1.1 COMPONENT / OPERATION UNITED ENGINEERING WORK E:48,49,'D'ROAD, MIDC, SATPUR, NASHIK-7. TOYOTSU RARE EARTH PROJECT VERTICLE AIR RECEIVERS - 10M3 & 20M3 9410868300 & 9410868200 CUSTOMER QAP. NO. : REVISION : DATED : SHEET : M/S.KIRLOSKAR PNEUMATICS CO. LTD. UEW/KPCL-TRE/01 0 08.12.2011 1 of 2

CHARACTERISTICS CHECKED

CLASS TYPE / METHOD OF CHECK

EXTENT OF CHECK

REFERENCE DOCUMETS

ACCEPTANCE NORMS

FORMAT OF RECORD

AGENCY M C N

REMARKS

RAW-MATERIAL PLATES FOR SHELL, DISHED ENDS MADE IN SINGLE PIECE , FLANGES, NOZZLES, PIPES, FITTINGS PHYSICAL PROPERTY CHEMICAL PROPERTY CRITICAL PHYSICAL & CHEMICAL TESTS 1 / HEAT / BATCH APPROVED DRG. DATA SHEET RELEVANT STD. - DO RELEV. STD./SPEC. APPROVED DRG. APPROVED DRAWING DATA SHEET MILL TC OR LAB REPORT P V V

SURFACE DEFECTS DIMENSIONS 2.0 2.1 2.2 2.3 IN-PROCESS WELDING PROCEDURE SPECIFICATION SUITABILITY

MAJOR MAJOR

VISUAL MEASUREMENTS

100 % 100 %

NO RUST,FITTINGS INSPC. REPORT NO SURFACE DEFECTS RELEV. STD./SPEC. INSPC. REPORT APPROVED DRG. & T.C.

P P

V V

V V

MAJOR MAJOR MAJOR

PROCEDURE & WELDER QUALIFIACTION WELD SOUNDNESS DISHED-ENDS PROFILE & DIMENSIONS INCLUNDING THINING AT KNUCKLE PORTION SURFACE DEFECT AT KR & SF AND AROUND DISHED-ENDS HOLE

VISUAL/ RADIOGRAPHY PHYSICAL TESTS TEMPLATE / MEASUREMENTS VISUAL PENETRANT TEST VISUAL

100 % ASME 100 %

ASME IX ASME IX APPROVED DRG. & RELEVANT STD.

ASME IX ASME IX APPROVED DRG. & RELEVANT STD.

ASME FORMAT WPS ASME FORMAT WPS INSPEC. REPORT

P P P

V V V

V V V

MAJOR

100 %

ASTM E 16.5 ASME SEC. VIII. DIV. 1

NO LINEAR INDICATION, NO SURFACE DEFECTS APPROVED DRG. RELEVANT STD.

INSPEC. REPORT

P

V

V

2.4

SHELL, ROLLING, LONG CIRSEAM & NOZZLE TO FLANGES SETUP

DIMENSION INCLUDING MAJOR OVALITY, EDGE PREPRTN. SURFACE DEFECTS ALIGNMENT & DIMENSION DIMENSIONS SURFACE DEFECTS MAJOR

MEASUREMENT VISUAL

100 %

APPROVED DRG. RELEVANT STD.

INSPEC. REPORT

P

V

V

2.5

FIT UP OF ALL WELDS

VISUAL, TEMPLATE

100 %

APPROVED DRG., WPS RELEVENT STAND. APPROVED DRG.,

APPROVED DRG., WPS

INSPEC. REPORT

P

V

V

2.6

FLANGES & NOZZLES

MAJOR

MEASUREMENT VISUAL

100 %

RELEVENT STANDARD INSPEC. REPORT APPROVED DRG.,

P

V

V

QUALITY PLAN FOR PRESSURE VESSELMANUFACTURER PROJECT : EQUIPMENTS DRAWING NO. : COMPONENT / OPERATION UNITED ENGINEERING WORK E:48,49,'D'ROAD, MIDC, SATPUR, NASHIK-7. TOYOTSU RARE EARTH PROJECT VERTICLE AIR RECEIVERS - 10M3 & 20M3 9410868300 & 9410868200 CUSTOMER QAP. NO. : REVISION : DATED : SHEET : M/S.KIRLOSKAR PNEUMATICS CO. LTD. UEW/KPCL-TRE/01 0 08.12.2011 2 of 2

CHARACTERISTICS CHECKED

TYPE / METHOD OF CHECK

EXTENT OF CHECK

REFERENCE DOCUMETS

ACCEPTANCE NORMS

FORMAT OF RECORD

M

AGENCY C N

REMARKS

2.7

WELD QUALITY 1. COMPLETED BUTT-WELDS SEALED RUN AFTER BACKCHIPPING DYE PENETRATION CHECK MAJOR VISUAL MEASUREMENT VISUAL VISUAL AS PER DRG/ STD./ 100% 100% ASME SEC VIII DIV 1 ASTM E 16.5 AS PER CODE ASME SEC VIII DIV 1 ASTM E 16.5 AS PER CODE INSPEC. REPORT P V V

2.8

ALL SUBJOINTS, LONGITUDINAL JOINTS DYE PENETRATION TEST & T JOINTS TO BUTT-WELD

MAJOR

INSPEC. REPORT

P

V

V

2.9 D.P. TESTING ON FINISHED WELDS

D.P. TEST , WELD QUALITY MAJOR AND SOUNDNESS

VISUAL

100%

AS PER ASME SECT. VIII/ ASME SECT. VIII DIV. 1 INSPEC. REPORT ASME SECT. V ASME SECT. VIII DIV.1 ASME SECT. VIII DIV.1 RT FILM

P

V

V

2.10 LONGITUDNAL JOINTS ( ALL BUTT WELDS) OUNDNESS S CIRUMSEAM JOINTS ( ALL BUTT WELDS) 2.11 ALL JOINTS ( T - JOINTS) 3.0 3.1 FINAL INSPECTION COMPLETED VESSEL DIMENSION ORIENTATN. OF NOZZLE SOUNDNESS

CRITICAL VISUAL

10 % AS PER ASME SECT. VIII, RADIOGRAPHY APPROVED DRG. & DESIGN 100% AS PER ASME SECT. VIII

P

V

V

CRITICAL VISUAL

RT FILM

P

V

V

MAJOR

MEASUREMENT* VISUAL/ MEASUREMENT

100 % 100 %

APPROVED DRG/ DATA SHEET APPROVED DRG

APPROVED DRG/ DATA SHEET APPROVED DRG

INSPEC. REPORT INSPEC. REPORT

P P

V V

V W

WORKMANSHIP & FINISH LEAK TIGHTNESS HYDRO TEST INTERNAL & EXTERNAL CLEANLING 3.2 PAINTING & STAMPING STAMPING & MARKING UNIFORMITY,PRIMER THICKNESS

MAJOR CRITICAL

VISUAL HYDRO TEST VISUAL VISUAL

100 % 100 %

ASME VIII 1.5 TIMES OF D.PR FOR 30 MINUTES AS PER APPRD DRG

ASME VIII ASME VIII

INSPEC. REPORT INSPEC. REPORT NO LEAKAGE INSPEC. REPORT

P P

V V

W W

MAJOR

100 %

AS PER APPRD DRG

P

V

V

MAJOR MAJOR

VISUAL VISUAL SHADE , DFT

100 % 100 %

ASME SEC VIII TECHN. SPECIFIC./ APPROVED DRG./SPEC. PROVIDED BY CLIENT Submitted by

ASME SEC VIII

INSPEC. REPORT

P P

V V

V V

TECHNICAL SPECIFIC INSPEC. REPORT APPROVED DRAWING

LEGENDS: M :- MAUUFACTURER C :- KPCL N :- TPI AGENCY P:- PERFORM, V:- VERIFICATION W:- WITNESS

Approved BY

UEW Sign Date Sign Date