Upload
javier-cevallos
View
117
Download
19
Tags:
Embed Size (px)
Citation preview
..... . .._ .. .. —..——-.
,—
ALPHA13ETlClU_ H’dDEX
AIR FILTER GROUPS.............................................
AIR/OIL RESERVOIR.............................................
AIR PIPING GROUPS - LESS AFTERCOOLER.........................s
AIR PIPING GROUPS - WITH AFTERCOOLER..........................
BASE GROUPS....................................e..............
BASIC COMPRESSOR GROUP........................................
CONTROL PIPING GROUP..........................................
DIMENSIONAL DRAWINGS..........................................
DISCHARGE PIPING GROUP....................s...................
DRIVE GROUPS..................................................
ELECTRICAL CONTROL GROUPS.....................................
INLET VALVE GROUP.............................................
LUBRICATION SPECIFICATIONS....................................
MOTOR AND STARTER GROUPS..,................“...................
OIL COOLER GROUP - LESS AFTERCOOLER...........................
OIL COOLER GROUP - WITH AFTERCOOLER...........................
OIL PIPING GROUPS.............................................
PIPE COUPLING ASSEMBLY INSTRUCTIONS...........................
SERIAL NUMBER IDENTIFICATION..................................
TRANSFORMER GROUPS..........................-.................
22-25
25-27
36-39
40-43
12-13
14-15
&6-49
4 THRU 1.1
~8_~cj
44-45
50-51
20-21
3
16 THRU 1$
30-31
32-33
34-35
57-60
2
52-53
WIRING SCHEMATIC.............................................. .54-56
RECOMMENDED SPARE PARTS BACK PAGE
SERIAL NUMBER IDENTIFICATION
SERIAL NUMBER TAG IS LOCATED ON TY3POF THE BASE NEAR THE AIR/OIL RESERVOIR.
ORDERING REPLACEMENT PARTSPROMPT SERVIC’ECAN BE RENDERED ON REPAIR PART ORDERS IF THE FOLLOWING INFORMATIONIS GIVEN.
1. THE SERIAL NUMBER MUST BE GIVEN WHEN ORDERING REPPIR PARTS.
2. STATE THE EXACT PART NUMBER NEEDED. DO NOT ORDER BY INDEXNUMBERS, AS INDEX NUMBERS ARE REPEATED THROUGHCLIT‘11-lISMANUAL, AND IF USEI.)FOR ORDERING REPAIR PARTS WILL NECES-SITATE TIME CONSUMING CORRESPONDENCE.
3. STATE
4. STATE
ALL REPAIR PARTS
EXACT QUANTITY NEEDED.
PREFERRED TYPE OF TRANSPORTATION.
ARE ‘K)BE ORDERED THROUGH AN AUTHORIZED QUINcY DISTRIBU’K)R.
NOTICE :DO NOT OPERATE T’HISCOMPRESSOR WITHOUT ATOTALLY ENCLOSED BELTGUARD OR ANY OTHERREQUIRED SAFETYEQUIPMENT,
~g~ ,
AIR FROM THIS COMPRESSORMUST NOT BE USEO FORFOOD PROCESSING OR BREATHINGOEATH OR 1NJUR% MAY RESULT @
2
.—— -—..
HELICAL SCREW LUBRICATING OILSWE REU3MMEND THAT ALL QS, QSI & QST COMPRESSORS BE FILLED WITH OIL ‘IHATMEETS ONEOF THE FOLLIMING SPK,IFICATICNS:
MYIOR OILS *TRANSMISSION FLUIDS
API SERVICE ~ OR CD - SAE 20W VISCOSITY ATF-DEXRONMIL-2104C - SAE 20W VISCOSITY TYPE F
*N9T RECOMMENDED FOR HIGl HUMIDITY ENVIRONMENTS OR WHERE AMBIE~ TEMPERATURESEXCEED 90“ F.
IF A 03MPRESSOR IS G31NG ~ BE SUBJKTED TO SUB-FREEZING TEMPERATURES, CONJ’ACTAN AUII+ORIZEDQUINCY ~t@R)3SSOR DISTRIBU’IDR.
SHOULD REQUIREMENTS NECESSITA’IEA-SYtVIl+ETIC OIL , ‘lTIENIT WILL BliNECESSARY 7TJATORDER SO STATE, SO ‘IHAT‘lTJECOMPRESSOR MAY BE FILLED WITH 7YJESYhUlfETICOIL FORPARTICULAR APPLICATION. Ii?‘1’HEORDER ~ES NOT SPECIFY TYPE OIL, THE COi?4PRESSORWILL BE SHIPPED WITH FKYK)ROIL AS SPECIFIED ABOVE.
THE‘THE
FOR APPROVED SY’NITUSTICLUBRICANTS ONLY, THE OIL CHANGE PERIOD IS EXTENDED ‘JO8000 HOURS OR ONE YEAR, PROVIDING ‘lllEAIR FILTERS, OIL ‘FILTERSAND SEPARAIS3RELEMJWIS ARE MAIlV17AINEDAND REPLACED AS OUTLINED IN THE CURRENT INSTRU~IONMANUALS.
SYNI’HETIC IAJBRICANI’SMAY W BE COMPATIBLE WITI!COMPONEttl’SUSED IN ANY QUINCYHELICAL SCREW COMPRESSOR SHIPPED FROM QUINCY, ORIGINALLY USING mR L ,L OR TRAfiS-MISSION FLUID. IF IT IS DEEMED NECESSARY ‘K)CCNVERT ANY SUCH UNIT TO SYNI’HEl’ICLUBRICATION, PLEASE CCXVTACI’AN A[J’IFiORIZEDQUINCY COMPRESSOR DISTRIBIJ1’OR.
TFJEFOLLOWING INIK)RMATIONWILL BE REQUIRED BY ‘IIJEDISTRIBU’K)R:
MODEL NO.
SERIAL NO.
OIL
OIL(IF
OIL
ORIGINALLY USED
NOW USEDCHANGED)
‘K)BE USED
3
QSB Dimensional Less Aftercooler (Standard)
SWING CHECK VALVE
\
--- ‘7SOLENOID VALVE
\~ SONIC ORIFICE
HIGH AIR TEMPSWITCH
\
L’~(~ x l&(l.06) SLOT
4 PLACES
55.50 OVERALL HEIGHTFOR SEPARATOR
REMOVAL
NoTES: ALLOW 2 FT. CLEARANCE ALL AROUND UNIT FORACCESS ANO CIRCULATION.
OUTLINE DRAWINGS ARE GENERAL IN NATURE ANDMAY NOT BE TOTALLY REPRESENTATIVE OF THECOMPRESSOR PACKAGE PURCHASEDI WHENDIMENSIONAL ACCURACY IS REQUIRED, REQUESTA CERTIFIED PRINT FROM OUINCY COMPRESSOR.
4
QSB Dimensional Less Aftercooler (Standard)
R7d=iT——t—i’—l \
n,, .C, n, .0
-–
Ia- r~ s-f?ourJ I-T V’1’ \ - “--- *“”L Lt. m
THERMAL vALVE
/-
WH-
.OIL FILTER.—— —. t~lw .~o~
\l ~SAFE T y _vgL_v’
4
150NPT
OIL FILL\
2
OIL LE v~ ~./
1 I
i------ 5f300~ 6.00I
—
—1< cONTROL BOX
/.—
o--
725
d 79?.5
/
75 NPTOIL ORAIN
5
QBS Dimensional With Aftercooler (Optional)
SWING CHECK VALVE
\
\
.—
SOLENOID VALVE
\
HIGH AIR TEMPSWITCH
\
t
\~SONIC ORiFICE
*1!
LL25.0041 I
27.50 ~
~ 34.50
—.
50 OVERALL HEIGHT
FOR SERIRATOR
REMOVAL
L
NOTES: ALLOW 2 FT. CLEARANCE ALL AROUND UrwT FORACCESS AND CIRCULATION.
OUTLINE DRAWINGS ARE GENERAL IN NATURE ANDMAY NoT BE TOTALLY REPRESENTATIVE OF THECOMPRESSOR PACKAGE PURCHASED. WHENDIMENSIONAL ACCURACY IS REQUIRED, REQUESTA CERTIFIED PRINT FROM CNJINCY COMPRESSOR.
6
.. —-
QBS Dimensional With Aftercooler (Optional)
,.. ...THERMAL VaVC -
4 2
OIL LEVFL>
[
PRESSURE SWITCH
/-INL ET VALVE
/ [’0/ ‘ssO
MPR R
125 NPTAIR DISCHARGE
/
MOISTURE SEPARATOR
SHIPPEO LOCISE WITH
AIR FI OW UNIT, TO SE MOUNTEDBY CUSTOMER
w cONTROL BOX
—
—
II’——
—
/—.
● 7925 a
--
3969
J
75 N.PTOIL DR41N
41z31-
m---
—
QST Dimensional Less Aftercooler (Standard)
SWING&HEc~ vALK——
“W
. —_—— ——. —
QL ENO!D V! L!!>\
\, ~\ h. /--SONIC ORIFICE I
HIGH AIR TEMPSWITCH
\
3750)X ll~_._._—~ (. ~ (1.06) SLOT /
4 PLACES
..
4 1’
‘-+--/UA
I
-—_—-————— ——— ———.—— _
.— ,,’00------J~ 3000 -.-J 256
~32el~
I
I
NOTES: ALLOW 2 FT. CLEARANCE ALL AROUND UNIT FORACCESS ANO CIRCULATION.
I8500 QV.CRALL HIEGHT
‘OR SEPARATORREMOVAL
IIII
OUTLINE ORAWINGS ARE GENERAL IN NATURE ANDMAY NoT BE TOTALLY REPRESENTATIVE OF THECOMPRESSOR PACKAGE PURCHASEO. WHENDIMENSIONAL ACCURACY IS REQUIRED. REOUESTA CERTIFIEO PRINT FROM OUINCY COMPRESSOR.
8
—.—
CJST Dimensional Less Aftercooler (Standard)
.
Y ‘=-.
~., al] /FAN S HFiouIJ
\
\OIL COOLER
7:
125 N’+’”
ERVICE LINE
THERMAL VALVE~
-.
\
‘/-OIL FILTER
AIR FLOW
/-’=ETy ‘ALVE
I
--J -ii <w’ RECEIVER
.—. .—
“L !J,” i ~
SAFETY VALVE
1900
—
/’””75 N,PTO& ORAIN
QST Dimensional With Aftercooler (Optional)
SWING CHECK VALVE
D “’’J---
—
sol E NOI VALVE
\
FtlGH AIR TEMP
SWITCH
\
/~{750) x Ii 11.061 SLOT
4 PLACES
NOTES.
SONIC ORIFICE
}
---L--4-M
1
.—— ——. —— - ———————— _
I, !1
----d2*OO +
3000 425
--
85.00
ALLOW 2 FT. CLEARANCE ALL ARWNO UNIT FORACCESS ANO CIRCULATION.
OvERALL HIEGliT
FOR SEPARATOR
!mK?!m
WTLINE ORAWINGS ARE GENERAL IN NATURE ANOMAY NOT BE TOTALLy REPRESENTATIVE OF THECOMPRESSOR PACuAGE WRCHASEO wHENDIMENSIONAL ACCURACY IS REOUIREO. REWESTA CERTIFIEO PRINT FROM OUINCY (X) MPRESSOR.
10
Base Group No. 126002-001For QSB Model
/“ “9-=%?Q
ee
\, “
63
I=’
Index y PartNumber y. Number Description
1 125770 BASE
2 i 123478409 SGIEid - HEX. , 1/4-20 W X .62, GRADE 5
3 2 1231 L5-04C 1.021WASHER - 1/4
4 2 110428W25 wAsHm - FLAT. 1/4
12
Base Group No. 125799-001For QST Model
Ie
/“CL’=\ C3
<3
9
4Index ~Number ~
1 12 103 54 55 26 27 28 2
PartNumber
125770123317-02123478-N18124368-M32123478409123115-04C110428N325125157
Description
BASEISOLA’10RSCREW - HEX, , 1/2-13 I-W X 2.25, GRADE 5NUT - JAM, 1/2-13 UtK
SCREW - HEX., 1/4-20 UFK X .62, GRADE 5LAXKWASHER - 1/4WASHER - FLAT, 1/4
CLIP - RETAINING
13
Ba
sicC
om
pre
ssor
Gro
up
No
.1
25
58
3
I
14
.— ————.—-. ——.
Basic Compressor Group No. 125583
IndexNumbef
1
2345678910111213141516171819202122232425262728293031323334
‘ 3536—
L
. PartNumber
125563124145-004124232-0021255S1124232-003125688125557125558125577-001125566123478-L14125580-001125572123478-IU212556722749-1511234784121211602719124332-00112568922578-112556412557162681201894029125576-001125576-005125576-010125576-030125575-001125575-005125575-010123478-U2125575-030
Descrlpt Ion
HCWING - IU7KIRPIN - IxWSL, .50 X 1.25BEARING - UALS W@JR, SUCTION SNDRING - lWTAINSR, BSARINGBEARING - ~LE ROITIR,SLX71’ICNSNORING - iW1’AINER,BEARINGlwmR-nALswmR-FmlAuGAS(ET - DIWiARGS PL4’IEPLATE - DISCWARGS.sawx-mx., 3/8-16 UK X 1.25, G?ADE 5 (@ 30 FT.-UK.)BZARING - DISCHARGE EM)RETAINSR - BEARING, DI.$CliARGSSNDSC3W M-HEX., 5/16-18 UK X 1.00< CRADE 5 (@ 17 FI’.-LB).)CAP - DEC$lARGE SND“o” =No - .09 X 3.00 O.D.Saw- mx., 1/4-20 UK X 1.00, GR4DE 5 (@ 6 FT.-LBS.)PLUG - PIPE, 1/8 NPTPm - PIPE, 1/4 NFTPLUG - PIPE, 1/16 NPTC4s.ml’- sLcl’.ToNEND PLA’IESEAL - OILPLAm - SucrIw SNDRIffi- PIL#TPIN - SWPL.WZ - ID5tWIFICATICNPIN - NAMEPIAIZ.WIM - BEARING, .001SHIM - SEARING, .005SHIM - WARING, .010SHIM - BEARING, .030SHIM - BSARING, .001S#IM - BSARING, .005SHIM - WARING, .010S.CSWf- Hl?X., 3/8-16 LJN2X 1.00, C+AD& 5 (@ 30 FT.-lJx5.)SHIM - EWING, .030
@INDICA’IES‘KKWS VALIJEIN RXYT FCUNDS (CRY ‘IHRMOS)d
15
Motor And Starter Groups
16
-.
.—
IndexNumbe
1
2345
6789
10111213141516171819202122232425262728293031
12345
6789
10111213141516171819202122232425262728293031
i
;
r
1!rLI4
I1
)
~<
$
~
44
44
4442i
11123‘.2225
i696131339999444444,d21
PartNumber
121792125727125779918323490
234912348922030124219
11006640753122324124366-J02110Mf-xo11011I-J-9112627?123478-J07123115-04C12347fl-N16110428M35O123115-08C124364-N32123478-918110428WO62123115-1OC123478-U2123115-06C124364-u32124364+3240696//0103”404
919712572712577991s323490
234912348922038124219
11006640753122324124366-.JO2J}0101-x(x110110-89126279123478407123115-04c123478-N16l104281@50123115-08C124364-N3212347843.8110428W62123115-1OC123478-L12123115-06c124364-M2124364-(X3240696
Motor And Starter Groups
Description
t@lOR & STARTER GROUP K). 125812-401 (FCR 20+3VDLT UNITS)
m.BASE - t4UKW7BAR - ADJUS7?4E?’ITSC- - HEX., 1/2-13 OK X 5.50, GRADE 5CCMXJIT - EIJX71RICAL.,FLEXIBll, 1.50
SL&EVE - CTX4DUITEIJKAi- F’LE418LECC+JDUIT~ - CCWEfJITWIRE - BLACW, EL.X7RICAL
CGt4?JEclvf?SCRHi - CAP,l/4-20 UK X .62, BRASSwAsHER - FLAT, l/4. BRASS~ - HEX.. 1/4-20 UKSTAI?IZR- ‘“WESTINQtCUSE””WERJZJAD - lliERMALSUPK)RT - STA~.SCRH- HEX., 1/4-20 K X .50, ~DE 5
LLXRWF.SHER - 1/4SCREW-HEX., 1/2-13 W X 1.75, GRADE 5
WASHER - FUiT. 1/2m~tom - 1/2w - HEX., 1/2-13 KSCTUW - HEx., 5/8-11 K X 2.25, CRADE 5WASHER - FLAT, 5/8LxXXWMHER - 5/8SCREW -HEX., 3/8-1.6UK X 1.00, GRADE 5UKKWA.SHER - 3/8M-T - HEX., 3/8-16 KNur - HEX.. 5/8-11 wWASHER -@=24L -
MmuR
R&4KER, CXNCUITOYEAWW
●t43fE: THERMAL GVERWAD P/N MAY VARY DEPENDING ON ‘TME ACIUAL MU3UR USED.
R3ZFER TJ SELEC1’ICt4 DECAL INSIDE sTARTER E~URE .
F$JIY3R& STARTER GKWP wO. 125812-402 (FOR 230 VDLT LNITs!
BASE - KYIURBAR —AnJus—n4mrSCREW -HEX., 1/2-13 UK X 5.50, QLIDE 5clxnxln’- ELECTRICAL, FLExIBL5, 1.50
SLSEVE - ~ITEm - F12xIBLE CCt4DUIT~ - C0N13UITWIRE - BLA~, ELEC’I’RICAL
SCREW - CJ@,l/4-20 M X .62, BRASSWASXER - FIAT, 1/4, 6RASSW - HEx., 1/4-20 UN?STARTER - ‘WEST3NQiWSE’”DV&RMIAO - lliEF14AL*SUPPDRT - STARTER-- HEX., 1/4-20 UK X .50, GRADE 5LOCKWASHER - 1/4Salx’-tisx., 1/2-13 LUK X 1.75, GRADE 5WASHSR - FLAT, l/2uxKwAsHER - 1/2M - HEX., 1/2-13 lNScRMf - HEX., 5/8-11 UNC X 2.25, Q?A13E5WASIIER- FLAT, 5/8LKXX4MHSR - 5/8-- HEX., 3/8-16 K X 1.00, GRADE 5tJ3C101ASHER- 3/8t.dm- WEX., 3/8-16 UKNvT - HEX., 5/8-11 UKwAsHER - RECUCER. CC?40UITDEtXL - 0b@Rk14D
.-: ‘l14Ef&LALCFJER~D P/N HAY VARY DEPD4DINC ON ‘11-lEAc2uAL M0112RUSED.REFER lV SELECI’’ICX4~L INSIDE STA~R ENCLQSURE.
17
Motor And Starter Groups
18
Motor And Starter Groups
IndexNumbe
1
2345
6789
101112131415161718192021
:;2425262728293031
12345
6789
10111213141516171819202122232425262728293031
i
1
L
d
,
i
111i
7i
>
2,
;
2
E
5
E
13133959944444442I
PartNumber
91971257271257799L8323323
23325518740605
9335937540753122324124366-J02110101-X03110110-8212.4279123478407123115-04C123478-N16110428IJO5O123115-08C124364-N32123478-038110428!N3621231L5-1OC123478-U2123115-06c124364-L02124364-CX3240696116103-004
121793125727125779918323323
2332551137406059334
937540753122324124366402
;Im:;:ga
~$3$~;:7
123115-04C123478-NL6110428M75O123115-08C124364-M2123478-QL8110428WO62123115-1OC123478-LL2123115-06C124364-u32124364-Q3240696~(0103-004
Description
ftWY3R& STAt77TSRGRCUP NO. 125812-404 (FCf7460 VOLT UNITS
+fOlORBAsf-. M0mRBAR - AJxusmst’$rScR134- WEx., 1/2-13 UK X 5.50, @..4OS5LT3NE4JIT- ELD3RICAL, FLEXIBLE,1.00
SLSEVE - C0M3UITELJ3CM- FIXXIBE ~ITux104ur-cuNtmTwIPE - BL4CK, &tZCIRICAL
SCREW - cAP, 14-20 Lk4CX .62, BRASSWASHER - FIAT. 1/4, BRASSMJT - HEX., 1/4-20 KSTARIZR - ‘“WESTI@KlOJSE”OVER!JAD - lWR.f4AL.*SUPPDF?I’- STARTERSCREW - HEX., 1/4-20 W X .50, GRADE 5L03G4ASHER - 1/4Scm+’-ntx. , 1/2-13 X X 1.75. GIADE 5WASHER - FLAT, 1/2uxlo4AsHER - 1/2PUT - HSX., 1/2-13 UKSCREW- HEX., 5/8-11 L14CX 2.25. GPADE 5WASHER - FLAT, 5/8bXKWASHSR - 5/8SCREW -m., 3/8-16 M X 1.00, GRADE 5UXKWASHER - 3/8NUT - HEx., 3/8-16 !-NCNUT - HEX., 5/8-11 LNCWASHER - RSLXXER, (DND.JITDIZAL- OVERLOAD
●WTE: ‘IHEFU+ALOERLXMD P/N MAY VARY DEPENDIt% @# THE ACTUAL f4010RUSED.REFER ‘P3SELECI’IONDECAL INSIDE STAR7ER E24CUISURE.
t07uR & STARTER CKXJP NC).125812-405 (FOR 575 VOLT UNITS)
t4T70RBASE -t4UlKR8AR - A.DJUSl?4ENTSCR334- HEx., 1/2-13 LF+CX 5.50, GRADE 5CONDUIT - ELZC3TtICAL,FLEXIBLS, 1.00
SLEEVE - CCX40UITEl&Z44- FLExIBLE CENDUITLJMO$JT - ONLYJITWIRl - BLACK, ELECTRICAL
SCP.fM- CAP, 1/4-20 W X .62, BRASSwASHER - FLAT, l/4, BRASSNUT - HEx., 1/4-20 LJI’CSTARTER - “WESTIt4QiC41SE”’OVEPJXMD - ?HEFMAL*SUPEORT - STARl12RScw - HEx. . 1/4-20 UK X .50, GRADE 5
IJXKWASHER - 1/4SCREW -HF,X. , 1/2-13 K X 1.75, GRADE 5WASHER - FLAT, 1/2UXRWASHER - 1/2MJT - HEX., 1/2-13 UC
SCREW -HEX., 5/8-11 UK X 2.25, GLAOE 5WASHER - FLAT, 5/8LOX’WASHER - 5/8SCRSW - HEX., 3/8-16 I-NCX 1.00, GRADE 5IJIxM4ASHER- 3/8Nur - HEX.. 3/8-16 UK~ - HEx., 5/8.11 UKWASHER - REEKER, CCX4JYJITDECAL- 0WU04D
●rwrE: lliERt4ALWERU3AD P/N MAY VARY DEPENDING CX4 711E ACIUAL M07UR USED.PL5FER TO SE~ICN DECAL INSIDE STARTER EPKL4MJRE .
19
Inlet Valve Group
\\
\\&’@
XQ9
7NOTE: APPLY LOCTITE 609
%
10 0 ~ TO ITEM II AT ASSF.MBLYWITH ITEM 1.
.7
20
Inlet Valve Group
INDEXNUMBER
1
2
3
4
5
6
7
8
9
101112
13
14
15
16
17
18
PARTQTY NUMBER
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
3
3
1
126465
126357
123478-N14
123068
126457
125912
2134
123092
123157-012
126466
124370-K02
126460-200
124370-L02
126461
126358
123115-04C
123478-J09
126796
DESCRIPTION
Ay, Shaft, Valve, Inlet
Housing, Valve, Inlet
Screw .50 x 1, 25NCC, Hex
Gasket
Plate, Valve, Inlet
Disc, Valve Bypass Valve
Gasket Discharge BUM
Spring
O-Ring, .06 X 0.38B0.06
Retainer, Plate, Valve
Nut, LOK, .31 NC., SAE 2
Cup, Piston, 2.00 DIA
Nut, LOKO .38-NCSAE
Spring, Comp, 01.lD, 03.5
Cap, Cylinder
Washer, HLOK. 250CRS, PL,
Screw, .25 X .62NCC Hex
Shaft, Seal
I
21
NOTE:.lTEFqf5 ISA SSRVICE fTFf’A
22
—— —.. —.—
INDEXNUMBER
1
2
3
4
5
Qz-1
1
1
1
1
——PARTNUMBER
126462
110428NO25
124370-J02
126467H450
126467E450
DESCRIPTION
Stud, Filter
Washer, Flat
Nut, LOKO .25 NCSAE
Filter, Hooded, Air
Element
--
23
*“i52wii
24
=w-=-1
2
3
4
1
1
1
2
5 2
6 2
7 2
8 2
9 1
10 111 I 1
12 I 1
PAR1”NUMBER
22864-8
122934-04
120293
123478-N15
123115-08C
123478-K12
123115-05C
124364-K02
126681
22275
110423-064
110423-096
23458-1
DESCRIPTION
Filter-Air 3.0 DIA
Fit R, Elbow 550 x 300 x 90D
Band Mounting Bin
Screw, 50 x 1.50 NCC, Hex
Washer, HLOK, 500CRS, PL .125
Screw, 31 x 1 .00NCC, Hex
Washer, HLOK, .312CRS, PL, .078
Nut , Hexo; .31-NCSAE
Bracket, Filter, Air
Hood Rain QS160
Clamp, Hose 4.0003.56 Min.
Clamp, Hose 6.0005.56 Min.
Element
25
Air/Oil Reservoir Group No. 125747-001
+
‘“ ~F-1/ [A’RWT’F’ITEM=16 TO BE CUT TO SPECFiEDLENGTH THEN JNSERTED INTO ITEM●6 TO SPECFIED DfSTANCE ANDHELD IN PLACE WITH LOC%TITE2 REOb PER UN(T
601 I Ir’~‘“~v R LINF TO INI FT VA ‘“=7
-do 0
+
o 0
REE TO OIL FILL~RADIAL LOCATION OF TOPPLATE.
r-- ‘---- ---’--m
@
~LJ i-l14
*13
Is
26
Air/Oil Reservoir Group No. 125747-001
IIndex : PartNumber ~. Number
1 1.25A2-200$ 1 124487-0053 1 4512
1 2725: 1 3.248396 2 124349-0107 1 1.25324-0028 1 124435-004
Fr.9 1 2108210 1 lzslzeU 1 U5022-00212 3 U3478-NL513 3 3.23115-WC14 3 110428NI5O15 3 124364-K)216 1
F-r.11o515-031
17 1 40744
18 8 123478-N1619 1 lzsnz-ool20 8 123U5-08C
Descflptkxl
fwsfmfcn - WOILswmm - AIWOILEMcH - PIPE, 1-1/2 NPT, ~PIAxl- PIPE, 1-1/2 Ml’OECAL ~HAIWING”
FITITNS -EUW, NYUX4TWEDECAL- ‘KmtcY”TmE - NYUN, 3/%
DD2AL -“cAurKN”EErAL - OIL IEVELPIPE - SCA~Sazkli-mx., 1/2-13 W X 1.50. CMDE 5uxYaiAsnEu - 1/2hwIiE3t- FIAT, 1/2tWT - fE4., 1/2-13 WClmE - CDFPER, 5/16
~ &~-
REPLA~ PM?r5
.salm - HEX., 1/2-13 UC X 1.7S, C+ADE 5 (@ 75 FI’.-M).)PLAl?2- ToPux20iMfEu - 1/2
@INDICAIES KKQUE VAUJE IN KZ?l’PCX-NDSCRY lWREADS)
.—
27
w!-LduscwCl-J
LLl1-0z
28
Discharge Piping Group
ITEMNUMBER
1
2
3
4
5
6
7
8
9
10
11
QTY
1
1
1
1
1
2
,.1
1
1
1
1
PARTNUMBER
125939-014
4718
216035-057
124831408
126035-0~9
124420-001
125935-010
21386
125939-034
2057
125939-0F7
DECRYPTION
NIPPLE -1.5X 2.50
FIT ELBOW
NIPPLE 1:5 X 8.00
GR, COUPLING
NIPPLE 1.5 X 5.00
FIT, TEE
NIPPLE .50 X 2.00
FIT, CPLNG
NIPPLE 1.50 X 3.75
FIT, PLUG
NIPPLE 1.5 X 4.25
Coupling Retaining Clamp Assembly
ASSEMSLY STEPS:STEP I.J CLAMP ENDS MUST E PAJRED TOGETHER
E!(~”WITH “A%%”WU_H’ ).STEP2.)SEE CLAMP OETAN.. PRESS DOWN WITH FINGER
AT’X”,OTHER ENOSHOULO LIFTOFF TABLE(ff-~~p!FyOTPRESS OPPOSITE ENO.ENO’B’
STEP3.) AS OOUBLE”CHECKON CLAMPS.ENO”B-IS SL16HTLY LONGER● ☛
STEP4.) l!$&’Mf&AiNO”A”ASSH OWN nWRENCH T.16HTEN.STEP5.)ASSEM8LE ENO”S-AS SHOWN eWRENCH TIOHTEN.
i~ENO”B-
--
!L_ENo~”
NOTE: CLAMPS CAN BEMOUNTEOIN ANY POSITION(VERTICA1.LYoHOf?lZONTALLY, ETC.)
n
‘ CLAMP OETAll,
29
Oil
Co
ole
rG
roup
No.
125798-0
01
Le
ssA
fterc
oo
ler
(Sta
nd
ard
)
<
%-5x3%
=m\@
)\\\\\
30
Index y PartNumber y. Number Description
1 1 125721 OIL C03LER2 1 125769 SHRCUJD- FAN3 1 125762 ORIFICS - FAN SHFOUD
1 125764 SUPPORT - CWLSR, L.H.: 1 125763 SUPPORT - CQ2LER. R.H.6 1 125092 FAN7 1 125302 SPACER - FAN8 1 125327 PULLEY - 3V SECTION, 5 GW3VE, 10.62 O.D.9 1 121172 @USHING - PULLEY, 2.12 @ORS10 2 259S SCRM4 - SET, 3/8-16 K11 4 123478-U2 SCREW -HEX., 3/8-16 llw2X 1.00, GRADE 512 12 123115-06c LZCKWASHER - 3/813 12 124364-IA2 ~ - HEX., 3/8-16 UK14 8 123478-U4 S~ - HF.x.,3/8-16 K X 1.25, GRADE 515 8 110428NI38 WASHER - FL4T, 3/616 3 123478-Iu2 SCRES 4-HEX.,5/16-18 UNC X 1.00, GRADE 517 3 123115-05C D3(WASHSR - 5/1618 4 123478-J12 SCREW -HSX. , 1/4-20 UNC X 1.00, GRADE 519 4 110428?Q25 WASHER - FLAT, 1/420 4 123115-04c UKRWASHER - 1/421 4 124364<02 NW - HEX., 1/4-20 UK22 1 123436-001 DECAL - “CAUI’ICNFANo(23 1 126004-040 DECAL - “40°’
Oil Cooler Group No. 125798-001Less Aftercooler (Standard)
—
31
Oil
Co
ole
rG
rou
pN
o.
12
57
97
-00
1W
ithA
fterc
oo
ler
(Op
tion
al)
!iI)L.cd
F-1
—
32
.
Oil Cooler Group No. 125797-001With Aftercooler (Optional)
Index : PartNumber y. Number Description
1 1 125721 OIL ~R2 1 125769 SHK)UD - FAN3 1 125762 CRIFICE - FAN SHRCCD4 1 125764 SUPPORT - CQ3LER, L/.H.5 1 125763 SUPPORT - c~~R, F.H.6 1 125092 FAN7 1 125302 SPACER - FAN8 1 125327 PULLEY - 3V S~ICX4, 5 GRCX3’E,10.6 O.D.9 1 121172 8USHING - PULLEY, 2.12 130RE10 2 2598 SCREW - SET, 3/8-16 UK11 B 123478-LL2 SCREW - HEX., 3/8-16 LJNCX 1.00, GRADE 512 16 123115-06C llXXWASHER - 3/813 16 124364-U)2 NUT - HEx., 3/8-16 UNC14 8 12347B-L14 SCt?M4- HEX. , 3/8-16 K X 1.25, GRADE 515 8 11042EN338 WASHER - FL4T, 3/816 3 1.?3478-IU2 SCRSW - HEX. , 5/16-18 UNC X 1.00, GRADE 517 3 123115-05c LOXWASHER - 5/1618 4 123478-J12 SCREW - HEX. , 1/4-20 UNC X 1.00, GRADE 519 4 110428N325 WASHER - FLAT, 1/420 4 123115-04c LCHOJASHER - 1/421 4 124364-J02 NIJT- HEX. , 1/4-20 lUhC22 1 123436-001 DECAL - ,<CA(JITCNFAN,,23 1 125736 AFTSRCCx3LSR24 1 2713 DRAINCCCK, 1/425 1 2574 PLUG - PIPE, 1/426 1 126004-040 DECAL - “40‘q
33
Oil
Pip
ing
Gro
up
Fo
rQ
SB
&Q
ST
Mo
deIs
-
($-(9\
34
IndexNumbe
1
234567891011121314151617181920
1234567h91011121314151617181920
2122
22/122122213
d
;—
1
d
1
44112211112111111
12144112211112111111
11
111
Oil Piping Groups For QSB & QSI Models
PartNumber
23247338558684816125041-004121918–0262058232241994121918-027125936-0193092125732-140125048-002121918-028124948125951124420-00720574834
23247338538184816125041-004121918-0262058232241994121918-027125936-0353092125732-140125048-002121918-028124948125951124420-00720574834
124948-050125732-050
125732-051125732-052125732-053
Description
OIL PIPIffimm w. 125997-001 LJ2.5smmccm.m (STANOAm)
NIPPLE - PIPE, 3/4 NPT X 3.50TEE - PIPE, 3/4 NPT X 3/4 NPTNIPPLS - PIPE, 3/4 NPT X 2.50EU!C44- PIPE, 3/4 NPTFIITING - STRAIGiT, 7/8 lUBE X 3/4 NPT‘lTE3E- EW+LED, 7/8 O.D.PLUG - PIPE, 3/4 WTNIPPLE - PIPE, 3/4 NPT X 3.00NIPPLE - PIPE, 3/4 NW X CLC6E‘3TJBE- FORMSD, 7/8 O.D.NIPPLE - PIPE, 3/4 NPT X 3.12ELBCM - PIPE, 3/4 NPT, S17WET
●VALVE - lliERJWXiTATIC,3/4 W, 140”FITTING - ELBCW, 7/8 ‘TUBE)(3/4 NPT‘N8E - FtXU4ED,7/8 O.D.
,*FIL~ - OIL
PIPE ORIFICE, 3,/4NTT X 3.50TEE - PIPE, 3/4 NPT X 1/2 NP’TX 3/4 WPLUG - PIPE, 1/2 NPTNIPPLE - PIPE, 3/4 NPT X 7.00
OIL PIPING QiGJT N. 125796-001 WIIW A~LEK (mIoNAL)
NIPPLE - PIPE, 3/4 NPT X 3.50TEE - PIPE, 3/4 NPT X 3/4 NPT X 3/4 NPTNIPPLE - PIPE, 3/4 NPT X 4.50ELECW - PIPE, 3/4 NPTFI’ITING- STRAICWT, 7/8 TUBE X 3/4 NPTlUBE - FORMED, 7/8 O.D.PLUG - PIPE, 3/4 FQTNIPPLE - PIPE, 3/4 NPT X 3.00NIPPLE - PIPE, 3/4 NPT X CLCSETIJBE- FWMED, 7/8 O.D.NIPPLE - PIPE, 3/4 NIT X 5.12ELECA4- PIPE, 3/4 NPT, S1T4EET
●VALVE - ‘lliERMISrATIC,3/4 NPT, 140”FI’ITING- EU?C4i,7/8 T.JBEX 3/4 NPT‘IU3E- FWMED, 7/8 O.D.
,*FILTER - OIL
PIPE ORIFICE, 3/4 lwTTX 3.50TEE - PIPE, 3/4 NPT X 1/2 NPT X 3/4 NPTPLUG - PIPE, 1/2 WTNIPPLE - PIPE, 3/4 NPT X 7.00
REPLACEMENT PARTS
●ELEMEm - OIL FILTER (CAN BE ORDERED SEPARATELY; PART of 124948 OIL FIL’IER)●REPAIR KIT - ‘lWEP.MOSTATICVALVEI14CUJDE.S:SPRING“O” RING
ELEMEtW
—
50052-101 35
Air Group No. 125803-001 For QSB ModelLess Aftercooler (Standard)
36
.
Air Piping Group No. 125803-001 For QSB Model
Less Aftercooler (Standard)
IndexNumber
1
23456
a;.—111111
PartNumber
1236312174120351125039-OOA122211-19120290
Description
NIPPLE - PIPE, 1-1/4 NPT X 6.38TEE - PIPE, 1-1/4 NPT X 1/2 WT XNIPPLE - PIPE, 1-1/4 NPT X CUtSEVALVE - CHECK, 1-1/4 NPTORIFICE - SONICCCUPLING - PIPE, 1-1/4
-1/4 NPT
.-
37
Air Piping Group No. 125801-001 For QST Model
Less Aftercooler (Standard)
Ye
\
e
/: ,..->.
.*!’
38
—. —...__—
Air Piping Group No. 125801-001 For QST ModelLess Aftercooler (Standard)
Index y PartNumber y. Number Description
1 1 125719-200 AIR RWEIVER2 1 123631 NIPPLE - PIPE, 1-1/4 NPT X 6.383 1 21741 TEE - PIPE, 1-1/4 t@T X 1/2 NPT X 1-1/4 NPT4 3 20351 NIPPLE - PIPE, 1-1/4 W X CLC15E5 1 125039-001 VALVE - GISCK, 1-1/4 NPT6 1 122211-19 UWFICZ - SCNIC7 1 125530-003 FIT1’Iffi- SIRAIQiT, 1-1/4 7UBE X 1-1/4 NPT8 1 121918-030 llJBE- FORM.ED,1.25 O.D.9 1 23225 tYITING - S’Il?MCHTr1-1/4 luBE X,1-1/4 NPT10 1 4715 ELBW - PIPE, 1-1/4 NPT11 1 110425-125 VALVE - SHUI-CFF, 1-1/4 NPT12 1 3021 EUKli - PIPE, 1/2 NFT, STI?EST13 1 3022-200 VALVE - SAFETY14 1 2713 DMINCCCK - 1/4 NPT15 1 110514-300 cam - PRESSURE16 1 125324-001 DEcAL - ‘QOIWY”’17 1 5042 DECAL - “TANK DRAIN”
Air
Pip
ing
Gro
up
No
126233-001F
or
QS
TM
od
elW
ithA
ftercoo
ler(O
ptio
nal)
IdC&
.——
+
—.—
-.
xamNL
_.—
Air Piping Group No. 126233-001 For QST Model
Wjth Aftercooler (optional)
.-Index
Wmbe
123
:67891011121314151617le19202122
23
24
z!—1113
111
1
;221112111111
1
1
—
PartNumber
125719-20012593e-0502174120351125039-001122211-19125530-003121918-0412322561el125939-0145760U0382D125121918-130
110425-1252713110514-30030213022-2005042125324-0012951
7581
7792
Description
AIR RECEIVERNIPPLE - PIPE, 1-1/4 NPT X 6.38TEE- PIPE, 1-1/4 NPT X 1/2 NFT X 1-1/4 NPTNIPPLE - PIPE, 1-1/4 NPT X C7JXEVALVS - CHEcX, 1-1/4 NPTORIFICE - SDt41CFITTING - S171AIC4iT,1-1/4 ‘lUBEX :1-1/4NPTlUBE - FCRMED, 1.25 O.D.FITTING - S’llUIGfT,1-1/4 ‘IuBE X 1-1/4 NWELBW - PIPE, 1-1/2 m x 1-1/4 NPTNIPPLS - PIPE, 1-1/2 NPT X CfDSIZELBw - PIPE, 1-1/4 NPT
●SEPAR41tX7- l$31S’3URE‘llJBE- FW.MED, l-1/4 O.D.VALVE - SliW-OFF, 1-1/4 WDRAINCWU - 1/4 mCiAlxis- PRrSsmEEM(X4 - PIPE, 1/2 NPT, STREETVALVE - SAFSTYDUAL - “TANK DWIN “DECAL - .~~~!,
BUSHIM - PIPE, 1/2 NPT X 1/4 WI’
REPL.4CEMEWSPARTS
*FIJ3AT- F!01STIJ17ESEPARATOR (CAN BE PURC3WSED SEPARATELY; PART OF 110382D125 M31STUltsEPARAm 1
REPAIR KIT - WIS’IUP.SSEPARATORItwJJDES:(1) CCWER GAsm(1) m71R AND VALVE ASSE+C3LY
—
.-
Air
Pip
ing
Gro
up
No
.125802-001
QS
BM
od
elW
ithafterco
oler
(Op
tion
al)
PN
~
—.
““/&+=,\.
--—..—
—*.,3
(4i5r%i”--++”+%
;
m\
(m4‘\\
\
f-
,
@-._$/#
\\\/
\
Air Piping Group No. 125802-001 For QSB Model
With Aftercooler (Optional)
Index : Partlumber y Number Description
1 1 123631 NIPPLE - PIPE, 1-1/4 NPT X 6.382 1 21741 TEE - PIPE, 1-1/4 NPT X 1/2 fWT X 1-1/4 NPT3 1 20351 NIPPLE - PIPE, 1-1/4 NPT X C[QSE4 1 125039-001 VALVE - CWLCK, 1-1/4 NPT
5 1 122211-19 ORIFICE - SONIC6 1 125530-003 FITTING - STRAIGHT, 1-1/4 lWBE X 1-1/4 NPT7 1 121918-041 TUBE - F7JWED, 1.25 O. Il.
B 3 23225 FITI’ING- STRAIQiT, 1-1/4 lTJIIEX 1-1/4 NPT9 2 6181 EL@C44- PIPE, 1-1/2 NPT X 1-1/4 NP+10 2 3599 NIPPLE - PIPE, 1-1/2 NPT X CI.QSE11 1 110382D125 ●SEPARATOR - MOISTURE12 1 2951 BUSHING - PIPE, 1/2 P&T X 1/4 NPT13 1 2713 DRAINCWK - 1/4 NPT
REPLACEMEMI’PARTS
14 1 7581 -Ftx3AT- FiOISmRE sEp4RA-mR (CAN BE PURCHASED s5pARAm”Ly; PART w 110382D125 fWISTURESEPARATOR)
15 1 7792 REPAIR KIT - MOISllJR.ESEPARATCRIWLUD!&S:(1 ) COVER GASKET(1 ] COVER AND VALVE ASSEMBLY
43
Drive
Gro
up
sF
or
QS
B&
QS
TM
od
els
,/
MO
TO
RS
HA
FT
CO
MS
FR
AE
:;OR
—
Drive Groups For QSB & QST Models
Index : PartNumber ~ Number Description
(FOR100 P.S.I UNITS)——
1 1 121705 PULLEY - 3V SECI’ION,5 QKDJE, 5.60 O.D.2 1 121175 BUSHING - PULLEY, 1.69 BORE3 1 20109 KEY - PULLEY4 1 110513-137 SAFETY VALVE5 5 1102863075 BELT - 3V SECTICX4X 75.00 OUTSIDE LEFK71i
1
(FY3R125 P.S.I. UNITS)
1 121174 PULLEY - 3V SECITON, 5 ~E, 6.00 O.D.2 1 121175 BLWiIffi-3
RJLLEY, 1.69 BORE1 20109 ICY - PULLEY
4 1 110513-I65 SAFETY - VALVE5 5 1102863075 BELT - 3V S!ZTI’ICNX 75.00 CXJISIDE LEIWIW
(FOR 150 P.S.I. UNITS)
1 1 121176 PULLEY - 3V SECTION, 5 QwWE, 6.94 O.D.2 1 121175 BUSHING - PULLEY, 1.6S’MX7E3 1 20109 KSY- PuLL&Y4 1 110513- n5 sAFDTY VALVE5 5 11028630?5 BELT - 3V SEC1’ICNX 75.00 OifTSIDE LENGIW
—
I
—
Co
ntro
lP
ipin
gG
rou
p
46
.—.—.—-—___ —.
. INDEXNUMBER
1
2
3
4
5
6
7
8
9
10
11
12
5.5
1
2
1
4
8
1
2
1
1
1
1
Control Piping Group
PARTNUMBER
124435-004
126915-001
124349-012
125025
124349-005
124435-003
124349-004
2140
124349-006
126872
121034-2
110594-009
DESCRIPTION
Tube, 3/8 Nylon
Orifice, Nipple, .062 ID, .12 NPT
Fit .38 Tube x .50 NPT
Filter-Line .25
Fit .25 Tybe x .25 NPT
Tube, 1/4 Nylon
Fit .25 Tube x .12 NPT
Fit P, Plug 300# PLN
Fit .25 Tube x .38 NPT
Orifice, Fit .0781D
Tee .25
Fit .38 Tube x .25 NPT
.—
—
om
Control Piping Group
..-
INDEXNUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
!Px12
1
1
1
5
15
3
1
2
1
1
1
2
1
2
2
2
1
1
1
1
1
1
1
2
1
2
1
2
1
1
1
1
1
1
1
1
PARTNUMBER
124435-004
124349-010
121034-2
125025
124349-005
124435-003
124349-004
121032-4
2728
125260-001
90084
20201
121032-1
126871-002
123478-J09
123115-04C
124364-J02
125981-001
21969-1
2274
125935-001
22397
125259-001
122056
22456
125979
122151
120980
21314
21312
2574
124374-003
121032-3
2951
124393-005
124393-004
110594-009
DESCRIPTION
Tube, 3/8 Nylon
Fit. .38T .25PTee .25
~ilter-Line .25
Fit. .25T .25P
Tube, 1/4 Nylon
Fit. .25T .12P
Nipple .25 X 1.50
Elbow .38 T X .38 P
Coupling .25 X .12
Valve Shuttle
Tee .12 NPT .12FEM .25T
Nipple .12 Close
Connector, Male orifice .078 DIA
Screw .25 x 62NC
Washer, HLOK .250CRS
Nut, Hex .25 NCSAE
Decal, Gage
Pilot
Fit P, Tee .50 X .50 X .25
Nipple, .50 B Close
Gauge Percent Capacity
Fit P, Cplgn
Cap Gauge Assy
Nut, SPD 1/4 - 20
Gauge Panel
Screw .25 x .75NC
Gauge Press”.25P CTBK
Thermometer
Indicator Air Filter
Fit P, Plug 300# PLN
Fito .25T, .12SPSF
Nipple .25 Close
Bushing .50 B .25
Connector, Male .25T .25P
Connector, Male .12 NPT B .25T
Connector, Male .12 NPT B .38T
49
Ele
ctric
al
Co
ntro
lG
rou
ps
w:t-
NL
,!\Jf
I+
=%
1J
/w
,l\
“o
o0
IT*
Il—
IIIL._
-_
ru ———
F-1
6 m0
cdcd
w
Electrical Control Groups
.
INDEXNUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
qry
1
8
4
4
1
1
1
1
4
2
8
1
1
2
1
1
3
1
1
1
1
1
1
1
24
7
1
1
1
10
1
1
4
1
PARTNUMB~
126245-001
221flo
123478-JO?
123115-04C
22201
22197
23483
122880-223
8052
8049
21563-05
22455
125706-003
123200-E07
22204
40825
120513-01
40744
40744-001
124901-001
20489
22284
21558
22198
23326
23371
WP1703D
WP1691F
21386
125869-002
7773-002
22454-3
122847
122852
DESCRII?TLON
I GR AQSTCTL EL
COND. FLx
SCREW .25 X .50NCC, HEX
WASHER, HLOK
BLOCK CONTACT N O
OPERATOR PUSH BUTTON
ELB, FLXCND, .50 CONDUIT
SWITCH, ‘IMP.
LOCKNUT, CdND.50 CONDUIT
SLEEVE, COND.
TERM.
CONNECTOR 1/2
RELAY, FLNG
SCREW 6 X .50NCM, PAN
PLATE LEGEND START
BLANK, COND. .50 SNAP-IN
JUMPER, TERMBLOC
DECAL, DANGER
DECAL, DGR.
DECAL, QSI
DECAL, QUINCY
SWITCH SELECXTIR
CONNECTOR CONDUIT
BLOCK CONTACT
TIES, CABLE
TIE BASE
DIAGRAM, WIRE CONT. RUN
DIM.
FIT, CPLNG
CABLE
VALVE, SOL.
SWITCH, PRS.
WIRE BRN 18, FT
WIRE BLU 18, FT
51
u
TR
AN
SF
OR
ME
RG
RO
UP
S
...dU
\\
\‘/\\\\\\..&
L?
G%
”.)’il’
~fit21
I‘\-----
--—--
--—
/\
52
TRANSFORMER GROUPS
....
.
INDEXNUM8ER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
pY_
1
1
1
1
1
1
2
6
4
1
1
6
2
2
208 Volt125014-351
122824-208
122757-01
122752-01
122755-01
122751-01
122754-01
122756-01
123200-F07
123108-O8C
9532-235
120654
7919
40639
23190-02
GROUP NUMBERPART NUMBER
230 Volt 460 Volt125014-352 125014-254
122824-406 22194
9532-235 22209
120638 120670
575 volt125014-255
40652
22209
120676
DESCRIPTION
Transformer
Track
Block
Barrier
Terminal
Barrier
stops
Screw #8x+ lg.
Washer
Fuse
Fuse
Wire - Yellow
Decal - Caution
Terminal
53
Wirin
gS
ch
em
atic
tl o
=-
El4
1z
●.(Iz
f
u
I
x-1
‘L*
[
t-;Z
,a
OL
K-)
0;<
zam
1I
Wirin
gS
chem
aticow1-
-.
aw1-UJ
<—l-o
cootiz
o0
ww
ccof
Jto>
0L
‘-!
55
Wirin
gS
ch
em
atic
wcLu
zc
la
-1r-IIJ
ma
PIPE COUPLINGASSEMBLY INSTRUCTIONS
— ‘TYiEiFOLUJ41NG PROCXXIUREIS ‘IOBE JX)LIA3WEDFOR CORRECT PREPARATION AND ASSEMBLY OFAERQUIP FLEXMASTER COUPLINGS.
1) PIPE END PREPARATIONA) DEBURR AND CLEAN PIPE ENDSB ) PIPE SURFACE MUST BE ROUND AND FREE OF DEEP SCRATCHES, G3UGES, DENIS, ETC.C) THE ACCEPTABLE DISTAXE BEIW/EENPIPE ENDS IS SHOWN IN TABLE 1.D) MAXIMUM ‘IOTALMISALIGNMENT’BE’IWEENPIPES IS t40. ‘17dISINCLLIDESANGUL4R
MISALIGNMENT’AND OFFSET. SEE TABLE 2.
2) JOIN17INSTALLATIONREFEREKE FIG. 1.A) INSTALL RETAINER (1) ON PIPE.
SLIP TliELCWER HALF OF ‘1.l+ESELF RESTRAINED‘GASKET (3 ) OVER ‘IliEPIPE,LEAVING ‘IliESPLIT AREA OF THE STEEL RESTRAINING RING (2) FREE AT TI+ETOP. ‘I13ENSTRETCH THE GASKET (3 ) AND THE SPLIT AREA OF TliESTEELRESTRAINING RING (2) UNC’IL‘IHEYSLIP OVER TliEPIPE AND INIt3POSITION.
REFERENCE FIGS. 2 & 3 AND TABLE 3.B) POSITION RETAINER (4) AND GASKET WIT13STEEL RESTRAINER (5) ‘IOPROPER
INSERTION DEP’114AS SHOWN IN TABLE 3.C) SLIDE SLEEVE (3) ~ GASKET (5) AND MOVE GASKET (2) AND RETAINER (1) IIVIT)
POSITION AS SHOWN IN FIGURE 3. PIPE MUST BE INSERTED ~ PROPER DEPTH!iDl$IN ~ @S~.
3) COUPLER INSTALLATIONREFERENCE FIG. 4 AND TABLE 4.—INSTALL V ~UPLING3 8 AND 9, Et+XX@ASSING THE RETAINERS 1 AND 4, THEGASKETS 3 AND 5, AND THE SLE23VE7. ~ NOT TIGHTEN EI’ISiERCDUPLING UNI’ILTHE ENI’IREJOINI’HAS BEEN ASSEMBLED. TIGHTEN NUTS GRADUAL’.Y, ALTERNATINGFROM ONE NUT ‘IOTYiEO’IHERAND TAPPING ‘lXEV COUPLINGS LIQiTLY AS THE TORQUEVALUES SHOWN IN TABLE 4 ARE APPROACHED. RETIQ-ITENINGOF ~E ~UPLER WILLBE NECESSARY IF LEAKAGE OCCURS.
4) SPECIAL t+3TESA) ASSEMBLY OF 13iEGASKETS CAN BE MADE EASIER BY DIPPING IttIQA SOAPY
WATER SO~ION OR ‘IliEFLKJIDTO BE SEALED. NO C711+ERLUBRICANT SHOULDBE USED.
B) GASKFXS WITH STEEL RESTRAINING RINGS SHOULD NEVER BE REUSED.
57
PIPE COUPLING ASSEMBLY (CONT.)
I= I ‘i~ceI “’MI 1 I 1.9 I .13 I
1418.541.441
TABLE 2
NETHOD OF ESTABLISHING OFFSET:
1) Lay straight edge along top of pipe “A”.
2) Measure out distance “L” as shown in table for pipe sizebeing fitted with coupling.
3) Take measurement “N”, at distance “L”, 90° from bottom ofstraight edge to pipe “B”. The offset “M” must not exceedthe corresponding value in the table.
4) Lay straight edge along top of pipe “B” and repeat steps 2and 3.
5) When the offset “M” is exceeded in either direction, zhepipes must be realigned.
-ixt-&il EY
--iyt-
cll_i
DISTANCE BETWEEN PIPE ENDS, STRAIGHT COUPLING
ax . Dist. !’X” .60 .95 1.18 1.64 3.14 3.10 3.06
in. Dist. “X” .10 .13 .26 .32 1.74 1.70 1.66
DISTANCE BETti&ErJ I’lPE ENDS, 90° LONG ELBOW COUPLING
ipt> Size 1 12 lti 2 2% 3 3X
r.ic-+:t.<. . , . L .l,yt~ 2.44 2.5? 2.77 3.01 3.00 4.61 5.36
in. ~j~~. l,,!) .03 ?.11 -2.31 .2.35 2.30 3.91 4.64
TABLE ~
58
4
3.02
1.62
4
6.07
5.37
PIPE COUPLING ASSEMBLY (CONT.)
“m.—
FIG. I
RETAIWR 8LEEV~ - _____ RETAINER
‘f1)
FIG. 2
D2
[
FIG. 3
TARLE 1-INSERTION DEPTf[ (“’D”~
E 1)
PIPE SIZE
0.300.0. N1.001.251.502.002.50
3 ‘?8.4:005:006.00
(“D”) MINIMUM
0.71
Y M.1:141.151.161.18
1.00
i !!1().
1:39;.::
l:n42.38
?.242.33
TABLE 3
59
PIPE COUPLING ASSEMBLY (CONT.)
TABLE 4 - TORQUE CHART *
PIPE SIZE STANDARD SELF RESTRAINED
.38“-.75“ 40-60 IN. US. 40-60 IN. LBS-1t,_2II 90-110 IN. LBS. 140–160 IN. LBS.
2.50’’-3.00” 180-200 IN. LBS. 220-240 IN. LBS.3.50’’-4.00” 240-260 IN. CBS. 280-300 IN. U3S.5.00’’-6.00” 300-320 IN. LBS. 480-500 IN. LJ3S.
WXXIQUE ~ INCH-LBS. AS StIOWNIN TABLE4 OR ‘K)A MINIMUM OFCLEAFUUQCEBETWEEN CXXJPLINGLUGS, WHICHEVER CXXURS FIRST.
1/16”
FIG. 4
60
RECOMMENDED SPARE PARTS
111111
1249; 8-050 ELEw\T - OIL FILIZR124487-005 .SZ?(W.:TYR - AIR/OIL1264157E450 ELEMZLT - AIR FILTER23158-1 ELE\’ELT- WAVY DJTY AIR FILTER (OPTIO.XAL)22209 FUSE - 6 A.YP,FAST ACTING TYPE177RGn_??? SKI’PCH- ELB3’RICAL, HI-TEMPERATuRE SHUTDOWN
-
NATIONWIDE
SALES/SERVICEQuincy Service Is always near. There are Authorized
Quincy Distributors located throughout the United States
and Canada. They stock genuine Quincy replacement
parts and accessories for a wide range of Quincy products.
Service specialists are factory trained and experienced.
Quincy service will help keep you in business. Call for
Authorized Quincy Service.
QuincyCompressor Division
Coltec Industries
@ $3.00L