QUALIFICATION TEST REPORT - CarlisleITtmlaunch.carlisleit.com/docs/CoreGD Cable... · QUALIFICATION TEST REPORT FOR CARLISLE IT P/N: ... FIGURE 3 VSWR and RF Insertion Loss Setup

QUALIFICATION TEST REPORT

FOR

CARLISLE IT P/N: P317GD8-1CC (CGB4PS08VL00) and P186GD8-1CC

(CGC4RS08236)

DATE CODE: 1541, 1542

WO: 1260651, 1261323

SSMP MALE, 8 POSITION,

PCB VERTICAL MOUNT

CARLISLE INTERCONNECT TECHNOLOGIES 12900 ALONDRA BLVD, CERRITOS CA 90703-2108

TEL: +1(562) 498-0901 FAX:+1(562) 494-7611

REV. A

P317GD8-1CC-QTR REVISION: A

Page 2 of 38

TABLE OF CONTENTS 1.0 PURPOSE_____________________________________________________5 2.0 APPLICABLE DOCUMENTS________________________________________5 3.0 GENERAL TEST REQUIREMENTS___________________________________6 3.1 Definition of Requirements__________________________________6 3.2 Test Facilities_____________________________________________6 3.3 Equipments and Tools________________________________________6 4.0 TEST METHODS AND RESULTS____________________________________6 4.1 Subgroup I__________________________________________________6 4.2 Subgroup II_________________________________________________7 4.3 Subgroup III________________________________________________8 4.4 Subgroup IV________________________________________________10 4.5 Subgroup V_________________________________________________11 4.6 Subgroup VI________________________________________________12 5.0 CONCLUSIONS _______________________________________________12

FIGURES

FIGURE 1 Center Contact Retention Setup__________________________13 FIGURE 2 Corrosion Setup_________________________________________13 FIGURE 3 VSWR and RF Insertion Loss Setup________________________14 FIGURE 4 Durability, Force to Engage/ Disengage Setup____________14 FIGURE 5 Contact Resistance Setup________________________________15 FIGURE 6 Vibration Setup_________________________________________15 FIGURE 7 Shock (specified pulse) Setup___________________________17 FIGURE 8 Thermal Shock Setup_____________________________________18 FIGURE 9 DWV and Insulation Resistance Setup_____________________19 FIGURE 10 Moisture Resistance Setup______________________________19

ATTACHMENTS ATTACHMENT I Center Contact Retention and Corrosion ATTACHMENT II VSWR and Connector Durability ATTACHMENT III Contact Resistance, Vibration, Shock (specified

pulse), Thermal Shock, Moisture Resistance ATTACHMENT IV RF Insertion Loss ATTACHMENT V Contact Resistance ATTACHMENT VI Carlisle IT Equipment List


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REVISIONS

A

06/17/16

Added VSWR vs. Axial Offset Datasheet

D. Artin

REV DATE DESCRIPTION PREPARED BY

APPROVED BY (Design Engineer)

NC 12/16/15 INITIAL RELEASE D. Artin


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Performance Summary General Characteristics

Impedance: 50 ohms nominal

Frequency range: DC to 26.5 GHz

Temperature Range: ‐65C to +165C

Electrical Characteristics

VSWR: 1.10 + 0.01 x f(GHz)

Insertion Loss: 0.026 x f(GHz) + 0.22 x √f(GHz)

DWV at Sea Level: 500Vrms

Insulation Resistance: 5,000 MegaOhms min

Contact resistance

Outer Conductor: 2 milliOhms max

Center Conductor: 6 milliOhms max

Mechanical Characteristics

Interface Dimensions: SMPM per MIL‐STD‐348 (smooth bore)

Connector Durability: 500 cycles

Center Contact Retention: 2.0 lb min (individual)

Force to engage: 2.5 lb max (individual)

Force to disengage: 1.5 lb max (individual)

Environmental Characteristics

Thermal Shock: MIL‐STD‐202, Method 107, Condition B, ‐65C to +165C

Corrosion: MIL‐STD‐202, Method 101, Condition B

Vibration: MIL‐STD‐202, Method 204, Condition A

Shock: MIL‐STD‐202, Method 213, Condition I, 10G peak

Moisture Resistance: MIL‐STD‐202, Method 103, Condition B

Materials (typical)

Connector

Male: Brass Alloy per ASTM B‐16

Female: BeCu Alloy per ASTM B‐196

Center Conductor: BeCu Alloy per ASTM B‐196

Insulator

Board: PEEK 1000

Connector: PTFE per ASTM D‐1710

Cable: Low Loss Accuphase per CIT TLL26‐5047

Connector Shell: LCP Vectra E130i

Hardware: 18‐8 and 303SST

Finish (Typical)

Connector Housing and CC Gold plate per ASTM B‐488 over nickel underplate per SAE‐

AMS‐QQ‐N‐290

Hardware Passivate per ASTM a‐967 or SAE‐AMS‐2700


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1.0 PURPOSE

This document is the Group C Test Report CIT PN P317GD8-1CC. All qualification testing was performed in accordance with the applicable documents stated in Section 2.0. The UUT(s) lot successfully completed and passed Groups A and B inspection prior to Group C Inspection. Production drawings re-identified to CGB4PS08VL00 (P317GD8-1CC) and CGC4RS08236 (P186GD8-1CC)

2.0 APPLICABLE DOCUMENTS

MIL-PRF-39012 General Performance

Specification, Connectors, Coaxial, Radio Frequency

MIL-STD-202 Test Method Standard, Electronics and Electrical Component Parts

ANSI/NCSL Z540-1 Calibration Laboratories and

Measuring and Test Equipment- General Requirements P317GD8-1CC CIT Connector Drawing 510-0-18 CIT Cable Drawing P186GD8-1CC CIT Plug, 8 position, Drawing


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3.0 GENERAL TEST REQUIREMENTS

3.1 Definition of Requirements

Unless otherwise specified herein, all UUT(s) are performed in accordance to the requirements and methods specified by CIT P317GD8-1CC, P186GD8-1CC, MIL-STD-202, and MIL-PRF-39012. The quantity of UUT(s) for Group C inspection is in compliance with the qualification inspection guidelines set by forth MIL-PRF-39012.

3.2 Test Facilities

Before measurements and tests are being conducted, the environment conditions in the test facility meet the required parameters stated in MIL-STD-202.

3.3 Equipments and Tools

For tests performed at Carlisle IT, all mechanical and electrical inspection equipment is calibrated and maintained in accordance with ANSI/NCSL Z540-1. A list of equipment is included in Attachment V.

4.0 TEST METHODS AND RESULTS

The UUT(s) follow the testing methods outlined in Group C Inspection process in accordance with TABLE VII of MIL-PRF-39012. The sample lot is divided into six subgroups containing 1 UUT(s) each. Accordingly, the test data is recorded and a datasheet is generated at each inspection step. As applicable, the UUT(s) are tested using the mating part cable assembly, P/N P186GD8-1CC.

4.1 Subgroup I

Only the UUT(s) assigned to this subgroup I are subjected to the inspections specified herein. The test methods in subgroup I inspection included: Center Contact Retention and Corrosion (Salt Spray).


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4.1.1 Requirements

Center Contact Retention – per MIL-PRF-39012, Para: 3.12 Corrosion - MIL-STD-202, Method 101, Condition B

4.1.2 Test Procedure

A total of 1 UUT(s) were tested for Subgroup I Inspection in accordance with MIL-PRF-39012. After soldering the connector to the PCB, the center contact position of P317GD8-1CC interface was measured. An axial force of 3.0 lbs was applied in the interface direction for 30 seconds. After the axial force was removed, the center contact was measured again and the displacement was recorded. Test setup is shown in Figure 1. Corrosion testing was performed per MIL-STD-202, Method 101, Condition B. The samples were exposed to 48hrs of salt spray, and they were inspected for signs of corrosion. Setup is shown in Figure 2.

4.1.3 Test Results

The UUT(s) completed the test sequence required by Subgroup I Inspection. Test datasheets are included in Attachment I.

4.2 Subgroup II Only the UUT(s) assigned to this subgroup II are subjected to the inspections specified herein. The test methods in Subgroup II Inspection included: VSWR and Connector Durability.


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4.2.1 Requirements

VSWR – per MIL-PRF-39012, Para: 3.14

Connector Durability – per MIL-PRF-39012, Para: 3.15

Force to Engage/ Disengage – MIL-PRF-39012, Para: 3.5

4.2.2 Test Procedure

A total of 1 UTT(s) were tested for Subgroup II Inspection in accordance with per MIL-PRF-39012. The UUT(s) were soldered to PCB P/N V_SSMP-PCB-001 Rev B and the board was terminated with SWM female 1892-03A-5 connectors and P186G8-1CC connector assembly. VSWR measurements were taken using a PNA. A VSWR vs. axial demate offset test was also performed. Test setup is shown in Figure 3. One 510-0-18 (part of P186GD8-1CC) cable assembly was held in a fixture and mated /unmated to the P317GD8-1CC block for a total of 1000 cycles for Connector Durability. A visual examination was performed after 1000 cycles. Test setup is shown in Figure 3. Force to Engage/ Disengage was performed after Connector Durability test. Test setup is shown in Figure 4.

4.2.3 Test Results

The UUT(s) completed the test sequence required by Subgroup II Inspection. Test datasheets are included in Attachment II.

4.3 Subgroup III

Only the UUT(s) assigned to this subgroup III are subjected to the inspections specified herein. The test methods in Subgroup III Inspection included: Contact Resistance, Vibration, Shock (specified pulse), Thermal Shock, Moisture Resistance, Corona Level, and RF High Potential Withstanding Voltage.


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4.3.1 Requirements

Contact Resistance – per MIL-PRF-39012 3.16 Vibration – per MIL-PRF-39012 3.18, and MIL-STD-202, Method 204, Condition A Shock (specified pulse) – per MIL-PRF-39012 3.19 and MIL-STD-202, Method 213, Test Condition I, 10g peak

Thermal Shock – per MIL-PRF-39012 3.20 and MIL-STD-202, Method 107, Condition B, high temperature 165C

Moisture Resistance – per MIL-PRF-39012 3.21 and MIL-STD-202, Method 103, Condition B Dielectric Withstanding Voltage – per MIL-PRF-39012 3.17 Insulation Resistance – per MIL-PRF-39012 3.11

4.3.2 Test Procedure A total of 1 UUT(s) were tested for Subgroup III Inspection in accordance with MIL-PRF-39012. For Contact Resistance, each UUT(s) was connected across a circuit build in accordance with the instructions of MIL-PRF-39012, Para 4.6.13.1. The center contact resistance was calculated per MIL-PRF-39012, Para: 4.6.13.1. The center contact resistance of the 510-0-18 (part of P186GD8-1CC)cable was subtracted from the measurement. Test setup is shown in Figure 5. Vibration test was performed on 1 UUT(s) per MIL-STD-202, Method 204, Condition A. The UUT(s) were mounted on a test fixture, attached to the vibration table. The UUT(s) were subjected to vibration in the X, Y, and Z axis. Contact interruption was monitored during the vibration sweep. Test setup is shown in Figure 6.


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Shock – specified pulse- test was performed on 1 UUT(s) per MIL-STD-202, Method 213, Condition I, 10g peak. The UUT(s) were subjected to drop tests in the X, Y, and Z axis. Contact interruption was monitored during the free fall shock. Test setup is shown in Figure 7.

Thermal Shock was performed on 1 UTT(s) per MIL-STD-202, Method 107, Condition B, high temperature at 165C. A visual inspection was performed on the UUT(s) after temperature cycling. The center contact resistance and DWV were then re-measured. Test setups are shown in Figures 5, 8, and 9.

Moisture Resistance was performed on 1 UTT(s) per MIL-STD-202, Method 103, Condition B. Upon completion of the test DWV and Insulation Resistance tests were performed within a specified drying period after removal from the test chamber. Test setups are shown in Figures 9 and 10.

4.3.3 Test Results

The UUT(s) completed the test sequence required by Subgroup III Inspection. Test datasheets are included in Attachment III.

4.4 Subgroup IV Only the UUT(s) assigned to this Subgroup IV are subjected to the inspections specified herein. The test methods in Subgroup IV Inspection included: RF Leakage.


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4.4.1 Requirements RF Leakage – N/A

4.4.2 Test Procedure RF Leakage was not performed for the current samples of DUT.

4.4.3 Test Results

Not applicable.

4.5 Subgroup V Only the UUT(s) assigned to this Subgroup V are subjected to the inspections specified herein. The test methods in Subgroup V Inspection included: RF Insertion Loss.

4.5.1 Requirements RF Insertion Loss – per MIL-PRF-39012 3.27

4.5.2 Test Procedure The UUT(s) were soldered to PCB P/N V_SSMP-PCB-001 Rev B and the board was terminated with SWM female 1892-03A-5 connectors and P186G8 connector assembly. VSWR measurements were taken using a PNA. Test setup is shown in Figure 3.

4.5.3 Test Results

The UUT(s) completed the test sequence required by Subgroup V Inspection. Test datasheets are included in Attachment IV.


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4.6 Subgroup VI

Only the UUT(s) assigned to this subgroup VI are subjected to the inspections specified herein. The test methods in Subgroup VI Inspection included: Contact Resistance.

4.6.1 Requirements

Contact Resistance – per MIL-PRF-39012, Para: 3.16

A total of 1 UUT(s) were tested for Subgroup VI Inspection in accordance with MIL-PRF-39012. For Contact Resistance, each UUT(s) was connected across a circuit build in accordance with the instructions of MIL-PRF-39012, Para 4.6.13.1. The center contact resistance of the 510-0-18 (part of P186GD8-1CC)cable was subtracted from the measurement. Test setup is shown in Figure 5.

4.6.3 Test Results

The UUT(s) completed the test sequence required by Subgroup VI Inspection. Test datasheet is included in Attachment V.

5.0 CONCLUSION Based on the test results of Subgroups I, II, III, IV, V, and VI, the UUT(s), Carlisle IT P/N P317GD8-1CC completed Group C Inspection, as specified and recorded herein.


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FIGURE 1 Center Contact Retention Setup

FIGURE 2 Corrosion


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FIGURE 3 VSWR and Insertion Loss Setup

FIGURE 4 Connector Durability, Force to Engage/ Disengage Setup


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FIGURE 5 Contact Resistance Setup

FIGURE 6 Vibration Setup

Axis X


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Axis Y

Axis Z


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FIGURE 7 Shock (specified pulse) Setup

Axis X

Axis Y


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Axis Z

FIGURE 8 Thermal Shock Setup


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FIGURE 9 DWV and Insulation Resistance Setup

FIGURE 10 Moisture Resistance Setup


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ATTACHMENT I

Center Contact Retention, Corrosion


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J1_4 3 lbs interface 0 0 PASS

J1_5 3 lbs interface 0 0 PASS

REMARKS : Test performed on the center conductor of P317GD8-1CC after soldering it to PCB

TESTED BY Khoa Nguyen DATE : 11/10/2015

ENGINEER Dragos Artin DATE : 11/10/2015

CENTER CONTACT RETENTION DATA SHEET

SERIAL # AXIAL LOAD DIRECTIONMAXIMUM

DISPLACEMENT ALLOWED

ACTUAL DISPLACMENT

Pass /Fail

CUSTOMER CARLISLE IT DATE: 11/10/2015

CIT PART NO P317GD8-1CC, P186GD8-1CC W.O. NUMBER 1260651, 1261323

DATE CODE 1541, 1542 SPECIFICATION MIL-PRF-39012


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PASS / FAIL PASS

SERIAL # TEST CURRENT READINGS PASS / FAIL

J1_4 1.0 A 4.2 milliohms PASS


11/16/15 @ 10am 93.4 F 118.9 F 0 ml 0 ml 1.035

11/18/15 @ 10am 93.8 F 118.7 F 55 ml 70 ml 1.035

SERIAL # TEST CURRENT READINGS PASS / FAIL



J1_4 0.5 lbs 0.5 lbs 0.4 lbs 0.4 lbs PASS

J1_5 0.5 lbs 0.5 lbs 0.4 lbs 0.4 lbs PASS

REMARKS: pH:7.1



DISENGAGE FORCE

BOTTOM COLLECTOR

SALT ATMOSPHERE (CORROSION) TEST DATA SHEET

FORCE TO ENGAGE/DISENGAGE

Center Contact Resistance Before Salt Spray

Salt Spray Profile

Center Contact Resistance After Salt Spray

DATE/TIME

6.0 milliohms

TOWER TEMPERATURE

SERIAL # ENGAGE SPECIFICATION

DISENGAGE SPECIFICATION

ENGAGE FORCE

CHAMBER TEMPERATURE

SPECIFIC GRAVITY

PASS / FAIL

MAXIMUM SPECIFICATION

MAXIMUM SPECIFICATION

6.0 milliohms

6.0 milliohms

6.0 milliohms

TOP COLLECTOR





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ATTACHMENT II

VSWR and Connector Durability


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REMARKS :

TESTED BY Dragos Artin DATE : 12/7/2015


VSWR





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REMARKS :



VSWR VS AXIAL OFFSET





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Serial #Cycles Required

Cycles Tested Pass / Fail

J1_4 1000 1000 Pass

J1_5 1000 1000 Pass

TEST ITEMS CENTER OR CURRENT MAX ACTUAL PASSSERIAL # OUTER APPLIED RESISTANCE RESULT OR

CONTACT ALLOWED NOTED FAIL

J1_4 CENTER 1 A 6 mΩ 5.3 mΩ PASS

J1_5 CENTER 1 A 6 mΩ 4.8 mΩ PASS

J1_4 OUTER 1 A 2.0 mΩ 1.2 mΩ PASSJ1_5 OUTER 1 A 2.0 mΩ 1.3 mΩ PASS

ENGAGE DISENGAGE

J1_4 0.5 lbs max. 0.5 lb max 0.4 lb 0.4 lb PASSJ1_5 0.5 lbs max. 0.5 lb max 0.4 lb 0.4 lb PASS

Remarks:



DURABILITY TEST DATASHEET

Durability Profile

FORCE TO ENGAGE/DISENGAGE

Contact Resistance After Durability

SPECIFICATION ENGAGE READING

DISENGAGE READING

SERIAL # PASS / FAIL





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ATTACHMENT III

Contact Resistance, Vibration, Shock (specified pulse), Thermal Shock, Moisture Resistance


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J1_4 CENTER 1 A 6 MILIOHMS 4.7 MILIOHMS PASS


J1_4 OUTER 1 A 2 MILIOHMS 1.3 MILIOHMS PASS


REMARKS :



CONTACT RESISTANCE DATA SHEET





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VIBRATION DATA SHEET

Serial # Test Current Specification Meassured Pass / Fail

J1_4 1 A 6 MILIOHMS 4.7 MILIOHMS PASS


Axis Test Frequency Cycles Test Duration Acceleration Pass / Fail

X 10- 500Hz 12 3 hours 10 G PASS

Y 10- 500Hz 12 3 hours 10 G PASS

Z 10- 500Hz 12 3 hours 10 G PASS




REMARKS :



Vibration Profile

Center Contact Resistance after Vibration

Center Contact Resistance before Vibration





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Serial # Axis Drop # Test Current Acceleration Pass / Fail

J1_4 X 1,2,3 100 mA 10 G Pass

J1_5 X 1,2,3 100 mA 10 G Pass

J1_4 Y 1,2,3 100 mA 10 G Pass

J1_5 Y 1,2,3 100 mA 10 G Pass

J1_4 Z 1,2,3 100 mA 10 G Pass

J1_5 Z 1,2,3 100 mA 10 G Pass






Free Fall Shock Data

Center Contact Resistance after Free Fall Shock

Center Contact Resistance before Free Fall Shock

FREE FALL SHOCK DATA SHEET





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PASS / FAIL PASS




DATE TIME LOG ENTRIES

11/18/2015 8:30 AM 5 CYCLES, LOW TEMP. AT -65C AND HIGH TEMP. AT 165C




Serial # Test Voltage Test Duration Pass / Fail

J1_4 500V 60 seconds PASS

J1_5 500V 60 seconds PASS

COMMENTS:

TESTED BY DATE : 11/18/2015

ENGINEER DATE : 11/18/2015Dragos Artin

Thermal Cycle Profile

Center Contact Resistance before Thermal Cycle

THERMAL CYCLE DATA SHEET

Khoa Nguyen

Center Contact Resistance after Thermal Cycle

Dielectric Withstanding Voltage after Thermal Cycle





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MOISTURE RESISTANCE DATA SHEET

PASS / FAIL PASS

Serial # Test CurrentMaximum

SpecificationMeasured Pass / Fail



DATE TIME LOG ENTRIES

11/20/2015 8:00 AM START

12/1/2015 3:00 PM END

Serial # Test CurrentMaximum




Serial # Test Voltage Test DurationMininum


J1_4 500 V 60 seconds >5000 Megaohms >10 Gigaohms PASS

J1_5 500 V 60 seconds >5000 Megaohms >10 Gigaohms PASS

Serial # Test Voltage Test Duration Pass / Fail

J1_4 500 Vrms 60 seconds PASS

J1_5 500 Vrms 60 seconds PASS

Comments:



Insulation Resistance after Moisture Resistance

Dielectric Withstanding Voltage after Moisture Resistance

Center Contact Resistance before Moisture Resistance

Moisture Resistance Profile

Center Contact Resistance after Moisture Resistance





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ATTACHMENT IV

RF Insertion Loss


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REMARKS : Assembly insertion loss; Cable assembly is 6 inches long



INSERTION LOSS DATA SHEET





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ATTACHMENT V

Contact Resistance


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REMARKS :



CONTACT RESISTANCE DATA SHEET





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ATTACHMENT VI

CARLISLE IT Equipment List


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Center Contact Retention Drop Gauge Mitutoyo 2416F-10 11/2016 240688DC Power Supply Model 14600PS REF.ONLY 219221Resistance Tester Carlisle IT REF.ONLY T-7277Multimeter BK Precision-2703B 08/2016 20749060PD Detector Hypotronics DDX-9101 07/2016 170116Separation Capacitor Hypotronics PSF25/1/DDX 07/2016 BFR-1598-A314Injection Capacitor Hypotronics CIC-100 07/2016 BFR-2253-A314Vacuum Pump AVAC-DV-4E REF.ONLY 908Vacuum Gauge Gast Mfg./169-08 11/2016 AE136Hipot Tester Associated Research Model 3705 08/2016 9621647

Dielectric Withstanding Voltage Associated Research Hypot Tester Associated Research Model 3770 07/2016 9630303

Connector Durability Instron Force Gauge Instron 5542P8109 06/2016 41721

Force to Engage/ Disengage Torque Wrench CDI 151LD1N 07/2016 1109312661

Insulation Resistance Associated Research Hypot Tester Associated Research Model 3770 07/2016 9630303Humidity Chamber TestEquity 123H 02/2016 230248Chart Recorder Honeywell-DR 4300 04/2016 31634-1Oscilloscope BK Precision Model 2530 07/2016 70126RF Tester Carlisle REF.ONLY T-7278Function Generator BK Precision Model 4017A 12/2016 401710Shock Tower Lab Equipment SD-10 REF.ONLY 2005-005Data Acquisition Module NI 9233 08/2016 391325Shear Accelerometer Model 353B11/482A22 02/2016 147281DC Power Supply Mastech-Model 14600PS REF.ONLY 219222Contact Monitoring setup Carlisle IT REF.ONLY T-7275Data Acquisition Module DATAQ -DI-710 REF.ONLY 0606-10947Thermal Shock Chamber Sun Systems EC13HA 04/2016 AA1904Chart Recorder Partlow MCR7000 04/2016 AA1904-1Controller Spectral Dynamics 2400 01/2016 2056Accelerometer VIP 2015A 02/2016 11166Exciter Qualmark MB C10 REF.ONLY 119Data Acquisition Module DATAQ -DI-710 REF.ONLY 100641-C-CDC Power Supply Mastech-Model 14600PS REF.ONLY 219222Amplifier DMA-3/3-C10 REF.ONLY 0606-10947Contact Monitoring setup Carlisle IT REF.ONLY T-7275Multimeter Fluke Model 179 08/2016 97600094Vector Network Analyzer Anritsu Model 37369A 02/2016 2206Agilent PNA E83648B 07/2016 MY43040300

VSWR and RF Transmission Loss

Vibration

Thermal Shock

Shock (specified pulse)

RF High Potential Withstanding Voltage

Moisture Resistance

Corona

Contact Resistance

CARLISLE INTERCONNECT TECHNOLOGIES EQUIPMENT LIST

MODELCALIBRATION

DUE DATESERIAL

NUMBERTEST EQUIPMENT

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QUALIFICATION TEST REPORT - CarlisleITtmlaunch.carlisleit.com/docs/CoreGD Cable... · QUALIFICATION TEST REPORT FOR CARLISLE IT P/N: ... FIGURE 3 VSWR and RF Insertion Loss Setup