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QUEENSLAND UNIVERSITY OF TECHNOLOGY
NANOCARBON POLYMER COMPOSITE
FOR BREAST IMPLANTS
Submitted by: Karthika Prasad
Master of Science (Nanoscience)
Submitted in fulfilment of the requirements for the degree of
Doctor of Philosophy
School of Chemistry, Physics and Mechanical Engineering
Science and Engineering Faculty
Queensland University of Technology
2019
Nanocarbon polymer composite for breast implants Page i
KEYWORDS
Antibacterial, Bacterial infection, Breast augmentation, Breast cancer, Biocompatibility,
Carbon nanostructures, Graphene, Mastectomy, Nanoparticles, Nanowalls,
Nanodiamonds, Plasma-enabled synthesis, Silicone breast implants, Tissue-implant
interaction, Tensile test, Tear Test.
Nanocarbon polymer composite for breast implants Page ii
ABSTRACT
An increase in the incidence of mastectomy and a concomitant rise in the demand for breast
augmentation has resulted in the tremendous growth in the number of patients in receipt of
breast implants. Typical breast implant designs include silicone, saline and gummy bear
implant configurations, each optimised to deliver a specific set of qualities. Long-term use of
implants presents a range of potential issues, from implant rupture and leakage to development
of chronic infection and capsular contracture. As such, most silicone breast implants will
necessitate surgical removal at some stage, and strategies to extend their useful life are being
subject of intense investigation within the industry.
Nanomaterials have been explored extensively in the field of medicine, particularly in the areas
of targeted drug delivery, imaging, sensing and artificial implants. In parallel, they are being
actively researched as a means to improve material, e.g. bulk mechanical strength, and surface,
e.g. biocompatibility, properties of composites.
The proposed work aimed to explore the possibility of using the unique properties of
nanoscale carbon materials to enhance mechanical strength and cell-surface compatibility of
breast implants by creating novel nanocarbon-reinforced silicone composites that have
similar flexibility yet improved safety profile when compared to currently available implants.
To realise this aim, the performance of different types of nanocarbons in limiting the failure
of nanocarbon-reinforced silicone composites was investigated. The effect of synthesis
method and specific properties of nanomaterials on their mechanical and biological
performances was studied to select the most promising candidates for the composite. The
synthesis and performance of silicone composites reinforced with vertical graphene flakes
and nanodiamond were then studied, showing a significant improvement in mechanical
strength, tear resistance and biocompatibility.
Nanocarbon polymer composite for breast implants Page iii
TABLE OF CONTENTS
Contents
Keywords .................................................................................................................................. i
Abstract .................................................................................................................................... ii
Table of Contents .................................................................................................................... iii
List of Figures ......................................................................................................................... vi
List of Tables ......................................................................................................................... xii
List of Abbreviations ............................................................................................................ xiii
List of Publication ................................................................................................................. xiv
Statement of Original Authorship ........................................................................................ xvii
Acknowledgments ............................................................................................................... xviii
1 CHAPTER 1: INTRODUCTION ..................................................................................... 1
1.1 Background .....................................................................................................................1
1.2 Context ............................................................................................................................2
1.3 Purposes ..........................................................................................................................3
1.4 Significance ....................................................................................................................4
1.5 Thesis Outline .................................................................................................................5
1.6 Reference ........................................................................................................................8
2 CHAPTER 2: LITERATURE REVIEW ......................................................................... 9
2.1 Introduction ..................................................................................................................14
2.2 Brief History of Materials for Breast Augmentation ....................................................17
2.3 Implant-Associated Issues ............................................................................................21
2.3.1 Implant-related infections ...................................................................................22
2.3.2 Capsular Contracture ..........................................................................................25
2.3.3 Implant Rupture ..................................................................................................28
2.3.4 Breast Implant–Associated Cancers ...................................................................32
2.4 Nanotechnology in breast implants...............................................................................34
2.4.1 Nanomaterials to control infection .....................................................................38
2.4.2 Nano-patterned surface to control capsular contracture .....................................43
2.4.3 Nanomaterials for reinforcement ........................................................................45
2.4.4 Nanomaterials for radiation therapy enhancement .............................................51
2.4.5 Wound healing promoted by nanomaterials .......................................................55
2.4.6 Nanomaterials for drug delivery .........................................................................57
2.5 Current trends in breast augmentation ..........................................................................64
2.6 Conclusion and perspectives .........................................................................................68
2.7 Reference ......................................................................................................................70
3 CHAPTER 3: RESEARCH DESIGN ............................................................................ 92
3.1 Methodology .................................................................................................................93
Nanocarbon polymer composite for breast implants Page iv
3.2 Instruments ...................................................................................................................93
3.3 Procedure and Timeline ................................................................................................94
4 CHAPTER 4: RESEARCH FINDINGS ........................................................................ 97
4.1 Introduction ................................................................................................................101
4.2 Results ........................................................................................................................102
4.3 Discussion ...................................................................................................................109
4.4 Conclusion ..................................................................................................................115
4.5 Methods ......................................................................................................................116
4.6 Reference ....................................................................................................................119
5 CHAPTER 5: RESEARCH FINDINGS ...................................................................... 126
5.1 Introduction ................................................................................................................130
5.2 Results ........................................................................................................................131
5.2.1 Structural and Morphological Characterization of Nanomaterials ...................131
5.2.2 Antibacterial Studies ........................................................................................134
5.3 Discussion ...................................................................................................................137
5.4 Materials and Methods ...............................................................................................141
5.5 Conclusions ................................................................................................................143
5.6 References ..................................................................................................................145
6 CHAPTER 6: RESEARCH FINDINGS ....................................................................... 149
6.1 Introduction ................................................................................................................153
6.2 Materials and methods ................................................................................................155
6.2.1 CAP device and plasma treatment approach ....................................................155
6.2.2 Microorganism and culture conditions .............................................................155
6.2.3 Nanodiamond ...................................................................................................156
6.2.4 Experimental procedure....................................................................................156
6.2.5 Cell growth and cell viability ...........................................................................156
6.2.6 Scanning Electron Microscopy (SEM) and Helium Ion Microscopy (HIM) ...156
6.3 Results and discussion ................................................................................................157
6.3.1 Effect of CAP Treatment on cell morphology..................................................157
6.3.2 Effect of CAP Treatment and different concentrations of NDs on cell
growth ...............................................................................................................160
6.3.3 Effect of CAP treatment and different concentrations of NDs on cell
viability .............................................................................................................163
6.3.4 Effect of CAP treatment and different concentrations of NDs on cellular
uptake ...............................................................................................................165
6.4 Conclusion ..................................................................................................................166
6.5 References ..................................................................................................................168
7 CHAPTER 7: RESEARCH FINDINGS ....................................................................... 172
7.1 Introduction ................................................................................................................176
7.2 Experimental Section ..................................................................................................177
7.2.1 Materials ...........................................................................................................177
7.2.2 Synthesis of Nanocarbon composite ................................................................177
7.2.3 Tensile test ........................................................................................................178
Nanocarbon polymer composite for breast implants Page v
7.2.4 Tear test ............................................................................................................178
7.2.5 Nanoindendation test ........................................................................................178
7.2.6 Bacterial assessment .........................................................................................178
7.2.7 Biocompatibility tests .......................................................................................180
7.3 Results ........................................................................................................................181
7.4 Discussions .................................................................................................................186
7.4.1 Mechanical Reinforcement ...............................................................................187
7.4.2 Bacteria-surface interactions ............................................................................189
7.4.3 Biocompatibility studies ...................................................................................192
7.5 Conclusion ..................................................................................................................193
7.6 Reference ....................................................................................................................195
CHAPTER 8: CONCLUSIONS AND FUTURE RECOMMENDATION .................. 199
Nanocarbon polymer composite for breast implants Page vi
LIST OF FIGURES
CHAPTER 2
Figure 1. (a) Estimated age-specific incidence and mortality rates for breast cancer, by
sex, 2017. Reproduced with permission from ref [3] Copyright @ Australian Institute of
Health and Welfare (b) Estimated top elective surgeries in America in the year 2016, breast
augmentation is the second leading type of an invasive elective surgery. Reproduced with
permission from ref [4]. Copyright @ American Society for Aesthetic Plastic
Surgery………………………………………………………………………………..14
Figure 2. The evolution of breast reconstruction. (a)The breast augmentation started
in 3000BC. with alteration of clothing in 3000 BC, followed by using petroleum jelly,
paraffin wax, olive oil and fat and tissue grafting in 1930s [40-42]. (b)The evolution
of silicone implants started in 1950 and is still in use. (c) Additive tissue manufacturing
is the current trend in breast reconstruction. Reproduced with permission from ref
[43]…………………………………………………………………………………..19
Figure 3. The surface of a typical silicone breast implant presents a suitable ground
for bacterial growth and biofilm formation (a) [72], often leading to an acute infection
that significantly damages breast tissues (b) (c) [73]. Biofilm on a textured implant,
compared with biofilm on a smooth implant (d) (e)
[74]…………………………………………………………………………. ………23
Figure 4. Various type of bacterial species found on breast implant infections.
Reproduced with permission from reference [81] Copyright @1201-9712/ 2015 The
Authors. Published by Elsevier Ltd on behalf of International Society for Infectious
Diseases…………………………………………………………………………….24
Figure 5. Proposed mechanism of capsular contracture resulting from bacterial
contamination of implant surface……………………………………………………25
Figure 6. Capsular contracture in breast implants. (a) Implants covered with a capsule
[96]. (b) A capsule removed from the implant [97]. (c) The layered structure of the
capsule. Reproduced with permission from [96, 97]……………..…………………26
Figure 7. (a) The incidence of capsular contracture in recipients of polyurethane foam-
covered implants [103]. Examination of explanted implants shows a correlation
between degradation of polyurethane coating and capsular contracture. Beyond nine
years after implantation, where no coating was present in any patient, substantial
increase in incidence and severity of contracture is observed. Inset: Reproduced with
permission from reference [103]. Copyright © 2005 Springer Science+Business
Nanocarbon polymer composite for breast implants Page vii
Media, Inc. Thick implant capsule retrieved from a patient with severe cellular
inflammation after 156 months (b) Bleeding of silicone gel within the implant capsule
after 122 months of implantation (c) Reproduced with permission from reference
[104]……………………………………………………………………. 27
Figure 8. (a) Estimated number of PIP implant ruptures as reported to the TGA,
Australia by year of implantation and % rupture rate by year of implantation as a
fraction of implants sold in that year [114]. (b-c) MRI scans of a broken implant. Green
and orange arrows indicate sites of rupture in silicone breast implants [115].
Reproduced with permission from ref. [115]. Copyright © 2016 Lubbock Avalanche-
Journal. (d-f) Rupture of implants resulting from capsular contracture
[116]…………………………………………………………………………………29
Figure 9. A case of ALCL where the patient underwent left-sided capsulotomy with
excision of a firm capsular structure containing a seroma (right) [132]. A close up of
bacteria formation on implant (left). Reproduced with permission from Ref. 129
Copyright © 2015 Elsevier publication and ABC news net
[133]…………………………………………………………………………………32
Figure 10. Possible antibacterial mechanisms of nanomaterials. Nanomaterials
produce free radicals, e.g. reactive oxygen species (ROS) which induce oxidative
stress and irreversibly damage bacteria (e.g., their membrane, DNA, and
mitochondria), potentially leading to cell death. Reproduced with permission from
reference [168]………………………………………………………………………39
Figure 11. TEM images of E. coli and S. aureus (a) Untreated E. coli. (b) Catechin-
Cu nanoparticles (20 ppm) treated E. coli. Arrows denote rupture of cells (c) Untreated
S. aureus. (d) Catechin-Cu nanoparticles (10 ppm) treated S. aureus. Arrows denote
cell rupture. Reproduced with permission from [181] Copyright © 2015, Macmillan
Publishers Limited………………………………………………………………….41
Figure 12. The mechanism of bacterial attachment to the implant surface. Reproduced
with permission from ref [196]. Copyright © 1996-2016 MDPI AG (Basel,
Switzerland)…………………………………………………………………………45
Figure 13. (a) Atomistic model of a CNT; (b) SEM images of CNT film [227]; (c)
Photographs of a CNT solid (10 × 10 × 4 mm3) compressed by a load of 800 N (2 MPa)
with its thickness reduced by 30%, and recovered to original shape after compression
[228]. (d) TEM image of multiwalled carbon nanotube. (e)Multiwall carbon nanotube
just prior to (above) and after (below) tensile testing
[229]……………………………………………………………………………….. 49
Figure 14. Mechanism of crack propagation in epoxy matrix reinforced by graphene
flakes; (a) graphene agglomeration; (b) homogeneously-dispersed graphene.
Reproduced with permission from ref [235]………………………………………..50
Nanocarbon polymer composite for breast implants Page viii
Figure 15. Interaction of X-rays with high Z material nanoparticle. Reproduced with
permission from reference [238]. Copyright ©2009-2016Translational Cancer
Research……………………………………………………………………………..54
Figure 16. Schematic illustration of graphene oxide -wrapped Dox-loaded
mesophorous silicon nanoparticle bound with Cy5.5-labeled AS1411 aptamer and the
corresponding NIR light controlled intracellular drug release. Reproduced with
permission from ref [253]…………………………………………………………..58
Figure 17. Breast reconstruction achieved by sustained regeneration of high-volume
adipose tissue. (a) Laser scanning is used on the patient prior to mastectomy to generate
a 3D model of the beast. (b) A porous patient-specific scaffold is then created using
3D printing of poly (D,L)-lactide polymer, displaying good homogeneity of filament
thickness (B, inset) and 90% porosity across the volume of the implant (c). (d)
Fluorescence imaging of the scaffold construct in mice shows substantial increase in
adipose tissue over time. (e) and (f) Top and side views are of scaffolds as-fabricated
(left) and after 24 weeks of implantation. Explanted scaffolds show the development
of well-vascularised adipose tissue. Reproduced with permission from reference
[270]……………………………………………………………………................. 65
CHAPTER 3
Figure 1. Research Methodology………………………………………………... 93
CHAPTER 4
Figure 1. SEM images of synthesized nanomaterials. (a) rGO nanosheets with a large
number of reactive edges, (b) nAg nanoparticles of uniform size and near spherical
shape, (c) rGO−nAg composite showing uniform distribution of
nAg…………………………………………………………………………. . …….103
Figure 2. Representative HRTEM images of (a) rGO−nAg nanocomposite, (b) lattice
resolved image of nAg in rGO−nAg nanocomposite. (c) Size distribution histogram of
nAg in rGO-nAg nanocomposite presented in (a)………...………………………..103
Figure 3. Reduction of GO to rGO and subsequent incorporation of nAg was
confirmed spectroscopically: (a) FTIR spectra for GO and rGO; (b) XRD of rGO and
rGO−nAg composite; (c) UV spectrum of nAg; (d) UV−Vis spectra for rGO and
rGO−nAg composite……………………………………………………………....105
Figure 4. Well diffusion study. Representative plates of (a) P. mirabilis, (b) S. aureus,
and (c) E. coli. Red circles indicate the zone of inhibition from wells loaded with
nitrofurantoin; yellow circles indicate the zone of inhibition from wells loaded with
rGO−nAg…………………………………………………………………….……106
Figure 5. Viable count of bacteria after exposure to (a) rGO, (b) nAg, (c) rGO−nAg
composite, and (d) standard antibiotic nitrofurantoin…………………...…………108
Nanocarbon polymer composite for breast implants Page ix
Figure 6. A symbolic representation of the mechanism of process of destruction of
bacteria from the cumulative effect of cell-wrapping as well as cell - trapping
mechanisms of rGO nanosheets and cell penetration of Ag
nanomaterial…………………….………………………………………………....110
Figure 7. A symbolic representation of the mechanism by which the rGO−nAg
nanoparticles kill the bacteria. The rGO punctures cell wall and enter the cytoplasm.
Silver nanoparticles directly enter into the cell, induces oxidative stress and damage
the cell contents ………………………………………………….…………….…115
CHAPTER 5
Figure 1. Raman spectra of graphene nanosheets deposited from methane on copper
and from bagasse on porous nickel substrates…………..………………..…….….132
Figure 2. (a,b). Representative SEM images of graphene nanowalls produced from (a)
methane on copper substrate and (b) from bagasse on nickel substrate. (c,d) EDS
spectra of graphene formed from (c) methane on copper substrate and (d) from bagasse
on nickel substrat …………………………………………………………………..133
Figure 3. TEM images of the samples deposited from (a) methane on copper substrate,
and (b) bagasse on porous nickel substrate……………………………….………134
Figure 4. Representative SEM images of E. coli cell attachment on the surfaces of (a)
methane-derived (GNW_M) and (b) bagasse-derived (GNW_B) graphene, and (c)
pure copper substrate after 4 h of incubation at 22 °C. SEM images of S. aureus cell
attachment on the surfaces of (d) GNW_M, (e) GNW_B, and (f) copper after
incubation under the same conditions………………………...……………. ….…..135
Figure 5. The survival rate of (a) E. coli and (b) S. aureus bacteria when exposed to
graphene fabricated from methane (GNW_M) and bagasse (GNW_B), and a pure
copper substrate ……………………………………………………………………136
Figure 6. Schematic representation of plasma enabled synthesis of graphene. (a)
Conversion of methane gas into graphene in the presence of plasma. (b) Reforming of
sugarcane bagasse into graphene…………………………………………………..142
Figure 7. Comparative evaluation of the antibacterial efficacy of graphene nanowalls
synthesised from different precursors. High-cost, high-purity conventional, i.e.,
methane (a), and low-cost, natural carbon, i.e., sugarcane bagasse (b) sources are
converted using low-temperature plasma process (c) into high-quality graphene sheets
(d,e). When bacterial cells are exposed to thus-fabricated surface-immobilised
graphenes (f), anti-bacterial activity of graphene is observed to differ (g), expressed in
terms of cell attachment and number of colony-forming units…………….………143
Nanocarbon polymer composite for breast implants Page x
CHAPTER 6
Figure 1. Representative SEM images of yeast cells showing untreated (left) and 3-
minute plasma-treated yeast cells (right)…………………………………………...158
Figure 2. Representative HIM images of yeast cells showing untreated (a, d), plasma-
treated (b, e) and yeast cells that were exposed to NDs after receiving the plasma
treatment (c, f). Surfaces of cells that have received plasma treatment clearly show
features that are absent from surfaces of non-treated cells……………………….…159
Figure 3. Growth of plasma-treated yeast cells during 24 h period of exposure to
different concentrations of NDs. Each treatment was done in triplicate and the error
bars represent the standard deviation around the mean of the cell density at each time
point (measured at 600 nm). ………………………………………………………..161
Figure 4. Growth of yeast cells during the 24 h period, incubated with different
concentrations of NDs. Cells received no plasma treatment………………………. 162
Figure 5. Synergistic effects of plasma and NDs on viability of yeast cells. Cells were
incubated for 24 h. 3 min plasma treatment in combination with ND nanoparticles (100
µg/mL) shows significant inhibition of cell growth relative to other groups. All values
are normalized to control, plasma non-treated cells without ND. Mean values (± SE)
are given………………………………………………………………………..….164
Figure 6. Uptake of non-terminated nanodiamonds by plasma-treated yeast cells as a
function of ND concentration as visualised by fluorescent and corresponding
brightfield microscopy. Cells were incubated for 24 h. Nanoparticles are seen as green
dots entrapped within the cells, as well as outside in the medium. Micrographs show
the highest uptake of NDs at a concentration of 100 μg/ml, whereas the lowest uptake
was observed at concentration 5 μg/ml……………………………………………..165
Figure 7. Mechanism of nanotoxicity. Plasma treatment led to changes in the cell
membrane of yeast cells, which facilitated the passage of NDs into the cell and
subsequent accumulation of NDs within the cell, potentially interfering with cellular
metabolism……………………………………………………………………...… 166
CHAPTER 7
Figure 1. Mechanical test results of nanocarbon enhanced silicone. (a) Tensile test
result showing higher tensile strength of graphene reinforced silicon when compared
to that of nanodiamond reinforced silicone and normal silicone dispersion. (b) Tear
test results which show a comparative improvement for graphene- silicone dispersion.
Nanocarbon polymer composite for breast implants Page xi
(c) Nano indentation results show the improved indentation hardness of graphene
reinforced silicone………………………………………………………….………184
Figure 2. Representative CLSM images of S. aureus attachment to the a) Control, b)
Graphene, and c) Nanodiamond surfaces after an incubation periods of 18 hr. The
viability of surface attached cells for all substrates was found to be ~98%. d) Bar
graphs of the average number of surface attached cells. Error bars display the standard
deviation of the data. The statistical p-values were 0.00000006 (**) and 0.011
(***)………………………………………………………………………...……...185
Figure 3. HDF cell growth on the surface of (a) Control samples (b) Graphene coated
silicone composite and (c) Nanodiamond coated silicone composite (d) Tissue culture
plates on day 1, 3 and 7 confocal micrographs. (e) Graphical representation of optical
density different samples……………………………………………………..……187
Figure 4. (a) The bonding between silicone and graphene (b) Representation of the
mechanism by which graphene limits crack propagation…………………………..188
Figure 5. A symbolic representation of the mechanism by which the graphene kills
bacteria…………………………………………………………………..…………190
Figure 6 (a) Symbolic representation of biofilm formation silicone surface (b) possible
anti-adhesion mechanism on nanodiamond surface……………………………….191
Nanocarbon polymer composite for breast implants Page xii
LIST OF TABLES
CHAPTER 2
Table 1: A comparison between reported silicone breast implant rupture rates……..31
Table 2: Examples of recent ALCL cases related to breast implants………………..33
Table 3: Various types of silica-polymer nanocomposites. Adapted with permission
from ref [199]……………………………………………….……………………….47
Table...4: Mechanical properties of graphene/graphite-based polymer
nanocomposites. Adapted with permission from reference [237]. Copyright 2006-2016
Scientific Research Publishing Inc.…………………………….…………..……......52
Table 5: Systems for targeted delivery of bioactive agents based on polymeric
nanoparticles. Adapted with permission from ref [252]……………………….….. ..59
Table 6: Selected example of specific features of nanomaterials and their role in
enhancing performance of breast implant materials………….……………………..60
CHAPTER 4
Table 1: The average zones of inhibition (in mm) of rGO, nAg, rGO−nAg, and
nitrofurantoin. ..........................................................................................................107
CHAPTER 7
Table 1: Key results of the mechanical test data…………………………..............182
Nanocarbon polymer composite for breast implants Page xiii
LIST OF ABBREVIATIONS
PDMS Polydimethyl Siloxane
FDA Food and Drug Administration
MRI Magnetic Resonance imaging
PIP Poly Implant Prostheses
ALCL Anaplastic Large Cell Lymphoma
ROS Reactive Oxygen Species
DNA Deoxyribonucleic Acid
GO Graphene Oxide
rGO Reduced graphene oxide
Ag Silver
CNT Carbon Nanotubes
ND Nanodiamond
TEM Transmission Electron Microscope
SEM Scanning Electron Microscope
HIM Helium Ion Microscope
CAP Cold Atmospheric Plasma
CSLM Confocal Laser Scanning Microscopy
HDF Human Dermal Fibroblast
RNOS Reactive Nitrogen and Oxygen Species
Nanocarbon polymer composite for breast implants Page xiv
LIST OF PUBLICATION
First-authored papers
1. Prasad, K., Bandara, C.D., Kumar, S., Singh, G.P., Brockhoff, B., Bazaka,
K., Ostrikov, K. (2017) Effect of precursor on antifouling efficacy of
vertically-oriented graphene nanosheets. Nanomaterials, 7(7), 170 (2017)
(Journal front cover image) (Q2, IF 3.55)
2. Prasad, K., Bazaka, O., Chua, M., Rochford, M., Fedrick, L., Spoor, J.,
Symes, R., Tieppo, M., Collins, C., Cao, A., Markwell, D., Ostrikov, K.,
Bazaka, K. Metallic biomaterials: Current challenges and opportunities.
Materials, 10(8), 884 (2017) (Q1, IF 2.72)
3. Prasad, K., Lekshmi, G.S., Ostrikov, K., Lussini, V., Blinco, J., Mohandas,
M., Vasilev, K., Bottle, S., Bazaka, K., Ostrikov, K. Synergic bactericidal
effects of reduced graphene oxide and silver nanoparticles against gram-
positive and gram-negative bacteria. Scientific Reports, 7, 1591 (2017)
(Discussed in Indian media as an effectual work; Editor’s choice paper for the
year 2017) (Q1, IF 4.122)
4. Prasad, K., Zhou, R., Zhou, R., Schuessler, D., Ostrikov, K., Bazaka, K.
Cosmetic reconstruction in breast cancer patients: Opportunities for
nanocomposite materials. Acta Biomaterialia (accepted, IF Q1, 6.319)
5. Prasad, K., Recek, N., Zhou, R., Aramesh, M., Wolff, A., Speight, R.E.,
Mozetič, M., Bazaka, K., Ostrikov, K. Effect of multi-model environmental
stress on dose-dependent cytotoxicity of nanodiamonds in plasma-treated
Saccharomyces cerevisiae cells. (to be submitted to Sustainable Materials and
Technologies)
Nanocarbon polymer composite for breast implants Page xv
6. Prasad, K., Aramesh, M., Tran, P., Bazaka, K., Ostrikov, K. Mechanism of
adhesion of human osteoblast cancer cells on surfaces decorated with
hydrogen- and oxygen-terminated nanodiamond (in preparation)
7. Prasad K, Rifai A, Fox K, Schuessler D, Bazaka B, Ostrikov K Nanocarbon
polymer composite for breast reconstruction (ready to be submitted to
Biomaterials)
Co-authored Papers
1. Somanathan, T., Prasad, K., Ostrikov, K.K., Saravanan, A., Krishna,
V.M. Graphene Oxide Synthesis from Agro Waste. Nanomaterials 5, 826-
834 (2015) (the most cited paper in Nanomaterials in 2016) (Q1, IF 3.55)
2. Zhou, R., Zhou, R., Prasad, K., Fang, Z., Speight, R.E., Bazaka, K., Ostrikov,
K. Cold atmospheric plasma activated water as a prospective green
disinfectant: the crucial role of peroxynitrite. Green Chemistry (accepted Q1,
IF 9.125)
3. Zhou, R., Recek, N., Prasad, K., Wang, P., Zhou, R., Aramesh, M., Speight,
R. E., Mozetič, M., Bazaka, K., Ostrikov, K. Chemo-Radiative Stress as
Sensitiser of Size and Charge Dependent Nanodiamond Toxicity. ACS Nano
(in review)
4. Zhou, R., Wang, P., Guo, Y., Prasad, K., Zhou, R., Yu, F., Recek, N.,
Speight, R.E., Fang, Z., Bazaka, K., Ostrikov K. Prussian Blue Analogue
Nanoparticles Improve the Fermentation Efficiency by Fighting against
Oxidative Stress in Saccharomyces cerevisiae (in preparation)
Conference Presentations
1. Prasad, K., Kumar, S., Bazaka, K., Ostrikov, K. ‘Precursor Specific Effects on
Plasma Produced Graphene’ APPC-AIP Congress, 5-9 December 2016,
Brisbane, Australia (Poster Presentation)
Nanocarbon polymer composite for breast implants Page xvi
2. Prasad, K., Recek, N., Aramesh, M., Bazaka, K., Ostrikov, K. ‘Effect of
engineered nanodiamonds on the cellular structure and growth of Saccharomyces
cerevisiae’ ICBNI 27-30 September 2016, Brisbane, Australia (Oral
Presentation)
3. Prasad, K., Aramesh, M., Tran, P., Bazaka, K., Ostrikov, K. ‘Mechanism of
human osteoblast cancer cell adhesion on hydrogen and oxygen terminated
nanodiamond surfaces’ ICONN February 2018, Wollongong, Australia (Oral and
Poster Presentation)
4. Zhou, R., Recek, N., Prasad, K., Bazaka, K., Ostrikov, K. ‘Synergistic effects of
atmospheric-pressure cold plasma and charged nanodiamonds on the
fermentation efficiency of S. cerevisiae’ ICONN February 2018, Wollongong,
Australia (Poster Presentation)
Nanocarbon polymer composite for breast implants Page xvii
STATEMENT OF ORIGINAL AUTHORSHIP
The work contained in this thesis has not been previously submitted to meet
requirements for an award at this or any other higher education institution. To the best of
my knowledge and belief, the thesis contains no material previously published or written
by another person except where due reference is made.
Signature:
Date: April 2019
QUT Verified Signature
Nanocarbon polymer composite for breast implants Page xviii
ACKNOWLEDGMENTS
Firstly, I would like to express my sincere gratitude to my Principal Supervisor,
Prof. Ken Ostrikov, who is the reason why I am at QUT doing a PhD. His direction,
guidance and thoughtful discussions during my entire candidature helped me learn a lot. I
am thankful for the opportunities you have provided me, for your patience, your friendly
approach, and, above all, even with your busy schedule, you have made yourself available
every time whenever I needed you either through emails or in person. I look forward to
continuing my life as a scientist and I am forever thankful to you for this.
My PhD would never have been this successful without Dr. Kateryna Bazaka,
my Associate Supervisor. Your never-ending support and readiness to help always
inspired me in every aspect of my life, not just with my PhD. I thank you for helping me
learn the art of experimental science, the art of writing, the art of teaching and everyday
support both in and out of university. Without you this work would not have come
together, the ideas and concepts would not be as fully formulated and I would have nothing
to present here.
Many thanks to Mr. David Schuessler, R&D Director, Allergan, a leading
breast implant producer globally, for mentoring me throughout the project and providing
an industry perspective. Without you, it would have been much more challenging for us
to formulate the most pressing challenges and benchmarks within the breast implant
industry. Thank you for you strong support and your willingness to come down to visit us
at QUT all the way from the US.
I would like to express my sincere gratitude to Dr. Shailesh Kumar, Dr.
Morteza Aramesh and Dr. Nina Recek who were there for me during the initial stage of
my candidature and readily offered their guidance to me. Shailesh, you made my days at
Nanocarbon polymer composite for breast implants Page xix
CSIRO, Linfield very productive. I learned a lot about plasma-enabled techniques from
you. Morteza, I am forever thankful to you for introducing me to the world of
nanodiamonds. Thanks for giving me an exposure to this wonderful material and with
your help, I was able to learn a lot about bio techniques, which I always wanted to do.
Nina, you are more than a colleague, you are a good friend who helped me a lot and taught
me many aspects of plasma and microorganisms. I thank Prof. John Bell and Prof.
Nunzio Motta for accepting me as their student.
Thanks to our team members at CSIRO, especially Dr. Adrian Murdock, who
helped me overcome a major challenge in my project. Adrian, your graphene ink solved
many of my problems and I am always thankful for you for that. I would like to thank Dr.
Tim, Dr. Michael and Dr. Shafique, for your support during my CSIRO visits.
The friendly staff at CARF made my project easier than it could have been. Mr.
Gregory Paterson, no matter where I go, I would never forget you in my life. Greg, the
amount of effort you had put into helping me realise the most challenging aspects of the
mechanical testing is beyond words and I cannot thank you enough for your help and
support. Dr. Jamie Riches, Dr. Sanjelina Sing, Dr. Jennifer MacLeod, Dr. Josh
Lipton-Duffin, Dr. Annalena Wolff, Dr. Yanan Xu, Dr. Dilini Galpaya, Dr. Rachel,
and Dr. Jennifer - thanks a ton for all the help you have provided me with.
To all my teammates at QUT – thank you Jickson for all the inspiration,
motivation, for sharing your lab space and of course for accompanying me to all those new
restaurants. Rokon, thank you for being there ready to help anytime with anything. Special
thanks to Renwu and Rusen - you guys are amazing, with you I have learned a lot about
plasma and of course will never forget the amazing Chinese food that Renwu cooks, and
the way you write papers. Rusen, you always reminded me about finishing my works and
you were constantly helping me do a lot of my work. Yanru, even though you were only
Nanocarbon polymer composite for breast implants Page xx
there for a short span of time, I enjoyed your company a lot. Janith, you are the new
member of our team, but you got along with us so quickly and it was great knowing you.
Thank you guys, you presence made my time at QUT ever more enjoyable.
To rest of my friends at QUT, Vish - thanks for always being around with strong
motivating words and I was always happy in your company , Yachana, Fawad, Daniel,
Chaturanga, Peiyu etc. and non QUT friends, Sreejith - you were more than a friend - my
family in Brisbane and I will never forget your inspiration and all your help, Tania - you
too is a lot more than a friend, Nandhu, Kristline, Arun, Ali, Mariyam, Reshmi, Radheesh,
Eby, Nikhil, Jemin, Nevia, Greeshma, Jesly, Gloria, Mohini, etc. Thanks to each and
every one of you for making my journey memorable.
Last but above all, I would have been nothing without the love and support from
my family - my dad, who always wanted for me to reach heights, my mom, my sisters,
my grandparents, my husband, who joined me just months before my completion but still
was doing his best to help me, my in-laws. You all have supplied me with endless
encouragement, prayers, love and guidance. Thank you all.
Nanocarbon polymer composite for breast implants Page 1
1Chapter 1: Introduction
1.1 Background
According to statistics provided by the World Cancer Research Fund International
(WCRFI), breast cancer is the most common type of cancer in women worldwide and it
is estimated that 1 in 8 women are at risk, with a majority of them opting for mastectomy
as a means of preventing and treating the disease [1]. For patients who elect to undergo
mastectomy, breast reconstruction is generally offered to restore the visual appearance of
the breast without affecting the prognosis or detection of recurrence of cancer.
Approximately 70% of patients undergoing breast reconstruction elect the implant-based
treatment, with the balance undergoing autogenous tissue–based reconstruction [2].
Despite substantial innovations in the design and fabrication of breast implants,
modern implants are still faced with a number of challenges. In terms of device
strength, rupture of the implant shell remained a persistent issue. Scarring,
infection, blood clots, pain, changes in breast sensation, damage or leakage of implant
are among another issues connected with the breast implant surgery. In spite of the
significant efforts to improve long-term stability of the implant, breast augmentation
still remain a largely short-term solution, with most patients having to undergo
implant removal and replacement at some stage, from within the first few months of
implantation to a maximum of 15 years of use [3, 4]. Treatment of complications that
arise as a result of implant use often requires multiple surgeries, device removal, long-
term systemic antibiotics, and extended rehabilitation, and is frequently ineffective,
leading to worse clinical outcomes and increased financial costs for the patient and
the healthcare system. What is needed in the current scenario is implant materials or
coatings that can resist infection while simultaneously promoting strength and
Nanocarbon polymer composite for breast implants Page 2
flexibility of the implant. Such materials and/or devices would be particularly
advantageous the future of breast implants.
Nanocarbon materials are of great interest in biomedical industry due to their large
surface-area-to-volume ratio, ability to be dispersed in a polymer, which means that
their introduction into a polymer matrix can facilitate a noticeable enhancement in a
range of desired properties, from Young’s modulus, tensile strength, heat resistance,
to biocompatibility and resistance to bacterial attachment [5]. Proper dispersion of
nanocarbon materials within a polymer matrix can produce light weight composites
with excellent mechanical properties. Nonetheless, the cost involved in the synthesis
of high quality nanocarbon materials, and the challenges involved in achieving a
uniform dispersion of this additive within a polymer matrix make the development of
such composites non-trivial [6].
This work investigates the synthesis of silicone-nanocarbon composite materials with
the aim to overcome the major challenges faces by currently available silicone
implants, namely propensity to rupture, biofilm development and capsular contracture.
1.2 Context
Understanding the functionalities of carbon nanomaterials is critical in the design and
development of new and improved implants. Although the path to clinical translation
remains thought-provoking, the carbon nanomaterials represented in this thesis create
opportunities for the development of new and improved implants.
The advent of carbon nanomaterials has resulted in the advancement of materials and
structures that enabled the expansion of the inventory of implantable biomaterials and
medical devices. Concentrating on the real progress in the utilisation of advanced
functional nanomaterials in controlling the processes at the interface between artificial and
living systems, this thesis will fill the gap in understanding of the current development in
Nanocarbon polymer composite for breast implants Page 3
the breast reconstruction and the importance of new or improved materials in this
particular field. As such, this project may help the manufacturers and future researchers
engaged in the development of breast implants or other silicone-based biomedical
materials.
1.3 Purposes
The aim of this research is to explore the possibility of using the unique properties of
nanoscale carbon materials to enhance mechanical strength and cell-surface compatibility of
breast implants by creating novel nanocarbon-reinforced silicone composites that have
similar flexibility yet improved safety profile when compared to currently available implants.
The main hypothesis is that nanocarbons can improve the mechanical stability of
silicones used to produce breast implants as well as to reduce the rate of biofilm
formation on the surface of the implant and thus prevent infection and capsular
contracture.
Research is subdivided into the following specific aims:
To synthesise nanocarbon materials by various techniques;
Demonstrate feasibility of nanocarbon-silicone composite synthesis for
manufacturing of high performance composites;
Develop techniques for uniform dispersion of nanocarbons in silicone;
Investigate the reinforcing effect of nanocarbon materials, optimising the
composite;
Identify optimum conditions for manufacturing of silicone implants with
enhanced mechanical strength, bactericidal effects, and improved
biocompatibility.
Aims correspond to the following research questions:
1. What are the effects of introducing nanocarbons into the silicone?
Nanocarbon polymer composite for breast implants Page 4
2. How do the characteristics of nanocarbons affect the properties of silicone
composites?
3. Can strong implants be synthesised by introducing nanocarbon materials into
silicone?
1.4 Significance
Since 1963, breast implants have been used for both reconstruction and aesthetic
purposes. Since then, the demand for breast implants has increased over years and is
likely to continue increasing. The burden associated with implant-related health issues
such as inflammation, rupture, infection etc. is also going to increase. The invention
of implants signifies a great opportunity to increase the quality of life of many
patients. Nevertheless, it is accompanied with potential risks to consider. Therefore,
it has become a necessity to perform research to prevent the threats caused by the
implants to patients. The incorporation of nanomaterials into the implant may open a
way for future “lifelong” implants.
Even though there are many methods for breast reconstruction, the majority of patients
prefer to use breast implants as they are the fastest method of breast reconstruction.
Next generation advanced materials are promising for addressing the range of
challenges currently faced by existing implants, and also offer breast reconstruction
that not only minimize the likelihood of medical complications but possibly offer
more realistic, aesthetically pleasing outcomes for the patients. The significance of
this project is that it attempts to formulate a materials-based strategy that would
address all of the key challenges faced by the existing implants. It is aimed at
enhancing the properties of the already exciting breast implants through incorporating
nanomaterials such as graphene nanosheets into the currently used silicone polymer.
Nanocarbon polymer composite for breast implants Page 5
1.5 Thesis Outline
Chapter 1 provides a brief introduction to the thesis, giving an insight into major
problems selected for the project and the proposed ways to overcome them. The issues
related to the currently available implants and the research gap in the current area are
discussed in this chapter. The hypothesis for the project and the project aims are briefly
stated.
Chapter 2 of this thesis will give a comprehensive literature review on the history of
breast implants, issues related to breast implants and the possibility of integrating
nanoparticles into the currently available breast implant materials. The motives behind
breast reconstruction, the evolution of breast implants, the development of different
types of breast implants, the significance of the issues related to the implants, the
different types of nanomaterials available for breast reconstruction, the research gap,
and the effective outcomes are described in detail in this chapter. This chapter has been
published in Acta Biomaterialia as a review article
Chapter 3 provides a brief overview of the research methodology used for material
synthesis and characterisation.
Chapter 4 reports on the antibacterial properties of graphene-based materials in
suspension with a view of their application as an active agent in eluting systems. The
findings build towards the goal of mitigating pathogen attachment and biofilm
formation through surface functionalisation and elution of bioactive carbon-based
nanoparticles. This chapter studies the antibacterial properties of reduced graphene
oxide/silver nanocomposite as a promising material for deactivation of common
human pathogenic bacterial strains, including pathogenic multidrug resistant
Escherichia coli, Staphylococcus aureus, and Proteus mirabilis. The chapter outlines
Nanocarbon polymer composite for breast implants Page 6
synthesis and fundamental properties of rGO/Ag nanocomposite, and proposes a
mechanism for the observed biological activity. It shows that the nanocomposite
material has improved antibacterial ability when compared to normal systemic
antibiotics. This chapter is published in Scientific Reports.
Chapter 5 investigates antibacterial properties of surface-immobilised graphene-based
materials as potential agents for contact killing of bacteria on implant surfaces. This
chapter studies the antibacterial properties of graphene grown on different surfaces
from different precursors by means of chemical vapour deposition. The article studies
the effect of precursor and substrate on the biological activity of thus-grown graphene
nanoflakes, and proposes a likely mechanism of action against common human
pathogenic bacteria with different shape and cell wall structure. The antifouling
efficacy of graphene nanowalls, i.e., substrate-bound vertically-oriented graphene
nanosheets, is demonstrated against biofilm-forming Gram-positive and Gram-
negative. This chapter is published in Nanomaterials.
Chapter 6 reports on the potential toxicity of nanodiamonds in suspension for cells
exposed to oxidative stress, considering the potential use of these nanodiamonds for
surface functionalisation to control cell-surface interactions by controlling surface
chemistry and morphology of implants. It describes the effect of atmospheric-pressure
plasma, a tool used for cancer therapy that delivers highly-reactive ROS and RNS
species, UV light, and mild heat to affected tissues, on the interactions between inert
nanodiamond particles (NDs) and cells. The study for the first time demonstrates that
under oxidative stress conditions, the toxicity of otherwise biocompatible
nanoparticles can potentially be increased, as demonstrated in model eukaryotic
organism (Saccharomyces cerevisiae) and breast cancer cells. The chapter is to be
communicated to Sustainable Materials and Technologies.
Nanocarbon polymer composite for breast implants Page 7
Chapter 7 gives an insight on how the above mentioned graphene and nanodiamond
helped in reinforcing the mechanical, bactericidal and cell adhesion properties of the
currently available silicone implant material. Both graphene and nanodiamond made
significant increase in the mechanical properties of the implant shell, with graphene
showing a 68% increase in mechanical strength and nanodiamond with a 19% increase
in mechanical strength. The antibacterial properties and the cell adhesion properties
were improved by using graphene and nanodiamond as a coating. This chapter is to be
communicated to Biomaterials.
The thesis concludes with chapter 8, where major findings and future prospects are
discussed.
Nanocarbon polymer composite for breast implants Page 8
1.6 Reference
[1] 'Breast cancer statistics' Retrived from https://www.wcrf.org/int/cancer-facts-
figures/data-specific-cancers/breast-cancer-statistics on 12th September 2018.
[2] Quinn TT, Miller GS, Rostek M, Cabalag MS, Rozen WM, Hunter-Smith DJ.
Prosthetic breast reconstruction: indications and update. Gland surgery 2016;5:174.
[3] Risks of Breast Implants- from FDA, USA. Updated on 2013. Accessed on 16 June
2015. Available from, http://www.fda.gov/MedicalDevices/ProductsandMedical
Procedures/ ImplantsandProsthetics/BreastImplants/ucm064106.htm.
[4] Breast Implant Complications–latest from the NHS [Internet]. London: NHS Choices;
2014 Accessed on 16 June 2015 Available from:
http://www.nhs.uk/Conditions/Breastimplants/Pages/Complications.aspx.
[5] Iyer P, Mapkar JA, Coleman MR. A hybrid functional nanomaterial: POSS
functionalized carbon nanofiber. Nanotechnology 2009;20:325603.
[6] Ramanathan T, Abdala AA, Stankovich S, Dikin DA, Herrera-Alonso M, Piner RD, et
al. Functionalized graphene sheets for polymer nanocomposites. Nature
Nanotechnology 2008;3:327.
Nanocarbon polymer composite for breast implants Page 9
2Chapter 2: Literature review
The literature review of this thesis has been accepted for publication in Acta Biomateriala as a
review article:
Cosmetic reconstruction in breast cancer patients: Opportunities for
nanocomposite materials
Karthika Prasad, Renwu Zhou, David Schuessler, Kostya (Ken) Ostrikov, Kateryna Bazaka
Nanocarbon polymer composite for breast implants Page 10
Statement of Contribution of Co-Authors for Thesis by Published Paper
The authors listed below have certified that:
1. they meet the criteria for authorship in that they have participated in theconception, execution, or interpretation, of at least that part of the publication intheir field of expertise;
2. they take public responsibility for their part of the publication, except for theresponsible author who accepts overall responsibility for the publication;
3. there are no other authors of the publication according to these criteria;4. potential conflicts of interest have been disclosed to (a) granting bodies, (b) the
editor or publisher of journals or other publications, and (c) the head of theresponsible academic unit, and
5. they agree to the use of the publication in the student’s thesis and its publicationon the QUT’s ePrints site consistent with any limitations set by publisherrequirements.
In the case of this chapter:
“Cosmetic reconstruction in breast cancer patients: Opportunities for nanocomposite
materials”- Accepted on Jan 2019
Contributor Statement of contribution
Karthika Prasad Conception of idea of writing a review on breast implants,
designed the review structure and wrote the manuscript
28/11/2018
Renwu Zhou Assisted in analysing and revising the manuscript, figures and
schematic representations
David Schuessler Suggested improvements and edited manuscript
Kostya Ostrikov Assisted with idea conception, article structure designing, major
editions and revisions
Kateryna Bazaka
Brought forward the idea of writing a review, proposed the concept,
designed review structure, co-wrote the manuscript, and supervised
manuscript revision
I have sighted email or other correspondence from all Co-authors confirming their certifying authorship.
(If the Co-authors are not able to sign the form please forward their email or other correspondence confirming the
certifying authorship to the RSC).
Kostya Ostrikov 28/11/2018
Name Signature Date
Principal Supervisor Confirmation
QUT Verified Signature
QUT Verified Signature
Nanocarbon polymer composite for breast implants Page 11
PREFACE
Literature review
Using examples from scientific literature, outlines key challenges of presently available
silicone breast implants in light of their use for post-mastectomy reconstruction:
1. Susceptibility to pathogenic fouling and biofilm formation, which may lead to acute
and chronic infections, and capsular contracture.
2. Limited surface biocompatibility, which may lead to foreign body response and
capsular contracture, with the former potentially, playing a role in cancer development
and the latter potentially leading to implant deformation (poor aesthetics) and rupture.
3. Poor mechanical strength, which may lead to implant leakage and rupture.
Introduces potential opportunities for carbon-based nanomaterials to combat these challenges
through:
1. Mitigation of pathogen attachment and biofilm formation through surface
functionalization and elution of bioactive carbon-based nanoparticles.
2. Surface functionalization to control cell-surface interactions by controlling surface
chemistry and morphology of implants.
3. Implant reinforcement to improve mechanical strength.
Nanocarbon polymer composite for breast implants Page 12
Abstract
The most common malignancy in women, breast cancer remains a major medical challenge that
affects the life of thousands of patients every year. With recognized benefits to body image and
self-esteem, the use of synthetic mammary implants for elective cosmetic augmentation and post-
mastectomy reconstruction continues to increase. Higher breast implant use leads to an increased
occurrence of implant-related complications associated with implant leakage and rupture, capsular
contracture, necrosis and infections, which include delayed healing, pain, poor aesthetic outcomes
and the need for revision surgeries. Along with the health status of the implant recipient and the
skill of the surgeon, the properties of the implant determine the likelihood of implant-related
complications and, in doing so, specific patient outcomes. This paper will review the challenges
associated with the use of silicone, saline and “gummy bear” implants in view of their application
in patients recovering from breast cancer-related mastectomy, and investigate the opportunities
presented by advanced functional nanomaterials in meeting these challenges and potentially
opening new dimensions for breast reconstruction.
Nanocarbon polymer composite for breast implants Page 13
Statement of Significance:
Breast cancer is a significant cause of morbidity and mortality in women worldwide, which is
difficult to prevent or predict, and its treatment carries long-term physiological and psychological
consequences. Post-mastectomy breast reconstruction addresses the cosmetic aspect of cancer
treatment. Yet, drawbacks of current implants contribute to the development of implant-associated
complications, which may lead to prolonged patient care, pain and loss of function.
Nanomaterials can help resolve the intrinsic biomechanical mismatch between implant and tissues,
enhance mechanical properties of soft implantable materials, and provide an alternative avenue for
controlled drug delivery. Here, we explore advances in the use of functionalized nanomaterials to
enhance the properties of breast implants, with representative examples that highlight the utility of
nanomaterials in addressing key challenges associated with breast reconstruction.
Keywords: breast cancer, mastectomy, silicone breast implants, bacterial infection, tissue-implant
interaction, nanoparticles
Nanocarbon polymer composite for breast implants Page 14
2.1 Introduction
The inception of modern age breast augmentation and reconstruction dates back to 1960s when
silicone gel implants were introduced [1]. Since then, there has been a rapid increase in the
demand for synthetic mammary implants for post-mastectomy breast reconstruction and
elective cosmetic augmentation [1]. According to current estimates, between 5 to 10 million
women worldwide have had the breast reconstruction or augmentation surgery, and the rate of
reconstruction continues to increase (Fig. 1) [2].
Depending on the circumstances for choosing the surgery, elective breast surgeries can be
broadly categorized as reduction, reconstruction, and augmentation. Correction of congenital
or post-mastectomy deformities is the key motive behind most reconstructive surgeries,
whereas breast augmentation generally aims to improve the cosmetic appearance (size, shape,
and position) of healthy breasts. Neither reconstructive nor cosmetic breast surgery is medically
necessary, and in fact may present considerable medical risks for the implant recipient.
Figure 1. (a) Estimated age-specific incidence and mortality rates for breast cancer, by sex,
2017. Reproduced with permission from ref [3] Copyright @ Australian Institute of Health and
Welfare (b) Estimated top elective surgeries in America in the year 2016, breast augmentation
is the second leading type of an invasive elective surgery. Reproduced with permission from
ref [4]. Copyright @ American Society for Aesthetic Plastic Surgery
Nanocarbon polymer composite for breast implants Page 15
Morbidity and mortality from breast cancer are increasing, with estimated 1 in 8 US women
developing the disease in their life time [5]. Similar lifetime risk of developing invasive breast
cancer has been suggested for women living in Australia [6]. Of those diagnosed with breast
cancer, approximately 70% of the patients will choose to undergo breast-conservation
treatment whereas 30% will elect to undergo mastectomy [7]. This choice will be primarily
governed by the stage of cancer and its invasiveness, with patients with larger tumor sizes,
positive lymph nodes or involving different areas of the breast generally undergoing
mastectomy or combined mastectomy and radiation treatments [8].
Mastectomy is often considered as the only effective means to prevent cancer from spreading
from the primary tumor to adjacent lymph nodes for those patients who are unable to undergo
radiation therapy due medical reasons or because of unsuccessful lumpectomy at the earlier
stage of cancer [9]. Other considerations include the fear of recurrence, for which mastectomy
is regarded as a safer approach to breast cancer therapy, removal of healthy tissues for the
purpose of cancer prevention (e.g. in individuals genetically predisposed to breast cancer), and
the concern for cosmetic result, where breast conservation therapy (e.g. lumpectomy) is thought
to provide better aesthetic outcomes [10].
Recent advancements in understanding the genetic bases of breast cancer have led to an
increase in elective prophylactic mastectomy in high-risk individuals with the view to prevent
breast cancer [11-13]. For patients who elect to undergo mastectomy, breast reconstruction is
generally offered to reinstate the visual form of the breast without negatively affecting the
efficacy of the chosen oncotherapy, patient prognosis, e.g. survival or recurrence of the disease,
or the accuracy of the diagnostics employed to detect new or recurrent cancer [14, 15]. Around
70% of patients undergoing breast reconstruction elect the implant-based treatment, with the
balance undergoing autogenous tissue–based reconstruction [15].
Nanocarbon polymer composite for breast implants Page 16
In recent years, the number of individuals who elect mastectomy has grown, from 35.6% in
2005 to 38.4 % in 2008 [16]. Although the reasons behind the observed increase remain
unclear, it is possible that skin-sparing mastectomy offers patients a desirable combination of
an oncologically-safe strategy for the surgical management of breast cancer at early stages of
the disease with desirable aesthetic results attained by preserving the skin envelope of the breast
[17]. Furthermore, unlike conventional radical mastectomy that often necessitates the use of
tissue expanders and nipple prosthesis, and may require multiple surgeries before the desired
cosmetic outcome is achieved; the preservation of skin flap facilitates immediate reconstruction
of the breast. Compared to delayed reconstruction, immediate reconstruction can be potentially
less surgically-challenging and traumatic for the patient. Indeed, the surgical management of
cancerous growth has recently become more considerate of the psychosocial and emotional
distress arising from mastectomy [18, 19].
Chemotherapy and post-mastectomy radiotherapy is likely to affect the timing of the
reconstructive process, since implants may interfere with such treatments [18, 20]. In one study,
68 % of individuals who were implanted with a tissue expander or an implant immediately
after primary tumor removal and subsequently underwent irradiation were subject to capsular
contracture, as opposed to 40 % in the non-irradiated group [21]. Delayed and/or multi-stage
reconstruction may also be required in cases where remaining tissue is insufficient to provide
adequate implant support and coverage. In this case, incidence of late complications such as
tissue, e.g. skin and fat necrosis, hematoma, seroma, and wound dehiscence are more likely to
occur [22].
The multi-stage reconstruction generally starts with an introduction of a tissue expander, the
role of which is to increase the size of the available skin to accommodate an implant. The
expander is gradually filled with saline until the preferred expander fill volume is attained, after
which the expander is replaced with a permanent implant. The duration of the reconstruction
Nanocarbon polymer composite for breast implants Page 17
process can be reduced if acellular dermal matrices are used. These biological matrices afford
structural support in the lower pole of the breast, limiting muscle dissection, and help shape
the inframammary and lower breast folds [23], contributing to better breast shape and position.
The tension of the mastectomy skin is reduced to attain higher initial volume and faster rate of
expansion [23]. The matrix promotes significant revascularization and cellular infiltration, thus
encouraging tissue regeneration. In addition to improving expander dynamics, other benefits
of acellular matrices include reduced pain, and potentially lower incidence of late
complications, such as capsular contracture [24], yet some concerns remain regarding the
immunological response to the presence of donor nucleic acid residue in patients that are
treated with these matrices [25].
Significant breast reconstruction or augmentation may be required to reshape healthy breast
tissue when it is not cosmetically pleasing for the reasons of postpartum deflation and ptosis,
congenital anomalies, e.g. tubular breasts, or post pubertal underdevelopment, e.g. strong
micromastia [26,27]. A significant underdevelopment or lack of breast tissue, micromastia can
be either bilateral, where both breasts are affected, or unilateral in which case one breast is
smaller than the other [28]. Similar to unilateral breast reconstruction, correction of unilateral
micromastia is challenging as aesthetically pleasing results, and in particular symmetry, need
to be obtained while dealing with different types of media (i.e. breast tissue and an artificial
silicone implant) that behave differently with time. Other types of breast asymmetries include
differences in breast volume and shape, position of inframammary fold, position and size of
breast base or nipple-areola complex [29].
2.2 Brief History of Materials for Breast Augmentation
Known efforts to gain a more aesthetically pleasing breast shape and volume date back to
around 3000 BC, when primitive undergarments were used by Minoan women to correct the
appearance of their breasts. The first bodice as it is known today was created in the 13th century
Nanocarbon polymer composite for breast implants Page 18
and was sufficiently versatile to suit a variety of body shapes and clothing styles [30]. The 18th
century heralded the advent of intrusive endeavours at breast augmentation. Early breast
implant materials included a broad range of solid-phase natural and synthetic materials,
including ivory, glass, metal, and elastic materials, however none of these produced desired
cosmetic results. Moreover, the recipients of such implants often suffered agonizing pain
during and post-implantation and sometimes serious health issues [31].
Driven by the need for an implant material that better resembled the appearance and the
softness of breast tissue, as well as the desire for the implantation technique that was less
invasive, 1890s witnessed materials such as petrolatum, paraffin and liquid fats, e.g. plant oil
being injected into the breast [32]. Later in 1930s, injection of autologous fat extracted from
the buttocks, and transplantation of autogenous tissues, such as those harvested from the
dermis, fat or fascia to breast became common. But all of these methods were found to lead to
complications and, frequently, sub-optimal aesthetic results, particularly due to the difficulty
in controlling the physical location of the injected medium [31].
Between 1950 and 1960, failure of breast augmentation techniques led numerous specialists to
attempt prostheses models (Fig. 2) produced using plastics [30-35]. Pangman pioneered the use
of polyvinyl alcohol for breast implantation. The prosthesis had a sponge-like structure that
had to be cut to shape before being cleaned with water for 24 hours and sterilized. As the
sponge-like structure of the implant had the disadvantage of being invaded by fibrous tissue,
Pangman and Wallace [36] produced a prosthesis comprised of a sponge core surrounded by
an Ivalon polyurethane which was again covered with an Ivalon layer. Ivalon provided a
protective barrier whereas the sponge allowed for the implant to remain soft and breast tissue-
like [36-39].
Nanocarbon polymer composite for breast implants Page 19
Figure 2. The evolution of breast reconstruction. (a)The breast augmentation started in
3000BC. with alteration of clothing in 3000 BC, followed by using petroleum jelly, paraffin
wax, olive oil and fat and tissue grafting in 1930s [40-42]. (b)The evolution of silicone implants
started in 1950 and is still in use. (c) Additive tissue manufacturing is the current trend in breast
reconstruction. Reproduced with permission from ref [43].
After the Pangman prosthesis, the next material to enter the breast implant field in 1961 was
silicone, with the first patient receiving a silicone implant in 1962 [44]. Known as the Cronin–
Gerow implant, the 1963 prosthesis model consisted of a rubber-like shell and silicone gel
filling [45], which was fastened to the chest wall by means of a polyethylene terephthalate
(Dacron) patch to reduce its rotation (Fig.2 b) [46].
Initially manufactured for the aviation industry during World War II, silicone (or polydimethly
siloxane, PDMS) was chosen for its low toxicity, biological stability and cell and tissue
compatibility, softness, inertness, elasticity and flexibility [47,48], as well as optical
Nanocarbon polymer composite for breast implants Page 20
transparency which enables its use as a material for contact lenses and other medical devices
[49]. Silicone gels of varying viscosity can be synthesized by controlling the length and/or the
extent of crosslinking between the polymer chains [50]. When the fraction of cross linkers is
increased, the movement of the individual polymer chains becomes restricted which in turn
affects the viscosity [51].
Over the following 50 years, silicone-based breast prostheses underwent numerous
transformations to address the evolving demands of the surgeons and patients alike. Driven by
the demand for more natural look and feel from the implants, in 1970s silicone implants were
redesigned to reduce the thickness of the outer shell and lower the viscosity of the gel filling,
which notably improved the feel and appearance of the implant. However, thinner shell was
associated with higher rupture rate.
Subsequent efforts to enhance the cosmetic appearance of the implant included the
development of double lumen shell designs, where a saline breast implant contained a smaller
silicone gel implant within. The inner compartment was filled with silicone gel to allow the
implant to hold an aesthetically pleasing shape of the breast, while the outside compartment
contained saline. Furthermore, the volume of such an implant could be easily adjusted by
controlling the volume of saline in the outer compartment [46]. They were also safer if
ruptured, as released saline would be safely absorbed by the patient’s body. The modern
version of this construction, known as the Becker breast implant, is a common choice for breast
reconstruction procedures.
In 1980s, the fourth generation of breast implant emerged which had an elastomer-coated shell
and a thicker gel filling that decreased the probability of gel leakage. The firmer texture of
these implants allowed the manufacturers to make shaped as well as anatomic models of the
implant which provided a better fit to the natural breast shape and various body types of
Nanocarbon polymer composite for breast implants Page 21
women. The choice of the shape dictates the surface finish, with tapered prostheses requiring
a uniformly textured surface to reduce the rotational movement of the implant within the breast
pocket. On the other hand, prosthesis with a round shape can be made to possess both textured
and smooth interfaces to accommodate individual preferences of the surgeon [46, 52, 53].
In the second half of 1990s, the “gummy bear” implants were developed. These implants were
made of a silicone gel with a higher cohesiveness that greatly reduced the risk of filler leakage
and its migration from the peri-implant milieu to other tissues and organs. These types of
prostheses were associated with reduced incidence of rupture and capsular contracture, and
regarded as a considerably safer alternative to early generation breast implant devices [54-56].
The major disadvantages with this implant type included a relatively large incision required to
insert and position the implant, and the possibility of implant fracture due to a less elastic nature
of the gummy bear silicone [57].
2.3 Implant-Associated Issues
Despite significant progress in the design and manufacturing of breast implants, a number of
challenges associated with their use remain. In terms of mechanical strength, rupture, leakage
and failure of the implant shell remain a persistent issue. Scarring, pathogen colonization
and biofilm development, blood clotting, pain, changes in breast sensation are among the
challenges of the breast implant surgery. Despite best efforts to improve long-term stability of
the implant, breast augmentation remains a largely short- to medium-term solution, with most
patients having to eventually undergo implant removal and replacement from within first few
months of the initial surgery to a maximum of 15 years [58, 59]. This report focuses on three
most common issues that may lead to implant-associated complications and may be mitigated
through the careful use of nanoscale materials, namely infection, capsular contracture and
implant rupture.
Nanocarbon polymer composite for breast implants Page 22
2.3.1 Implant-related infections
Implant-associated infections are not limited to breast implants [60, 61]. Whenever an artificial
material is introduced into the body, it provides microorganisms with a highly-suitable ground
for attachment, and subsequent colonization and biofilm formation [62]. In biofilm state,
pathogens show greater resistance to conventional systemic antimicrobial therapies, requiring
up to 5-10 times greater dose of antibiotics compared to that used to treat equivalent sessile
bacteria [63, 64]. Often, the antibiotic treatment fails and removal of the implant is necessary,
which is performed at a substantial cost to the patient and healthcare system [65]. An infection
has the potential to require not one, but two or more operations - one to remove the implant,
then a second surgery to place another implant several months later, after the tissues have fully
healed and regenerated and the infection has been fully eliminated.
After breast implantation, up to 2.9% of patients get infection [66], of which approximately
1.7% can be attributed to acute infections and 0.8% to delayed onset infections [67,68].
Infection of the peri-implant milieu is one of the main complications associated with breast
implant surgery in developing countries, probably because of inadequate healthcare funding
[69], reported to vary from 1% up to 53% for post-mastectomy breast reconstruction
[68,70,71].
Nanocarbon polymer composite for breast implants Page 23
Figure 3 The surface of a typical silicone breast implant presents a suitable ground for bacterial
growth and biofilm formation (a) [72], often leading to an acute infection that significantly
damages breast tissues (b) (c) [73]. Biofilm on a textured implant, compared with biofilm on a
smooth implant (d) (e) [74].
Endogenous microbiological flora of the human breast and pathogenic bacteria from the
ambient environment can reach the surface of the implant during the surgery, or subsequently,
via the breast ducts. According to some studies [75,76], coagulase-negative staphylococci is
among the pathogens most frequently detected in breast implant-associated infections,
although recent reports also suggest Staphylococcus aureus as a microorganism responsible for
up to 67% of breast implant infections, with methicillin resistant S. aureus detected in 68% of
these cases [77]. Furthermore, while the silicone shell of saline implants is impermeable to
Candida and Aspergillus, the injection port through which the implant is filled can provide an
access route for these pathogens to reach the implant filler [78]. Infections can also develop
later in the implant life; originating elsewhere in the body, infectious agents can be transported
by blood to the surface of the implant, where they attach and commence colonization [79].
Unlike living tissues that can sense the presence of foreign pathogenic organisms and instigate
immune response, inert synthetic implants allow uncontrolled microorganism attachment and
biofilm development [80].
Nanocarbon polymer composite for breast implants Page 24
Figure 4. Various type of bacterial species found on breast implant infections. Reproduced
with permission from reference [81] Copyright @1201-9712/ 2015 The Authors. Published by
Elsevier Ltd on behalf of International Society for Infectious Diseases.
The dynamics of surface-bacteria interactions is governed by both surface chemistry and
surface morphology of the implant as well as the properties of bacterial cells [82]. It is generally
accepted that an increase in surface complexity or micro-roughness increases the susceptibility
of a surface to cell attachment and biofilm growth [83], by providing physical shelter for
bacterial cells and thus preventing their detachment [84]. Figure 3d demonstrates the
attachment of bacterial cell on a textured and smooth implant surface.
Nanocarbon polymer composite for breast implants Page 25
In most cases, by the time the infection is detected in the peri-implant space, the biofilm has
already reached the late stages of development and might have caused capsular contracture
which frequently necessitates the removal of the implant (Fig.4) [85-87].
Figure 5. Proposed mechanism of capsular contracture resulting from bacterial contamination
of implant surface.
2.3.2 Capsular Contracture
Every device implanted in the body has the potential to incite an immune response which may
lead to the formation of a collagen fibre envelope around the implant with the intent to isolate
the foreign material from the host tissues [88]. An abnormal contraction of this envelope
around the breast implant, known as capsular contracture, may lead to significant compression,
deformation, or displacement of the implant [89]. It is among the most often encountered
complications related to breast augmentation procedures, with clinically significant capsular
contracture reported to occur in 15% to 45% of cases [90-93], with up to 92% of these reported
to occur within the first 12 months post implantation [94,95].
Nanocarbon polymer composite for breast implants Page 26
Figure .6. Capsular contracture in breast implants. (a) Implants covered with a capsule [96].
(b) A capsule removed from the implant [97]. (c) The layered structure of the capsule.
Reproduced with permission from [96, 97].
Although, biofilm-induced capsular contracture can potentially be minimized by the use of an
antibiotic-impregnated mesh [98] or by topical irrigation with antibiotics [99], capsular
contracture may occur following an infection, hematoma and seroma (Fig.6) [100,101]. The
placement of the implant also affects the incidence of capsular contracture, with subglandular
placement (typically used to slightly lift the breast) being more susceptible to the condition.
Symptoms of capsular contracture can vary from mild discomfort and mild breast firmness to
severe pain, distorted shape, palpability and/or movement of the implant, and in some cases, a
rupture of the implant. Corrective surgery is often necessary when pain is severe [102], and
may involve removal of the implant capsule tissue, and, in some instances, the removal and
replacement of the whole entire implant. Furthermore, even after the corrective surgery, there
is still a probability of capsular contracture [102].
(a) (b) (c)
Nanocarbon polymer composite for breast implants Page 27
Figure 7. (a) The incidence of capsular contracture in recipients of polyurethane foam-
covered implants [103]. Examination of explanted implants shows a correlation between
degradation of polyurethane coating and capsular contracture. Beyond nine years after
implantation, where no coating was present in any patient, substantial increase in incidence
and severity of contracture is observed. Inset: Reproduced with permission from reference
[103]. Copyright © 2005 Springer Science+Business Media, Inc. Thick implant capsule
retrieved from a patient with severe cellular inflammation after 156 months (b) Bleeding of
silicone gel within the implant capsule after 122 months of implantation (c) Reproduced with
permission from reference [104].
In the second generation silicone breast implants, capsular contracture was a major issue [46].
Attempts were made to resolve it through the addition of a polyurethane foam coating to the
surface of the implant. The coating was shown to effectively reduce the rate of capsular
contracture by minimizing the formation of scar tissue around the implant (Fig 7).
Nanocarbon polymer composite for breast implants Page 28
Furthermore, it was found to induce an inflammatory reaction that hindered the development
of fibrous collagen tissue in the vicinity of the breast implant. Subsequent concerns regarding
potential health effects from biodegradation of polyurethane led to the removal of these
products from the market across the United States and Canada [52, 53].
Moreover, scientific studies suggest that the biodegradation of the polyurethane envelope
starts to within ∼2 years after breast augmentation surgery [105]. Exposure of the polyurethane
envelope to bodily fluids leads to the formation of 2, 4-diaminotoluene (2, 4-toluene diamine)
(TDA), a substance known to promote carcinogenesis in animals and potentially, in humans
[106]. Studies have shown that TDA may act as a tumor promoter, encouraging hepatic
cellular proliferation and promoting cellular mutations in rats [105,107]. These observations
suggest that women with subglandular polyurethane-covered implants may be more
susceptible to the development of breast cancer during the first few years after the surgery.
Subsequently, their risk of cancer decreases with increasing follow-up [108].
In cancer patients, radiation therapy may promote capsular contracture. Rosato and Dowden
reported that in patients that received bilateral breast reconstruction and were then subjected to
unilateral radiation therapy, the irradiated reconstruction site became contracted, unlike the
non-irradiate site, which retained its softness. They found the increase in the incidence of
capsular contracture as a result of subjecting the reconstructed breast to radiation to be
statistically significant. Also, they reported that radiation therapy after implant-based breast
reconstruction positively contributes to the increase in the incidence of capsular contracture
[109].
2.3.3 Implant Rupture
It is well established that all breast implants are only temporary devices which will eventually
break down. However, the exact life-time of currently available breast implants is difficult to
Nanocarbon polymer composite for breast implants Page 29
estimate accurately, since in some patients they may last for decades, while in others break
down within several months post implantation. The present estimate for durability of most
implants is 7−12 years [110-112].
Common causes for implant rupture include inappropriate handling of the implant prior to or
during implantation, such as physical damage by instruments during the surgical procedure,
applying excessive mechanical force to the implant during handling, or folding or wrinkling
of the implant shell which may lead to its premature weakening [113]; iatrogenic causes; as
well as post-implantation damage, including excessive blow to the chest, compression of the
implant for the purpose of mammographic imaging; and severe compression by the fibrous
capsule [112].
Figure 8. (a) Estimated number of PIP implant ruptures as reported to the TGA, Australia by
year of implantation and % rupture rate by year of implantation as a fraction of implants sold
Nanocarbon polymer composite for breast implants Page 30
in that year [114]. (b-c) MRI scans of a broken implant. Green and orange arrows indicate sites
of rupture in silicone breast implants [115]. Reproduced with permission from ref. [115].
Copyright © 2016 Lubbock Avalanche-Journal. (d-f) Rupture of implants resulting from
capsular contracture [116].
According to a report published by the Unites States Food and Drug Administration agency,
the majority of silicone implant recipients will be subject to at least one ruptured implant within
11 years post-surgery, with the probability of rupture increasing with the residence time (Fig.8)
[112]. In 21% of the implant recipients, silicone migrated outside of the breast capsule, even
though most patients were unaware that this had happened [66]. FDA recommends magnetic
resonance imaging (MRI) for monitoring and early discovery of implant rupture. According to
2014 FDA guidelines, patients were recommended to undergo screening at 36 months after
implantation, and every 24 months thereafter [117]. The cost of MRI screening and the
associated secondary test recommended by FDA is also a major concern of the patients with
breast implants. If the implants are more durable less screening would be required, decreasing
the cost to health care system [118].
When the shell breaks, silicone gel filling of the implants can transform into liquid silicone at
normal body temperature, which facilitates silicone migration across the silicone shell, and
subsequently from the peri-implant milieu to the nipple ducts, auxiliary lymph nodes, pleura,
chest wall and upper arm, as well as to other organs [119]. The issue of silicone implant rupture
and leakage is not unique to breast implants, with cases showing the migration of silicone from
damaged calf implants to lungs [120]. Wear particles from silastic finger joints have reportedly
led to axillary lymphadenopathy and malignant lymphoma [121]. Considering the significantly
greater size of breast implants and their physical proximity to the lungs compared to finger
joint or calf implants, silicone breast implants may present a more serious health threat.
Nanocarbon polymer composite for breast implants Page 31
The reported rate of rupture can vary based on the type of implant and the methodology used
to estimate the rupture rate. In 2012, Berry and Stanek reported an implant rupture rate of
15−33% by conducting a study on 453 patients who used PIP (Poly Implant Prothèse, a
dominant global supplier of silicone gel breast implants) implants [122,123]. Another group
from Europe, Maijers and Niessen reported a rupture rate of 24% based on the study of 224
implants over 10 years [123]. An 18-month study reported by Crouzet et al. stated a rupture
rate of 3% in just 1.6 years [124]. A study conducted in France by Tropet et al in 2013 reported
a rupture rate of 8.7% in 4.7 year [125].
In a more recent study from Oulharj and colleagues, the rate of rupture of the PIP silicone
implants was estimated to be 7.7% [126]. The reported rate of rupture for the fifth generation
of silicone breast implants, which are supposed to be of the highest quality to date, was found
to be lower, at 2 % estimated for Mentor memory gel [127] and 3.8% reported for Natrelle
implants [128]. The latter value is also much lower than that reported for the current generation
Natrelle implants by Spear et al., who estimated the 10-year implant rupture rate at 7.7% [129].
The discrepancy in the reported estimates may at least in part be attributed to the limited
availability of information regarding the specific properties of each type of the implant, e.g. a
detailed description of polymer chemistry, mechanical and surface properties of the implants
used in these studies.
Table 1. A comparison between reported silicone breast implant rupture rates.
Article Year-
Published
Percentage of
rupture
Time period (in
years)
Berry and Stanek [82] 2012 15-33 % 10
Maijers and Niessen [83] 2012 24% 10
Crouzet et al. [84] 2012 3% 1.6
Nanocarbon polymer composite for breast implants Page 32
Tropet et al. [85] 2013 8% 4.7
Guillermo Blugerman et al.
[130]
2013 4%
12%
15%
2
4
< 6
Oulharj et al. [40] 2014 7% Not mentioned
2.3.4 Breast Implant–Associated Cancers
A rare and aggressive form of non-Hodgkin lymphoma (NHL), anaplastic large cell lymphoma
(ALCL) is a cancer of the lymphatic system, which involves an abnormal proliferation of
primarily larger in size T-cells with increased expression of the cytokine receptor CD30 and
displaying a cytotoxic immunophenotype [131]. Depending on their expression of anaplastic
lymphoma kinase, ALCL can be categorized as ALK-positive or ALK-negative. ALCL can
affect the lymph nodes and the skin [131].
Figure 9. A case of ALCL where the patient underwent left-sided capsulotomy with excision
of a firm capsular structure containing a seroma (right) [132]. A close up of bacteria formation
on implant (left). Reproduced with permission from Ref. 129 Copyright © 2015 Elsevier
publication and ABC news net [133].
Nanocarbon polymer composite for breast implants Page 33
An association between ALCL and breast implants was first reported in 1997 and since then
there has been an increasing awareness of this potential link and this is now identified as BIA-
ALCL (breast implant associated ALCL) [134,135]. There are at least over 500 known cases
worldwide but not all have been reported in the medical literature [136]. Textured implants
are associated with a greater number of cases of ALCL than are smooth implants [137]. It has
been suggested that textured implants provide a significantly larger surface area for bacterial
attachment, where the surface features may afford a physical protection to the cells from
detachment, aiding biofilm formation. This in turn increases the likelihood of inflammation
and infection-mediated development of scar tissue, and invokes an enhanced T-cell response
[138]. Persistent infection at the surface of the implant have been shown to lead to an increase
in the lymphocytic infiltrate dominated largely by T-cells, which suggests that a chronic
biofilm infection may lead to T-cell hyperplasia, which in turn is a possible cause of ALCL
[139]. Therefore, it is suggested that prevention of infection may reduce the risk of capsular
contracture and consequently reduce the risk of lymphocyte activation and possible conversion
to ALCL [140].
Table 2: Examples of recent ALCL cases related to breast implants
Author (year) Type of Implant Reason for
implantation
Presentation Number of
cases
Hart et. al [141]
2014
Saline textured Cosmetic Effluence 2
Talagas et. al [142]
2014
Saline Cosmetic Contracture 1
Sorensen et. al [134]
2014
Silicone textured Reconstruction Contracture 1
George et. al [143]
2013
Silicone textured Reconstruction Effusion 1
Nanocarbon polymer composite for breast implants Page 34
Zakhary et. al [144]
2013
Saline textured Reconstruction Effusion 1
Aladily et.al [145]
2012
Silicone textured
and Saline
Reconstruction Effusion 13
Current efforts focus on the possible treatment outcome for patients with this diagnosis and
the best form of treatment. This small group of patients is heterogeneous, which makes it
challenging to identify the most appropriate treatment modality [134]. Some of the reports
suggest that ALK-negative cases may follow a more indolent course, similar to the disease
pattern of cutaneous ALCL, rather than that of systemic ALCL, which has a worse prognosis
and mandates a far more aggressive treatment regimen [134,145].
2.4 Nanotechnology in breast implants
The emergence of nanomaterials and nanostructures, including nanocarbons such as graphene
and graphene-family composites, has revolutionized many areas of medicine and resulted in
the significant expansion of the inventory of implantable biomaterials and medical devices
[146-151]. Owning to their unique dimensions, particularly in terms of surface to volume ratio
that enables the majority of constituent atoms to be at the surface or the interface, materials at
nanoscale display rich chemistries and properties that are more “surface”-dependent compared
to their bulk counterparts [152,153].
As discussed in the previous section, the implants currently available on the market are unlikely
to last for more than 11 years, with some implants breaking with a period of few months post-
implantation. Furthermore, issues that arise from suboptimal interactions between cells and the
surface of the implant that lead to e.g. biofilm formation remain a significant healthcare
challenge for the use of these devices [154]. Infections can lead to capsular contracture and
subsequent rupture of the implant [87,155,156]. To address these issues, it is often necessary
Nanocarbon polymer composite for breast implants Page 35
to perform revision surgeries, e.g. to remove the capsule and/or the infected implant, and
administer a course of systemic antibiotics for prophylaxis and/or treatment. In terms of patient
outcomes, these issues may delay healing, lead to persistent pain and suboptimal aesthetic
outcomes, compromising the quality of life of the patient and increasing the financial burden
associated with this family of procedures [157]. For cancer patients, persistent infection and
chronic inflammation may compromise their recovery from mastectomy, and subsequently
affect the success of their cancer treatment and potential for cancer reoccurrence.
The aforementioned challenges have motivated industry and the scientific community to seek
novel approaches to improve the properties of breast implants, including those based on
introducing nanotechnology into various stages of breast implant manufacturing. The
hypothesis is that by incorporating nanomaterials into the already existing polymers, it may be
possible to reduce the incidence of implant rupture and biofilm development without affecting
the biocompatibility of the implant. Furthermore, this potential advancement in properties,
performance and durability could be attained at a relatively low cost with respect to material
cost (since most nanostructured are added in very small quantities), or integration into existing
process workflows. Indeed, the most effective solutions to address current implant challenges
are likely to involve an intelligent combination of nanomaterials, traditional antibiotics,
enhancers, and free drugs. Nanomaterials present an attractive set of tools that when used
wisely and appropriately may expand the current toolkit researchers have to combat implant-
associated challenges, augmenting (when used in combination with presently-available
strategies) and in certain instances providing a suitable alternative to existing strategies.
When designing a breast implant, generic number of general requirements are to be taken into
consideration, namely maximum stretch ability, minimum weight, high resistance to stress or
force, minimum cost, physical and chemical durability, excellent biocompatibility and minimal
toxicity. There is an evident need for novel or improved implant materials and coatings that
Nanocarbon polymer composite for breast implants Page 36
can resist rupture and pathogen colonization without compromising existing strength and
flexibility, and the process ability of these materials into aesthetically-pleasing implant shapes.
Recent discoveries have demonstrated that nanomaterials can be used to address critical issues
associated with implant-based breast reconstruction, specifically with respect to
biocompatibility, resistance to microbial colonization, longevity and mechanical strength. The
ability to use nanoparticles to address the former two issues relies on the ability of these
structures to directly interact with the target cells and/or physiological environment. This is
most commonly attainted through surface immobilization (e.g. for physical killing of attached
cells or production of reactive oxygen species in the proximity of the surface of implant) or
controlled elution of nanoparticles from the polymer matrix (e.g. where free nanoparticles
penetrate cellular membrane to induce intracellular oxidative stress). Where nanoparticles are
used realize the latter aspects of mechanical strength and durability, the benefits arise from the
unique chemical and physical interactions between the nanoparticles and polymer chains within
the composite. These benefits are most often attained by uniformly dispersing the nanoparticles
within the polymer matrix, however, concentrating the nanoparticles within the top-most layer
as a strategy to selectively enhance mechanical properties of the external shell may also be
considered. Therefore, select examples discussed in the following sections will focus on direct
cell−nanoparticle interactions when considering infection control and biocompatibility
challenges, and direct nanoparticle−polymer interactions when discussing mechanical
robustness and durability.
The idea of introducing microscopic particles in the form of fillers and other additives to
silicone implant is well-established and serves a wide range of purposes. For instance, a limited
quantity of amorphous silica (SiO2) filler is commonly added to liquid PDMS to enhance the
strength and elasticity, and thus overall performance of silicon rubber suitable for medical
applications [158]. The typical size of the particles is below 30 μm. Unlike crystalline silica,
Nanocarbon polymer composite for breast implants Page 37
the amorphous silica is considered to be more biocompatible. Similarly, other types of particles,
such as pigments, CaCO3, BaSO4, metal oxides etc., are introduced to enhance other
mechanical (e.g. stiffness), electrical, and biochemical properties of silicone elastomers, as well
as render the implants radiopaque. This principle can be extended even further to other
nanoscale materials with the aim to make the resultant composite material superior in terms of
key mechanical properties. However, this is not a trivial challenge since as-grown
nanostructures, e.g. carbon nanotubes, typically appear as an inhomogeneous mixture of
nanoparticles with different chiralities, inner and outer diameters, and aspect ratios, as well as
with significant differences in their chemical composition and presence of structural defects.
For example, carbon nanotubes often appear curled or twisted. Furthermore, most nanoparticles
have a propensity to aggregate. This tendency makes the preparation of uniform composites a
challenge, potentially compromising the mechanical strength and fracture resistance, the very
properties these admixtures are ought to enhance. Surface covalent and non-covalent
functionalization is often used to overcome this challenge and enable sufficient dispersion of
the nanoparticles within the polymer, creating a nanomaterial surface with greater chemical
affinity for and more efficient thermodynamic wetting with the surrounding polymer matrix.
In the field of healthcare, the interest in nanoparticles stems from the ability of researchers to
engineer them to be of the size similar to that of most biological molecules and structures, and
possess the unique size-dependent physical and chemical properties that may not be attainable
in bulk materials [159]. As such, nanomaterials can deliver significant benefits to in vivo and
in vitro research [160], spatially and temporally-controlled targeted delivery of agents for
treatment, imaging, sensing, and in modification of artificial implants to enhance treatment
outcomes and enable tissue regeneration and function restoration [87].
Despite the wealth of evidence that suggest that nanomaterials can both improve the
mechanical strength of implants and also impart bactericidal and other desirable biological
Nanocarbon polymer composite for breast implants Page 38
effects of materials, there is an evident lack of discussion on how these could be used to address
the specific challenges associated with the use of breast implants, particularly in the context of
post-mastectomy reconstruction and augmentation. Discussion below aims to bridge this gap,
suggesting a number of ways in which improvements can be realized through intelligent
introduction of nanoparticles into existing material systems as an adjuvant or alternative
strategy to conventional approaches.
2.4.1 Nanomaterials to control infection
Any surgical involvement associated with breast reconstruction and augmentation, such as
tissue removal, implant placement, implant filling, presents considerable medical risks, with
infection being one of the key risks for the breast implant use. There is a persistent need to
develop materials that could prevent attachment and proliferation of pathogenic
microorganisms on their surfaces without compromising the ability of these implant materials
to interact favourably with human cells and tissues [161]. After decades of intense
investigation, there is a large body of evidence regarding the antibacterial activity of
nanoparticles [162,163]. Nanomaterials generally display significantly higher chemical
reactivity in comparison with their bulk counterparts, attributed to the much higher ratio of
surface are to volume in the former [164]. This reactivity allows nanoscale materials to engage
more effectively with the target pathogen cells, i.e. a large percentage of atoms and functional
groups available on the surface of the particle can engage more effectively and/or uniquely
with the target cells, resulting in greater biological activity of these nanostructures.
Many nanoparticles such as Ag, ZnO, and CuO show excellent anti-bacterial activity and are
effective in preventing the growth and reducing the viability of a range of bacterial pathogens
responsible for nosocomial infections [165,166]. Numerous studies demonstrated their
effectiveness in preventing bacterial infection when used in conjunction with a polymer matrix,
with the composite used as a coating or as a bulk implant material. Owing to their enhanced
Nanocarbon polymer composite for breast implants Page 39
antimicrobial property, metal oxide nanoparticles are being introduced into a wide range of
medical coatings [167].
Figure 10. Possible antibacterial mechanisms of nanomaterials. Nanomaterials produce free
radicals, e.g. reactive oxygen species (ROS) which induce oxidative stress and irreversibly
damage bacteria (e.g., their membrane, DNA, and mitochondria), potentially leading to cell
death. Reproduced with permission from reference [168].
Antibacterial activity of the nanoparticles is generally attributed to several structural and
functional attributes, although the exact mechanism of cell-surface interactions and subsequent
nanomaterial toxicity is yet to be fully understood [169]. Most materials-based strategies rely
on highly controlled spatio-temporal elution of nanomaterials from the bulk polymer matrix or
top most coating in order to facilitate nanoparticle−cell interaction as well as facilitate chemical
changes in the nanoparticles induced by their interaction with physiological environment. Once
in their free form, nanomaterials are able to adhere to the cell membrane of the pathogenic cell
by means of electrostatic interactions, the nature of which is dependent on the compatibility
between chemical and physical characteristics of the cell and the surface [170]. Some
nanomaterials, such as graphene, may have sharp edges which disrupt the cell membrane and
Nanocarbon polymer composite for breast implants Page 40
facilitate physical penetration of the material into the target cell. Furthermore, some
nanomaterials, such as graphene, may induce oxidative stress by generating highly reactive
free radicals, inducing mitochondrial damage, lipid peroxidation, protein modification, and
DNA damage. At significantly high doses, these perturbations may result in irreversible
bacterial cell damage and cell death [171-173]. It should be noted that in the case of host cells,
damage from reactive species can lead to cancerogenesis. The mechanism of nanoparticle
toxicity depends on the combination of physical and chemical properties of nanoparticles,
namely their composition and surface functionalization, and the respective properties of the
interacting cells [174-177].
A number of studies have investigated the strong antibacterial property of graphene and
graphene-related materials, identifying oxidative damage as one of the possible mechanisms
responsible for the observed bactericidal and bacteriostatic effects [178]. The damage
resulting from reactive species negatively affects membrane integrity of bacterial cells, and
may result in the loss of intracellular content [179]. Recent studies show that dual polymer
functionalized graphene oxide (GO) and similar sandwich-like antibacterial structures
display an improved bactericidal activity against gram-positive S. aureus and gram-negative
E. coli in comparison with separate nanosheets or nanoparticles, or their composites [179].
These studies emphasize the improved antibacterial activity of nanocomposites in
comparison to individual nanomaterials [179,180].
Nanocarbon polymer composite for breast implants Page 41
Figure.11. TEM images of E. coli and S. aureus (a) Untreated E. coli. (b) Catechin-Cu
nanoparticles (20 ppm) treated E. coli. Arrows denote rupture of cells (c) Untreated S.
aureus. (d) Catechin-Cu nanoparticles (10 ppm) treated S. aureus. Arrows denote cell
rupture. Reproduced with permission from [181] Copyright © 2015, Macmillan Publishers
Limited
Coatings impregnated with nanoparticles have been successfully used in various dental and
bone implants [182,183] and as antibacterial coatings on existing biocompatible bulk materials.
While considering the anti-bacterial activity of nanoparticles, for an implant manufacturer it is
vital to consider the mechanism of action by which nanomaterials kill bacteria.
There are a number of nanoparticle materials that can be effectively kill pathogenic bacteria
upon contact without the need to penetrate into the cell, rendering these materials
particularly amenable for surface immobilisation approaches. Among these are vertically-
oriented graphene nanoflakes, which feature sharp edges oriented orthogonally to the
surface of the substrate and exceptionally large surface area. As discussed earlier, these
Nanocarbon polymer composite for breast implants Page 42
edges can mechanically disrupt the integrity of the membrane of sessile microorganisms,
leading to leakage of intracellular material, as well as release highly reactive oxidative
species in close proximity to implant surface to induce oxidative stress onto planktonic
pathogenic organisms. Given that vertically oriented graphenes can be engineered to have
exceedingly high contact angle, it is also possible to design super hydrophobic antifouling
surfaces that would prevent initial stages of cell attachment. Other nanomaterials in the form
of a coating can also be used to mimic the lotus effect and repel bacteria from attaching to the
implant. Though this method is effective, it is limited to the implant surfaces [184].
Furthermore, upon exposure to biological fluids, masking of nanotopography by protein
fouling can take place, limiting the efficacy of the lotus effect [185].
It should be noted that in the very similar way to traditional drug or biomolecule elution
strategies, mitigation of microbial attachment and biofilm formation using nanoparticle elution
suffers a number of challenges. These include attachment of proteins from the peri-implant
milieu and build-up of cellular debris that may prevent effective diffusion of necessary
concentrations of active agents to sustain the required level of antimicrobial efficacy, and a
closely related issue of sub-inhibitory levels leading to the development of bacterial resistance.
Considering that implants should ideally last for decades, the long-term sustainability of such
a strategy and its efficacy against late haematogenous infections, where pathogens are
introduced through blood or lymph from a distant focus of infection, e.g. dental infection, or
contiguous spread from an adjacent focus of infection, e.g. migration of pathogenic organisms
via lactiferous ducts. On the other hand, rapid release of nanomaterials can be toxic to adjacent
host tissues, and potentially accumulate within those tissues or be transported to other sites or
organs. From the translational point of view, even though nanomaterial elution may present an
attractive approach for limiting infection, it should be noted that the most suitable method for
fabrication of such composites is yet to be fully developed and optimized, as it depends on both
Nanocarbon polymer composite for breast implants Page 43
the desired end application and the polymer matrix used [186]. As previously mentioned, the
desired nanoparticles can be either integrated into the topmost layer of the polymer or
introduced into the matrix, however in the case of the former, that may limit the quantity of
nanomaterials that can be loaded and released from such a layer without a significant loss of
mechanical integrity of the layer. In the case of the latter, although it may be possible to attain
a greater level of total nanoparticle loading, it may be difficult to maintain the needed rate of
elution to effectively and reliably combat infectious agents over extended periods of time to
target not only sessile bacteria, but also that in the peri-implant milieu [187].
2.4.2 Nano-patterned surface to control capsular contracture
In some instances, capsular contracture is aseptic in nature that is it is caused by the natural
reaction of the tissues to the foreign body, i.e. the implant, in the absence of an infection [63].
It has previously been shown that surfaces with a higher roughness or a texture are associated
with a reduction in the amount of scar tissue formed around the breast implant [34, 35]. Indeed,
the micro environment created by the surface features of the implant is critical for cell
attachment and regeneration of breast tissue [188]. However, surfaces of presently-available
breast implants have relatively large surface features, the scale of which does not necessarily
correlates with that of biological features required for favourable cell-surface interactions.
Surfaces decorated with nano- and micro-patterns can be effectively used to control
differentiation, attachment, proliferation, and migration of a wide variety of cell types and
substrata, both in vitro and in vivo [189-192]. Numerous studies have shown nanomaterials as
excellent nano-scaffolds for cell growth and tissue regeneration [193]. For instance, the
cytoskeleton of human mesenchymal stem cells was shown to align along the 350 nm-wide
grooves on the substrate surface. Similar preferential alignment was observed in stem-cell-
derived osteoblasts grown on nanogrooves of polystyrene [194]. The attachment preferences
were influenced by the dimensions and orientation of the nanoscale features, particularly the
Nanocarbon polymer composite for breast implants Page 44
depth of grooves more so than their spacing or pitch. Indeed, deeper groves led to increased
cell orientation, whereas higher pitch or more frequent spacing of the groves had the opposite
effect [193]. Therefore, a coating or a pattern which can mimic that of host tissues, such as the
basal layer of the skin, can potentially provide a more suitable environment for the cells to
attach and grow, and as such significantly hinder the development of the capsule around the
implant.
On the other hand, it is important to consider the implications of introducing a nanostructured
surface on the potential interactions between said surface and bacteria. There is evidence that
certain types of features that constitute a rough surface may encourage bacterial colonization,
by providing a physical shelter for bacteria and thus preventing their physical detachment
through sheer flow (Fig. 11) [195]. For example, corrosion-associated micro-cracks on the
surface of the implant have been linked to an increased incidence of bacterial colonization.
Rougher surfaces may also provide more points of direct physical contact between the
pathogenic cell and the implant surface, facilitating bacterial attachment and promoting biofilm
formation [196]. It should be noted that ultra-smooth surfaces have also been shown to be
susceptible to a significant bacterial load, where attachment is facilitated by physical forces,
including van der Waals interactions, and a greater number of molecular attachment points
[197].
Complex surface morphologies with features at different length scales across multiple tiers
may offer a suitable solution, by having sufficiently small features that would interact with
bacterial cells preventing their attachment and settlement, as well as larger features to which
mammalian cells may respond. Indeed, a number of surface-immobilized nanoscale materials,
such as vertically oriented graphenes, have the capacity to selectively promote attachment and
govern orientation of mammalian cells while simultaneously effectively preventing adhesion
and biofilm formation by pathogenic microorganisms. From this perspective, alternations made
Nanocarbon polymer composite for breast implants Page 45
on the breast implant surface at nanoscale can be more effective in controlling bacterial
attachment and promoting tissue integration that chemical strategies alone, reducing the
likelihood of infection-related and aseptic “foreign body ” inflammatory responses. As such,
this strategy may be useful in minimizing clinical complications due to capsular contracture.
Figure.12. The mechanism of bacterial attachment to the implant surface. Reproduced with
permission from ref [196]. Copyright © 1996-2016 MDPI AG (Basel, Switzerland)
2.4.3 Nanomaterials for reinforcement
Rupture of the silicone breast implants remains a major issue ever since their invention. A
biocompatible material which can improve the strength without affecting the elasticity or the
biocompatibility of the implants is required. Because of the higher surface area of the
nanoparticles per unit of volume compared to bulk and microscale materials, their ability to
interact with other particles or molecules within a mixture is high. These interactions are
responsible for the increased strength and heat resistance, which is often observed in
nanoparticle-containing composite materials [198].
Silica fillers have been used from many decades as fillers in the manufacturing of implants.
Recently, silica nanoparticles have replaced the bulk silica particles in functional composites,
where they provide mechanical reinforcement or act as fillers [199]. The unique aspect of
polymer composites enhanced by silica nanoparticles lies in the ability to achieve highly-
uniform particle dispersion, which ensures the global improvement of the mechanical
Nanocarbon polymer composite for breast implants Page 46
properties of these materials [199]. In the case of nanomaterials, for a given volume of the
material, the number of atoms available on the outermost layer of the material decreases with
an increase in the size of the constituent particles [200]. For silica nanoparticles, more than
fifty percent of the silica atoms resides on the surface when the size of nanoparticle is less than
5 nm, which implies that they should have one or more ≡Si-OH functional moieties on their
surface, with the concentration being inversely proportional to the size of the nanoparticle
[201]. The physical, chemical and functional properties of the composites are determined by
the density and spatial distribution of these silanol groups on the surface of silica, since the
latter determines the specific surface area and the strength of the interactions between the filler
particles and the polymer matrix at their interface [199].
For instance, polyhedral oligomeric silsesquioxanes (POSS), the cage like molecules of Si and
O, are attracting significant attention for their ability to disperse in most common polymers,
notably enhancing the mechanical properties of the composite [202-206]. Of particular interest
is the propensity of these particles to connect not only to polymer chains but also to one another,
which opens up a possibility for creating fibre-like structures and one, two and three
dimensional scaffolds of crystalized particles within the bulk of the polymer [207]. Through
the reduction of interactions between the POSS particles, and formation of bonds of high
strength between the surface of filler particles and the polymer, it is possible to decrease the
viscosity of highly filled resins, while improving their mechanical properties and surface
quality [208]. Indeed, the dispersion of the POSS particles within the polymer matrix enhances
the mechanical strength, modulus, and stiffness, and reduces polymer viscosity, while
maintaining the low weight and ductility of the original polymer [209,210]. These improved
properties of the nanocomposites enables their use in a broader range of applications, for
instance, in the delivery of biologically-active molecules and therapeutics [211-213].
Nanocarbon polymer composite for breast implants Page 47
Apart from silica nanoparticles, nanostructures made of carbon, such as solid and hollow
nanofibers, vertically-oriented and horizontal graphene’s, nanodiamonds, and fullerenes hold
often unique and highly desirable combinations of physical, chemical, mechanical and
biological characteristics, which makes them well-suited for a range of bioengineering and
medical applications [214]. The exceptional mechanical strength and elasticity of carbon
nanostructures can be utilized to increase the mechanical strength of the implants without
affecting their flexibility [215]. Cylindrical fullers (CNTs) and graphene are of particular
interest owing to a highly-favourable and unique surface and mechanical attributes [216-218].
Table 3: Various types of silica-polymer nanocomposites. Adapted with permission from ref
[199]
Polymer matrix Silica size
(nm)
Silica
content
Major property changes (with
increasing nanofiller content)
Thermoplastic
polyurethane [219]
7 10 wt.% decreased Tg;
increased shear and storage modulus;
increased tensile and peel strength
Epoxy (DGEBA) [220] 75 and 330 1–5 wt.% increased aggregation level;
increased elastic modulus;
higher modulus for smaller particles
Epoxy (TGDDM) [221] 12.5 5 and
10 wt.%
decreased Tg, constant Tβ;
increased elastic and yield modulus
Acrylic polymer [222] 15–20 10–
50 wt.%
increased thermal stability;
enhanced hardness;
excellent optical transparency
Nanocarbon polymer composite for breast implants Page 48
Epoxy [223] 4000 14–
39 vol.%
increased Young’s modulus;
monotonic variation in the yield
strength and yield stress
DGEBA - Diglycidylether of bisphenol;
TGDDM- Tetraglycidyl 4-4′diaminodiphenylmethane
The elastic modulus of multi walled CNTs is estimated to be 1TPa, similar to that of diamond
[224]. In comparison with steel, the mechanical strength of CNTs is 100 times higher, whereas
the density is only 15% of the respective value for steel [225]. The compression strength of
CNTs is in the range of 100GPa. Given the outstanding properties of the CNTs, it may be
possible to use CNTs to enhance the properties of existing materials and to give rise to novel
composite materials with unique properties [226].
Nanocarbon polymer composite for breast implants Page 49
Figure 13. (a) Atomistic model of a CNT; (b) SEM images of CNT film [227]; (c) Photographs
of a CNT solid (10 × 10 × 4 mm3) compressed by a load of 800 N (2 MPa) with its thickness
reduced by 30%, and recovered to original shape after compression [228]. (d) TEM image of
multiwalled carbon nanotube. (e)Multiwall carbon nanotube just prior to (above) and after
(below) tensile testing [229].
Graphene, the 2D carbon nanostructure is identified to have the potential to enhance the
properties of ceramics, polymers and metal matrix composites for functional and structural
applications due to its superior Young’s modulus and tensile strength [230,231]. It is believed
that the major reason behind implant rupture is crack propagation. However, the ability of
graphene to resist crack propagation in a composite makes this material a promising candidate
for the reinforcement of breast implants. Introduction of graphenes or graphene-like materials
into the matrix of the polymer can greatly improve the fracture toughness of the composite
even when the concentration of the added nanomaterial is very low. Here, it serves to deflect
the crack and thus inhibit the propagation of the crack through the polymer matrix. The
integration of graphene into epoxy has shown to have increased the fracture toughness by
Nanocarbon polymer composite for breast implants Page 50
around 131% [232]. The advancement of a crack in a polymer or epoxy- graphene composite
is hindered when the crack encounters the graphene sheets, which are far more mechanically
robust when compared to the polymer (Fig.13). However, the extent of the improvement in
fracture toughness that can be gained from the addition of the graphene sheets, such as the
ability of the reinforcing phase to bridge the crack and strengthen the matrix will be
significantly affected by the dispersion of graphene within the composite, and the nature of the
interactions at the polymer-graphene interface (fig.13) [233-235].
Figure 14. Mechanism of crack propagation in epoxy matrix reinforced by graphene flakes;
(a) graphene agglomeration; (b) homogeneously-dispersed graphene. Reproduced with
permission from ref [235].
In graphene, the free movement of electrons is facilitated by Pz orbital which forms a π-bond
with a half-filled band. Graphene has a capacity to self-heal by spontaneously directing free
carbon atoms in its vicinity to fill the holes, and thus repair the graphene lattice at ambient
conditions. This property is the main reason behind graphene’s superior ability to deflect the
propagation of the cracks in the composite [235].
Nanocarbon polymer composite for breast implants Page 51
Even though the sp2 structure of graphene is similar to that of multi-walled CNTs (MWCNTs),
the former is significantly easier to disperse within the polymer matrix, probably due to the
differences in the nature of the interactions between these nanomaterials and polymer chains
associated with the specifics of their geometry and surface chemistry. Interestingly, microscopy
and diffraction studies have shown that the addition of graphene significantly improves the
dispersion of MWCNTs in silicone, likely due to the strong interactions between the graphene
flakes and both MWCNTs and polymer matrix, which leads to the graphene to act as a
compatibilizer. When these carbon nanostructures with exceptional mechanical strength and
elasticity of carbon nanostructures are added to the polymer matrix, this can increase the
mechanical strength of the implants without affecting their flexibility [236].
2.4.4 Nanomaterials for radiation therapy enhancement
In many cases, mastectomy is followed by a radiation therapy, where the former treatment
removes the primary tumor and any tissue likely to be cancerous, and the latter kills individual
cells which may have been left behind after the surgery or displaced, and prevent the migration
of these cells to other sites. Radiotherapy delivers precise doses of high-energy ionizing
radiation to the area likely to have cancerous tissues or cells, leading to apoptosis or necrosis
depending on the treatment dose [238]. In the treatment of breast cancer, the target sites for
radiation therapy include the chest wall and the proximal lymph nodes, including those located
in the collarbone and underarm regions. Even though most patients with both silicone and
saline breast prostheses can safely undergo radiation therapy, the physical presence of the
device within the breast pocket makes the planning of the procedure more complex.
Furthermore, since radiation therapy can increase the likelihood of inflammation and fibrous
tissue formation around the implant, it may lead to capsular contracture and breast hardening,
as well as to delayed healing [239]. Indeed, radiation treatment of chest plate may lead to
unintentional fibrosis of the tissues lining the lungs, leading to long-term symptoms, e.g. chest
Nanocarbon polymer composite for breast implants Page 52
pains, breathlessness, and coughing, and in some instances, permanent scarring of the tissues.
Implant-based solutions which would enhance the specificity and efficacy of the treatment
while lowering the therapeutic dose are of great interest.
Table 4: Mechanical properties of graphene/graphite-based polymer nanocomposites. Adapted
with permission from reference [237]. Copyright 2006-2016 Scientific Research Publishing
Inc.
Mechanical properties of graphene/graphite-based polymer nanocomposites
Matrix Filler type Filler loading
(wt.% a vol.% b)
Process % Increase
E
% Increase
TS
%Increase
flexural
strength
Epoxy EG 1a Sonication 8 -20
EG 1a Shear 11 -7
EG 1a Sonication
and shear
15 -6
EG 0.1a Solution
87
PMMA EG 21a Solution 21
GNP 5a Solution 133
PP GnP-1 3b Melt
26
GnP-15 3b Melt
8
Graphite 2.5b SSSP
60
LLDPE GnP 15a Solution
200
Paraffin
coated GnP
30a Solution
22
HDPE EG 3a Melt 100 4
UG 3a Melt 33
PPS EG 4a Melt
-20
PVA GO 0.7a Solution
76
Graphene 1.8b Solution
150
Nanocarbon polymer composite for breast implants Page 53
TPU Graphene 5.1b Solution 200
Sulfonated
Graphene
1a Solution
75
PETI EG 5a In situ 39
10a In situ 42
EG - expanded graphite; PMMA-poly(methyl methacrylate); GNP- Ionic liquid functionalized graphene;
PP-polypropylene; SSSP-solid-state shear pulverization; LLDPE -linier low density polyethylene; PPS-
poly(phenylene sulphide); PVA-poly(vinyl alcohol) ; TPU-Thermoplastic polyurethane ; PETI -
phenylethynyl-terminated polyimide.
The interest in the application of nanomaterials, particularly those containing metals, for highly
controlled spatio-temporal enhancement of specificity and efficacy of radiotherapy in treating
cancer has increased drastically over the past few years [240]. Since these densely packed metal
nanoparticles have the capacity to selectively absorb and scatter penetrating X-ray and gamma
radiation, and they can be engineered to selectively target specific tissues or cells, e.g. cancer
cells, it is possible to use them to localize and consolidate the treatment to the diseased tissues.
The use of nanoparticles can also facilitate greater likelihood of interaction between the
incident radiation and the target tissue [241,242]. The scattering of photoelectrons from the
surface of the metal particles as a result of their exposure to γ radiation can further increase the
therapeutic efficacy of the treatment. By taking advantage of these phenomena, it is possible
to reduce the treatment dose, and limit excessive organ and tissue damage [238].
Nanocarbon polymer composite for breast implants Page 54
Figure 15: Interaction of X-rays with high Z material nanoparticle. Reproduced with
permission from reference [238]. Copyright ©2009-2016Translational Cancer Research.
When an incident x-ray encounters a metal nanoparticle, a variety of physical events may take
place, including scattering of the x-rays and electrons, photoelectron scattering, and scattering
of fluorescence photons and Auger and Compton electrons, as shown in Figure 14. The energy
transferred from the incident way to the electron in an atom in the nanoparticle is sufficient to
eject an electron from its orbital. The ejected electron will gain a kinetic energy that equals the
energy of the incident wave less that required to remove the electron from the atom, which will
determine the distance it would be able to travel through the tissue. The likelihood of the
photoelectric effect depends on the energy of the incident radiation E, which should exceed the
energy that binds the electrons in the inner shell, and on the atomic number of the target atom
Z, expressed as Z3/E3 [243].The vacancy that arises from the removal of the inner-shell electron
can be filled by another higher-energy electron of the same atom. The excess energy is typically
released as photon emission, however, in some cases, another electron can gain this energy to
leave the atom. The energy of thus-released photons is relatively low compared to these so-
called Auger electrons, which have a significantly greater ionization density, however the
Nanocarbon polymer composite for breast implants Page 55
coverage range is higher in the former. As a material with large Z value of 79 and excellent
biocompatibility with host tissues, gold is well suited for the aforementioned photosensitization
reactions [238].
A coating of nanomaterial can potentially be applied to the breast implant surface to enhance
the outcomes of the radiotherapy treatment, which may be of direct benefit to patients who
have undergone cancer-related mastectomy. Among high Z particles, gold nanoparticles have
a suitable combination of photosensitization [132], chemical inertness, and excellent
biocompatibility. Since Au nanoparticles can greatly enhance the effects of radiation across
greater areas of cancerous tissues, this eliminates the need for delivering the nanoparticles to
every individual cancer cell. Furthermore, unlike iodine and other low molecular weight dyes,
the low systemic clearance of nanoparticles provides sufficient time for these particles to be
efficiently taken up by the tissues [244].
2.4.5 Wound healing promoted by nanomaterials
Biofilm development remains a serious medical complication in patients with breast implants.
In some instances, the site of surgical incision which remains after the insertion of the breast
implant heals slowly, particularly in the case of cancer patients where tissue repair is seriously
hindered by radiation therapy. Indeed, the lasting side effects of radiotherapy, such as skin
atrophy, excessive formation of fibrous connective tissue in irradiated organs and tissues, and
damage to the microvasculature responsible for the distribution of blood within tissues, are
associated with a significantly greater incidence of wounds that are difficult to heal or even
repair surgically [245,246]. These side-effects are not unique to radiation therapy, with several
types of anti-cancer drugs shown to induce an irritation to the veins. The leakage of an
intravenously-infused chemotherapy drug may induce serious, sometimes lasting severe
damage of the extravascular tissue and neurons, resulting in the development of necrotic ulcers
Nanocarbon polymer composite for breast implants Page 56
which are challenging to heal. In such cases, patients may suffer from pain, reduced limb
function and cosmetic disfigurement [247].
Recently, a variety of nanotechnology platforms based on 0D carbon dots and fullerenes, 1D
nanofibers, 2D graphene sheets, and 3D dendrimers, liposomes, and nanoemulsions containing
ceramic, metallic, and organic nanoparticles with a wide range of chemical, electrical, thermal,
magnetic and other properties have been developed for wound healing therapy [248]. Their
therapeutic effect and potency for wound healing is largely dependent on the chemical and
physical properties of nanomaterials, including size and shape, colloidal stability, surface
functionalization and surface charge [248]. Those nanoparticles which are both biodegradable
and biocompatible have the potential to provide additional benefits over conventional highly-
stable particles which cannot be degraded by the cell, and as such may persist in the body.
At the time of implant insertion, superior therapeutic effects can be achieved by a combination
of smart materials and technologies with conventional therapeutic strategies. Smart skins and
triboelectric nanogenerators are cable of harvesting biomechanical energy which can drive the
bioelectric dressing, the primary aim of which is to stimulate tissue regeneration and wound
healing. These could be used both as adjuvant therapy and as a stand-alone alternative to
conventional systemic antibiotics and antiseptics. In addition, electrically-controlled drug
delivery can be achieved within a dressing with the help of an electrically-responsive graphene
oxide nanocomposite film. In this approach of fast wound healing, the drug release can be
modulated by either endogenous or exogenous electrical current, which is not currently
available. Similarly, collagen or gold nanoparticle scaffolds could act as a biodegradable
structure which enables the fast migration of cells to the wound site, following which an
electrical stimulus can enhance the cellular activity [249].
Nanocarbon polymer composite for breast implants Page 57
2.4.6 Nanomaterials for drug delivery
Nanoparticles are rapidly emerging as a viable alternative to overcome limitations of traditional
drug delivery systems, with significant promise in the treatment of various types of cancer
[250].
The chemistry of polymer-based nanomaterial systems facilitates chemical modification,
expanding their potential in targeted oncotherapy [251]. The active drug molecule can be either
bound to the surface of the nanomaterial, or trapped within the polymeric core with the aim to
protect it from the immediate environment until the target tissue is reached. The unique
chemistry of polymers enables the generation of a wide variety of structurally and functionally
diverse systems, spanning solid polymeric nanoparticles, polymersomes and micelles,
conjugates, highly branched structures, e.g. dendrimers, ligand-conjugated polymers, and
polymer–lipid hybrid systems [251]. Their functionality can be further enhanced by
introducing specific functional groups and molecules on their surface, the addition of which
can significantly increase their residence time in blood, limit nonspecific distribution, and
enable high-specific ligand-mediated attachment to target antigens on the cell surface to
increase specificity [251]. Combination strategies, where passive targeting (via extended
residence time) is further enhanced by active targeting (via specific ligands) is considered a
promising strategy, with several methods developed and experimentally verified to shown
improved selectivity and efficacy over individual approaches [252].
Nanocarbon polymer composite for breast implants Page 58
Figure.16. Schematic illustration of graphene oxide -wrapped Dox-loaded mesophorous
silicon nanoparticle bound with Cy5.5-labeled AS1411 aptamer and the corresponding NIR
light controlled intracellular drug release. Reproduced with permission from ref [253]
Since the nanoparticles are already used in polymer nanocomposites to provide additional
strength, flexibility, and stiffness, it should be possible to extend their function to drug delivery
to enable tissue regeneration, e.g. as composite breast implant scaffolds for concomitant
delivery of chemotherapy agents and to sustain the growth of adipose tissue to replace excised
breast tissue [254]. For conventional silicone implants, by decorating the surface of the shell
with drug-carrying nanostructures and engineered nanotopographies, it may be possible to
guide cell attachment and proliferation [255]. These examples show that there is a possibility
of improving the surface of breast implant by incorporating nanoscale drug delivery systems,
with significant benefits for breast cancer patients.
Nanocarbon polymer composite for breast implants Page 59
Table 5: Systems for targeted delivery of bioactive agents based on polymeric nanoparticles.
Adapted with permission from ref [252]
Carrier
composition
Therapeutics Indication Status Targeting
Polymer-polymer micellar nanoparticles
PEG-PLGA
[256]
Lonidamine + Paclitaxel MDR breast
cancer
In
vivo
Active; EGFR
Methoxy PEG-
PLGA [257]
Doxorubicin + Paclitaxel Various
cancer
In
vitro
Passive
PEG-PLA [258,
259]
Paclitaxel, Etoposide, or
Docetaxel + 17-AAG
Various
cancer
In
vitro
Active; HSP90
PEG-PLA [259] Combretastatin A4 +
Doxorubicin
Various
cancer
In
vitro
Active;
angiogenesis
Polymer-Lipid micellar nanoparticles
P(MDS-co-
CES) [260]
Paclitaxel + Interleukin-12 or
siRNA
Breast cancer In
vivo
Active; Bcl-2
PEG-b-PHSA
[261]
Doxorubicin + Wortmannin Breast cancer In
vitro
Passive
Nonmicellar polymeric nanoparticles
PACA [262] Doxorubicin + Cyclosporine
A
Various
cancer
In
vitro
Passive
PEG-PLGA - polyethylene glycol-poly lactic acid; P (MDS-co-CES) - poly (N-
methyldietheneamine sebacate)-co-[(cholesteryl oxocarbonylamido ethyl) methyl bis
(ethylene) ammonium bromide] sebacate. PEG-b-PHSA: PEG-block-poly(N-hexyl stearate
l-aspartamide); PACA: polyalkylcyanoacrylate;
Nanocarbon polymer composite for breast implants Page 60
Table 6: Selected example of specific features of nanomaterials and their role in enhancing
performance of breast implant materials
Examples of
Nanomaterials
Proposed application Mechanism Key considerations References
Silver
nanoparticles
(nAg)
− control of infection − produce ROS,
− perturb function of cell wall,
− induce gene regulation
changes,
− interfere with metabolite
binding.
− nanoscale dimension
facilitate effective
transport to cells and
across cellular
membranes;
− large surface to
volume ratio enable
high level of
chemical activity;
− mechanism of
antibacterial action
different from
conventional
antibiotics reduced
development of
resistance and enable
use on antibiotic-
resistant pathogens;
− suitability for
controlled release
and surface
immobilization
applications.
[162, 263]
Metal oxide
nanoparticles
(e.g. ZnO)
− Control of infection − induce membrane
permeabilisation and
oxidative stress in
pathogenic bacteria;
− reduce cell viability and
inhibit cell propagation and
biofilm development.
− high chemical
reactivity due to high
surface to volume
ratio;
− small size promotes
cellular uptake;
− availability of
different particle
morphologies
enables tailoring of
nanoparticle-induced
biological effects;
− suitability for
controlled release
and surface
immobilization
applications.
[165,166]
Graphene
− control of infection
− control of rupture
− synergistic antibacterial
effect through contact
killing (via sharp edges of
graphene sheets penetrating
− suitable for surface
immobilization for
drug-free prevention
of biofilm formation;
[231, 264]
Nanocarbon polymer composite for breast implants Page 61
bacterial cell walls,
inducing leakage of
cytoplasm and intracellular
content and pathogen death)
and oxidative stress.
− chemical binding of
graphene sheets to polymer
molecules to enhance
mechanical stress and
prevent crack propagation.
− biocompatible to
human cell lines;
− unique chemical
structure enables
self-healing via
spontaneous re-
distribution of
carbon atoms to fill
and thus repair
damaged areas of
graphene lattice at
ambient conditions;
as such, superior
ability to deflect
propagation of
cracks in polymer
composites.
Gold
nanoparticles
− enhancing efficacy of
cancer radiotherapy
− selectively absorb and
scatter penetrating X-ray
and gamma radiation;
− enable controlled spatio-
temporal enhancement of
specificity and efficacy of
radiotherapy in treating
cancer;
− biocompatible to healthy
cells.
− a suitable
combination of
photosensitization,
chemical inertness,
and excellent
biocompatibility;
− increased likelihood
of interaction
between the incident
radiation and the
target tissue due to
scattering of
photoelectrons from
the surface of
particles as a result
of their exposure to γ
radiation;
− greater therapeutic
efficacy at lower
radiation dose.
[132]
Nanodiamond − promoting wound
healing after surgery
− highly biocompatible;
− large surface area
functionalized with
different ligand molecules
for conjugation of various
compounds or drugs;
− functionalized via covalent
and non-covalent bonding;
− attracts and binds insulin,
with resulting clusters in
alkaline wound areas
accelerating tissue healing
and regeneration;
− decreases incidence of
infection.
− efficient delivery of
drugs and
biomolecules to
enhance therapeutic
outcomes and
promote wound
healing;
− flexible sp2/sp3
bonds provide
particle with ability
to take on distinct
geometrical forms,
e.g. graphene plane-
like stretched face of
diamond and
[246]
Nanocarbon polymer composite for breast implants Page 62
diamond surface-like
puckered graphene,
giving a greater
degree of template
flexibility;
− bright fluorescence
(550−800 nm) from
nitrogen-vacant
(NV) defect centers
in nanodiamond
crystal lattice
enables biolabelling
and visualization.
Carbon
nanotubes and
nanowires
− control rupture − sp2 hybridization affords
superior elastic modulus
(for multiwalled CNT
~1TPa), mechanical
strength (100 times greater
than steel), and compression
strength (~100GPa);
− covalent attachment enabled
by radical or carbanion
additions or cycloaddition
reactions to carbon double
bonds at tube sidewalls and
edges;
− conversion of sp2 to sp3
hybridization has a low
energy barrier due to sp2
hybridized carbon atoms
being strained by the
curvature of the carbon tube.
− in the composite,
enables efficient
stress transfer from
weaker polymer to
mechanically
superior individual
nanotubes;
− improves tensile
modulus;
− limits crack
propagation;
− covalent and non-
covalent
functionalization of
nanotubes control
surface wetting by
polymer matrix;
− non-covalent
attachment enabled
by π-stacking
interactions of
graphitic sidewalls
with polymers
containing
conjugations or
heteroatoms with
free electron pair.
[224, 225]
Dendrimers − facilitating controlled
delivery and spatio-
temporal release of
drugs and
biomolecules for
breast cancer treatment
and prophylaxis
− a cage-like structure of
dendrimers enables
entrapment of therapeutic
agents via host-guest
interactions and covalent
bonding;
− large loading capacity
achieved by a high ratio of
surface groups to molecular
volume of dendrimers.
− unique shape and
small size enables
extensive drug
incorporation and
functionalization of
surface with specific
antibodies for
enhanced targeting;
− efficient delivery and
controlled release
[265]
Nanocarbon polymer composite for breast implants Page 63
significantly reduces
effective doses for
adjuvant cancer
therapy in patients
undergoing breast
reconstruction after
mastectomy and for
tissue regeneration.
Nano textured
surfaces
− preventing capsular
contracture
− nano topography as a
chemical-free means of
controlling cell and protein
attachment;
− nanopillars of high aspect
ratio induce high stresses in
cellular membranes upon
direct contact, leading to
cell rupture, loss of
intracellular content and cell
death;
− by controlling spacing, the
possibility to preferentially
deter settlement of specific
types of organisms;
− ability to control chemistry
while preserving physical
killing effects;
− patterns, e.g. oriented
grooves, arrays, and
plateaus provide mechanical
stimuli to promote cell
differentiation, orientation
and migration, and drive
tissue formation.
− simultaneous control
of host
tissue−implant
surface interactions
to minimise ‘foreign
body reaction’,
inflammation and
scar tissue formation,
and control of
pathogenic
colonization to
prevent implant-
associated infection;
− efficacy against
broad range of
pathogenic
organisms, including
Gram positive and
Gram negative
bacteria and fungi;
− prevention of biofilm
formation through
inhibiting first stages
of microorganism
attachment (e.g.
control of surface
energy), as well as
direct physical
killing of attached
organisms.
[266]
Nanocarbon polymer composite for breast implants Page 64
2.5 Current trends in breast augmentation
Although silicone remains a primary material of choice for breast reconstruction, other
biomaterials, such as nanostructured cellulose, are also attracting interest. Similar to silicone,
nanocellulose can be organized into a variety of 3D structures, with controlled thickness and
architecture. In addition to this, nanocellulose has remarkable physical properties, exceptional
surface chemistry and outstanding biocompatibility, biodegradability and low toxicity, which
makes this material a better candidate to be used in biomedical implants [267].
The main advantage of nanocellulose or other biodegradable scaffold material over silicone
lies in their ability to support tissue regeneration, which is a promising direction in the field of
breast reconstruction. This approach to breast reconstruction involves expanding stem cells in
a culture, and then introducing these cells into a biomaterial, where the latter provides a
physical framework for cell proliferation and tissue formation [268,269]. At present, adipose-
derived stem cells are the primary cells for breast reconstruction procedures due to their relative
abundance and ability to undergo differentiation into epithelial cells. By harnessing the
advances in micro- and nano-scale fabrication, including 3D printing, it may be possible to
construct autologous tissue models with high degree of control over their mechanical,
chemical, biological and geometric characteristics across macro-, micro- and nano-scales
[270].
Nanocarbon polymer composite for breast implants Page 65
Figure 17. Breast reconstruction achieved by sustained regeneration of high-volume adipose
tissue. (a) Laser scanning is used on the patient prior to mastectomy to generate a 3D model of
the beast. (b) A porous patient-specific scaffold is then created using 3D printing of poly (D,
L)-lactase polymer, displaying good homogeneity of filament thickness (B, inset) and 90%
porosity across the volume of the implant (c). (d) Fluorescence imaging of the scaffold
construct in mice shows substantial increase in adipose tissue over time. (e) And (f) Top and
side views are of scaffolds as-fabricated (left) and after 24 weeks of implantation. Explanted
scaffolds show the development of well-vascularised adipose tissue. Reproduced with
permission from reference [270].
In addition to cellulose, there is a range of other polymer materials that are suitable for the
fabrication of scaffolds for adipose tissue regeneration. For instance, poly(d,l)-lactide breast
Nanocarbon polymer composite for breast implants Page 66
scaffolds were with pore sizes of greater than 1 mm were 3D printed (via fused deposition
modelling) to follow the shape and size of the patient’s breast, with the data acquired using a
3D scanner prior to undergoing mastectomy [271]. Polycaprolactone is another common
polymer material used in 3D printing of soft-tissue scaffolds. In vivo studies of 3D printed
polycaprolactone scaffolds implanted in subglandular pockets in immunocompetent minipigs
showed suitable levels of angiogenesis and adipose tissue regeneration over 24 weeks of
observation [272]. In the study, prevascularisation and delayed fat-injection were utilized to
enable regeneration of large volumes of adipose tissue, since a simple transfer of significantly
large volumes of adipose tissue into the scaffold is frequently associated with adipose tissue
necrosis due to insufficient vascularization and consequent formation of oil cysts.
Hyaluronic acid (HA) based scaffolds are yet another category of natural materials used for
adipose tissue engineering. Owning to an attractive combination of chemical, physical and
biological properties, HA specifically interacts with endogenous receptors on cells, actively
stimulating tissue growth and remodelling. However, its strong hydrophilic nature has an
adverse effect on the mechanical properties when used as a scaffold. In addition to this,
processing and handling of unmodified HA is challenging, with chemical modifications
required to make this material more suitable for practical tissue engineering applications [273].
An alternative approach to improving mechanical properties of HA-based scaffolds is by
combining HA with other biocompatible and bioresorbable materials into composites. For
instance, in vitro performance of hybrid collagen−HA scaffolds for adipose tissue engineering
have recently been explored. The combination of these two materials results in a biocompatible
material with increased stiffness, mechanical strength and enhanced cell proliferation rate.
Unlike HA scaffolds, collagen−HA scaffolds exhibit slower water dissolution rate due to a
higher degree of crosslinking in the composite scaffold, significantly improving mechanical
strength such a scaffold can provide during tissue regeneration [274].
Nanocarbon polymer composite for breast implants Page 67
The possibility of using a known anti-tumor agent, e.g. tannic acid, as a collagen cross-linking
agent for fabrication of collagen breast implant scaffolds with anti-cancer property have also
been investigated [275]. A hydrolysable plant tannin, tannic acid induces collagen cross-
linking via a combination of hydrogen bonding and hydrophobic effects. The study showed
that it was in principle possible to selectively alter metabolic activity of healthy versus cancer
cells [275].
Clinical studies of 139 patients receiving an implant-based breast reconstruction using a long-
term bioresorbable silk-derived biological scaffold showed high level of patient and
investigator satisfaction, with complication rates reported to be of the same level as those for
other implantable soft-tissue support materials [276].
Scaffolds using synthetic polymers have also been widely investigated. For example, poly
(glycolic acid) fibre-based matrices reinforced with poly (L-lactic acid) showed to provide
sufficient mechanical support for regeneration and maintaining volume of adipose tissue in
vivo using a murine model [277]. Fluortex monofilament-expanded polytetrafluoroethylene
scaffolds with an average pore size of ~50μm have also been investigated in vitro, with
scaffold functionalization with collagen, albumin, and fibronectin needed to facilitate
preadipocyte attachment and proliferation [278].
Although the tissue engineering approach of fabricating customized scaffolds using 3D
scanning/printing opens a new way for breast reconstruction, its practical realization faces its
own challenges. Similar to silicone implants, the material from which the scaffold is
constructed should be non-toxic both in its intact form and as the products of its
biodegradation, mechanically flexible yet robust, and importantly it should maintain its
mechanical properties for the length of time necessary for the tissue to develop [279,280].
Furthermore, the material should allow for diagnostic imaging for early stage detection of
Nanocarbon polymer composite for breast implants Page 68
breast cancer. It is important that the products of polymer degradation do not elicit any
response that may lead to the recurrence or development of new cancers.
For scaffold development, nanomaterials can not only provide the necessary reinforcement but
to enable highly-controlled delivery of biologically-active agents, such as drugs or growth
factors, which can be gradually released as the scaffold degrades, providing the necessary
biochemical cues for each stage of tissue development. In addition to this, the nanoscale
scaffold materials, which possess high mechanical stability, are porous and biodegradable,
which makes this material an ideal candidate for biomedical applications [280].
2.6 Conclusion and perspectives
There is a large body of evidence that suggests that silicone breast implants have the capacity
to positively contribute to the patients recovering from breast cancer through providing an
avenue for maintaining healthy body image, improving sexuality and self-esteem, and thus
positively contributing to the overall quality of life of the patient. As both the incidence of
breast cancer and the use of implants continue to increase, the burden associated with implant-
related health issues as a result of implant leakage and rupture, bacterial infection, capsular
contracture, tissue necrosis and nerve damage, and associated delayed recovery, severe pain
and loss of function will continue to increase. This paper reviewed the potential of new and
modified materials to address these challenges, with a particular focus on the benefits that can
be delivered by nanostructured and nanoscale materials for patients undergoing or recovering
from breast cancer treatment with the goal to not only minimize the likelihood of medical
complications but possibly offer more realistic, aesthetically pleasing outcomes for the patients.
Among the various materials, polymers reinforced with nanomaterials are most promising for
long-term implantation strategies. In addition to improving the properties of the implants,
nanomaterials can also enable implant-based drug delivery for cancer patients, reduce bacterial
infection, and facilitate self-healing to mitigate tear propagation. Nanostructured biodegradable
Nanocarbon polymer composite for breast implants Page 69
materials may provide the necessary framework for tissue regeneration. Regardless of the
strategy selected, namely long-term stable implants for tissue replacement or biodegradable
implants for tissue regeneration, the future of the breast implants will rely on and will be driven
by the advancements in materials engineering.
However, the new or modified materials, just like any new implant surface structure or shell
material would need a clinical trial and depending on the degree of difference from current
devices it will be impossible to make any performance claims without extensive pre-clinical
and clinical data. These can significantly increase the time needed for translation of the newly
developed material or concept from laboratory into clinical setting. Typically, in breast implant
field, clinical trials can take 2-3 years, which increases to 5+ years once one considers the time
involved in trial set up and final reporting. Thus, it is not unexpected for companies to spend
5+ years to have the data ready for regulatory submission to FDA or CE.
Nanocarbon polymer composite for breast implants Page 70
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3Chapter 3: Research design
This chapter describes the design adopted by this research to achieve the aims and objectives stated
below.
OBJECTIVES
Key Objectives of this research work are:-
Study different synthesis techniques for nanocarbon materials.
There are different synthesis techniques available for the production of
nanocarbon materials, such as chemical vapor deposition (CVD), the epitaxial
growth on silicon carbide, liquid exfoliation of graphite crystals, chemical
reduction, detonation, etc.
The cost and quality of nanocarbon can vary dramatically depending on the
synthesis technique used. In this project, nanocarbon will be synthesized using
Hummers methods and plasma enhanced chemical vapor deposition (PECVD).
Based on the quality and properties of nanocarbons synthesized by these
methods, decision is made on their suitability for the composite.
Understand the ratio of polymer matrix to nanocarbon
For the preparation of nanocarbon-reinforced composites, it is important to
determine the optimal weight proportions of nanocarbon which can make a
composite with improved mechanical strength, without affecting its flexibility
or biocompatibility.
Normally the percentage of nanocarbons added to polymers for making
membranes are less than 5%. Using this benchmark as a guideline, this project
will aim to produce composites that contain less than 5% of nanocarbon to
minimally affect the current cost of implants.
Nanocarbon polymer composite for breast implants Page 93
3.1 Methodology
In order to achieve above aims and objectives, nanocarbon materials will be synthesized
through different methods, mixed with polymer in different compositions, to determine an
optimal type/fraction of nanocarbon to be used to maximize composite mechanical durability.
Then, the biocompatibility of most mechanically robust nanocarbon-polymer composites will
be examined.
Figure 1: Research Methodology
3.2 Instruments
A variety of instruments were used in this thesis, which include, not limited to ultrasonicator,
tubular furnace, scanning electron microscope, transmission electron microscope, atomic force
microscope, Instron universal tester, nanoindenter, confocal microscope, etc.
Nanocarbon polymer composite for breast implants Page 94
3.3 Procedure and Timeline
As the work involves material synthesis, characterization, and mechanical and biological
testing, the work will be conducted in four different phases.
Phase 1:
In the first stage, different types of carbon nanomaterials, e.g. those based on graphene, are
synthesized by different techniques. Thus synthesized materials are characterized using
scanning electron microscopy (SEM), transmission electron microscopy (TEM), confocal
micro Raman spectroscopy and x-ray photoelectron spectroscopy (XPS).
Phase 2:
The second stage involves reinforcing silicone with carbon nanomaterial in order make the
polymer material stronger. This phase includes selecting different weight proportions of
carbon nanomaterial which is to be mixed with the polymer. After synthesizing nanocarbon -
polymer composites, the composites should undergo various mechanical testing including but
not limited to:-
Tensile testing
Tensile tests are done on a mechanical tester and it measures the force necessary to break a
composite and the extent to which the sample stretches or elongates before it reaches its
breaking point. The output form the tensile tests will be stress-strain graph, which can be used
to find the Young’s modulus.
Also the tensile test can provide details regarding tensile strength, tensile strain and percentage
elongation of the sample.
Nano indentation
Nano indentation tests are used to measure hardness samples at nanoscale. It is one of the most
known ways of testing mechanical properties of any material. Nano indentation tests give an
idea about the plastic or elastic deformation of the samples.
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Tear Testing
Tear tests are performed in a similar manner to tensile testing, and give a value of the tear
strength of a particular material.
The mechanical testing should be done on the samples right after synthesis and at various
intervals to determine whether the sample shows the same properties if it is stored for a long
period of time. The composite or the sample which shows the finest mechanical properties
will be taken for further studies. (Instrumental parameters were determined to obtain the best
details about the mechanical properties).
Phase 3:
Phase three involves biological testing of the sample. Here, the effects of composite properties
on bacterial and eukaryotic cell attachment were taken into consideration.
Biocompatibility
Due to the variation in cell physiology, the toxic effect of materials is highly dependent on the
type of the cell studied. In this project, we are concentrating on human dermal fibroblasts
which the most are commonly found cells in the empty pockets of human breast. In order to
identify the exact effect of the composite on the cells, in vitro studies will be done with the
sample by creating cytotoxicity assays following the protocols outlined in literature.
Surface Morphological Studies
In this project, surface morphological studies will be conducted to view the attachment of the
cells to the surface of the sample. Microscopic techniques like SEM and AFM will be used
for this purpose.
Antibacterial Studies
It is gram positive bacteria which often cause bacterial infection on the breast implant surface,
so in this study gram positive bacteria will be used to test their attachment and biofilm
formation on the surface of the composite.
Nanocarbon polymer composite for breast implants Page 96
Phase 4:
Then the final step involves comparing the product with the implants already available on the
market so as to evaluate the quality of the new implants.
Nanocarbon polymer composite for breast implants Page 97
4Chapter 4: Research Findings
This chapter of this thesis is published in Scientific Reports on 8th May 2017:
Synergistic bactericidal effects of reduced graphene oxide and silver
nanoparticles against Gram-positive and Gram-negative bacteria
Karthika Prasad, G. S. Lekshmi, Kola Ostrikov, Vanessa Lussini, James Blinco,
Mandhakini Mohandas, Krasimir Vasilev, Steven Bottle, Kateryna Bazaka &
Kostya Ostrikov
Doi: 10.1038/s41598-017-01669-5
Nanocarbon polymer composite for breast implants Page 98
Principal Supervisor Confirmation
Statement of Contribution of Co-Authors for
Thesis by Published Paper
The authors listed below have certified that:
6. they meet the criteria for authorship in that they have participated in the conception,
execution, or interpretation, of at least that part of the publication in their field of expertise;
7. they take public responsibility for their part of the publication, except for the responsible
author who accepts overall responsibility for the publication;
8. there are no other authors of the publication according to these criteria;
9. potential conflicts of interest have been disclosed to (a) granting bodies, (b) the editor or
publisher of journals or other publications, and (c) the head of the responsible academic
unit, and
10. they agree to the use of the publication in the student’s thesis and its publication on the
QUT’s ePrints site consistent with any limitations set by publisher requirements.
In the case of this chapter:
“Synergic bactericidal effects of reduced graphene oxide and silver nanoparticles against
Gram-positive and Gram-negative bacteria.” Published in Scientific Reports on 8th May
2017.
I have sighted email or other correspondence from all Co-authors confirming their certifying authorship. (If the Co-authors are not able to sign the form please forward their email or other correspondence confirming the
certifying authorship to the RSC).
Kostya Ostrikov 28/11/2018
Contributor Statement of contribution
Karthika Prasad Conception of idea. Designed and conducted the experiments,
analyse the data and wrote the manuscript.
28/11/2018
G.S LakshmiAssistance in designing, conducting antibacterial studies and
analysing data and revising manuscript
Kola Ostrikov Helped with analysing antibacterial studies
Vanessa Lussini Assisted in executing ESR study
James Blinco Assisted in interpreting the ESR study
Mandhakini Mohandas Advised on properly executing the research
Krasimir Vasilev Assisted in interpreting the antimicrobial part of the paper.
Steven Bottle Assisted in interpreting the results
Kateryna Bazaka
Supervised manuscript assembly, provided her expertise to interpret
results and propose key mechanisms of activity, helped in writing
of the article
Kostya Ostrikov Supervised the research, helped with data analysis and
interpretation and major manuscript editing
Name Signature Date
QUT Verified Signature
QUT Verified Signature
Nanocarbon polymer composite for breast implants Page 99
PREFACE
The focus of this chapter is on mitigation of pathogen attachment and biofilm formation
through surface functionalisation and elution of bioactive carbon-based nanoparticles.
Antibacterial properties of graphene-based materials in suspension are studies here with a view
of their application as an active agent in eluting systems.
This paper studies the antibacterial properties of reduced graphene oxide/silver nanocomposite
as a promising material for deactivation of common human pathogenic bacterial strains,
including gram positive and gram negative bacterial species. Along with giving insights into
the traditional synthesis of nanocarbon composites, the article also outlines synthesis and
fundamental properties of rGO/Ag nanocomposite, and proposes a mechanism for the observed
biological activity.
Nanocarbon polymer composite for breast implants Page 100
Abstract
Reduced graphene oxide (rGO) is a promising antibacterial material, the efficacy of which can be
further enhanced by the addition of silver nanoparticles (nAg). In this study, the mechanisms of
antibacterial activity of rGO−nAg nanocomposite against several important human pathogenic
multi-drug resistant bacteria, namely Gram-positive coccal Staphylococcus aureus and Gram-
negative rod-shaped Escherichia coli and Proteus mirabilis are investigated. At the same
concentration (100 μg/ml), rGO−nAg nanocomposite was significantly more effective against all
three pathogens than either rGO or nAg. The nanocomposite was equally active against P. mirabilis
and S. aureus as systemic antibiotic nitrofurantoin, and significantly more effective against E. coli.
Importantly, the inhibition was much faster in the case of rGO−nAg nanocomposite compared to
nitrofurantoin, attributed to the synergistic effects of rGO-nAg mediated contact killing and
oxidative stress. This study may provide new insights for the better understanding of antibacterial
actions of rGO−nAg nanocomposite and for the better designing of graphene-based antibiotics or
other biomedical applications.
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4.1 Introduction
According to the report published by World Health Organization, bacterial resistance to
antibiotics is a major global threat to public health akin that posed by global warming and
terrorism [1]. In the European Union alone, annual health care costs and productivity losses
attributed to bacterial resistance by major health care-associated bacterial infections is
estimated to approach 2.5 million hospital days, 25,000 deaths and economic losses on the
order of €1.5 billion[2]. Unsurprisingly, there is a significant interest in the development of
novel strategies to combat the spread of resistant microorganisms, e.g. by developing new
antibiotics and other therapeutics [3-5]. Alternative therapies that positively contribute to the
rational use of conventional antibiotics are particularly highly desired [6].
Recently, graphene-based materials have emerged as promising antibacterial materials [7-11].
Originally actively researched for their excellent thermal, mechanical and electrical properties
that make them well-suited for such applications as energy devices, sensors, and field-effect
transistors [12, 13], chemically modified graphenes such as graphene oxide (GO) and reduced
GO (rGO) have been shown to inhibit the growth of several clinically-relevant pathogens,
including Escherichia coli [14-16]. The observed antibacterial activity of GO and rGO has
been attributed to the favourable combination of physical structure and chemical functionality,
[17] where the basal planes and edges of GO are decorated with exogenous functional groups
such as hydroxyl, epoxy group and carbonyl groups [18, 19]. Upon contact with such a
nanostructure, membrane stress induced by the sharp edges of graphene nanosheets has been
shown to cause significant physical damage to cell membrane, and subsequent loss of bacterial
membrane integrity and leakage of intracellular material [20]. As the case with other
nanomaterials, smaller sized nanoparticles (<10 nm) of rGO were found to exhibit higher
antibacterial activity, owing to the favourable combination of high surface area and mobility
across cell membrane [21, 22].
Nanocarbon polymer composite for breast implants Page 102
Stronger antibacterial activity can potentially be achieved by combining nanomaterials with
complimentary action against multiple bacterial targets [23]. The present study explores
whether it is possible to complement membranolytic and oxidative activity of rGO with the
free radical formation of silver nanoparticles. The antibacterial properties of silver and silver-
based nanomaterials are well-documented [24]’ [25, 26]. The benefits of Ag ions and Ag
nanoparticles include their efficacy against both Gram-positive and Gram-negative bacteria,
and a multifaceted mechanism of action. This multifaceted mechanism of action translates into
attacking the bacteria on several fronts (e.g. blocking respiration by binding to bacterial DNA,
binding to enzyme to block energy cycle, binding to protein disulfide bridges to disrupt
function), which makes it difficult for bacteria to develop resistance. This gives silver
advantages compared to traditional antibiotics which typically target only a single site of the
bacterium cell. Importantly, Ag nanoparticles (nAg) show low or no cytotoxicity to human
cells and are suggested in some reports that silver nanoparticles aids in reducing inflammation
[27-30]. This combination of properties makes silver and silver nanoparticles very attractive in
protecting medical devices prone to being infected.
This investigation aims to explore the mechanisms of activity of rGO−nAg nanocomposites
against pathogenic multi-drug resistant bacterial species, namely Escherichia coli (gram
negative), Staphylococcus aureus (gram positive), and Proteus mirabilis (gram negative).
4.2 Results
Structural and morphological characterization of nanomaterials: Successful formation of
rGO was confirmed by SEM microscopy. The microstructural analysis (Figure 1.a) shows a
sheet-like structure with wrinkles, and a relatively large number of reactive edges indicative of
the formation of rGO nanoflakes. SEM imaging confirmed a well dispersed solution of silver
nanomaterials having approximately spherical shape (Figure 1.b). The rGO dispersion
Nanocarbon polymer composite for breast implants Page 103
remained homogeneous for several days, which facilitated uniform dispersion and binding of
Ag nanoparticles to rGO sheets (Figure 1.c).
Figure 1. SEM images of synthesized nanomaterials. (a) rGO nanosheets with a large number
of reactive edges, (b) nAg nanoparticles of uniform size and near spherical shape, (c) rGO−nAg
composite showing uniform distribution of nAg.
The morphology of rGO−nAg nanocomposites was examined using high-resolution
transmission electron microscopy (HRTEM). The HRTEM images presented in Figure 2a
showed nAg with an average diameter of 5.36 nm to be uniformly distributed on the rGO . The
lattice fringes of nAg shown in Figure 2b confirm the crystalline structure of nAg. The particle
size distribution of rGO−nAg nanocomposite (Figure 2c) was estimated using Image J software
and HRTEM image shown in Figure 2a. Based on the size distribution histogram and HRTEM
images the size of the nAg was in the range of 1-15nm.
Nanocarbon polymer composite for breast implants Page 104
Figure 2. Representative HRTEM images of (a) rGO−nAg nanocomposite, (b) lattice resolved
image of nAg in rGO−nAg nanocomposite. (c) Size distribution histogram of nAg in rGO-nAg
nanocomposite presented in (a).
The FTIR spectra (Figure 3.a) of rGO significantly differed from that of GO. The peak at 3500
cm−1 is typically attributed to O–H stretching vibrations of adsorbed water molecules and
structural OH groups, and the peak at 1600 cm−1 is attributed to O–H bending vibrations [31,
32]. The presence of carboxyl and epoxy functional groups can also be detected at around 1734
cm−1, 1225 cm−1and 1053 cm−1, respectively [32]. Due to thermal reduction, some oxygen-
containing functional groups are partially removed. The intense absorption band at 3500 cm–1
is decreased after reduction. The carboxyl stretching vibration is also decreased. The absorption
intensity of the band at 1080 cm–1, which is assigned to epoxide (C–O–C) group, is also
weakened in reduced graphene oxide [33].
Nanocarbon polymer composite for breast implants Page 105
Figure 3. Reduction of GO to rGO and subsequent incorporation of nAg was confirmed
spectroscopically: (a) FTIR spectra for GO and rGO; (b) XRD of rGO and rGO−nAg
composite; (c) UV spectrum of nAg; (d) UV−Vis spectra for rGO and rGO−nAg composite.
The investigated structure diffracts the monochromatic beam of x-rays. As can be seen on the
spectrum for rGO (Figure 3.b), a new high index, strong broad peak is obtained at 2θ = 24.1°
for (002) plane and a small peak is obtained at 2θ = 42.91°for (100) plane. It is the transitional
stage between graphene oxide and graphene, as rGO is obtained with a peak value at 2θ = 23.1°
for (002) plane and a small index peak of graphene existence is observed at 2θ = 43° for (100)
plane with inter layer distance of 0.37 nm [34]. For the rGO−nAg composite, along with the
observed diffraction peaks at 2θ = 23, 43°, the XRD pattern also showed peaks at 38°, 46° and
a
d
b
c
Nanocarbon polymer composite for breast implants Page 106
64°, which according to the JCPDS files 04-0783 and 84-0713, correspond to (111), (200) and
(220) crystal planes of nAg. This confirms the formation of rGO−nAg composite.
The addition of nAg particles to rGO produces a characteristic absorption band at 426 nm
(Figure 3.c-d). That is, an intense longitudinal band has appeared due to the contribution from
the dipole oscillation along the long axis of the nanomaterials [35]. The rGO−nAg formation
was visually confirmed as a continuous color change of the solution from light yellow to grey.
The UV-Vis spectroscopy of rGO showed a peak red-shifted to 260 nm, confirming successful
GO reduction (Figure 3.d).
Zone of inhibition: Plates were inoculated with S. aureus, E. coli and P. mirabilis and allowed
to grow to achieve confluency. Wells containing various concentrations of rGO, nAg,
rGO−nAg, or standard antibiotic nitrofurantoin were made in the plates. Zones of inhibition
were measured after 24 hr. of incubation. Figure 4 shows representative images of plates.
Figure 4. Well diffusion study. Representative plates of (a) P. mirabilis, (b) S. aureus, and (c)
E. coli. Red circles indicate the zone of inhibition from wells loaded with nitrofurantoin; yellow
circles indicate the zone of inhibition from wells loaded with rGO−nAg.
Nanocarbon polymer composite for breast implants Page 107
Table 1. The average zones of inhibition (in mm) of rGO, nAg, rGO−nAg, and nitrofurantoin.
Isolates P. mirabilis E. coli S. aureus
rGO
crude
12±2
10±1
11±1
50µg/ml No zone No zone No zone
100 µg/ml No zone No zone No zone
200 µg/ml 18±2 9±1 No zone
nAg
100µg/ml No zone No zone 8±1
rGO−nAg
100µg/ml 23±2 25±2 24±1
Nitrofurantoin
100µg/ml 24±2 No zone 26±1
As expected, the zone of inhibition for rGO and nAg was concentration-dependent. The
concentrations of 50 µg/ml and 100 µg/ml of rGO and nAg, respectively, were insufficient to
inhibit the organisms tested. At these concentrations, nitrofurantoin inhibited P. mirabilis and
S. aureus, but not E. coli. rGO−nAg nanomaterial composite showed strong activity, inhibiting
all pathogens tested, including E. coli shown to be resistant to standard antibiotic.
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Figure 5. Viable count of bacteria after exposure to (a) rGO, (b) nAg, (c) rGO−nAg composite,
and (d) standard antibiotic nitrofurantoin.
Survival rate vs time: The survival rate vs time was calculated for both gram positive S.aureus
and gram negative P. mirabilis. At the end of each exposure time of 24 hours, the samples
were inoculated on plate count agar (PCA) and the results were tabulated as colony forming
units (CFU/ml). Complete inhibition was detected at the end of 4 hours incubation in the
presence of rGO and nAg, while rGO−nAg demonstrated complete inhibition at the end of 2-
2.5 hours (Figures 5).
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4.3 Discussion
Infections caused by multidrug resistant (MDR) isolates are usually difficult to treat. The
pharmaceutical industry is now facing a great challenge due to the evolution of multidrug
resistant and pandrug resistant organisms. The discovery of new effective antibacterial agents
is challenging, time consuming (it could take well over 10 years from discovery to obtaining
all regulatory approvals) and expensive. Nanoparticles may address this need and provide a
novel therapeutic solution to limit the problem of antibiotic resistance [36].
The antibacterial activity of rGO, nAg, and rGO−nAg composite was assessed against three
important pathogenic bacterial species, namely S. aureus, E. coli and P. mirabilis. rGO
exhibited considerable broad spectrum antibacterial activity against both Gram-positive S.
aureus and Gram-negative E. coli and P. mirabilis bacterial pathogens, however it required a
significantly higher concentration to achieve the desired level of inhibition compared to
rGO−nAg. In the agar well diffusion method, rGO exhibited only a small zone of inhibition
while rGO−nAg composite was able to achieve a zone of inhibition twice the size of rGO used
on its own. It is important to note that inhibitory activity of rGO−nAg and rGO was observed
against the multidrug resistant strain (resistant to more than three antibiotics, including
nitrofurantoin) of E. coli used in this study. Time-resolved measurement of survival showed
inhibition of P. mirabilis by rGO between 2−3 hr after exposure and complete inhibition after
3 hr of incubation. Similar results were shown for S. aureus, where significant inhibition was
observed after 3 hr. After 18 hr of incubation, no viable organisms could be detected. The
results obtained from this study correlated well with the previously published findings [37].
Time-resolved viability testing showed that nAg significantly inhibited P. mirabilis after 3 hr
and E. coli after 4 hr of exposure. Even though nAg could not inhibit the growth of either P.
mirabilis or E. coli when tested using well method, the coupling of nAg with rGO significantly
enhanced the inhibitory activity of the composite.
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In addition to larger zone of inhibition, rGO−nAg composites significantly reduced time
necessary to achieve complete inhibition. Both S. aureus and P. mirabilis were completely
inhibited after 2.5 hr of incubation, with a significant reduction in the number of viable bacteria
attained after 2 hr of incubation. The required incubation time for rGO−nAg was not only
shorter than that required for either rGO or nAg, but also shorter than that required to achieve
the same reduction in viability using standard antibiotic nitrofurantoin (100 µg/ml).
Figure 6: A symbolic representation of the mechanism of process of destruction of bacteria
from the cumulative effect of cell-wrapping as well as cell - trapping mechanisms of rGO
nanosheets and cell penetration of Ag nanomaterial.
While nitrofurantoin kills the bacterial by damaging bacterial DNA [38], the mechanism of
activity of rGO−nAg is yet to be fully elucidated. Previous studies have suggested that one
potential mode of action of sheet-like graphene-based materials involves cell physical
wrapping and entrapment of bacterial cells by these nanomaterials. In addition to physical
entrapment of the cell, the direct contact between the sharp edges of rGO sheets with cells can
physically damage cell membrane, resulting in leakage of intracellular material and negatively
affecting cell metabolism. The edge of graphene nanosheets have relatively high aspect ratio
which makes them an attractive nanostructure for direct contact inactivation of microorganisms
[20]. From this standpoint, increasing the sheet area enhances the rate of inactivation [39].
n r r n
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Essential to cell growth and metabolism, bacterial respiration relies on electron transport
mediated by extracellular electron acceptors [40]. An electron conduit that forms between
surface respiratory proteins of the microbial membranes and the extracellular environment
generates energy needed to support cell activity. When surface respiratory proteins that display
n-type semiconducting behaviour and a bandgap of ~ 2.6−3.1 eV[41] come into contact with
semi metallic materials such as rGO, where the oxygen percentage content is low, Shottky
barrier is formed and electrons are transferred from cell membranes to rGO electron acceptors
driven by Fermi level alignment[42]. Since bacteria strive to maintain a negative resting
membrane potential by means of proton gradient, contact with rGO may lead to steady loss of
electrons over time [42]. The value of the surface charge differs depending on the bacterial
species, with Gram-negative E. coli having a less negatively charged surface compared to
Gram-positive S. aureus, due to the former having the membrane isoelectric point pI = 4~5 and
the latter having the pI of 2~3 under culture medium conditions[42]. The differences in surface
electron states may account, at least in part, for the differences in inhibitory activity of rGO
and rGO−nAg composites against Gram-positive and Gram-negative bacterial strains.
Oxidative stress induced by rGO nanosheets and nAg also play an important role [37].
rGO−nAg causes the oxidative stress by an imbalance between the production of reactive
oxygen and the ability of the biological system (such as bacterial cell) to readily detoxify the
reactive intermediates or easily repair the resulting damage [43]. The excess formation or
insufficient removal of highly reactive molecules, such as reactive oxygen species (ROS), and
resultant oxidative stress can arise from an increase in oxidant generation, a decrease in
antioxidant protection, or a failure to repair oxidative damage [44]. This eventually leads to
significant cell damage and cell death [45].
Depending on their size and oxidation level, rGO sheets can adsorb on the surface layer of the
cell, embed and subsequently cross the lipid bilayer, or can be taken up by the cell via vesicular
Nanocarbon polymer composite for breast implants Page 112
structures [46]. Graphene sheets with higher degree of oxidation can enter the cell more
efficiently owing to the lower energy state that exists between an oxidized graphene sheet and
the membrane [47, 48]. It has been observed that the nature of the graphene edges, e.g. their
sharpness and chemical composition, mediated the penetration of graphene in the lipid bilayers.
The initial piercing of the cell membrane by sharp and rough edges of graphene has been shown
to lower the energy barrier for graphene penetration [49].
Treatment with nAg also contributes to oxidative stress through the formation of free radicals
[50, 51]. Among generated reactive oxygen species (ROS), superoxide, hydrogen peroxide and
hydroxyl radicals were reported to play key role in the observed oxidative activity [52, 53].
The free radicals, which are short-lived reactive chemical intermediates that contain one or
more unpaired electrons [54], induce cellular damage when they pass this unpaired electron
onto nearby cellular structures. This leads to oxidation of cell membrane lipids and amino acids
that make up proteins or nucleic acid [55]. Ag ion treatment has been shown to result in
cytoplasm membrane shrinkage and separated from the cell wall. This led to release of cellular
contents and significant cell wall degradation [56]. Similarly, reduced graphene oxide induces
ROS-dependent oxidative stress by excess accumulation of intracellular ROS, such as
hydrogen peroxide, superoxide anions, hydroxyl radicals and singlet molecular oxygen [47, 57,
58].
The synergic effect of the individual components, nAg and rGO , as shown in Table 1 is
responsible for the observed increase in antibacterial activity of rGO-nAg nanocomposite
(Figure 6) [59]. With regard to the rGO-Ag composite, physical interaction between the sharp
edges of rGO sheets disrupts the cell membrane and facilitates the transport of silver ions across
the cell membrane [60-63]. The cell entrapment property of rGO ensures high local
concentrations of Ag ions in the immediate proximity of the cell membrane. It is also possible
that rGO contributed to increased permeation of silver ions into the bacteria. Similar effects
Nanocarbon polymer composite for breast implants Page 113
have been observed in Ag nanoparticles encapsulated in poly lactic acid polymer matrix, where
lactic acid disrupted the bacteria cell membrane and thus facilitated entry of silver
ions/nanoparticles into the Gram-positive and Gram-negative bacteria [64].
An important characteristic of metals like silver is their capacity to participate in redox
reactions. In addition to the affinity of a metal for a donor ligand, reduction potential is a
thermodynamic parameter that determines the tendency of a metal species to acquire electrons
from a donor and become reduced. The donor species loses electrons and becomes oxidized;
thus, reduction and oxidation always occur simultaneously [65].
Another destruction mechanism of rGO nano sheets is by extracting phospholipids from lipid
membranes [49]. Graphene’s unique two-dimensional structure with all sp2 carbons facilitates
strong dispersion interactions between graphene and cell membrane lipid molecules. On the
surface of graphene cooperative movements of extracted lipid molecules were observed due to
the redistribution of the hydrophobic tails to maximize hydrophobic interactions with the
graphene surface. This lipid extraction mediated destructive method was demonstrated by
previous research for both outer and inner membranes of E. coli [49]. While exposure to rGO
results in the dose-dependent loss of membrane integrity, as characterised by progressive
extraction of adenine and protein from bacteria[66], soft acids such as Ag tend to associate
tightly with soft bases, such as the sulphhydryl (R−SH) groups that are found in proteins.
Consequently, the antibacterial toxicity of these metals which is approximately proportional to
their affinity for –S destructs the cells by protein denaturation [67]’ [68]. Moreover, pore
formation can occur when all phospholipids are oxidized and this allows reactive oxygen
species to enter the cell and cause oxidative damage to intracellular macromolecules, such as
DNA or proteins. Previous research have also found that high concentration of reactive oxygen
and nitrogen species are produced during the treatment of the cell membrane with plasma, an
Nanocarbon polymer composite for breast implants Page 114
ionised gas consisting of highly reactive ions, electrons, photons and neutral species, and this
can even destroy the cell membrane of cancer cells[69].
The rGO−nAg composite might also disrupt the cellular donor ligands that coordinate Fe. The
direct or indirect destruction of [4Fe–4S] clusters could result in the release of additional
Fenton-active Fe into the cytoplasm, resulting in an increased ROS formation [65]. While at
low doses, cells may be able to upregulate ROS-detoxification enzymes to withstand toxic
doses of these elements; higher doses may inflict irreversible damage on cells.
Together, the cell membrane penetrating properties of rGO sheets, the oxidative stress of rGO
and nAg and the free radicle formation of Ag nanoparticles contribute to enhanced antibacterial
efficacy of rGO−nAg nanocomposites.
Figure 7: A symbolic representation of the mechanism by which the rGO−nAg nanoparticles
kill the bacteria. The rGO punctures cell wall and enter the cytoplasm. Silver nanoparticles
directly enter into the cell, induces oxidative stress and damage the cell contents.
Nanocarbon polymer composite for breast implants Page 115
The morphology of the cells plays a vital role in the bactericidal effect of rGO−nAg
nanocomposite. Gram-positive and Gram-negative bacteria possess dissimilar cell wall
structure and chemical composition [70]. In comparison with the delicate thin peptidoglycan
cell membrane in Gram-negative bacteria, Gram-positive bacteria possess cell wall consisting
of multiple layers of peptidoglycan which provide better cell membrane integrity and prevent
cell disruption [71, 72]. Previously, exposure of S. aureus cells to rGO−nAg nanocomposite
has been shown to result in cell wrinkling and damage, with some cells being completely
covered by the rGO−nAg, whereas exposure of E. coli to the same concentrations of rGO−nAg
led to complete cell fragmentation [72]. In other words, for Gram-negative E. coli, the primary
mechanism of rGO−nAg bactericidal activity is through disruption of bacterial cell wall
integrity, whereas for Gram-positive S. aureus, the effect is bacteriostatic and is associated
with dramatic hindering of cell growth [72].
4.4 Conclusion
In this study, rGO and nAg nanomaterials were first synthesized using wet chemical methods,
and then combined to form rGO−nAg nanocomposites. The properties of individual materials
and the uniform distribution of nAg on rGO sheets were confirmed using microscopy and
spectroscopy techniques. The produced rGO−nAg nanomaterial composites exhibited
enhanced efficacy against all three pathogens tested. The activity of rGO−nAg nanocomposite
was also superior to that of conventional systemic antibiotic, nitrofurantoin, even for a
multidrug resistant strain of E.coli used in this study. The antibacterial activity of rGO−nAg
composite against S. aureus is even more significant, being far superior to that of
nitrofurantoin. These results suggest that rGO−nAg nanocomposite may present a viable
alternative to some conventional antibacterial agents.
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4.5 Methods
Synthesis and characterization of r , n , and r −n nanocomposite: Graphene
oxide was prepared from natural graphite following Hummers method [73]. Briefly, 1g of
NaNO3 and 46 ml of H2SO4 was added to 1g of natural graphite powder and stirred
continuously in an ice bath to maintain the temperature of the mixture below 20° C. Then, 6 g
of KMnO4 was added slowly while stirring. After 1 hr, the ice bath was removed, the system
was heated to 35° C and the temperature was maintained at 35° C for 30 min; 70 ml water was
slowly added to the system and stirred for another 15 min. Then, 80 ml of hot (60° C) water
along with 30% H2O2 aqueous solution were added to reduce the residual KMnO4 until the
bubbling has disappeared. The product formed was washed several times to remove the
remaining salt impurities. After thermal reduction at 200° C for 3 hr, a black colored powder
of rGO was obtained.
AgNO3 was reduced by sodium potassium tartrate in the presence of poly vinyl pyrolidone
(PVP) (MW 40,000) by first heating 50 ml solution of 1.2 mM PVP and 0.2 mM AgNO3 to 80°
C with vigorous stirring and then gradually adding 2 mM sodium potassium tartrate solution
until complete reduction of AgNO3 had been achieved. Then the reaction mixture gradually
became turbid and a light yellow suspension was obtained indicating the reaction was
successful.
The rGO and nAg nanomaterial solutions were combined at the ratio of 9:1 using vigorous
stirring for 2 hr, yielding rGO−nAg nanocomposite.
The characterization of the synthesized composite was carried out using UV-Vis absorption
spectroscopy, Fourier Transform Infrared (FTIR) spectrometry, X-Ray Diffraction
Spectrometry (XRD), Scanning Electron Microscopy (SEM), and Transmission Electron
Microscopy (TEM).
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Bacterial growth: The antibacterial activity of rGO, nAg and rGO−nAg nanocomposite was
determined by modified agar well diffusion method [74] and survival rate determination
methods [75]. Clinical bacterial isolates of S. aureus, P. mirabilis and E. coli used in this study
were obtained from Department of Microbiology, Vels University, Chennai, India, where they
were extensively tested using standard methods for antibiotic susceptibility, e.g. using the
double disc diffusion test and morphological characterization. Using Kirby-Bauer method, E.
coli cultures isolated from UTI patients of a tertiary care hospital in Chennai were shown to be
resistant to β-lactam antibiotics, such as ampicillin (10 μg/ml), attributed to the production of
extended spectrum β-lactamases, and non-β-lactam antibiotics, such as gentamycin (10 μg/ml),
co-trimoxazole (1.25/23.75 μg/ml), and ciprofloxacin (5 μg/ml)[76]. S. aureus isolates were
found to be resistant to gentamycin (10 μg/ml), tetracycline (30 μg/ml), and trimoxozole (25
μg/ml), while being susceptible to chloramphenicol and ofloxacin at 30 and 32 μg/ml,
respectively [77]. P. mirabilis was resistant to chloramphenicol (30 μg/ml), amoiclav (30
μg/ml), methicillin (30 μg/ml), and streptomycin (30 μg/ml), with susceptibility to ceffriaxone
(30 μg/ml) and nalidixic acid (30 μg/ml) [78].
The inocula for antibiogram assay were prepared following the recommendations of CLSI
(2010 guidelines). Test organisms were incubated in standard nutrient broth at 37° C for 4−6
hr. The inoculum, visual turbidity of 0.5 McFarland standards, was used to inoculate the surface
of Mueller-Hinton agar plates. Wells of approximately 6 mm in diameter were made in the
plates using a sterile borer. Each well was loaded with one of the following: undiluted rGO
(crude), rGO solution (at 50 µg/ml, 100 µg/ml, or 200 µg/ml), nAg nanomaterial, or rGO−nAg
nanocomposite. A standard antibiotic nitrofurantoin, an antibiotic clinically used for the
treatment of these pathogens, (100 µg) was loaded in the center of the well to compare the
antibacterial activity of the graphene composite. The plates were incubated at 37°C for 18 hr.
Nanocarbon polymer composite for breast implants Page 118
The survival rates of a Gram negative and Gram positive pathogens was determined using
spread plate method. Three sets of flasks containing 100 ml of nutrient broth were inoculated
with either S. aureus or P. mirabilis to the density of 3 × 108 CFU/ml. To each flask, an
antibacterial material, namely 0.1 g of rGO, 0.1 g of nAg, or 0.1 g of rGO−nAg was added. At
regular time intervals, few ml aliquots of bacterial suspension were taken from each flask, and
transferred onto agar plates, spread evenly and allowed to incubate for 18−24 hr at 37 °C, 5 %
CO2. The formed colonies were then counted using a plate counter
Nanocarbon polymer composite for breast implants Page 119
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5Chapter 5: Research Findings
This chapter of this thesis is published in Nanomaterials on 4th July 2017 as:
Effect of Precursor on Antifouling Efficacy of
Vertically-Oriented Graphene Nanosheets
Karthika Prasad, Chaturanga D. Bandara, Shailesh Kumar,
Gurinder Pal Singh, Bastian Brockhoff , Kateryna Bazaka, and
Kostya (Ken) Ostrikov
Doi: 10.3390/nano7070170
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Principal Supervisor Confirmation
Statement of Contribution of Co-Authors for Thesis by Published Paper
The authors listed below have certified that:
11. they meet the criteria for authorship in that they have participated in theconception, execution, or interpretation, of at least that part of thepublication in their field of expertise;
12. they take public responsibility for their part of the publication, except forthe responsible author who accepts overall responsibility for thepublication;
13. there are no other authors of the publication according to these criteria;14. potential conflicts of interest have been disclosed to (a) granting bodies,
(b) the editor or publisher of journals or other publications, and (c) thehead of the responsible academic unit, and
15. they agree to the use of the publication in the student’s thesis and itspublication on the QUT’s ePrints site consistent with any limitations setby publisher requirements.
In the case of this chapter:
“Effect of Precursor on ntifouling Efficacy of Vertically-Oriented Graphene
Nanosheets” Published in Nanomaterials on 4th July 2017
Contributor Statement of contribution
Karthika Prasad Conception of idea, designed and conducted the experiments,
analyzes the data and wrote the manuscript.
28/11/2018
Chaturanga D. Bandara Assisted with antibacterial studies and analyzing data and revising
manuscript
Shailesh Kumar Assisted with plasma enabled synthesis of graphene and revising
manuscript
Gurinder Pal Singh Contributed to the result interpretation
Bastian Brockhoff Contributed to the result interpretation
Kateryna Bazaka
Proposed the idea, co-ordinated experimental design and data
collection, helped in interpreting results and underlying mechanisms,
helped with article preparation and communication
Kostya Ostrikov Helped with conception of idea, supervised the research, helped with
data analysis and interpretation, and major manuscript editing
I have sighted email or other correspondence from all Co-authors confirming their certifying authorship.
(If the Co-authors are not able to sign the form please forward their email or other correspondence
confirming the certifying authorship to the RSC).
Kostya Ostrikov 28/11/2018
Name Signature Date
QUT Verified Signature
QUT Verified Signature
Nanocarbon polymer composite for breast implants Page 128
PREFACE
This chapter highlights antibacterial properties of surface-immobilised graphene-based
materials as potential agents for contact killing of bacteria on implant surfaces. This paper
studies the antibacterial properties of graphenes grown on different surfaces from different
precursors by means of chemical vapour deposition. The article studies the effect of
precursor and substrate on the biological activity of thus-grown graphene nanoflakes, and
proposes a likely mechanism of action against common human pathogenic bacteria with
different shape and cell wall structure.
Nanocarbon polymer composite for breast implants Page 129
Abstract
Antifouling efficacy of graphene nanowalls, i.e., substrate-bound vertically-oriented
graphene nanosheets, has been demonstrated against biofilm-forming Gram-positive
and Gram-negative bacteria. Where graphene nanowalls are typically prepared using
costly high-temperature synthesis from high-purity carbon precursors, large-scale
applications demand efficient, low-cost processes. The advancement of plasma
enabled synthesis techniques in the production of nanomaterials has opened a novel
and effective method for converting low-cost natural waste resources to produce
nanomaterials with a wide range of applications. Through this work, we report the
rapid reforming of sugarcane bagasse, a low-value by-product from sugarcane
industry, into high-quality vertically-oriented graphene nanosheets at a relatively low
temperature of 400 °C. SEM visualisation showed that graphene nanowalls fabricated
from methane were significantly more effective at preventing surface attachment of
Gram-negative rod-shaped Escherichia coli compared to bagasse-derived graphene,
with both surfaces showing antifouling efficacy comparable to copper. Attachment
of Gram-positive coccal Staphylococcus aureus was lower on the surfaces of both
types of graphene compared to that on copper, with bagasse-derived graphene being
particularly effective. Toxicity to planktonic bacteria estimated as a reduction in
colony-forming units as a result of sample exposure showed that both graphenes
effectively retarded cell replication.
Keywords: graphene; nanowalls; plasma-enabled synthesis
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5.1 Introduction
Recent times have witnessed a significant increase in the use of nanomaterials,
especially graphene, for a wide range of applications, ranging from electronics to
agriculture and manufacturing [1-3]. However, incorporation of graphene into day-to-
day devices demands large-scale production of high-quality graphene which is cost
effective [3]. Hence, substantial efforts have been made to develop numerous cost-
effective ways of producing high-quality graphene [4-6].
The use of natural resources for the production of graphene and graphene-based
products has been studied widely [7, 8]. Recently, plasma-enhanced chemical vapour
deposition (PECVD) has been used for the production of high-quality graphene
nanosheets from a variety of resources [9]. In this low-temperature synthesis
technique, the graphene can be grown directly on a wide range of desired substrates
without any external heating or catalyst, and it is therefore considered a promising
method for controllable graphene synthesis [1, 3, 9-11]. Advantageously, vertically-
oriented graphene nanosheets, also known as nanowalls, can be fabricated with
excellent control over the spatial arrangement, density, and orientation of the
nanosheets [12, 13]. In addition to this, vertical orientation of surface-immobilised
graphene affords the material a number of advantageous properties in comparison with
conventional horizontal, randomly oriented graphene sheets, particularly for
applications where chemical or biological reactivity and mechanical robustness are
desired. The free-standing, self-supported rigid structure of vertically-oriented
graphene sheets prevents collapse and/or the random stacking of graphene nanosheets
associated with strong van der Waals interactions. Such a mechanically-stable, non-
agglomerated morphology ensures high specific surface area (or surface-to-volume
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ratio), long reactive edges, and abundant open channels between the sheets [14]. These
graphene networks can serve as platforms for highly-sensitive and selective field-
effect transistor biosensors [15, 16].
This work investigates the antibacterial activity of graphene fabricated from raw,
multicomponent, low-cost resources, compared to that of graphene derived from high-
purity carbon precursor, against pathogenic multi-drug resistant bacterial species,
namely Gram-negative Escherichia coli and Gram-positive Staphylococcus aureus. A
fast and reactive plasma-enabled process is used for reforming sugarcane bagasse and
methane gas into graphene. This particular graphene growth process does not involve
toxic or hazardous gases and does not require any catalyst or external substrate heating
to produce thin vertical graphene sheets on the same substrate. This method is also
environmentally friendly, does not produce any chemical residue or waste, and is
energy and material-efficient.
5.2 Results
5.2.1 Structural and Morphological Characterization of Nanomaterials
Successful formations of graphene from both precursors were confirmed by Raman
spectroscopy. The Raman spectra were collected using a Renishaw inVia spectrometer
with laser excitations of 633 nm. Figure 1 shows the characteristic bands at 1590 cm−1
(G band), 1320 cm−1 (D band) and 2600 cm−1 (2D), which confirms the formation of
graphene from different precursors.
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Figure 1. Raman spectra of graphene nanosheets deposited from methane on
copper and from bagasse on porous nickel substrates.
The ratio of intensity of 2D and G bands indicates the number of layers of graphene.
The increased ratio indicates the formation of thinner graphene flakes, whereas the
ratio is smaller for thicker ones. Here, the thinnest flakes were obtained on plasma-
treated copper substrate, where methane was converted to graphene.
The morphology and elemental distribution of the graphene are characterized by Field
Emission Scanning Electron Microscopy (FESEM, ZEISS SIGMA VP) employing an
electron gun voltage of 10 kV with an energy dispersion spectrum (EDS).
The SEM images in Figure 2 confirm the findings from Raman spectra. While Figure
2a shows an SEM image of graphene nanosheets deposited on a copper foil using
methane as precursor gas, Figure 2b shows the image of graphene nanosheets on a
nickel substrate using sugarcane bagasse powder as precursor. SEM images reveal
relatively transparent nanosheets on copper foil, which suggests that the deposited
nanosheets are thinner than the graphene nanosheets deposited on porous nickel
substrate. These results correlate well with the results obtained by calculating the
intensity ratios from Raman spectra.
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(d)
Figure. 2. (a,b). Representative SEM images of graphene nanowalls produced
from (a) methane on copper substrate and (b) from bagasse on nickel substrate.
(c,d) EDS spectra of graphene formed from (c) methane on copper substrate and
(d) from bagasse on nickel substrate.
The energy dispersion spectra (EDS) for the samples are shown in Figure 2. The EDS
spectra indicate the presence of carbon on copper and porous nickel substrates. The
absence of any other additional peaks confirms the contamination-free deposition of
graphene nanosheets.
Further characterization of the graphene nanosheets was performed using
Transmission electron microscopy (TEM). The crystal images of graphene nanosheets
were collected using JEOL 2100F HR-TEM. The electron beam energy used for this
analysis was 200 keV.
(b) (a)
(c)
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TEM samples were prepared by placing a drop of graphene dispersed in isopropanol
on a carbon-coated copper grid and subsequently evaporating the isopropanol. Figure
3 represents the TEM images of graphene nanosheets deposited from methane and
sugarcane bagasse on copper and nickel substrates, respectively. Images clearly show
the graphitic edges and the crystalline structure of deposited graphene. On nickel
substrate, the formation of thicker graphene is evident from the greater number of
layers formed. The interplanar distance between subsequent two layers was 0.134 nm.
With an average number of layers between 6 and 9, vertically-oriented methane-
derived graphene nanowalls are notably thinner than that of bagasse-derived graphene,
with the latter typically having between 15 and 20 layers.
Figure 3. TEM images of the samples deposited from (a) methane on copper
substrate, and (b) bagasse on porous nickel substrate.
5.2.2 Antibacterial Studies
The antibacterial efficacy of two different graphene samples against Gram-negative
rod-shaped E. coli and Gram-positive coccal S. aureus bacteria were investigated in
terms of cell attachment and toxicity to planktonic cells. For this purpose, cell cultures
(a)
(b)
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were incubated in the presence of different graphene samples and copper in 30 µL of
Luria broth at room temperature. After 4 h of incubation, the surfaces of the samples
were visualised using SEM. As evident from Figure 4, graphene nanowalls fabricated
from methane were significantly more effective in preventing surface attachment of E.
coli compared to bagasse-derived graphene, with both surfaces showing antifouling
efficacy comparable to copper. Attachment of S. aureus was lower on the surfaces of
both types of graphene compared to that on copper, with bagasse-derived graphene
being particularly effective.
Figure 4. Representative SEM images of E. coli cell attachment on the
surfaces of (a) methane-derived (GNW_M) and (b) bagasse-derived
(GNW_B) graphene, and (c) pure copper substrate after 4 h of incubation at
22 °C. SEM images of S. aureus cell attachment on the surfaces of (d)
GNW_M, (e) GNW_B, and (f) copper after incubation under the same
conditions.
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Toxicity of the surfaces to planktonic bacteria was investigated by estimating the
number of colony-forming units (i.e., live cells) at different times during the incubation
period. The results of this study are summarized in Figure 5. Taking into consideration
the growth rate of E. coli bacteria, graphene samples fabricated from bagasse
(GNW_B) showed considerable toxicity against planktonic bacteria. Although the cell
numbers gradually increased over the period of incubation, the cell numbers were
below (at 1 h) or similar to (at 2 h) those on copper. On the other hand, graphene
derived from methane (GNW_M) effectively retarded cell replication, with cell
numbers increasing only slightly during the first hour of exposure, and then deceasing
to below the initial seed values. The efficacy of methane-derived graphene was
significantly better than that of copper, a known broad-spectrum antibacterial agent.
Cells incubated in the presence of copper surfaces first experienced limited
antibacterial action from copper, with cell numbers reaching 9.3 × 107 CFU/ml.
However, after 2 h of exposure, there was a significant reduction in the number of
viable cells, attributed to the diffusion of copper ions from the surface of the substrate.
Figure 5. The survival rate of (a) E. coli and (b) S. aureus bacteria when exposed
to graphene fabricated from methane (GNW_M) and bagasse (GNW_B), and a
pure copper substrate.
(a) (b)
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In contrast to E. coli bacteria, the growth of S. aureus was effectively retarded by
graphene nanowalls from bagasse (GNW_B) and methane (GNW_M), with the latter
being characterized by slightly lower numbers of surviving organisms at 2 h. The
growth of cells incubated in the presence of copper was limited in the first hour of
incubation. However, the cell numbers increased significantly after 2 h of incubation,
and were substantially higher than those observed for cells incubated in the presence
of graphene samples. 1 x 10+9
As a broad-spectrum antifouling and antibacterial agent, GNW_M is more efficient
than GNW_B for the pathogens tested, i.e., E. coli and S. aureus.
5.3 Discussion
In this experiment, we successfully synthesised graphene using methane gas and
sugarcane bagasse as the precursors. The Raman spectra of the obtained graphene
(Figure 1) shows the characteristic graphene bands with G band at 1590 cm−1, D band
at 1320 cm−1 and 2D band at 2600 cm−1 (2D). This confirms the formation of a
graphitic structure [17]. Moreover, from the intensity ratio of 2D and G bands, which
indicates the number of layers of graphene, it is evident that the thinnest flakes were
obtained on plasma-treated copper substrate, where methane was converted to
graphene. Further, the D and G bands give an insight about the crystallinity of the
structure, which can be determined by calculating the ratio of intensities of D and G
bands (ID/IG). With a decrease in the value of ID/IG, the crystallinity of the structure
increases [10]. Therefore, in this experiment, the ratio of ID to IG was lower for
graphene formed from methane gas, which shows that the graphene formed was highly
crystalline.
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The high-resolution SEM images in Figure 2 clearly show the formation of vertically-
aligned graphene nanosheets on both substrates. The images correlated well with the
findings from the intensity ratio of Raman spectra and show formation of thinner
graphene layer on copper substrate and thicker ones on nickel substrate. The absence
of any other peak in the EDS spectra (Figure 2) demonstrates the purity of the graphene
formed. The graphitic edges and the crystalline structure of deposited graphene are
shown in TEM images in Figure 3.
The morphology of graphene layers grown by means of plasma-enhanced synthesis
has been previously shown to depend on the chemistry and state of the precursor, as
well as on the properties of the catalyst. The growth of vertical graphene is considered
to be a step-flow process on the basis of nucleation at the bottom, and the thickness of
graphene will depend on the number of layers that nucleates from the bottom
[11].Transition metals, such as nickel and copper, are commonly used for graphene
production due to their ability to readily absorb and interact with carbon sources due
to their partially filled d sub-shell [18]. When compared with nickel, copper exhibits
comparatively low carbon solubility, which leads to a different mechanism of graphene
formation. Specifically, the growth of graphene on copper is dominated by the direct
deposition of carbon atoms on the catalyst surface, with limited diffusion of carbon
atoms into the copper, which enables growth of thinner graphene layers [19]. On the
other hand, when nickel is used as a catalyst, carbon atoms from the carbonaceous
source diffuse readily into the catalyst bulk during the high-temperature processing,
and precipitate to the catalyst surface during the cooling period. Since the growth
mechanism combines that of surface growth and precipitation of carbon from the
catalyst bulk, the structure of resulting graphene may differ substantially from that
Nanocarbon polymer composite for breast implants Page 139
deposited on Cu substrate [20, 21]. This was evident from the characterization
performed on graphene produced in this study.
The antifouling efficacy of methane- and bagasse-derived graphene surfaces was
comparable to or better than that of copper. There are several possible mechanisms
that may be responsible for the bactericidal activity of graphene [22]. The observed
differences in antifouling and bactericidal activity of graphene against phenotypically-
distinct bacteria, namely E. coli and S. aureus, shown in Figures 4 and 5 can be at least
in part attributed to differences in physico-chemical properties of these materials. The
sharp edges characteristic of vertically-oriented graphenes are one of the most
important mechanisms in terms of antibacterial activity [23], where the sharp edges of
graphene may physically disrupt cellular membranes, resulting in the loss of bacterial
membrane integrity, which may lead to leakage of intracellular substances, and
eventually to cell death [23]. Sharper edges of methane-derived graphene may thus be
more effective in compromising the integrity of the soft membrane of E. coli, resulting
in contact bacterial inactivation on the surface [24].
Attachment of S. aureus was lower on the surfaces of both types of graphene compared
to that on copper, with bagasse-derived graphene being particularly effective. The
electron transfer mechanism from a microbial membrane to graphene is another
mechanism for the destruction of bacteria [25], which may be particularly relevant in
this case. Graphene-based materials induce oxidative stress towards the endogenous
antioxidant glutathione. Here, the graphene acts as a conductor between the negatively
charged cell and the metal. This electron flow towards the graphene metal substrate
ultimately results in cell death [26].
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In addition to mechanisms associated with direct cell-surface contact, oxidative stress
induced by graphene nanowalls may inhibit the bacterial metabolism and disrupt
essential cellular functions, eventually leading to cellular inactivation. Oxidative stress
can include ROS-dependent or ROS-independent pathways. In the former, the stress
is induced by excess accumulation of extracellular ROS species, such as hydrogen
peroxide, superoxide anions, hydroxyl radicals, and singlet molecular oxygen. These
ROS species induce lipid peroxidation, intercellular protein inactivation and gradual
disintegration of cell membrane, followed by the eventual cell death. ROS-
independent oxidative stress oxidizes the vital cellular structure without ROS
production, which can be induced by the charge transfer from cellular membrane to
graphene, where graphene acts as an electron pump [27, 28].
In comparison to this, the antifouling mechanism of copper involves several processes.
At the initial stages, non-enzymatic peroxidation of membrane phospholipids takes
place, leading to loss of membrane integrity. This may be followed by rapid and
extensive degradation of genomic DNA and necrotic cell death. The time of onset of
killing, the rate of cell death, and the kinetics of lipid peroxidation are inherently linked
to structural characteristics and metabolic state of the cell. Furthermore, it is possible
that S. aureus is more efficient that E. coli in terms of surface attachment and
production of extracellular polymeric substances on the surface of copper, which may
mask the surface and prevent the process of contact-mediated membrane peroxidation.
This is supported by the SEM images (Figure 4), which show significantly higher
numbers of attached S. aureus cells on the copper surface. In contrast, the surface
copper substrate exposed to E. coli cells remains minimally colonised [29].
Our results indicate that graphene nanowalls from methane and bagasse are as efficient
as copper in preventing surface colonization by bacterial strains tested, attributed to
Nanocarbon polymer composite for breast implants Page 141
thin, sharp edges of the thus-produced graphene, as well as the ability of graphene
walls to transfer elections and induce oxidative stress on the cell. Although methane-
derived graphene is slightly more effective against E. coli, the lower-cost bagasse-
derived graphene provides attractive antifouling and antibacterial activity for large-
scale applications.
5.4 Materials and Methods
The deposition of vertically-oriented graphene nanosheeets was carried out in a RF
inductively coupled plasma CVD system. A polycrystalline copper film was used as a
substrate for the graphene to grow from methane gas precursor, whereas a 99%-pure
porous nickel foam was used for the reforming of sugarcane bagasse. For each
deposition, 0.5 mg of sugarcane bagasse was placed evenly on the substrate prior to
being loaded into the camber. A low-temperature inductively coupled plasma was used
to both reform sugarcane bagasse, to heat the polycrystalline copper catalyst, and to
dissociate the hydrocarbon gas precursor.
In Figure 6a, the CH4 precursor was heavily diluted in hydrogen (H2) and argon (Ar).
Growth is carried out over a range of plasma exposure times, with best results obtained
at 10 min. A gas mixture of H2/Ar/CH4 at a flow rate of 85/10/5 sccm, respectively,
was fed into the chamber for deposition.
Figure 6b represents the formation of graphene nanosheets through reforming
sugarcane bagasse with plasma-enabled synthesis. Powdered sugarcane bagasse was
evenly distributed on the surface of the porous nickel substrate. A gas mixture of H2/Ar
was fed into the chamber at a flow rate of 50 and 15 sccm, respectively. In both the
Nanocarbon polymer composite for breast implants Page 142
experiments, the chamber pressure was maintained at 2.0 Pa and plasma was generated
using RF power of 760 W and the deposition was carried out for 10 min.
Figure.6. Schematic representation of plasma enabled synthesis of graphene. (a)
Conversion of methane gas into graphene in the presence of plasma. (b)
Reforming of sugarcane bagasse into graphene.
For the qualitative analysis of bactericidal activity of graphene against E. coli and S.
aureus, bacterial cultures were refreshed on nutrient agar plates from a stock culture
and grown overnight at 37 °C in a 5 mL of nutrient broth [30]. The culture was
collected at the logarithmic stage of growth and washed twice with 0.01 M PBS
solution (pH = 7.4). An aliquot of 1 mL of bacterial suspension from an adjusted OD600
= 0.1 bacterial suspension was placed on the surface of graphene nanowalls on
fabricated on copper and nickel substrates and was allowed to incubate for 4 h at room
(a)
(b)
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temperature (22 °C) in a cell culture plate. Untreated copper and nickel substrate was
used as control. After every 1 h, a 10 μL aliquot was taken and a 10× dilution series
(10−1 to 10−8) was made, and from the resulting 100 μL solution, 30 μL was plated on
nutrient agar media, in triplicate, for each solution. Plates were incubated overnight at
37 °C, and colonies for each aliquot between 3 and 30 were counted and recorded with
their respective dilution factor. This experiment was conducted in triplicate.
5.5 Conclusions
Production of high-quality, large-area graphene sheets in a cost-effective way has
always been a challenge [31, 32]. Low-temperature plasma-enabled processing has
recently emerged as a highly-versatile family of techniques for controlled synthesis of
nanomaterials [33, 34] and modification of abiotic [35] and biological objects [36, 37].
In this paper, we have successfully demonstrated a cost-effective, single-step plasma-
enabled synthesis of graphene from methane gas and sugarcane bagasse (Figure 7).
Methane gas and sugarcane bagasse were completely transformed into high-quality
graphene within 10 min at 400 °C. We also demonstrated the antifouling efficiency of
the thus-produced graphene, and concluded that the graphene synthesised from the
methane gas was more crystalline, thinner and more effective against bacteria.
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Figure 7. Comparative evaluation of the antibacterial efficacy of graphene nanowalls
synthesised from different precursors. High-cost, high-purity conventional, i.e.,
methane (a), and low-cost, natural carbon, i.e., sugarcane bagasse (b) sources are
converted using low-temperature plasma process (c) into high-quality graphene sheets
(d,e). When bacterial cells are exposed to thus-fabricated surface-immobilised
graphenes (f), anti-bacterial activity of graphene is observed to differ (g), expressed in
terms of cell attachment and number of colony-forming units.
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6Chapter 6: Research Findings
This chapter of this thesis is to be submitted to Sustainable Materials and
Technologies
Effect of multi-model environmental stress on dose-dependent
cytotoxicity of nanodiamonds in Saccharomyces cerevisiae cells
Karthika Prasad, Nina Recek, Renwu Zhou, Morteza Aramesh,
Annalena Wolff, Robert E. Speight, Miran Mozetič, Kateryna
Bazaka, Kostya (Ken) Ostrikov
Nanocarbon polymer composite for breast implants Page 150
Principal Supervisor Confirmation
Statement of Contribution of Co-Authors for
Thesis by Published Paper
The authors listed below have certified that:
1. they meet the criteria for authorship in that they have participated in theconception, execution, or interpretation, of at least that part of the publicationin their field of expertise;2. they take public responsibility for their part of the publication, except forthe responsible author who accepts overall responsibility for the publication;3. there are no other authors of the publication according to these criteria;4. potential conflicts of interest have been disclosed to (a) granting bodies,(b) the editor or publisher of journals or other publications, and (c) the headof the responsible academic unit, and5. they agree to the use of the publication in the student’s thesis and itspublication on the QUT’s ePrints site consistent with any limitations set bypublisher requirements.In the case of this chapter:
“Effect of multi-model environmental stress on dose-dependent cytotoxicity of
nanodiamonds in Saccharomyces cerevisiae cellsto be submitted to Sustainable
Materials and Technologies
Contributor Statement of contribution
Karthika Prasad Design and conducted the experiments, contributed towards the
conception of idea as in which nanoparticles to be used, interpreted
the data and wrote the manuscript. 28/11/2018
Nina Recek Assistance in designing, conducting experiments and analyzing data
and revising manuscript
Renwu Zhou Helped with analyzing the data and interpretation of result
Morteza Aramesh Advised on properly executing the research with nanodiamonds
Annalena Wolff Helped with capturing and interpreting HIM data
Robert E. Speight Advised on properly executing the research and interpreting the data
Miran Mozetič Advised on properly executing the research and result interpretation
Kateryna Bazaka
Conception of idea, experimental design, supervision of research,
helped in interpreting results and proposed underlying mechanisms,
helped in writing of the article and communication
Kostya Ostrikov Supervised the research, helped with data analysis and interpretation
and major manuscript editing
I have sighted email or other correspondence from all Co-authors confirming their certifying
authorship.(If the Co-authors are not able to sign the form please forward their email or other correspondence
confirming the certifying authorship to the RSC).
Kostya Ostrikov 28/11/2018
Name Signature Date
QUT Verified Signature
QUT Verified Signature
Nanocarbon polymer composite for breast implants Page 151
PREFACE
This chapter deals with the potential toxicity of nanodiamonds in suspension for cells
exposed to oxidative stress. Nanodiamonds are well known for their biocompatibility and
mechanical strength and can be used as a potential candidate for enhancing the properties
of breast implants.
This article for the first time demonstrate that under oxidative stress conditions, the toxicity
of otherwise biocompatible nanoparticles can potentially be increased, as demonstrated in
model eukaryotic organism (S. cerevisiae) and the limitations of using that in breast
implants.
Nanocarbon polymer composite for breast implants Page 152
Abstract
A tremendous increase in the use of functionalised nanomaterials for industrial
processes and consumer products inevitably promotes their interaction with living
organisms and environment. Previous studies have investigated cell-nanoparticle
interactions under conditions otherwise favourable for cell survival and proliferation,
yet in real life, organisms are subject to environmental stresses, which may affect their
response to nanoparticles. This work investigates the effect of atmospheric-pressure
plasma, a model stress inducing environment rich in highly-reactive ROS and RNS
species, UV light, and mild heat, on the interactions between inert nanodiamond
particles (NDs) and a eukaryotic model organism, Saccharomyces cerevisiae. Plasma
treatment significantly affected nanoparticle uptake attributed to changes in membrane
properties. Accumulation of nanoparticles in larger deposits inside the cells and around
the cell wall affected cell survival and proliferation. Plasma-treated cells exposed to
100 µg ml-1 NDs for 24 h showed significant inhibition of metabolic activity and 55%
reduction in cell viability, whereas at lower concentrations (0, 5 and 50 µg ml-1) of
NDs, no significant effect on cell viability or cell growth was observed. These results
suggest that presence of intra- or extra-cellular stresses is an important determinant of
cell fate upon exposure to nanoparticles.
Keywords: nanodiamonds, cold atmospheric plasma, cell viability and growth,
cellular uptake
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6.1 Introduction
Owing to its unique size dependent physicochemical properties, engineered
nanomaterials are now being used for a wide range of industrial processes and
consumer products, including applications related to medicine, e.g. for surface
functionalisation and encapsulation of implantable devices, contrast agents for
visualisation of tissues and physiological functions, diagnostics of diseases, systems
for delivery of biologically-active agents, cancer therapies, etc [1-4]. A remarkable
increase in their use and their inevitable disposal into the environment has raised some
concerns regarding their impact on human health and ecosystems. There are numerous
studies reporting cell−nanoparticle interactions, however, to our knowledge,
combination effects of plasma stress and NDs on yeast cells has not yet been reported.
Plasma closely imitates environmental stress conditions and most likely triggers
intracellular responses to nanoparticles. Furthermore, in medicine and biotechnology,
cells are often intentionally subjected to stress to induce desirable biological responses,
e.g. oxidative stress that triggers apoptosis in cancer cells [5,6] or heat pre-treatment
as the means to enhance alcohol tolerance in industrial yeast [7]. In addition to
individual stresses, treatments that can act as a source of multiple stressors have also
attracted attention both for their ability to induce desired biological responses more
effectively [8-10] as well as to serve as a model for harsh environmental exposure.
Among these treatments, cold atmospheric plasmas (CAP) have attracted a rapidly
growing interest in medicine and biotechnology as a highly-reactive environment, rich
in biologically-active species, primarily reactive oxygen and nitrogen species (RONS)
such as hydroxyl radicals, which are essential for various biological processes in
unicellular and multicellular organisms [11]. Advantageously, in addition to RONS,
Nanocarbon polymer composite for breast implants Page 154
CAP act as a source of energetic electrons, mild heat, UV photons, electric field
effects, and others [12,13].
The objective of this study is to examine the role of environmental stressors in the
interactions between inert nanodiamond particles (NDs) and a eukaryotic model
organism, Saccharomyces cerevisiae, using CAP as a model environment rich in
highly-reactive ROS and RNS species, UV light, and mild heat. S. cerevisiae is an
industrial unicellular microorganism, which is being used in food, pharmaceuticals,
wine and beer fermentation industries and bioethanol production [14]. The importance
of stress tolerance of this fermentation-grade microorganism in industrial processes
makes it an interesting candidate to study biological effects, induced by external agents
such as plasma and nanoparticles. Nanodiamond nanoparticles (NDs) have recently
become an exciting candidate for biomedical applications, such as drug carriers, assay
systems, implant coatings etc [15-18]. NDs exhibit a number of attractive properties,
such as desirable chemical and biological stability, biocompatibility at both cellular
and whole-organism levels, and the capacity to emit strong fluorescence when defects
are introduced into the ND structure. Additionally, the surface of NDs can be
chemically altered through various chemical routes to provide NDs with specific
functionalities. This attractive combination of the physical and chemical properties, as
well as favourable biocompatibility makes NDs an attractive material for evaluating
the stress-dependent toxicity of these nanoparticles in biological systems [19,20].
Nanocarbon polymer composite for breast implants Page 155
6.2 Materials and methods
6.2.1 CAP device and plasma treatment approach
For this experiments, an atmospheric pressure plasma jet (model kINPen08, neoplas)
was used to generate plasma. The device operates within a voltage range of 2–6 kV at
a frequency of 1.7 MHz and electric power of 6.5 W. The plasma was generated by a
pin-type electrode located within a thin quartz tube with the dimensions of 1.6 mm and
4mm for the inner and outer diameters, respectively. Argon (Ar) was flown at a flow
rate of 5 standard litres per minute through the quartz tube. The cells damage which
can be caused due to the use of plasma was prevented by lowering the neutral gas
temperature to below 40 °C.. The yeast colonies were kept 15 mm away from the exit
of the nozzle, with the distance being experimentally ascertained to enable the plasma
jet (~12 mm in length) to uniformly cover the treated colony. Each yeast colony
received 3 min of plasma treatment. The duration of the treatment was chosen
experimentally as not to induce significant reduction in cell viability, metabolic
activity or cell growth. To account for the effects of gas flow, the control samples
received 3min of exposure to Ar flow at the same flow rate in the absence of plasma
discharge.
6.2.2 Microorganism and culture conditions
The haploid strain, S. cerevisiae AWRI 1631, was given by the Australian Wine
Research Institute. Colonies for plasma treatment were generated by streaking cells
from the frozen stock cultures on yeast extract peptone dextrose (YPD) agar plates.
YPD was prepared using an OXOID agar, 15g, containing glucose, 20 g L-1, OXIOD
Bacteriological peptone, 20 g L-1, and OXOID Yeast extract, 10 g L-1. Cells were
incubated at 30 °C.
Nanocarbon polymer composite for breast implants Page 156
6.2.3 Nanodiamond
Detonation (ultradispersed) nanodiamonds of size 15 nm were purchased from
PlasmaChem GmbH and were used without any further purification. Suspensions of
nanodiamonds were prepared using MiliQ water to produce concentrations of 5, 50
and 100 µg ml-1 (in the media).
6.2.4 Experimental procedure
Individual yeast colonies were subjected to direct plasma treatment for 3 min. Right
after the plasma treatment, the colonies were moved into cell culture (YPD) and NDs
were introduced to the plasma treated cells to achieve a final concentration of 0, 5, 50
or 100 µg ml-1. A control experiment was also performed where the cells were not
exposed to plasma treatment. An aliquot of 100 µl of these suspensions was then
transferred to a 96-well plate and placed into a microplate reader with continuous
orbital shaking, for cell growth measurements.
6.2.5 Cell growth and cell viability
A microplate reader was used to measure the cell growth and viability. Cell growth
was observed over a period of 24 h with a temperature of 30 °C with constant orbital
shaking and absorbance was measured at 600 nm. After the incubation, cell viability
assay was performed using the LIVE/DEAD yeast viability kit (Thermo Fisher
Scientific), based on the supplied protocol. Laser scanning electron microscopy was
performed using Zeiss LSM 510 instrument.
6.2.6 Scanning Electron Microscopy (SEM) and Helium Ion Microscopy (HIM)
Yeast cell morphology of both plasma treated and non-treated cells were assessed
immediately following plasma exposure using scanning electron microscopy (SEM)
in order to visualise the effects of this types of environmental stress on cell shape, size
Nanocarbon polymer composite for breast implants Page 157
and membrane structure. Since it is possible for the finer surface features and
morphological changes to be masked by a gold coating layer typically used in SEM,
helium ion microscopy (HIM) was also performed on these cells to visualise these
surface features. The Zeiss Orion Nanofab (HIM) allows to image non-conductive
biological samples without requiring a metal coating. The charge compensation in the
helium ion microscope is achieved with a floodgun which are hidden underneath.
To prepare the samples for scanning, a drop of cell media was put on a glass slide.
The cells were fixed by means of a 30-min treatment using a 4% glutaraldehyde
(Sigma-Aldrich, USA) in PBS. Subsequently, the yeast cells were dehydrated by
applying an increasing gradient of ethanol. Finally, the cells were dried in the vacuum
environment following the critical point method. In SEM, to prevent sample charging,
the dried cells were coated with a thin (several nm-thick) layer of gold. SEM
visualisation was performed using a ZEISS Sigma Scanning electronic microscope at
10-15 kV. The HIM images were recorded using the following parameters: 25 kV
acceleration voltage, 0.6 pA blanker current, 0.5 µs dwell time, 128-line averaging,
2048-pixel resolution. Optimal contrast in the images was achieved using the floodgun
deflectors in combination with the following floodgun parameters: line mode, 634 eV
energy, 370 μs floodtime, 100 μs grid blank time.
6.3 Results and discussion
6.3.1 Effect of CAP Treatment on cell morphology
Single colonies of yeast cells were treated by CAP and SEM and HIM images of
plasma-treated and non-treated cells were taken immediately after the CAP treatment
(Fig. 1 and 2, respectively). SEM visualisation revealed that plasma treatment did not
significantly affect cell size or shape, with cells showing spherical shape typical of
Nanocarbon polymer composite for breast implants Page 158
haploid S. cerevisiae cells. To compare the finer surfaces features of cells that were
subjected to plasma treatment to that of original cells, numerous yeast cells were
evaluated using HIM and representative areas for the non-treated cells, the plasma
stressed cells and the treated cells with nanodiamond are shown in Fig. 2a-c.
Figure 1. Representative SEM images of yeast cells showing untreated (left) and 3-
minute plasma-treated yeast cells (right).
Remnant nanodiamonds, which were left in the surrounding cell solution, are clearly
visible in Fig. 2c. A comparison of unmodified and treated cells shows differences in
membrane morphology. The cell membrane of the untreated yeast cells appears
smooth while the membranes of the plasma treated yeast cells shows altered
morphology., with surface features that appear to be absent from the surface of
untreated yeast cells (Fig. 2d-f).
The cell membrane of S. cerevisiae contains membrane compartments through which
nanoscale particles are able to diffuse into the cell through extremely slow
Nanocarbon polymer composite for breast implants Page 159
Figure 2. Representative HIM images of yeast cells showing untreated (a, d), plasma-
treated (b, e) and yeast cells that were exposed to NDs after receiving the plasma
treatment (c, f). Surfaces of cells that have received plasma treatment clearly show
features that are absent from surfaces of non-treated cells.
Brownian diffusion [21]. The highly ordered bilayer structure of the S. cerevisiae is
responsible for the slow diffusion and makes yeast highly tolerant to adverse
environmental conditions. Membrane remodelling in response to plasma treatment
may alter the highly ordered cell membrane, allowing the NDs to pass through the lipid
bilayer into the cell.
Membrane remodelling in response to stress is not unusual, with reported changes in
cell wall composition, e.g. in the fatty acid and lipid content, and isoprenoid
metabolism, and in membrane composition, such as in the fraction of palmitoleic acid,
ergosterol, and oleic acid [22].
Nanocarbon polymer composite for breast implants Page 160
Upon plasma treatment, some changes in membrane transport may arise due to a direct
effect of the plasma (chemical reactive species, UV light). By altering the physico-
chemical properties of cell wall and membrane, the cells may attempt to regulate cross-
membrane transport and thus prevent damage or withstand forces from the stressor.
Previous studies of CAP-cell interactions have reported pore formation in the cell
membrane [23] in response to CAP-generated chemically active species which have
the capability to induce chemical and physical changes on biological surfaces [24,25],
however these changes in membrane permeability are generally considered transient.
6.3.2 Effect of CAP Treatment and different concentrations of NDs on cell
growth
In addition to the potential changes in membrane structure and transport properties,
the CAP treatment is known to induce oxidative stress in the yeast cells [26], which
will lead to changes in intracellular activity. In general, intracellular responses to a
stress may include, for example, accumulation of α-amino acids that play an important
role in protein synthesis, such as tryptophan and proline, and storage solutes, such as
mycose and glycogen [22], changes in the expression and transcription of genes
responsible for stress response, alteration of redox machinery and peroxisomal
function, and many others. Previous studies have shown CAP treatment to enhance
hexokinase activity and secondary metabolite production in S. cerevisiae, and affect
redox balance in mammalian cell lines [27].
By monitoring the cell growth over the 24 h period, the effect of plasma treatment on
cell growth and viability was studied as a function of ND concentration. Two separate
studies were performed. First, the lag growth phases of cells incubated with
nanoparticles (at concentrations of 5, 50 and 100 µg ml-1), not subjected to plasma
were compared to the control group (no NDs, no plasma). Secondly, the lag growth
Nanocarbon polymer composite for breast implants Page 161
phases were compared when the cells were first subjected to plasma treatment and then
incubated in the presence of the same concentrations of NDs. As a positive control,
yeast cells that received plasma treatment, but not exposed to NDs were used. Results
of both studies were compared, to evaluate the synergistic effects of plasma stress and
NDs on cell growth and viability.
Figure 3. Growth of plasma-treated yeast cells during 24 h period of exposure to
different concentrations of NDs. Each treatment was done in triplicate and the error
bars represent the standard deviation around the mean of the cell density at each time
point (measured at 600 nm).
Comparing the lag phase of cell growth between different concentrations of
nanoparticles, it is evident that the lag phase of growth was slightly prolonged with
increasing concentrations of NDs when no plasma was applied to yeast cells (Fig. 3).
Furthermore, the lag phase is extensively prolonged in plasma treated yeast cells; one
can observe elongation of lag phase with higher concentrations of NDs (Fig. 4).
The lag phase of cell growth is the phase where cells adapt to the environment
conditions, such as temperature, pH, oxygen availability and potential environmental
Nanocarbon polymer composite for breast implants Page 162
stress [28-30], which in this case is the presence of the nanoparticles in the growth
medium. In this phase, cells prepare to reproduce, so the presence of additional stress
would result in a prolonged lag phase.
Figure 4. Growth of yeast cells during the 24 h period, incubated with different
concentrations of NDs. Cells received no plasma treatment.
From the growth curves (see Fig. 3 and 4) it is observed that the lag phase is extended
in cells treated with plasma in a dose dependent manner, compared to non-treated
control. Furthermore, when adding the NDs in the growth medium, the synergistic
effects of plasma and NDs on lag phase of cell growth is even more pronounced (the
lag phase was more prolonged), confirming that the combination of different stress
agents significantly affect cell growth and viability.
S. cerevisiae cells are known to adapt to various stress conditions that arise during
fermentation [31-34]. For example, trehalose is a disaccharide found in yeast cells that
enhances their tolerance to the oxidative stress and causes enhanced intracellular
oxidation, thereby protecting the cells, and enabling the cell to overcome the stress and
survive [26,35,36]. Although, there are numerous studies proving that plasma is
stressful to living organisms and effects are dose dependent stress tolerance, and effect
Nanocarbon polymer composite for breast implants Page 163
is clearly seen from Fig. 4 [37,38]. Cells treated with plasma and not challenged with
NDs exhibit similar growth with longer lag phase to that of control group that received
neither plasma nor ND treatment (see graph on Fig. 3). A longer lag phase is a
consequence of plasma treatment, whereas the cell density after 24 h is similar in both
groups. Both groups exhibited good cell growth and shorter lag phases in comparison
to groups with synergistically combined plasma and NDs stress on the cells (Fig. 3).
Furthermore, significant deviations in cell density after 24 h clearly show dependence
of cell density on ND concentration when ND treatment is combined with plasma
stress.
6.3.3 Effect of CAP treatment and different concentrations of NDs on cell
viability
Nanodiamonds are biocompatible and are considered to be the most biocompatible
among all carbon nanoparticles presently studied [39]. However, there is a strong
tendency for the NDs to agglomerate, regardless of their surface charge [40,41].
Regardless of how biocompatible the nanodiamonds are, their accumulation within the
cell will considerably change the in vitro (e.g. cellular uptake and cytotoxicity of NDs
to cells), as well as in vivo fate (metabolism, toxicity, bio distribution) of any living
organism [3,42]. Higher concentrations of NDs, along with plasma treatment also
resulted in a significant decline in the cell viability due to the increased amount of
nanoparticle uptake into the cells (Fig. 5). Cytotoxicity was induced by the
Nanocarbon polymer composite for breast implants Page 164
Figure 5. Synergistic effects of plasma and NDs on viability of yeast cells. Cells were
incubated for 24 h. 3 min plasma treatment in combination with ND nanoparticles (100
µg/mL) shows significant inhibition of cell growth relative to other groups. All values
are normalized to control, plasma non-treated cells without ND. Mean values (± SE)
are given.
aggregation of a large amount of NDs, which affected metabolic activities of the cell
[3,43], and simultaneously prevented cells from effectively mitigating oxidative stress
induced by the plasma treatment. Interestingly, biocompatibility of NDs was found to
be significantly influenced by the concentration and aggregation of these particles
inside the living organism (Fig.6). Our results showed that cells exposed to 100 µg ml-
1 NDs in combination with plasma treatment exhibit significantly lower cell viability,
reduced by 55% compared to control group without NDs. However, plasma treatment
in the absence of NDs in suspension had a limited effect on cell density. Moreover,
NDs were only cytotoxic in combination with plasma at a high particle concentration
of 100 µg ml-1. Lower concentrations of NDs (at 5 µg ml-1 and 50 µg ml-1) were not
associated with cell toxicity, nor were they able to notably inhibit the growth of cells
relative to the control group.
Nanocarbon polymer composite for breast implants Page 165
Figure 6. Uptake of non-terminated nanodiamonds by plasma-treated yeast cells as a
function of ND concentration as visualised by fluorescent and corresponding
brightfield microscopy. Cells were incubated for 24 h. Nanoparticles are seen as green
dots entrapped within the cells, as well as outside in the medium. Micrographs show
the highest uptake of NDs at a concentration of 100 μg/ml, whereas the lowest uptake
was observed at concentration 5 μg/ml.
6.3.4 Effect of CAP treatment and different concentrations of NDs on cellular
uptake
Fluorescent and bright field images of yeast cells, incubated with NDs were acquired
by using laser scanning confocal microscopy. NDs emit green fluorescence, which
makes them easy to detect inside the cells. Plasma treatment increased permeability of
the cell membrane, resulted in easier and increased uptake of NDs into the cell (Fig.
Nanocarbon polymer composite for breast implants Page 166
7). Inside the cells, nanoparticles were found proportional to their concentrations,
specifically around the cell wall, as well as outside in the medium. Images show the
agglomeration of the NDs in the yeast cells.
Figure 7. Mechanism of nanotoxicity. Plasma treatment led to changes in the cell
membrane of yeast cells, which facilitated the passage of NDs into the cell and
subsequent accumulation of NDs within the cell, potentially interfering with cellular
metabolism.
6.4 Conclusion
NDs are known as inert and biocompatible in the body and thus, their extensive use in
materials for food packaging, medical implants, as a drug delivery inside the cells, has
not raised particular concerns to date. This study confirms that even at relatively high
concentrations of 100 µg ml-1, NDs alone do not significantly negatively affect the
Nanocarbon polymer composite for breast implants Page 167
survival of S. cerevisiae, however cell growth was slowed down. However, when cells
were subject to plasma stress, and then exposed to NDs at the same concentration, this
resulted in a significant reduction in cell viability, likely attributed to changes in
membrane transport properties which allowed enhanced uptake and accumulation on
NDs. Even though NDs are considered biologically inert, their agglomeration within
the cells and along the cell wall is likely to have interfered with cellular metabolism.
These results highlight the significance of intra- and extra-cellular stresses in
determining cell fate upon exposure to nanoparticles, which may be even more
significant in the case of chemically-reactive nanoparticles. This study also
demonstrates plasma as a useful tool for mimicking natural environmental exposure.
Nanocarbon polymer composite for breast implants Page 168
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Nanocarbon polymer composite for breast implants Page 172
7Chapter 7: Research Findings
This chapter of this thesis is to be submitted to Biomaterials as:
Nanocarbon polymer composite for breast
implants
Karthika Prasad, Aaqil Rifai, Kate Fox, David Schuessler, Kateryna
Bazaka, Kostya (Ken) Ostrikov
Nanocarbon polymer composite for breast implants Page 173
Principal Supervisor Confirmation
Statement of Contribution of Co-Authors for
Thesis by Published Paper
The authors listed below have certified that:
1. they meet the criteria for authorship in that they have participated in theconception, execution, or interpretation, of at least that part of the publicationin their field of expertise;2. they take public responsibility for their part of the publication, except for
the responsible author who accepts overall responsibility for thepublication;
3. there are no other authors of the publication according to these criteria;4. potential conflicts of interest have been disclosed to (a) granting bodies,
(b) the editor or publisher of journals or other publications, and (c) thehead of the responsible academic unit, and
5. they agree to the use of the publication in the student’s thesis and itspublication on the QUT’s ePrints site consistent with any limitations setby publisher requirements.
In the case of this chapter:
“Nanocarbon polymer composite for breast reconstruction” To be submitted to
Biomaterials on September 2018
I have sighted email or other correspondence from all Co-authors confirming their certifying authorship.
(If the Co-authors are not able to sign the form please forward their email or other correspondence
confirming the certifying authorship to the RSC).
Kostya Ostrikov 28/11/2018
Contributor Statement of contribution
Karthika Prasad Conception of idea. Designed and conducted the experiments,
analyze the data and wrote the manuscript.
28/09/2018
Aaqil Rifai Assisted with executing the microbial and biocompatibility studies
Kate Fox Advised on properly executing the bio part of the project
David Schuessler Industrial mentor, helped with the execution of the project to suit
industrial needs.
Kateryna Bazaka
Proposed the original concept, supervised experimental design and
data collection, helped in interpreting results and underlying
mechanisms, helped with article writing.
Kostya Ostrikov Supervised the research, helped with execution of the research, data
analysis and interpretation and major manuscript editing
Name Signature Date
QUT Verified Signature
QUT Verified Signature
Nanocarbon polymer composite for breast implants Page 174
PREFACE
This article investigates the mechanical properties of silicone when reinforced with
different carbon materials, i.e. graphene-based materials and nanodiamonds. It was
verified through this work that our hypothesis was right. Both graphene reinforced
silicone and nanodiamond reinforced silicone showed enhanced mechanical strength
and bactericidal properties without compromising on biocompatibility
Nanocarbon polymer composite for breast implants Page 175
Abstract
The use of synthetic mammary implants for post-mastectomy breast reconstruction
and elective cosmetic augmentation continues to increase, yet the issues of implant
leakage and rupture, capsular contracture and infections, and associated prolonged
patient care, pain and loss of function. In this work, carbon nanomaterials of sp2 and
sp3 hybridization are introduced into the polymer matrix and on the surface of breast
implant-grade silicone with the aim to enhance durability and biocompatibility
performance, respectively.
The significance of nanocarbon materials in enhancing the strength, bactericidal effect
and biocompatibility of the standard breast implant material is proved. This work has
led to development of polymer-nanocarbon composite which is 68% stronger and a
nanocarbon coating on shell surface which have improved bactiricidal against gram
positive S.Aureus bacteria and excellent adhesion of HDF cells. This study may
provide new insights into the better understanding of nanocarbon materials for
biomedical application.
Key words: breast augmentation, synthetic mammary implants, mastectomy, cosmetic
augmentation, nano-carbon
Nanocarbon polymer composite for breast implants Page 176
7.1 Introduction
Since 1962, breast implants have been used for both reconstruction and aesthetic
purposes [1]. Over the years, the demand for breast implants has been increasing
steadily, with the global breast implants market size reaching USD 1.2 billion in 2016.
The trend is likely to continue in the future [2], with silicone implants projected to
retain their position as the preferred option for breast augmentation and reconstruction
surgeries.
In spite of substantial progress in the design and manufacturing of silicone breast
implants, a number of challenges remain. For one, the material needs to be sufficiently
soft to give the appearance and feel of real tissues, yet at the same mechanically robust
to prevent rupture, leakage and failure of the implant shell [3-5]. Similarly, the
material need to be highly biocompatible, both in terms of its chemistry and surface
topography properties, to minimize foreign body response and associated formation
of hard connective tissue capsule around the implant, yet at the same time it should
resist uncontrolled protein fouling, microbial colonization and biofilm formation [6,
7]. Despite best efforts to address these often competing priorities, implantation using
silicone breast implants remains only a short- to medium- term solution, with the
majority of patients undergoing implant removal within the span of 3 months to 10
years post-implantation [8].
Nanocarbon materials are of great interest to the biomedical industry as a means of
enhancing the bulk and surface properties of polymer materials. When introduced into
a polymer matrix at very low concentrations, nanocarbons can be used to enhance
Young’s modulus, tensile strength, and thermal resistance of the material, whereas
surface decoration of polymers with nanomaterials can be used to control cell−surface
Nanocarbon polymer composite for breast implants Page 177
interactions and biocompatibility [9]. Nonetheless, achieving a uniform dispersion of
nanocarbons within the polymer matrix is not trivial [10].
Using graphene or nanodiamond as the nanocarbon of choice, we report the synthesis
of silicone−nanocarbon composites surface-decorated with nanocarbons with the aim
to deliver a breast implant material with increased mechanical properties and
biocompatibility.
7.2 Experimental Section
7.2.1 Materials
The polymer NUSIL MED 10-6400 (Part A and B), which is an addition cure silicone
dispersion, was purchased from Nusil technology. Few layered vertical graphene
flakes were collected from CSIRO, Linfield and nanodiamonds were purchased from
Adams Nano, respectively. The reagents for biocompatibility tests and Dulbecco's
Modified Eagle's Medium (supplemented with 10% fetal bovine serum and 1%
penicillin/streptomycin) were obtained from Sigma Aldrich. For antibacterial testing,
Staphylococcus aureus (CIP 65.8T) was purchased from the Culture Institute Pasteur,
France, and glycerol nutrient broth and nutrient agar (Oxoid) were purchased from
Thermo Fisher Scientific. Every material was used as purchased unless stated.
7.2.2 Synthesis of Nanocarbon composite
Few layer vertical graphene flakes and 120 nm nanodiamonds were dispersed in
isoproponal and ultrasonicated for 25 min at 40 kHz. Subsequent to ultrasonication,
0.8 wt% of either graphene or nanodiamond dispersion was added into 6 ml of silicone
dispersion (Part A and B) and mixed. The composite was then cured at 75 °C for 45
min. For biological studies, graphene flakes or nanodiamond were then coated onto
the polymer matrix via dip coating method.
Nanocarbon polymer composite for breast implants Page 178
7.2.3 Tensile test
Trotec laser cutter was used to cut “dog bone” shaped tensile test specimens. A
universal testing machine from Intron was used to perform tensile tests under
displacement control at a rate of 2 mm/min. A 250 N pneumatic grip was used for
measuring the load. The tensile strength, tensile strain, percentage elongation, distance
and load were estimated using Bluehill 3 software. All the samples were 0.34 mm thick
and the tensile specimen was 50 mm long, with a gauge length of 30 mm.
7.2.4 Tear test
Rectangular shaped samples with a cut in the middle were prepared using a Trotec
laser cutter. A universal testing machine (Intron) was used to perform tear tests at a
constant displacement rate of 2 mm/min. A 250 N pneumatic grip was used for
measuring the load. The tensile strength, tensile strain, percentage elongation, distance
and load were measured by using Bluehill 3 software. All the samples were 0.32 mm
thick and 45 mm long.
7.2.5 Nanoindendation test
Average readings of hardness were obtained for each composite specimen by
measuring five points with a Hysitron TI 950 Triboindenter using a Berkovich cube
corner tip with a radius of about 100 nm. The load applied onto the specimen was 5
mN and maximum displacement covered was 20 nm.
7.2.6 Bacterial assessment
S. aureus (CIP 65.8T) bacterial stocks were prepared in 20% glycerol nutrient broth
and stored at –80°C until needed. Prior to each experiment, the stock was refreshed
upon nutrient agar for 24 h at 37° C. S. aureus suspensions were prepared by
suspending a single loopful of bacteria in 5 mL of nutrient broth The suspensions were
Nanocarbon polymer composite for breast implants Page 179
then further diluted using nutrient broth to obtain an optical density OD600 = 0.1. Pure
silicone was used as the control in comparatision to the graphene and nanodiamond
coated silicone. The samples were sterilised by repeatedly washing their surface with
ethanol, then rinsed with MilliQ water and dried under a gentle N2 flow. Finally, the
samples were UV sterilised. The sterilised surfaces were then incubated in the presence
of 1 mL of bacterial suspension in a sterilised 12-well plate (In Vitro Technologies)
for 18 h at 25 °C.
Following incubation, confocal laser scanning microscopy (CSLM) was utilised to
assess the surface attachment of live and dead bacteria. Prior to CSLM imaging,
samples were removed from the bacterial suspensions and washed gently twice with
MilliQ water for 3 sec. This process removes unattached bacteria from the surface,
allowing all imaging experiments to be performed under similar conditions. Surface
bacteria were then stained for 30 min in the dark using LIVE/DEAD Baclight Bacterial
Viability Kit, L7012 (Molecular Probes, Life Technologies) according to the
manufacturer’s protocol. SYTO9 permeates both intact and damaged membranes of
the cells, and fluoresces green when bound to nucleic acids and excited by a 485 nm
wavelength laser; however, propidium iodide (PI) only enters bacteria with significant
membrane damage (non-viable cells) and binds with higher affinity to the intracellular
nucleic acids than SYTO9. The number of viable and non-viable bacterial cells was
determined by pixel counting at their respective fluorescence emission wavelengths.
CSLM images were obtained using a FV1000 Spectroscopic Confocal System
(Olympus, Tokyo, Japan) with an inverted microscope at 60x magnification. Images
were taken for 5 different randomly selected fields of view to obtain the representative
data for the entire surface. After image acquisition, the imaging software Fluoview FV
Nanocarbon polymer composite for breast implants Page 180
4.2 was utilised to assess the CSLM images on a frame-by-frame basis, which allowed
the total surface-bacteria count to be calculated. The experiments were performed in
triplicates and were repeated three times.
7.2.7 Biocompatibility tests
Human Dermal Fibroblasts (HDF) were used to assess the biocompatibility of the
composite materials, as this cell line is commonly used to measure cytotoxicity and
biocompatibility of materials used in biomedical applications. Prior to cell seeding, all
samples were cleaned with the standard procedure using alcohol based solvents and
UV sterilization. Samples were placed individually into a 24-well plate, then seeded
with HDF cells in Dulbecco's Modified Eagle's Medium (DMEM) (supplemented with
10% fetal bovine serum (FBS) and 1% Penicillin/Streptomycin) at the density of
40,000 cells per well. The well plate was incubated in cell culture for 1, 3 and 7 days
under 37 °C, 5% CO2. After incubation, cells were rinsed with Phosphate Buffer
Solution (PBS). Then, paraformaldehyde was applied for 30 min to fix the cells to the
samples. The samples were stored at 4 °C in the fridge prior to imaging.
To observe cell spreading and attachment in response to the presence of graphene and
NDs on the polymer surface, the nucleus and actin filaments were stained. The cells
were firstly fixed with 4% paraformaldehyde for 1 hr at room temperature after
removing cell culture media from the well plate. The cells were permeabilized with
staining buffer (1% BSA w/v, 0.3% Triton-X 100 w/v in PBS) for 1 hr at room
temperature. During each staining and fixative process, the samples were washed with
PBS. To observe the actin filaments, the cells were stained with Alexa Fluor 594
Phalloidin (1:40 dilution) and incubated for 2 hr at room temperature, at which point
Nanocarbon polymer composite for breast implants Page 181
1 µl of Hoechst was added and left for 5 min. The samples were then washed with
staining buffer and stored with 1 ml PBS at 4 °C for confocal imaging.
To assess the viability and morphology of cellular growth, the Olympus Confocal
Microscope was used to obtain confocal micrographs of the merged nucleus and actin
filament maps. The nucleus data were captured using DAPI filter (350nm/470nm). The
actin filament data were captured using the TRITC filter (561nm/600nm).
Cell proliferation was assessed using MTS assay, where HDF cells in medium were
seeded on the composite material (grapheme coated silicone and nanodiamond coated
silicone) and control (pure silicone) in a 24-well plate at approximately 4 × 104
cell/cm2 . The plate was incubated in a CO2 incubator for 1, 3 and 5 days. Then, 200
µL of [3-(4,5-dimethylthiazol-2-yl)-5-(3-carboxymethoxyphenyl)-2-(4-sulfophenyl)-
2H-tetrazolium, inner salt; MTS(a)] solution was added to the wells to quantify the
level of cell proliferation for different time periods. 100 µl medium from each well
was then transferred to an ELISA 96-well plate, and absorbance at 490 nm was
recorded using a SpectraMax Paradigm Multi-Mode Microplate Reader. The optical
density (OD) corresponds to the viable cell numbers.
7.3 Results
The mechanical properties of silicone−nanocarbon composites were tested using three
different types of tests, i.e. tensile test to calculate the maximum tensile strength, tear
test to calculate the tear resistance, and nanoindentation test to measure the indentation
hardness of the composite (figure 1).
Nanocarbon polymer composite for breast implants Page 182
The results of tensile strength, % elongation and nanoindetation hardness were
calculated directly from the data generated, whereas the tear strength was estimated as
the maximum force the sample can withhold divided by the thickness of the sample.
Table 1: Key results of the mechanical test data.
Compared to that of unmodified silicone material, graphene-reinforced silicone
composites exhibited a significant improvement in tensile strength and tear strength,
while also showing an increase in nanoindendation hardness, which is comparatively
less when considering the thickness of the sample material used. The addition of
nanodiamond led only to a slight improvement in the aforementioned properties. As
seen in table 1, the addition of graphene to silicone, increased its tensile strength from
11.8 MPa to 19.3 MPa, elongation from 758.8% to 1232.3%, tear strength from 26.2
N/mm to 46.59 N/mm, and indentation hardness from 1.04 MPa to 1.484 MPa. The
addition of the nanodiamond into silicone matrix resulted in an approximately 19.4%
increase in tensile strength, 44.3% increase in elongation, 39.05% improvement in tear
Mechanical Test Pure silicone Graphene Composite Nanodiamond
Composite
Tensile Strength (MPa) 11.8 19.3 14.1
% Elongation 758.8 1232.3 803.1
Tear Strength (N/mm) 26.2 46.59 36.43
Indentation Hardness (MPa) 1.04 1.484 1.183
Nanocarbon polymer composite for breast implants Page 183
strength and around 13% increase in indentation hardness compared to silicone
control.
Figure 1. Mechanical test results for nanocarbon-enhanced silicone composites. (a)
Tensile test results show higher tensile strength of graphene-reinforced silicone
Nanocarbon polymer composite for breast implants Page 184
compared to that of nanodiamond-reinforced silicone and silicone control. (b) Tear test
results show a comparative improvement in tear strength in graphene-reinforced
silicone. (c) Nanoindendation results show considerable changes in the indentation
hardness of graphene reinforced silicone.
Figure 2. Representative CLSM images of S. aureus attachment to the surfaces of a)
pure silicone b) silicone composite decorated with graphene, and c) silicone composite
decorated with nanodiamond after an incubation periods of 18 hr. The viability of cells
attached to surfaces for all substrates was found to be ~98%. d) Bar graphs of the
average number of attached cells. Error bars display the standard deviation of the data.
Data = Mean ± Standard deviation. The statistical p-values were 0.00000006 (**) and
0.011 (***).
Nanocarbon polymer composite for breast implants Page 185
The ability of composites coated with either graphene flakes or nanodiamond to reduce
attachment and colonisation by pathogenic microorganisms were studied using S.
aureus bacterial strain. The surfaces of nanocarbon-coated samples showed a
statistically significant reduction in bacterial attachment compared to control, with
graphene-coated silicone showing the lowest level of bacterial cell attachment among
the tested samples.
To assess the biocompatibility of silicone-nanocarbon composites with mammalian
cell lines, the materials were exposed to human dermal fibroblast cells to determine
the cell viability and biocompatibility of the composite over the periods of 1, 3, and 7
days, with the results shown in Figure 3. Sustained cell growth was observed on the
surfaces of all composite materials, with cells showing preferential attachment to
nanodiamond-coated surfaces when compared to graphene-coated surfaces.
Nanocarbon polymer composite for breast implants Page 186
Figure 3. Confocal micrographs of HDF cell growth on the surface of (a) pure silicone
(b) graphene-coated silicone composites, (c) nanodiamond-coated silicone
composites, and (d) tissue culture plates on day 1, 3 and 7. (e) Optical density of
suspensions containing cells grown in the presence of different silicone samples. Data
= Mean ± Standard deviation. The statistical p-values was < 0.048 (*).
7.4 Discussions
On the most basic level, the majority of currently used implants have a durable silicone
outer shell and a softer filler, e.g. silicone gel or saline, with multiple variations in
terms of implant design optimised to address different objectives. For example, thicker
silicone gels provide shape stable implants, whereas double lumen designs (with a
smaller inner silicone gel-filled implant within a larger-volume saline implant) aim to
reduce the negative effects of silicone gel leakage should the outer shell rupture.
Regardless of the design, however, most implants will need to be removed at some
point in time due to shell rupture, gel leakage, infection or capsular contracture, with
the properties of the shell playing a critical role in most if not all of these
Nanocarbon polymer composite for breast implants Page 187
complications. Extending the lifetime and improving cell-surface properties of the
silicone shell material is therefore an area of intense research and development.
7.4.1 Mechanical Reinforcement
In silicones used in the breast implant industry, the intermolecular forces between the
polymer chains are fairly week [11], which means that in order to attain desired
mechanical properties, the presently available breast implant-grade silicones have to
use microscopic fillers, such as treated silica, and coupling agents to improve adhesion
and interactions between the polymer chains [12, 13]. However, while improving some
aspects of mechanical performance, e.g. strength, these strategies may result in
materials that are harder and less elastic, which are not desirable traits for breast
implant materials.
When nanomaterials such as graphenes are used to reinforce polymer matrices, high
surface area-to-volume ratio of these nanostructures ensures a large area of interface
between these materials and polymer chains. As such, even at very low levels, these
nanomaterials can potentially deliver substantial changes in the mechanical properties
of silicones when compared to other fillers [14].
Once introduced into the polymer matrix, nanocarbon fillers interact with silicone
polymer chains at the molecular level, and these strong interfacial interactions enable
efficient stress transfer from a mechanically weaker polymer matrix to a mechanically
superior nanocarbon particles. Apart from increasing the mechanical strength, these
interactions also increase the plastic flow resistance of the polymer matrix, which in
turn leads to increased hardness. Graphene and nanodiamond represent 2D and 0D
structures of carbon, respectively, each featuring a different hybridization state [15-
17]. Due to sp2 hybridization and large number of reactive lattice defects and long
Nanocarbon polymer composite for breast implants Page 188
edges, graphene flakes have a tendency to form stronger bonds with silicone chains
when compared to that of sp3 hybridized nanodiamond. This may at least in part
explain higher mechanical strength of graphene-reinforced silicone when compared to
nanodiamond-reinforced silicone. Furthermore, the inherent nature of the bonding
interaction at the interface between nanocarbon additive and silicone matrix is likely
to have a notable effect on the resultant mechanical properties of the composite.
Composites produced using nanodiamond are likely to be non-covalent assemblies,
where the interactions between the polymer matrix and the nanodiamond are governed
by relatively weak dispersive forces. On the other hand, due to a large number of
defects in the lattice and the presence of highly chemically-reactive edges in vertically
oriented graphenes used in this study, the graphene-reinforced composite is more
likely to feature both covalent and non-covalent linkages between the nanoparticles
and the silicone polymer matrix, resulting in stronger interfacial bonding.
Figure 4. (a) Bonding between silicone and graphene, (b) Schematic representation
of the mechanism by which graphene limits crack propagation.
Nanocarbon polymer composite for breast implants Page 189
The outstanding mechanical strength of graphene is due to the stability of the sp2 bonds
that forms hexagonal lattice; these bonds restrict in-plane deformation of the lattice
[18]. Graphene-reinforced silicones show superior tensile strength because of the
cross-linking effect between the graphene sheets and the polymer matrix via π–π
stacking interactions [19]. Moreover, stacking of graphene sheets within the polymer
matrix leads to a more efficient transfer of stress under loading, which is transferred
from matrix to graphene via covalent and non-covalent bonding [19, 20]. In addition,
the unique chemical structure of graphene allows it to resist crack propagation via
spontaneous re-distribution of carbon atoms to fill and repair damaged areas of
graphene lattice at ambient conditions, which is essential for the prevention of
mechanical failure of the implant material [21].
Unlike 1D or 2D nanostructures, the small size of nanodiamond provides it with a
much greater area of interface with polymer chains in the composite [22]. Owing to
their 0D structure and spherical shape, nanodiamonds do not form stacks or bundles in
the polymer matrix, which enables their easy dispersion in the polymer matrix [23].
The covalent bonding in principle is possible given that there is a possibility that
several of the atoms on the surface of nandiamonds are in sp2 hybridization,
contributing to improved mechanical properties [24].
7.4.2 Bacteria-surface interactions
Next to mechanical failure, microbial attachment and biofilm formation are a common
issue associated with breast implant use. In addition to being a cause of acute and
chronic infection, the associated inflammation may in some instance lead to peri-
implant tissue necrosis and the formation of a capsule around the implant. Overtime,
this capsule can reduce in size due to scar formation, a process called capsular
Nanocarbon polymer composite for breast implants Page 190
contracture, which in turn results in the implant being subjected to deformation or
mechanical stress [25]. This deformation not only leads to poor aesthetic results, but
may cause implant rupture or leakage. Once formed, the capsule often requires surgical
removal, which is typically accompanied by the replacement of the implant.
Carbon nanomaterials are well known for their antimicrobial and antifouling activity.
The antimicrobial mechanism of carbon nanomaterials relies on the unique
combination of physical and chemical properties [26]. The antimicrobial activity of
carbon nanostructures normally involves both physical and chemical mechanisms,
which include but not limited to ROS production, structural damage to cellular
membrane, electron transfer, etc [27].
Figure 5: A schematic representation of the mechanisms by which surface-
immobilised graphene may reduce bacterial attachment and biofilm formation.
Fig. 2(b) shows that decoration of silicone composites with graphene flakes
substantially reduced attachment and proliferation of S. aureus cells, with some cells
being attached but non-viable (represented by red dots). One of the key characteristic
features of vertical graphenes are their sharp edges that play a vital role in the
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antibacterial activity of these nanomaterials. The sharp edges of graphene have the
capacity to change the nanoscale topography of the surface, effectively reducing the
number of possible attachment points between the microbial cell and the surface.
Furthermore, the sharp edges can directly puncture the cell wall, resulting in loss of
cell membrane integrity, leakage of intercellular substances, and eventually death of
the bacterial cell [28, 29]. In addition to the physical mechanism of preventing
microorganism attachment, graphene can also inhibit the metabolism of bacteria by
inducing oxidative stress, which interferes with its cellular function and leads to
cellular inactivation [28].
Figure 6 (a) Schematic representation of biofilm formation on silicone surface, (b)
possible antifouling mechanism on nanodiamond-decorated surface.
The lack of co-localization between nanodiamond and bacterial formation validates
the antifouling characteristics of nanodiamond-decorated composite surfaces (fig 2).
The bacterial adhesion process is limited on the nanodiamond surface due to its
extremely smooth characteristics [30]. In addition, as an electrically active surface,
nanodiamonds can react and form chemical bonds with biomolecules in the
Nanocarbon polymer composite for breast implants Page 192
surrounding environment and can interact with the bacterial cell membrane, alter cell
morphology, cause disruptions in the cell memberane, and hinder the bacterial
adhesion and biofilm formation on the nanodiamond surface [31].
7.4.3 Biocompatibility studies
The biocompatibility of nanomaterials comes from their nanostructured surface which
enhances the adsorption of extracellular matrix molecules from the culture media
serum that mediate subsequent cell adhesion [32]. Even though nanocarbon materials
may display cytotoxicity [33], in this experiment both types of silicone-nanocarbon
composites exhibited superior biocompatibility when compared to that of a normal
unmodified silicone matrix.
The exact mechanism behind the biocompatibility of graphene is yet to be fully
elucidated, and may include a number of physicochemical interactions that takes place
at the interface, which include but not limited to kinetic or thermodynamic interactions
between the surface of nanomaterials and that of biological components of the cells,
such as proteins, peptides, amino acids, and phospholipids [34]. In this experiment,
the high affinity of cells to sp2 hybridised graphene may be attributed to a combination
of electrostatic interactions between peptides of the cellular membrane and
chemically-reactive edges of graphene flakes [35], as well as the capacity of graphene
to adsorb the proteins associated with the extracellular matrix, thereby providing a
suitable platform for cellular attachment.
In contrast to graphene, nanodiamonds are assumed to have the highest
biocompatibility among all known carbon nanomaterials. Nanodiamonds are known
to improve the surface hydrophilicity of surfaces to which they are applied [36], and
cellular attachment, depending on the cell properties, is often greater on hydrophilic
Nanocarbon polymer composite for breast implants Page 193
surface [37]. In addition, just like any other nanoparticle, the high surface-to-volume
ratio and the shape of nanodiamond may promote cell adhesion.
7.5 Conclusion
Nanocarbon-enhanced silicone composites have the potential to overcome challenges
currently faced by existing implants, and offer breast reconstruction solutions that not
only minimize the likelihood of medical complications but possibly offer more
realistic and aesthetically pleasing outcomes for the patients. The results from this
study show that silicone matrices reinforced with nanocarbons, particularly graphene
flakes, have significantly improved mechanical properties, and as such are highly
promising for long-term implantation. When decorated with nanoparticles, these
nanocomposites also show lower microbial attachment and improved compatibility
with mammalian cell lines. Importable, these notable improvements were attained by
adding less than 1%wt of nanocarbon materials, suggesting that the price of the
resulting product will not be significantly different to that of the base silicone implant.
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Acknowledgement
The authors would like to thank SEF launch pad at QUT Gardens Point for giving
access to the laser cutter. The authors thank Mr. Greg Paterson for providing technical
assistance with mechanical testing at QUT. The authors thank the MicroNano
Research Facility at RMIT University for access to the PC2 laboratory and cell culture
facilities. The authors wish to acknowledge the ARC Centre for Nanoscale
Biophotonics for their help with sample preparation and use of confocal microscopy
facilities. The authors acknowledge the assistance with bacterial culturing and imaging
from Dr. Aaron Elbourne in association with Prof. Elena Ivanova and Prof. Russell
Crawford from the School of Science, RMIT University.
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Chapter 8: Conclusions and Future
Recommendation
Carbon nanomaterials offer numerous exciting possibilities for implantable materials
to be applied to solve problems in breast reconstruction, namely structural failure and
limited tissue-implant surface integration, and thus lower health care costs and deliver
improved patient outcomes. Yet, for this to happen, better understanding of how the
addition of nanomaterials challenges the physical properties, ageing behaviour and
biological performance of the implant is required.
Through this project we have emphasized the need for new or modified materials, such
as those modified by carbon nanomaterials, to advance the currently available breast
implants to provide better patient outcome. The thesis has discussed the future
directions for the use of nanomaterials in breast reconstruction, stimulating discussion
on whether reconstruction technique will rely on and will be driven by the
advancements in materials engineering, and what steps are needed to realise this future.
The findings of this thesis suggest that composite materials reinforced by certain types
of nanocarbons can demonstrate significantly improved mechanical strength and
durability. However, further studies should be performed to optimise thus-prepared
composites, as well as to study their behaviour over an extended period of time.
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