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WPS NO.:DATE :PQR NO.:
CLIENT :LOCATION :
JOINT DESIGN (QW 402) SKETCH / DETAIL : 1 (A)
Type : SQ BUTT
Backing : NO FIG 1 (A)
Backing Material Type / Grade : NA
WELDING PROCESS : SMAW TYPE : MANUAL
BASE METALS (QW 403)
Material Specification : IS 2062 / EQ. To IS 2062 / EQ.
Type / Grade No. : GR.B To GR.B
P. No. : 1 To 1
Group No. : 1 To 1
Thick of Coupon : 6 mm
Thickness Range : 6 mmFILLER MATERIAL (QW 404)Spec. No. (SFA) : 5.1 Filler Size :AWS No. (CLASS) : E 6013 Electrode Flux Type : -A. No.: : 1 Backing / Storage : As per Manuf. Std.F. No.: : 2 Consumable Insert : NoneMake : ESAB/ADVANI/D&H
POSITION (QW 405)Position of Groove : 3G Position of Fillet : NAAWS No. (CLASS) : UPHILLPREHEAT (QW 406) POST WELD HEAT TREATMENT (QW 407)Preheat Temp. (Min) : NA Temperature : NAInterpass Temp. (Max) : NA Time : NA
Hindustan Petroleum Corporation Limited
QW-482 - WELDING PROCEDURE SPECIFICATION(REF. SPECIFICATION : ASME SECTION IX)
3.15 mm
Preheat Maint : NA Other : NAGAS (QW 408)Shielding Gas : NA Flowrate : NAPercentage Comp. : NA Gas Backing : NATrailing : NA Purging : NAELECTRICAL CHARACTERISTICS (QW 409) TECHNIQUE (QW 410)Current Mode : DC String or weave Bead : String / WeavingVolts : 18 to 30 Orifice or Gas Cup Size : NAElectrical Polarity : STRAIGHT Initial / Interpass Cleaning : Wire BrushingAmperage : 80 TO 140 Method of back gauging : GrindingTungsten Electrode Size & Type : NA Oscillation : NAMode of Metal Transfer (GMAW) : NA Contact Tube to work distance : NAElect. Wire - Feed,Speed,Range : NA Multiple of Single Pass (/ side) : MultipleOther : NA Multiple of Single Electrode : Single
Travel Speed Range : SEE TABLEPeening : NA
WELDING PROCEDUREHeat Input
Class Dia Amps Range Volts Range kJ / mm
ROOT SMAW E6013 3.15 80 to 120 20 to 24SUB. PASS SMAW E6013 3.15 90 to 130 24 to 28AFTER BACK CHIP - - -FINAL SMAW E6013 3.15 90 to 130 24 to 28APPROVAL
NAME :
SIGNATURE :
DATE :
Travel SpeedPass No. Welding Process
Current & Voltagemm / min
90 ot 125-
Type & Pol.Filler Material
HINDUSTAN PETROLUEM CORP. LTD
STRAIGHTSTRAIGHT
-STRAIGHT
85 to 10090 to 125
-
WPS NO.:DATE :PQR NO.:
CLIENT :LOCATION :
JOINT DESIGN (QW 402) SKETCH / DETAIL : 1 (B)
Type : SQ BUTT
Backing : NO FIG 1 (B)
Backing Material Type / Grade : NA
WELDING PROCESS : SMAW TYPE : MANUAL
BASE METALS (QW 403)
Material Specification : IS 2062 / EQ. To IS 2062 / EQ.
Type / Grade No. : GR.B To GR.B
P. No. : 1 To 1
Group No. : 1 To 1
Thick of Coupon : 6 mm
Thickness Range : 6 to 8 mmFILLER MATERIAL (QW 404)Spec. No. (SFA) : 5.1 Filler Size :AWS No. (CLASS) : E 6013 Electrode Flux Type : -A. No.: : 1 Backing / Storage : As per Manuf. Std.F. No.: : 2 Consumable Insert : NoneMake : ESAB/ADVANI/D&H
POSITION (QW 405)Position of Groove : 2G Position of Fillet : NAAWS No. (CLASS) : -PREHEAT (QW 406) POST WELD HEAT TREATMENT (QW 407)Preheat Temp. (Min) : NA Temperature : NA
3.15 / 4 mm
(REF. SPECIFICATION : ASME SECTION IX)
Hindustan Petroleum Corporation Limited
QW-482 - WELDING PROCEDURE SPECIFICATION
Preheat Temp. (Min) : NA Temperature : NAInterpass Temp. (Max) : NA Time : NAPreheat Maint : NA Other : NAGAS (QW 408)Shielding Gas : NA Flowrate : NAPercentage Comp. : NA Gas Backing : NATrailing : NA Purging : NAELECTRICAL CHARACTERISTICS (QW 409) TECHNIQUE (QW 410)Current Mode : DC String of weave Bead : String / WeavingVolts : 20 to 28 Orifice or Gas Cup Size : NAElectrical Polarity : REVERSE Initial / Interpass Cleaning : Wire BrushingAmperage : 80 TO 140 Method of back gauging : GrindingTungsten Electrode Size & Type : NA Oscillation : NAMode of Metal Transfer (GMAW) : NA Contact Tube to work distance : NAElect. Wire - Feed,Speed,Range : NA Multiple of Single Pass (/ side) : MultipleOther : NA Multiple of Single Electrode : Single
Travel Speed Range : SEE TABLEPeening : NA
WELDING PROCEDUREHeat Input
Class Dia Amps Range Volts Range kJ / mm
ROOT SMAW E6013 3.15 80 to 115 20 to 24SUB. PASS SMAW E6013 4 120 to 190 24 to 28AFTER BACK CHIP - - -SUB. PASS SMAW E6013 4 120 to 180 24 to 28FINAL SMAW E6013 4 120 to 180 24 to 28APPROVAL
NAME :
SIGNATURE :DATE :
100 ot 150
HINDUSTAN PETROLUEM CORP. LTD
Type & Pol.
-
Filler Material
STRAIGHTSTRAIGHT
- -
Pass No. Welding ProcessCurrent & Voltage
mm / min
80 to 100
100 ot 150
STRAIGHTSTRAIGHT 100 to 150
Travel Speed
Heat Input
WPS NO.:DATE :PQR NO.:
CLIENT :LOCATION :
JOINT DESIGN (QW 402) SKETCH / DETAIL : 1 (B)
Type : SINGLE "V"
Backing : NO FIG 1 (B)
Backing Material Type / Grade : NA
WELDING PROCESS : SMAW TYPE : MANUAL
BASE METALS (QW 403)
Material Specification : IS 2062 / EQ. To IS 2062 / EQ.
Type / Grade No. : GR.B To GR.B
P. No. : 1 To 1
Group No. : 1 To 1
Thick of Coupon : 10 mm
Thickness Range : 6 to 20 mmFILLER MATERIAL (QW 404)Spec. No. (SFA) : 5.1 Filler Size :AWS No. (CLASS) : E 6013 Electrode Flux Type : -A. No.: : 1 Backing / Storage : As per Manuf. Std.F. No.: : 2 Consumable Insert : NoneMake : ESAB/ADVANI/D&H
POSITION (QW 405)Position of Groove : 3G Position of Fillet : NAAWS No. (CLASS) : -PREHEAT (QW 406) POST WELD HEAT TREATMENT (QW 407)Preheat Temp. (Min) : NA Temperature : NA
Hindustan Petroleum Corporation Limited
QW-482 - WELDING PROCEDURE SPECIFICATION(REF. SPECIFICATION : ASME SECTION IX)
3.15 / 4 mm
Preheat Temp. (Min) : NA Temperature : NAInterpass Temp. (Max) : NA Time : NAPreheat Maint : NA Other : NAGAS (QW 408)Shielding Gas : NA Flowrate : NAPercentage Comp. : NA Gas Backing : NATrailing : NA Purging : NAELECTRICAL CHARACTERISTICS (QW 409) TECHNIQUE (QW 410)Current Mode : DC String of weave Bead : String / WeavingVolts : 20 to 28 Orifice or Gas Cup Size : NAElectrical Polarity : STRAIGHT Initial / Interpass Cleaning : Wire BrushingAmperage : 80 TO 140 Method of back gauging : GrindingTungsten Electrode Size & Type : NA Oscillation : NAMode of Metal Transfer (GMAW) : NA Contact Tube to work distance : NAElect. Wire - Feed,Speed,Range : NA Multiple of Single Pass (/ side) : MultipleOther : NA Multiple of Single Electrode : Single
Travel Speed Range : SEE TABLEPeening : NA
WELDING PROCEDUREHeat Input
Class Dia Amps Range Volts Range kJ / mm
ROOT SMAW E6013 3.15 80 to 115 20 to 24SUB. PASS SMAW E6013 4 120 to 190 24 to 28AFTER BACK CHIP - - -SUB. PASS SMAW E6013 4 120 to 180 24 to 28FINAL SMAW E6013 4 120 to 180 24 to 28APPROVAL
NAME :
SIGNATURE :
DATE :
Pass No. Welding ProcessFiller Material Current & Voltage Travel Speed
Type & Pol. mm / min
STRAIGHT 80 to 100STRAIGHT 100 to 150
HINDUSTAN PETROLUEM CORP. LTD
- - -STRAIGHT 100 ot 150STRAIGHT 100 ot 150
WPS NO.:DATE :PQR NO.:
CLIENT :LOCATION :
JOINT DESIGN (QW 402) SKETCH / DETAIL : 2 (A)
Type : SQ BUTT
Backing : NO FIG 2 (A)
Backing Material Type / Grade : NA
WELDING PROCESS : SMAW TYPE : MANUAL
BASE METALS (QW 403)
Material Specification : IS 2062 / EQ. To IS 2062 / EQ.
Type / Grade No. : GR.B To GR.B
P. No. : 1 To 1
Group No. : 1 To 1
Thick of Coupon : 5 mm
Thickness Range : 5 mmFILLER MATERIAL (QW 404)Spec. No. (SFA) : 5.1 Filler Size :AWS No. (CLASS) : E 6013 Electrode Flux Type : -A. No.: : 1 Backing / Storage : As per Manuf. Std.F. No.: : 2 Consumable Insert : NoneMake : ESAB/ADVANI/D&H
POSITION (QW 405)Position of Groove : 3G Position of Fillet : NAAWS No. (CLASS) : UPHILLPREHEAT (QW 406) POST WELD HEAT TREATMENT (QW 407)Preheat Temp. (Min) : NA Temperature : NA
QW-482 - WELDING PROCEDURE SPECIFICATION(REF. SPECIFICATION : ASME SECTION IX)
Hindustan Petroleum Corporation LimitedMAHUL TERMINAL
3.15 mm
Preheat Temp. (Min) : NA Temperature : NAInterpass Temp. (Max) : NA Time : NAPreheat Maint : NA Other : NAGAS (QW 408)Shielding Gas : NA Flowrate : NAPercentage Comp. : NA Gas Backing : NATrailing : NA Purging : NAELECTRICAL CHARACTERISTICS (QW 409) TECHNIQUE (QW 410)Current Mode : DC String of weave Bead : String / WeavingVolts : 18 to 30 Orifice or Gas Cup Size : NAElectrical Polarity : STRAIGHT Initial / Interpass Cleaning : Wire BrushingAmperage : 80 TO 140 Method of back gauging : GrindingTungsten Electrode Size & Type : NA Oscillation : NAMode of Metal Transfer (GMAW) : NA Contact Tube to work distance : NAElect. Wire - Feed,Speed,Range : NA Multiple of Single Pass (/ side) : MultipleOther : NA Multiple of Single Electrode : Single
Travel Speed Range : SEE TABLEPeening : NA
WELDING PROCEDUREHeat Input
Class Dia Amps Range Volts Range kJ / mm
ROOT SMAW E6013 3.15 80 to 120 20 to 24SUB. PASS SMAW E6013 3.15 90 to 130 24 to 28AFTER BACK CHIP - - -FINAL SMAW E6013 3.15 90 to 130 24 to 28APPROVAL
NAME :
SIGNATURE :
DATE :
Travel Speed
STRAIGHT 90 to 125
Pass No. Welding ProcessFiller Material Current & Voltage
90 ot 125
Type & Pol. mm / min
STRAIGHT- - -
HINDUSTAN PETROLUEM CORP. LTD
STRAIGHT 85 to 100
WPS NO.:DATE :PQR NO.:
CLIENT :LOCATION :
JOINT DESIGN (QW 402) SKETCH / DETAIL : 2(B)
Type : SQ BUTT
Backing : NO FIG 2 (B)
Backing Material Type / Grade : NA
WELDING PROCESS : SMAW TYPE : MANUALBASE METALS (QW 403) Material Specification : IS 2062 / EQ. To IS 2062 / EQ.Type / Grade No. : GR.B To GR.BP. No. : 1 To 1Group No. : 1 To 1Thick of Coupon : 5 mmThickness Range : 5 mmFILLER MATERIAL (QW 404)Spec. No. (SFA) : 5.1 Filler Size :AWS No. (CLASS) : E 6013 Electrode Flux Type : -A. No.: : 1 Backing / Storage : As per Manuf. Std.F. No.: : 2 Consumable Insert : NoneMake : ESAB/ADVANI/D&H
POSITION (QW 405)Position of Groove : 2G Position of Fillet : NAAWS No. (CLASS) : -PREHEAT (QW 406) POST WELD HEAT TREATMENT (QW 407)Preheat Temp. (Min) : NA Temperature : NAInterpass Temp. (Max) : NA Time : NAPreheat Maint : NA Other : NA
Hindustan Petroleum Corporation Limited
3.15 / 4 mm
QW-482 - WELDING PROCEDURE SPECIFICATION(REF. SPECIFICATION : ASME SECTION IX)
Preheat Maint : NA Other : NAGAS (QW 408)Shielding Gas : NA Flowrate : NAPercentage Comp. : NA Gas Backing : NATrailing : NA Purging : NAELECTRICAL CHARACTERISTICS (QW 409) TECHNIQUE (QW 410)Current Mode : DC String of weave Bead : String / WeavingVolts : 20 to 28 Orifice or Gas Cup Size : NAElectrical Polarity : STRAIGHT Initial / Interpass Cleaning : Wire BrushingAmperage : 80 TO 140 Method of back gauging : GrindingTungsten Electrode Size & Type : NA Oscillation : NAMode of Metal Transfer (GMAW) : NA Contact Tube to work distance : NAElect. Wire - Feed,Speed,Range : NA Multiple of Single Pass (/ side) : MultipleOther : NA Multiple of Single Electrode : Single
Travel Speed Range : SEE TABLEPeening : NA
WELDING PROCEDUREHeat Input
Class Dia Amps Range Volts Range kJ / mm
ROOT SMAW E6013 3.15 80 to 115 20 to 24SUB. PASS SMAW E6013 4 120 to 180 24 to 28AFTER BACK CHIP - - -SUB. PASS SMAW E6013 4 120 to 180 24 to 28FINAL SMAW E6013 4 120 to 180 24 to 28APPROVAL
NAME :
SIGNATURE :
DATE :
STRAIGHT 80 to 100
HINDUSTAN PETROLUEM CORP. LTD
STRAIGHT 100 to 150- - -
Pass No.Current & Voltage Travel Speed
STRAIGHT 100 ot 150STRAIGHT 100 ot 150
Filler MaterialWelding Process
Type & Pol. mm / min
WPS NO.:DATE :PQR NO.:
CLIENT :LOCATION :
JOINT DESIGN (QW 402) SKETCH / DETAIL : 3
Type : T FILLET
Backing : NO FIG 3
Backing Material Type / Grade : NA
WELDING PROCESS : SMAW TYPE : MANUAL
BASE METALS (QW 403)
Material Specification : IS 2062 / EQ. To IS 2062 / EQ.
Type / Grade No. : GR.B To GR.B
P. No. : 1 To 1
Group No. : 1 To 1
Thick of Coupon : 5 mm
Thickness Range : 5 mmFILLER MATERIAL (QW 404)Spec. No. (SFA) : 5.1 Filler Size :AWS No. (CLASS) : E 7018 Electrode Flux Type : -A. No.: : 1 Backing / Storage : As per Manuf. Std.F. No.: : 2 Consumable Insert : NoneMake : ESAB/ADVANI/D&H
POSITION (QW 405)Position of Groove : - Position of Fillet : 2FAWS No. (CLASS) : -
Hindustan Petroleum Corporation Limited
3.15 / 4 mm
QW-482 - WELDING PROCEDURE SPECIFICATION(REF. SPECIFICATION : ASME SECTION IX)
AWS No. (CLASS) : -PREHEAT (QW 406) POST WELD HEAT TREATMENT (QW 407)Preheat Temp. (Min) : NA Temperature : NAInterpass Temp. (Max) : NA Time : NAPreheat Maint : NA Other : NAGAS (QW 408)Shielding Gas : NA Flowrate : NAPercentage Comp. : NA Gas Backing : NATrailing : NA Purging : NAELECTRICAL CHARACTERISTICS (QW 409) TECHNIQUE (QW 410)Current Mode : DC String of weave Bead : String / WeavingVolts : 20 to 28 Orifice or Gas Cup Size : NAElectrical Polarity : STRAIGHT Initial / Interpass Cleaning : Wire BrushingAmperage : 80 TO 180 Method of back gauging : GrindingTungsten Electrode Size & Type : NA Oscillation : NAMode of Metal Transfer (GMAW) : NA Contact Tube to work distance : NAElect. Wire - Feed,Speed,Range : NA Multiple of Single Pass (/ side) : MultipleOther : NA Multiple of Single Electrode : Single
Travel Speed Range : SEE TABLEPeening : NA
WELDING PROCEDUREHeat Input
Class Dia Amps Range Volts Range kJ / mm
ROOT SMAW E7018 3.15 100 to 135 20 to 24SUB. PASS SMAW E7018 4 120 to 190 24 to 28
APPROVAL
NAME :
SIGNATURE :
DATE :
90 to 150REVERSEREVERSE
Travel Speed
HINDUSTAN PETROLUEM CORP. LTD
Pass No. Welding ProcessFiller Material Current & Voltage
Type & Pol.
80 to 120
mm / min
DATE :
WPS NO.:DATE :PQR NO.:
CLIENT :LOCATION :
JOINT DESIGN (QW 402) SKETCH / DETAIL : 3A
Type : T FILLET
Backing : NO FIG 3
Backing Material Type / Grade : NA
WELDING PROCESS : SMAW TYPE : MANUAL
BASE METALS (QW 403)
Material Specification : IS 2062 / EQ. To IS 2062 / EQ.
Type / Grade No. : GR.B To GR.B
P. No. : 1 To 1
Group No. : 1 To 1
Thick of Coupon : 5 mm
Thickness Range : 5 mmFILLER MATERIAL (QW 404)Spec. No. (SFA) : 5.1 Filler Size :AWS No. (CLASS) : E 7018 Electrode Flux Type : -A. No.: : 1 Backing / Storage : As per Manuf. Std.F. No.: : 2 Consumable Insert : NoneMake : ESAB/ADVANI/D&H
POSITION (QW 405)Position of Groove : - Position of Fillet : 2FAWS No. (CLASS) : -
3.15 / 4 mm
Hindustan Petroleum Corporation Limited
QW-482 - WELDING PROCEDURE SPECIFICATION(REF. SPECIFICATION : ASME SECTION IX)
AWS No. (CLASS) : -PREHEAT (QW 406) POST WELD HEAT TREATMENT (QW 407)Preheat Temp. (Min) : NA Temperature : NAInterpass Temp. (Max) : NA Time : NAPreheat Maint : NA Other : NAGAS (QW 408)Shielding Gas : NA Flowrate : NAPercentage Comp. : NA Gas Backing : NATrailing : NA Purging : NAELECTRICAL CHARACTERISTICS (QW 409) TECHNIQUE (QW 410)Current Mode : DC String of weave Bead : String / WeavingVolts : 20 to 28 Orifice or Gas Cup Size : NAElectrical Polarity : STRAIGHT Initial / Interpass Cleaning : Wire BrushingAmperage : 80 TO 180 Method of back gauging : GrindingTungsten Electrode Size & Type : NA Oscillation : NAMode of Metal Transfer (GMAW) : NA Contact Tube to work distance : NAElect. Wire - Feed,Speed,Range : NA Multiple of Single Pass (/ side) : MultipleOther : NA Multiple of Single Electrode : Single
Travel Speed Range : SEE TABLEPeening : NA
WELDING PROCEDUREHeat Input
Class Dia Amps Range Volts Range kJ / mm
ROOT SMAW E7018 3.15 100 to 135 20 to 24SUB. PASS ROOT 2 SMAW E7018 4 120 to 190 24 to 28SUB. PASS ROOT 3 SMAW E7018 4 120 to 190 24 to 28SUB. PASS 4 TO 5 SMAW E7018 4 120 to 190 24 to 28
APPROVAL
NAME :
SIGNATURE :
90 to 150REVERSE 90 to 150
HINDUSTAN PETROLUEM CORP. LTD
REVERSE 80 to 120REVERSE 90 to 150REVERSE
Pass No. Welding ProcessFiller Material Current & Voltage Travel Speed
Type & Pol. mm / min
SIGNATURE :
DATE :
WPS NO.:DATE :PQR NO.:
CLIENT :LOCATION :
JOINT DESIGN (QW 402) SKETCH / DETAIL : 4
Type : T FILLET
Backing : NO FIG 4
Backing Material Type / Grade : NA
WELDING PROCESS : SMAW TYPE : MANUAL
BASE METALS (QW 403)
Material Specification : IS 2062 / EQ. To IS 2062 / EQ.
Type / Grade No. : GR.B To GR.B
P. No. : 1 To 1
Group No. : 1 To 1
Thick of Coupon : 8 mmThickness Range : 8 mmFILLER MATERIAL (QW 404)Spec. No. (SFA) : 5.1 Filler Size :AWS No. (CLASS) : E 7018 Electrode Flux Type : -A. No.: : 1 Backing / Storage : As per Manuf. Std.F. No.: : 2 Consumable Insert : NoneMake : ESAB/ADVANI/D&H
POSITION (QW 405)Position of Groove : - Position of Fillet : 2FAWS No. (CLASS) : -PREHEAT (QW 406) POST WELD HEAT TREATMENT (QW 407)Preheat Temp. (Min) : NA Temperature : NAInterpass Temp. (Max) : NA Time : NA
3.15 / 4 mm
QW-482 - WELDING PROCEDURE SPECIFICATION(REF. SPECIFICATION : ASME SECTION IX)
Hindustan Petroleum Corporation Limited
Interpass Temp. (Max) : NA Time : NAPreheat Maint : NA Other : NAGAS (QW 408)Shielding Gas : NA Flowrate : NAPercentage Comp. : NA Gas Backing : NATrailing : NA Purging : NAELECTRICAL CHARACTERISTICS (QW 409) TECHNIQUE (QW 410)Current Mode : DC String of weave Bead : String / WeavingVolts : 20 to 28 Orifice or Gas Cup Size : NAElectrical Polarity : STRAIGHT Initial / Interpass Cleaning : Wire BrushingAmperage : 80 TO 180 Method of back gauging : GrindingTungsten Electrode Size & Type : NA Oscillation : NAMode of Metal Transfer (GMAW) : NA Contact Tube to work distance : NAElect. Wire - Feed,Speed,Range : NA Multiple of Single Pass (/ side) : MultipleOther : NA Multiple of Single Electrode : Single
Travel Speed Range : SEE TABLEPeening : NA
WELDING PROCEDUREHeat Input
Class Dia Amps Range Volts Range kJ / mm
INSIDEROOT SMAW E7018 3.15 100 to 135 20 to 24SUB. PASS (2) SMAW E7018 4 120 to 190 24 to 28SUB. PASS (3) SMAW E7018 4 120 to 190 24 to 28OUTSIDE1ST PASS SMAW E7018 3.15 100 to 135 20 to 24SUB. PASS (2) SMAW E7018 4 120 to 190 24 to 28FINAL (3) SMAW E7018 4 120 to 190 24 to 28
APPROVAL
NAME :
SIGNATURE :
Welding ProcessFiller Material Current & Voltage
REVERSE 90 to 120
REVERSE 90 to 150
REVERSE
REVERSE 90 to 15080 to 120
Pass No.
100 to 150REVERSE 100 to 150
HINDUSTAN PETROLUEM CORP. LTD
Travel Speed
REVERSE
Type & Pol. mm / min
DATE :
WPS NO.:DATE :PQR NO.:
CLIENT :LOCATION :
JOINT DESIGN (QW 402) SKETCH / DETAIL : 4
Type : DOUBLE "V"
Backing : NO FIG 4
Backing Material Type / Grade : NA
WELDING PROCESS : SMAW TYPE : MANUAL
BASE METALS (QW 403)
Material Specification : IS 2062 / EQ. To IS 2062 / EQ.
Type / Grade No. : GR.B To GR.B
P. No. : 1 To 1
Group No. : 1 To 1
Thick of Coupon : 12 mmThickness Range : 12 to 24 mmFILLER MATERIAL (QW 404)Spec. No. (SFA) : 5.1 Filler Size :AWS No. (CLASS) : E 7018 Electrode Flux Type : -A. No.: : 1 Backing / Storage : As per Manuf. Std.F. No.: : 2 Consumable Insert : NoneMake : ESAB/ADVANI/D&H
POSITION (QW 405)Position of Groove : 3G Position of Fillet : 2FAWS No. (CLASS) : -PREHEAT (QW 406) POST WELD HEAT TREATMENT (QW 407)Preheat Temp. (Min) : NA Temperature : NAInterpass Temp. (Max) : NA Time : NA
Hindustan Petroleum Corporation Limited
QW-482 - WELDING PROCEDURE SPECIFICATION(REF. SPECIFICATION : ASME SECTION IX)
3.15 / 4 mm
Interpass Temp. (Max) : NA Time : NAPreheat Maint : NA Other : NAGAS (QW 408)Shielding Gas : NA Flowrate : NAPercentage Comp. : NA Gas Backing : NATrailing : NA Purging : NAELECTRICAL CHARACTERISTICS (QW 409) TECHNIQUE (QW 410)Current Mode : DC String of weave Bead : String / WeavingVolts : 20 to 28 Orifice or Gas Cup Size : NAElectrical Polarity : REVERSE Initial / Interpass Cleaning : Wire BrushingAmperage : 80 TO 180 Method of back gauging : GrindingTungsten Electrode Size & Type : NA Oscillation : NAMode of Metal Transfer (GMAW) : NA Contact Tube to work distance : NAElect. Wire - Feed,Speed,Range : NA Multiple of Single Pass (/ side) : MultipleOther : NA Multiple of Single Electrode : Single
Travel Speed Range : SEE TABLEPeening : NA
WELDING PROCEDUREHeat Input
Class Dia Amps Range Volts Range kJ / mm
INSIDEROOT SMAW E7018 3.15 100 to 135 20 to 24SUB. PASS (2) SMAW E7018 4 120 to 190 24 to 28SUB. PASS (3) SMAW E7018 4 120 to 190 24 to 28BACK SIDE1ST PASS SMAW E7018 3.15 100 to 135 20 to 24SUB. PASS (2) SMAW E7018 4 120 to 190 24 to 28FINAL (3) SMAW E7018 4 120 to 190 24 to 28
APPROVAL
NAME :
SIGNATURE :
Pass No. Welding ProcessFiller Material Current & Voltage Travel Speed
Type & Pol. mm / min
REVERSE 80 to 120REVERSE 90 to 150REVERSE 90 to 150
REVERSE 90 to 120
VISHAL STRUCTURALS PVT. LTD. HINDUSTAN PETROLUEM CORP. LTD
REVERSE 100 to 150REVERSE 100 to 150
DATE :
WPS NO.:DATE :PQR NO.:
CLIENT :LOCATION :
JOINT DESIGN (QW 402) SKETCH / DETAIL : 5
Type : SQUARE BUTT WITH BACKING STRIP & FILLET
Backing : YES FIG 5
Backing Material Type / Grade : NA
WELDING PROCESS : SMAW TYPE : MANUALBASE METALS (QW 403) Material Specification : IS 2062 / EQ. To IS 2062 / EQ.Type / Grade No. : GR.B To GR.BP. No. : 1 To 1Group No. : 1 To 1Thick of Coupon : 12 mmThickness Range : 12 to 16 mmFILLER MATERIAL (QW 404)Spec. No. (SFA) : 5.1 Filler Size :AWS No. (CLASS) : E 7018 Electrode Flux Type : -A. No.: : 1 Backing / Storage : As per Manuf. Std.F. No.: : 4 Consumable Insert : NoneMake : ESAB/ADVANI/D&H
POSITION (QW 405)Position of Groove : 1G Position of Fillet : 2FAWS No. (CLASS) : -PREHEAT (QW 406) POST WELD HEAT TREATMENT (QW 407)Preheat Temp. (Min) : NA Temperature : NAInterpass Temp. (Max) : NA Time : NAPreheat Maint : NA Other : NA
QW-482 - WELDING PROCEDURE SPECIFICATION(REF. SPECIFICATION : ASME SECTION IX)
3.15 / 4 mm
Hindustan Petroleum Corporation Limited
Preheat Maint : NA Other : NAGAS (QW 408)Shielding Gas : NA Flowrate : NAPercentage Comp. : NA Gas Backing : NATrailing : NA Purging : NAELECTRICAL CHARACTERISTICS (QW 409) TECHNIQUE (QW 410)Current Mode : DC String of weave Bead : StringVolts : 20 to 28 Orifice or Gas Cup Size : NAElectrical Polarity : REVERSE Initial / Interpass Cleaning : Wire BrushingAmperage : 90 TO 190 Method of back gauging : GrindingTungsten Electrode Size & Type : NA Oscillation : NAMode of Metal Transfer (GMAW) : NA Contact Tube to work distance : NAElect. Wire - Feed,Speed,Range : NA Multiple of Single Pass (/ side) : MultipleOther : NA Multiple of Single Electrode : Single
Travel Speed Range : SEE TABLEPeening : NA
WELDING PROCEDUREHeat Input
Class Dia Amps Range Volts Range kJ / mm
ROOT (1,2) SMAW E7018 3.15 100 to 135 20 to 24SUB. PASS (3) SMAW E7018 4 120 to 190 24 to 28SUB. PASS (4) SMAW E7018 4 120 to 190 24 to 28FINAL (5,6) SMAW E7018 3.15 100 to 135 20 to 24APPROVAL
NAME :
SIGNATURE :
DATE :
Type & Pol.
REVERSE 90 to 120
REVERSE 90 ot 120REVERSE 100 to 150
HINDUSTAN PETROLUEM CORP. LTD
REVERSE 100 to 150
Pass No. Welding ProcessFiller Material
mm / minCurrent & Voltage Travel Speed
WPS NO.:DATE :PQR NO.:
CLIENT :LOCATION :
JOINT DESIGN (QW 402) SKETCH / DETAIL : 6
Type : LAP FILLET
Backing : NO FIG 6
Backing Material Type / Grade : NA
WELDING PROCESS : SMAW TYPE : MANUALBASE METALS (QW 403) Material Specification : IS 2062 / EQ. To IS 2062 / EQ.Type / Grade No. : GR.B To GR.BP. No. : 1 To 1Group No. : 1 To 1Thick of Coupon : 10 mmThickness Range : 10 to 16 mmFILLER MATERIAL (QW 404)Spec. No. (SFA) : 5.1 Filler Size :AWS No. (CLASS) : E 6013 Electrode Flux Type : -A. No.: : 1 Backing / Storage : As per Manuf. Std.F. No.: : 2 Consumable Insert : NoneMake : ESAB/ADVANI/D&H
POSITION (QW 405)Position of Groove : - Position of Fillet : 2FAWS No. (CLASS) : -PREHEAT (QW 406) POST WELD HEAT TREATMENT (QW 407)Preheat Temp. (Min) : NA Temperature : NAInterpass Temp. (Max) : NA Time : NAPreheat Maint : NA Other : NA
QW-482 - WELDING PROCEDURE SPECIFICATION(REF. SPECIFICATION : ASME SECTION IX)
Hindustan Petroleum Corporation Limited
3.15 / 4 mm
Preheat Maint : NA Other : NAGAS (QW 408)Shielding Gas : NA Flowrate : NAPercentage Comp. : NA Gas Backing : NATrailing : NA Purging : NAELECTRICAL CHARACTERISTICS (QW 409) TECHNIQUE (QW 410)Current Mode : DC String of weave Bead : StringVolts : 20 to 28 Orifice or Gas Cup Size : NAElectrical Polarity : Electrode-Straight Initial / Interpass Cleaning : Wire BrushingAmperage : 90 TO 190 Method of back gauging : GrindingTungsten Electrode Size & Type : NA Oscillation : NAMode of Metal Transfer (GMAW) : NA Contact Tube to work distance : NAElect. Wire - Feed,Speed,Range : NA Multiple of Single Pass (/ side) : MultipleOther : NA Multiple of Single Electrode : Single
Travel Speed Range : SEE TABLEPeening : NA
WELDING PROCEDUREHeat Input
Class Dia Amps Range Volts Range kJ / mm
ROOT SMAW E6013 3.15 80 to 120 20 to 24SUB. PASS SMAW E6013 4 90 to 190 24 to 28FINAL SMAW E6013 4 90 to 190 24 to 28APPROVAL
NAME :
SIGNATURE :
DATE :
HINDUSTAN PETROLUEM CORP. LTD
STRAIGHT 90 to 150STRAIGHT 90 ot 150
Type & Pol.
STRAIGHT
Pass No.Travel Speed
mm / min
80 to 120
Welding ProcessFiller Material Current & Voltage
WPS NO.:DATE :PQR NO.:
CLIENT :LOCATION :
JOINT DESIGN (QW 402) SKETCH / DETAIL : 7
Type : LAP FILLET
Backing : NO FIG 7
Backing Material Type / Grade : NA
WELDING PROCESS : SMAW TYPE : MANUAL
BASE METALS (QW 403)
Material Specification : IS 2062 / EQ. To IS 2062 / EQ.
Type / Grade No. : GR.B To GR.B
P. No. : 1 To 1
Group No. : 1 To 1
Thick of Coupon : 12 mm
Thickness Range : 12 to 16 mmFILLER MATERIAL (QW 404)Spec. No. (SFA) : 5.1 Filler Size :AWS No. (CLASS) : E 7018 Electrode Flux Type : -A. No.: : 1 Backing / Storage : As per Manuf. Std.F. No.: : 4 Consumable Insert : NoneMake : ESAB/ADVANI/D&H
POSITION (QW 405)Position of Groove : - Position of Fillet : 2FAWS No. (CLASS) : -PREHEAT (QW 406) POST WELD HEAT TREATMENT (QW 407)Preheat Temp. (Min) : NA Temperature : NA
QW-482 - WELDING PROCEDURE SPECIFICATION(REF. SPECIFICATION : ASME SECTION IX)
Hindustan Petroleum Corporation LimitedMAHUL TERMINAL
3.15 / 4 mm
Preheat Temp. (Min) : NA Temperature : NAInterpass Temp. (Max) : NA Time : NAPreheat Maint : NA Other : NAGAS (QW 408)Shielding Gas : NA Flowrate : NAPercentage Comp. : NA Gas Backing : NATrailing : NA Purging : NAELECTRICAL CHARACTERISTICS (QW 409) TECHNIQUE (QW 410)Current Mode : DC String of weave Bead : StringVolts : 20 to 28 Orifice or Gas Cup Size : NAElectrical Polarity : Electrode-Straight Initial / Interpass Cleaning : Wire BrushingAmperage : 90 TO 190 Method of back gauging : GrindingTungsten Electrode Size & Type : NA Oscillation : NAMode of Metal Transfer (GMAW) : NA Contact Tube to work distance : NAElect. Wire - Feed,Speed,Range : NA Multiple of Single Pass (/ side) : MultipleOther : NA Multiple of Single Electrode : Single
Travel Speed Range : SEE TABLEPeening : NA
WELDING PROCEDUREHeat Input
Class Dia Amps Range Volts Range kJ / mm
ROOT (1) SMAW E7018 3.15 80 to 120 20 to 24SUB. PASS (2) SMAW E7018 4 90 to 190 24 to 28FINAL (3,4) SMAW E7018 4 90 to 190 24 to 28APPROVAL
NAME :
SIGNATURE :
DATE :
HINDUSTAN PETROLUEM CORP. LTD
REVERSE 90 to 150REVERSE 90 ot 150
Type & Pol.
REVERSE
Pass No.Travel Speed
mm / min
80 to 120
Welding ProcessFiller Material Current & Voltage
WPS NO.:DATE :PQR NO.:
CLIENT :LOCATION :
JOINT DESIGN (QW 402) SKETCH / DETAIL : 8
Type : T FILLET
Backing : NO FIG 8
Backing Material Type / Grade : NA
WELDING PROCESS : SMAW TYPE : MANUAL
BASE METALS (QW 403)
Material Specification : IS 2062 / EQ. To IS 2062 / EQ.
Type / Grade No. : GR.B To GR.B
P. No. : 1 To 1
Group No. : 1 To 1
Thick of Coupon : 6 mm
Thickness Range : 6 mmFILLER MATERIAL (QW 404)Spec. No. (SFA) : 5.1 Filler Size :AWS No. (CLASS) : E 7018 Electrode Flux Type : -A. No.: : 1 Backing / Storage : As per Manuf. Std.F. No.: : 2 Consumable Insert : NoneMake : ESAB/ADVANI/D&H
POSITION (QW 405)Position of Groove : - Position of Fillet : 2FAWS No. (CLASS) : -PREHEAT (QW 406) POST WELD HEAT TREATMENT (QW 407)Preheat Temp. (Min) : NA Temperature : NA
Hindustan Petroleum Corporation Limited
3.15 / 4 mm
QW-482 - WELDING PROCEDURE SPECIFICATION(REF. SPECIFICATION : ASME SECTION IX)
Preheat Temp. (Min) : NA Temperature : NAInterpass Temp. (Max) : NA Time : NAPreheat Maint : NA Other : NAGAS (QW 408)Shielding Gas : NA Flowrate : NAPercentage Comp. : NA Gas Backing : NATrailing : NA Purging : NAELECTRICAL CHARACTERISTICS (QW 409) TECHNIQUE (QW 410)Current Mode : DC String of weave Bead : StringVolts : 20 to 28 Orifice or Gas Cup Size : NAElectrical Polarity : Electrode-Straight Initial / Interpass Cleaning : Wire BrushingAmperage : 80 TO 180 Method of back gauging : GrindingTungsten Electrode Size & Type : NA Oscillation : NAMode of Metal Transfer (GMAW) : NA Contact Tube to work distance : NAElect. Wire - Feed,Speed,Range : NA Multiple of Single Pass (/ side) : MultipleOther : NA Multiple of Single Electrode : Single
Travel Speed Range : SEE TABLEPeening : NA
WELDING PROCEDUREHeat Input
Class Dia Amps Range Volts Range kJ / mm
ROOT SMAW E7018 3.15 100 to 135 20 to 24SUB. PASS SMAW E7018 4 90 to 190 24 to 28
APPROVAL
NAME :
SIGNATURE :
DATE :
REVERSE 80 to 120REVERSE 90 to 150
mm / min
HINDUSTAN PETROLUEM CORP. LTD
Pass No. Welding ProcessFiller Material Current & Voltage
Type & Pol.Travel Speed
WPS NO.:DATE :PQR NO.:
CLIENT :LOCATION :
JOINT DESIGN (QW 402) SKETCH / DETAIL : 9
Type : T FILLET
Backing : NO FIG 9
Backing Material Type / Grade : NA
WELDING PROCESS : SMAW TYPE : MANUAL
BASE METALS (QW 403)
Material Specification : IS 2062 / EQ. To IS 2062 / EQ.
Type / Grade No. : GR.B To GR.B
P. No. : 1 To 1
Group No. : 1 To 1
Thick of Coupon : 6 mm
Thickness Range : 6 mmFILLER MATERIAL (QW 404)Spec. No. (SFA) : 5.1 Filler Size :AWS No. (CLASS) : E 6013 Electrode Flux Type : -A. No.: : 1 Backing / Storage : As per Manuf. Std.F. No.: : 2 Consumable Insert : NoneMake : ESAB/ADVANI/D&H
POSITION (QW 405)Position of Groove : - Position of Fillet : 2FAWS No. (CLASS) : -PREHEAT (QW 406) POST WELD HEAT TREATMENT (QW 407)Preheat Temp. (Min) : NA Temperature : NA
Hindustan Petroleum Corporation LimitedMAHUL TERMINAL
3.15 / 4 mm
QW-482 - WELDING PROCEDURE SPECIFICATION(REF. SPECIFICATION : ASME SECTION IX)
Preheat Temp. (Min) : NA Temperature : NAInterpass Temp. (Max) : NA Time : NAPreheat Maint : NA Other : NAGAS (QW 408)Shielding Gas : NA Flowrate : NAPercentage Comp. : NA Gas Backing : NATrailing : NA Purging : NAELECTRICAL CHARACTERISTICS (QW 409) TECHNIQUE (QW 410)Current Mode : DC String of weave Bead : StringVolts : 20 to 28 Orifice or Gas Cup Size : NAElectrical Polarity : Straight Initial / Interpass Cleaning : Wire BrushingAmperage : 80 TO 180 Method of back gauging : GrindingTungsten Electrode Size & Type : NA Oscillation : NAMode of Metal Transfer (GMAW) : NA Contact Tube to work distance : NAElect. Wire - Feed,Speed,Range : NA Multiple of Single Pass (/ side) : MultipleOther : NA Multiple of Single Electrode : Single
Travel Speed Range : SEE TABLEPeening : NA
WELDING PROCEDUREHeat Input
Class Dia Amps Range Volts Range kJ / mm
ONE SIDE CONT.ROOT (1) SMAW E6013 3.15 80 to 120 20 to 24SUB. PASS (2) SMAW E6013 4 90 to 190 24 to 282nd STITCH FILLET 100 (100) 100ROOT (1) SMAW E6013 3.15 80 to 120 20 to 24SUB. PASS (2) SMAW E6013 4 90 to 190 24 to 28
APPROVAL
NAME :
SIGNATURE :
DATE :
90 to 150STRAIGHT
Pass No. Welding ProcessFiller Material Current & Voltage Travel Speed
80 to 120
STRAIGHT 80 to 120STRAIGHT
Type & Pol. mm / min
90 to 150
STRAIGHT
HINDUSTAN PETROLUEM CORP. LTD
DATE :
WPS NO.:DATE :PQR NO.:
CLIENT :LOCATION :
JOINT DESIGN (QW 402) SKETCH / DETAIL : 10 (A)
Type : LAP FILLET
Backing : NO FIG 10 (A)
Backing Material Type / Grade : NA
WELDING PROCESS : SMAW TYPE : MANUAL
BASE METALS (QW 403)
Material Specification : IS 2062 / EQ. To IS 2062 / EQ.
Type / Grade No. : GR.B To GR.B
P. No. : 1 To 1
Group No. : 1 To 1
Thick of Coupon : 5 mm
Thickness Range : 5 mmFILLER MATERIAL (QW 404)Spec. No. (SFA) : 5.1 Filler Size :AWS No. (CLASS) : E 6013 Electrode Flux Type : -A. No.: : 1 Backing / Storage : As per Manuf. Std.F. No.: : 2 Consumable Insert : NoneMake : ESAB/ADVANI/D&H
POSITION (QW 405)Position of Groove : - Position of Fillet : 2FAWS No. (CLASS) : -PREHEAT (QW 406) POST WELD HEAT TREATMENT (QW 407)Preheat Temp. (Min) : NA Temperature : NA
QW-482 - WELDING PROCEDURE SPECIFICATION(REF. SPECIFICATION : ASME SECTION IX)
Hindustan Petroleum Corporation Limited
3.15 / 4 mm
Preheat Temp. (Min) : NA Temperature : NAInterpass Temp. (Max) : NA Time : NAPreheat Maint : NA Other : NAGAS (QW 408)Shielding Gas : NA Flowrate : NAPercentage Comp. : NA Gas Backing : NATrailing : NA Purging : NAELECTRICAL CHARACTERISTICS (QW 409) TECHNIQUE (QW 410)Current Mode : DC String of weave Bead : StringVolts : 20 to 28 Orifice or Gas Cup Size : NAElectrical Polarity : Straight Initial / Interpass Cleaning : Wire BrushingAmperage : 80 TO 180 Method of back gauging : GrindingTungsten Electrode Size & Type : NA Oscillation : NAMode of Metal Transfer (GMAW) : NA Contact Tube to work distance : NAElect. Wire - Feed,Speed,Range : NA Multiple of Single Pass (/ side) : MultipleOther : NA Multiple of Single Electrode : Single
Travel Speed Range : SEE TABLEPeening : NA
WELDING PROCEDUREHeat Input
Class Dia Amps Range Volts Range kJ / mm
ROOT (1) SMAW E6013 3.15 80 to 120 20 to 24SUB. PASS (2) SMAW E6013 4 90 to 190 24 to 28
APPROVAL
NAME :
SIGNATURE :
DATE :
STRAIGHT 90 to 150
Type & Pol.
STRAIGHT 80 to 120
HINDUSTAN PETROLUEM CORP. LTD
Pass No. Welding ProcessFiller Material Current & Voltage Travel Speed
mm / min
WPS NO.:DATE :PQR NO.:
CLIENT :LOCATION :
JOINT DESIGN (QW 402) SKETCH / DETAIL : 10 (B)
Type : LAP FILLET
Backing : NO FIG 10 (B)
Backing Material Type / Grade : NA
WELDING PROCESS : SMAW TYPE : MANUAL
BASE METALS (QW 403)
Material Specification : IS 2062 / EQ. To IS 2062 / EQ.
Type / Grade No. : GR.B To GR.B
P. No. : 1 To 1
Group No. : 1 To 1
Thick of Coupon : 6 mm
Thickness Range : 6 mmFILLER MATERIAL (QW 404)Spec. No. (SFA) : 5.1 Filler Size :AWS No. (CLASS) : E 6013 Electrode Flux Type : -A. No.: : 1 Backing / Storage : As per Manuf. Std.F. No.: : 2 Consumable Insert : NoneMake : ESAB/ADVANI/D&H
POSITION (QW 405)Position of Groove : - Position of Fillet : 2FAWS No. (CLASS) : -PREHEAT (QW 406) POST WELD HEAT TREATMENT (QW 407)Preheat Temp. (Min) : NA Temperature : NA
(REF. SPECIFICATION : ASME SECTION IX)
Hindustan Petroleum Corporation Limited
QW-482 - WELDING PROCEDURE SPECIFICATION
3.15 / 4 mm
Preheat Temp. (Min) : NA Temperature : NAInterpass Temp. (Max) : NA Time : NAPreheat Maint : NA Other : NAGAS (QW 408)Shielding Gas : NA Flowrate : NAPercentage Comp. : NA Gas Backing : NATrailing : NA Purging : NAELECTRICAL CHARACTERISTICS (QW 409) TECHNIQUE (QW 410)Current Mode : DC String of weave Bead : StringVolts : 20 to 28 Orifice or Gas Cup Size : NAElectrical Polarity : Straight Initial / Interpass Cleaning : Wire BrushingAmperage : 80 TO 180 Method of back gauging : GrindingTungsten Electrode Size & Type : NA Oscillation : NAMode of Metal Transfer (GMAW) : NA Contact Tube to work distance : NAElect. Wire - Feed,Speed,Range : NA Multiple of Single Pass (/ side) : MultipleOther : NA Multiple of Single Electrode : Single
Travel Speed Range : SEE TABLEPeening : NA
WELDING PROCEDUREHeat Input
Class Dia Amps Range Volts Range kJ / mm
ROOT (1) SMAW E6013 3.15 80 to 120 20 to 24SUB. PASS (2) SMAW E6013 4 90 to 190 24 to 28
APPROVAL
NAME :
SIGNATURE :
DATE :
STRAIGHT 90 to 150
Pass No. Welding Process
HINDUSTAN PETROLUEM CORP. LTD
STRAIGHT 80 to 120
Filler Material Current & Voltage Travel SpeedType & Pol. mm / min
WPS NO.:DATE :PQR NO.:
CLIENT :LOCATION :
JOINT DESIGN (QW 402) SKETCH / DETAIL : 11
Type : T FILLET
Backing : NO FIG 11
Backing Material Type / Grade : NA
WELDING PROCESS : SMAW TYPE : MANUAL
BASE METALS (QW 403)
Material Specification : IS 2062 / EQ. To IS 2062 / EQ.
Type / Grade No. : GR.B To GR.B
P. No. : 1 To 1
Group No. : 1 To 1
Thick of Coupon : 5 mm
Thickness Range : 5 mmFILLER MATERIAL (QW 404)Spec. No. (SFA) : 5.1 Filler Size :AWS No. (CLASS) : E 6013 Electrode Flux Type : -A. No.: : 1 Backing / Storage : As per Manuf. Std.F. No.: : 2 Consumable Insert : NoneMake : ESAB/ADVANI/D&H
POSITION (QW 405)Position of Groove : - Position of Fillet : 3FAWS No. (CLASS) : -PREHEAT (QW 406) POST WELD HEAT TREATMENT (QW 407)Preheat Temp. (Min) : NA Temperature : NA
Hindustan Petroleum Corporation Limited
3.15 / 4 mm
QW-482 - WELDING PROCEDURE SPECIFICATION(REF. SPECIFICATION : ASME SECTION IX)
Preheat Temp. (Min) : NA Temperature : NAInterpass Temp. (Max) : NA Time : NAPreheat Maint : NA Other : NAGAS (QW 408)Shielding Gas : NA Flowrate : NAPercentage Comp. : NA Gas Backing : NATrailing : NA Purging : NAELECTRICAL CHARACTERISTICS (QW 409) TECHNIQUE (QW 410)Current Mode : DC String of weave Bead : StringVolts : 20 to 28 Orifice or Gas Cup Size : NAElectrical Polarity : Straight Initial / Interpass Cleaning : Wire BrushingAmperage : 80 TO 180 Method of back gauging : GrindingTungsten Electrode Size & Type : NA Oscillation : NAMode of Metal Transfer (GMAW) : NA Contact Tube to work distance : NAElect. Wire - Feed,Speed,Range : NA Multiple of Single Pass (/ side) : MultipleOther : NA Multiple of Single Electrode : Single
Travel Speed Range : SEE TABLEPeening : NA
WELDING PROCEDUREHeat Input
Class Dia Amps Range Volts Range kJ / mm
ONE SIDE CONT.ROOT (1) SMAW E6013 3.15 80 to 120 20 to 24SUB. PASS (2) SMAW E6013 3.15 90 to 190 24 to 282nd SITCH FILLET 100 (100) 100ROOT (1) SMAW E6013 3.15 80 to 120 20 to 24SUB. PASS (2) SMAW E6013 3.15 90 to 190 24 to 28
APPROVAL
NAME :
SIGNATURE :
DATE :
Type & Pol.
STRAIGHT 80 to 120
80 to 120STRAIGHT90 to 150
VISHAL STRUCTURALS PVT. LTD.
Pass No. Welding ProcessFiller Material
STRAIGHT 90 to 150
mm / minCurrent & Voltage Travel Speed
STRAIGHT
HINDUSTAN PETROLUEM CORP. LTD
DATE :
Note : 1) For 5mm to 16mm joint separate WPS has to be made using E7018 Rod 2) Inner joint bulk head shall have doublers plate
WPS NO.:DATE :PQR NO.:
CLIENT :LOCATION :
JOINT DESIGN (QW 402) SKETCH / DETAIL : 7
Type : LAP FILLET
Backing : NO FIG 7
Backing Material Type / Grade : NA
WELDING PROCESS : SMAW TYPE : MANUAL
BASE METALS (QW 403)
Material Specification : IS 2062 / EQ. To IS 2062 / EQ.
Type / Grade No. : GR.B To GR.B
P. No. : 1 To 1
Group No. : 1 To 1
Thick of Coupon : 16 mm
Thickness Range : 5 to 16 mmFILLER MATERIAL (QW 404)Spec. No. (SFA) : 5.1 Filler Size :AWS No. (CLASS) : E 7018 Electrode Flux Type : -A. No.: : 1 Backing / Storage : As per Manuf. Std.F. No.: : 4 Consumable Insert : NoneMake : ESAB/ADVANI/D&H
POSITION (QW 405)Position of Groove : - Position of Fillet : 2FAWS No. (CLASS) : -PREHEAT (QW 406) POST WELD HEAT TREATMENT (QW 407)Preheat Temp. (Min) : NA Temperature : NA
Hindustan Petroleum Corporation Limited
QW-482 - WELDING PROCEDURE SPECIFICATION(REF. SPECIFICATION : ASME SECTION IX)
3.15 / 4 mm
Preheat Temp. (Min) : NA Temperature : NAInterpass Temp. (Max) : NA Time : NAPreheat Maint : NA Other : NAGAS (QW 408)Shielding Gas : NA Flowrate : NAPercentage Comp. : NA Gas Backing : NATrailing : NA Purging : NAELECTRICAL CHARACTERISTICS (QW 409) TECHNIQUE (QW 410)Current Mode : DC String of weave Bead : StringVolts : 20 to 28 Orifice or Gas Cup Size : NAElectrical Polarity : Electrode-Straight Initial / Interpass Cleaning : Wire BrushingAmperage : 90 TO 190 Method of back gauging : GrindingTungsten Electrode Size & Type : NA Oscillation : NAMode of Metal Transfer (GMAW) : NA Contact Tube to work distance : NAElect. Wire - Feed,Speed,Range : NA Multiple of Single Pass (/ side) : MultipleOther : NA Multiple of Single Electrode : Single
Travel Speed Range : SEE TABLEPeening : NA
WELDING PROCEDUREHeat Input
Class Dia Amps Range Volts Range kJ / mm
ONE SIDE CONT.ROOT (1) SMAW E6013 3.15 80 to 120 20 to 24SUB. PASS (2) SMAW E6013 3.15 90 to 190 24 to 282nd SITCH FILLET 100 (100) 100ROOT (1) SMAW E6013 3.15 80 to 120 20 to 24SUB. PASS (2) SMAW E6013 3.15 90 to 190 24 to 28
APPROVAL
NAME :
Pass No. Welding ProcessFiller Material Current & Voltage Travel Speed
Type & Pol. mm / min
VISHAL STRUCTURALS PVT. LTD. HINDUSTAN PETROLUEM CORP. LTD
STRAIGHT 80 to 120STRAIGHT 90 to 150
STRAIGHT 80 to 120STRAIGHT 90 to 150
SIGNATURE :
DATE :
WPS NO.:DATE :PQR NO.:
CLIENT :LOCATION :
JOINT DESIGN (QW 402) SKETCH / DETAIL : 12
Type : T FILLET
Backing : NO FIG 12
Backing Material Type / Grade : NA
WELDING PROCESS : SMAW TYPE : MANUAL
BASE METALS (QW 403)
Material Specification : IS 2062 / EQ. To IS 2062 / EQ.
Type / Grade No. : GR.B To GR.B
P. No. : 1 To 1
Group No. : 1 To 1
Thick of Coupon : 5 mm
Thickness Range : 5 mmFILLER MATERIAL (QW 404)Spec. No. (SFA) : 5.1 Filler Size :AWS No. (CLASS) : E 6013 Electrode Flux Type : -A. No.: : 1 Backing / Storage : As per Manuf. Std.F. No.: : 2 Consumable Insert : NoneMake : ESAB/ADVANI/D&H
POSITION (QW 405)Position of Groove : - Position of Fillet : 2FAWS No. (CLASS) : -PREHEAT (QW 406) POST WELD HEAT TREATMENT (QW 407)Preheat Temp. (Min) : NA Temperature : NA
(REF. SPECIFICATION : ASME SECTION IX)
Hindustan Petroleum Corporation Limited
QW-482 - WELDING PROCEDURE SPECIFICATION
3.15 / 4 mm
Preheat Temp. (Min) : NA Temperature : NAInterpass Temp. (Max) : NA Time : NAPreheat Maint : NA Other : NAGAS (QW 408)Shielding Gas : NA Flowrate : NAPercentage Comp. : NA Gas Backing : NATrailing : NA Purging : NAELECTRICAL CHARACTERISTICS (QW 409) TECHNIQUE (QW 410)Current Mode : DC String of weave Bead : StringVolts : 20 to 28 Orifice or Gas Cup Size : NAElectrical Polarity : Straight Initial / Interpass Cleaning : Wire BrushingAmperage : 80 TO 180 Method of back gauging : GrindingTungsten Electrode Size & Type : NA Oscillation : NAMode of Metal Transfer (GMAW) : NA Contact Tube to work distance : NAElect. Wire - Feed,Speed,Range : NA Multiple of Single Pass (/ side) : MultipleOther : NA Multiple of Single Electrode : Single
Travel Speed Range : SEE TABLEPeening : NA
WELDING PROCEDUREHeat Input
Class Dia Amps Range Volts Range kJ / mm
ROOT (1) SMAW E6013 3.15 80 to 120 20 to 24SUB. PASS (2) SMAW E6013 4 90 to 190 24 to 28
APPROVAL
NAME :
SIGNATURE :
DATE :
STRAIGHT 90 to 150
Pass No. Welding Process
HINDUSTAN PETROLUEM CORP. LTD
STRAIGHT 80 to 120
VISHAL STRUCTURALS PVT. LTD.
Filler Material Current & Voltage Travel SpeedType & Pol. mm / min
Note : Submit separate WPS for Bulkhead to Pontoon top / Deck top welding
WPS NO.:DATE :PQR NO.:
CLIENT :LOCATION :
JOINT DESIGN (QW 402) SKETCH / DETAIL : 13
Type : T FILLET
Backing : NO FIG 13
Backing Material Type / Grade : NA
WELDING PROCESS : SMAW TYPE : MANUAL
BASE METALS (QW 403)
Material Specification : IS 2062 / EQ. To IS 2062 / EQ.
Type / Grade No. : GR.B To GR.B
P. No. : 1 To 1
Group No. : 1 To 1
Thick of Coupon : 6 mm
Thickness Range : 6 mmFILLER MATERIAL (QW 404)Spec. No. (SFA) : 5.1 Filler Size :AWS No. (CLASS) : E 7018 Electrode Flux Type : -A. No.: : 1 Backing / Storage : As per Manuf. Std.F. No.: : 4 Consumable Insert : NoneMake : ESAB/ADVANI/D&H
POSITION (QW 405)Position of Groove : - Position of Fillet : 2FAWS No. (CLASS) : -PREHEAT (QW 406) POST WELD HEAT TREATMENT (QW 407)Preheat Temp. (Min) : NA Temperature : NA
Hindustan Petroleum Corporation LimitedMAHUL TERMINAL
3.15 / 4 mm
QW-482 - WELDING PROCEDURE SPECIFICATION(REF. SPECIFICATION : ASME SECTION IX)
Preheat Temp. (Min) : NA Temperature : NAInterpass Temp. (Max) : NA Time : NAPreheat Maint : NA Other : NAGAS (QW 408)Shielding Gas : NA Flowrate : NAPercentage Comp. : NA Gas Backing : NATrailing : NA Purging : NAELECTRICAL CHARACTERISTICS (QW 409) TECHNIQUE (QW 410)Current Mode : DC String of weave Bead : StringVolts : 20 to 28 Orifice or Gas Cup Size : NAElectrical Polarity : Straight Initial / Interpass Cleaning : Wire BrushingAmperage : 80 TO 180 Method of back gauging : GrindingTungsten Electrode Size & Type : NA Oscillation : NAMode of Metal Transfer (GMAW) : NA Contact Tube to work distance : NAElect. Wire - Feed,Speed,Range : NA Multiple of Single Pass (/ side) : MultipleOther : NA Multiple of Single Electrode : Single
Travel Speed Range : SEE TABLEPeening : NA
WELDING PROCEDUREHeat Input
Class Dia Amps Range Volts Range kJ / mm
INSIDEROOT (1) SMAW E7018 3.15 100 to 135 20 to 24SUB. PASS (2) SMAW E7018 4 130 to 190 24 to 28OUTSIDEROOT (1) SMAW E7018 3.15 100 to 135 20 to 24SUB. PASS (2) SMAW E7018 4 130 to 190 24 to 28
APPROVAL
NAME :
SIGNATURE :
Type & Pol.
REVERSE 80 to 120
80 to 120REVERSE90 to 150
Pass No. Welding ProcessFiller Material
REVERSE 90 to 150
mm / minCurrent & Voltage Travel Speed
REVERSE
HINDUSTAN PETROLUEM CORP. LTD
DATE :
Note : Joint at the point where Outer rim & Lap of Bottom Deck plate meet shall be like a) Bottom deck has to be made Sq Butt joint for 100 mm length WPS Pg (a) should be submitted separately Hence Joggly not needed
WPS NO.:DATE :PQR NO.:
CLIENT :LOCATION :
JOINT DESIGN (QW 402) SKETCH / DETAIL : 14
Type : T FILLET
Backing : NO FIG 14
Backing Material Type / Grade : NA
WELDING PROCESS `` SMAW TYPE : MANUAL
BASE METALS (QW 403)
Material Specification : IS 2062 / EQ. To IS 2062 / EQ.
Type / Grade No. : GR.B To GR.B
P. No. : 1 To 1
Group No. : 1 To 1
Thick of Coupon : 6 mm
Thickness Range : 6 mmFILLER MATERIAL (QW 404)Spec. No. (SFA) : 5.1 Filler Size :AWS No. (CLASS) : E 6013 Electrode Flux Type : -A. No.: : 1 Backing / Storage : As per Manuf. Std.F. No.: : 2 Consumable Insert : NoneMake : ESAB/ADVANI/D&H
POSITION (QW 405)Position of Groove : - Position of Fillet : 2FAWS No. (CLASS) : -PREHEAT (QW 406) POST WELD HEAT TREATMENT (QW 407)Preheat Temp. (Min) : NA Temperature : NA
Hindustan Petroleum Corporation Limited
3.15 / 4 mm
QW-482 - WELDING PROCEDURE SPECIFICATION(REF. SPECIFICATION : ASME SECTION IX)
Preheat Temp. (Min) : NA Temperature : NAInterpass Temp. (Max) : NA Time : NAPreheat Maint : NA Other : NAGAS (QW 408)Shielding Gas : NA Flowrate : NAPercentage Comp. : NA Gas Backing : NATrailing : NA Purging : NAELECTRICAL CHARACTERISTICS (QW 409) TECHNIQUE (QW 410)Current Mode : DC String of weave Bead : StringVolts : 20 to 28 Orifice or Gas Cup Size : NAElectrical Polarity : Straight Initial / Interpass Cleaning : Wire BrushingAmperage : 80 TO 180 Method of back gauging : GrindingTungsten Electrode Size & Type : NA Oscillation : NAMode of Metal Transfer (GMAW) : NA Contact Tube to work distance : NAElect. Wire - Feed,Speed,Range : NA Multiple of Single Pass (/ side) : MultipleOther : NA Multiple of Single Electrode : Single
Travel Speed Range : SEE TABLEPeening : NA
WELDING PROCEDUREHeat Input
Class Dia Amps Range Volts Range kJ / mm
ONE SIDE CONT.ROOT (1) SMAW E6013 3.15 80 to 120 20 to 24SUB. PASS (2) SMAW E6013 4 90 to 190 24 to 282nd STITCH FILLET 100 (100) 100ROOT (1) SMAW E6013 3.15 80 to 120 20 to 24SUB. PASS (2) SMAW E6013 4 90 to 190 24 to 28
APPROVAL
NAME :
SIGNATURE :
Type & Pol.
STRAIGHT 80 to 120
80 to 120STRAIGHT90 to 150
Pass No. Welding ProcessFiller Material
STRAIGHT 90 to 150
mm / minCurrent & Voltage Travel Speed
STRAIGHT
HINDUSTAN PETROLUEM CORP. LTD
DATE :
WPS NO.:DATE :PQR NO.:
CLIENT :LOCATION :
JOINT DESIGN (QW 402) SKETCH / DETAIL : 15
Type : DOUBLE V BUTT
Backing : NO FIG 15
Backing Material Type / Grade : NA
WELDING PROCESS : SMAW TYPE : MANUAL
BASE METALS (QW 403)
Material Specification : IS 2062 / EQ. To IS 2062 / EQ.
Type / Grade No. : GR.B To GR.B
P. No. : 1 To 1
Group No. : 1 To 1
Thick of Coupon : 16 mm
Thickness Range : 16 mmFILLER MATERIAL (QW 404)Spec. No. (SFA) : 5.1 Filler Size :AWS No. (CLASS) : E 7018 Electrode Flux Type : -A. No.: : 1 Backing / Storage : As per Manuf. Std.F. No.: : 4 Consumable Insert : NoneMake : ESAB/ADVANI/D&H
POSITION (QW 405)Position of Groove : 3G Position of Fillet : NAAWS No. (CLASS) : UPHILLPREHEAT (QW 406) POST WELD HEAT TREATMENT (QW 407)Preheat Temp. (Min) : NA Temperature : NA
Hindustan Petroleum Corporation Limited
QW-482 - WELDING PROCEDURE SPECIFICATION(REF. SPECIFICATION : ASME SECTION IX)
3.15 mm
Preheat Temp. (Min) : NA Temperature : NAInterpass Temp. (Max) : NA Time : NAPreheat Maint : NA Other : NAGAS (QW 408)Shielding Gas : NA Flowrate : NAPercentage Comp. : NA Gas Backing : NATrailing : NA Purging : NAELECTRICAL CHARACTERISTICS (QW 409) TECHNIQUE (QW 410)Current Mode : DC String of weave Bead : String / WeavingVolts : 20 to 28 Orifice or Gas Cup Size : NAElectrical Polarity : Straight Initial / Interpass Cleaning : Wire BrushingAmperage : 80 TO 130 Method of back gauging : GrindingTungsten Electrode Size & Type : NA Oscillation : NAMode of Metal Transfer (GMAW) : NA Contact Tube to work distance : NAElect. Wire - Feed,Speed,Range : NA Multiple of Single Pass (/ side) : MultipleOther : NA Multiple of Single Electrode : Single
Travel Speed Range : SEE TABLEPeening : NA
WELDING PROCEDUREHeat Input
Class Dia Amps Range Volts Range kJ / mm
ROOT (1) SMAW E7018 3.15 80 to 120 20 to 24SUB. PASS (2) SMAW E7018 3.15 90 to 130 24 to 28SUB. PASS (3,4) SMAW E7018 3.15 90 to 130 24 to 28AFTER BACK CHIP1ST PASS SMAW E7018 3.15 90 to 130 24 to 28FINAL SMAW E7018 3.15 90 to 130 24 to 28
APPROVAL
NAME :
SIGNATURE :
HINDUSTAN PETROLUEM CORP. LTD
REVERSE 80 to 100
REVERSE 90 to 125REVERSE 90 to 125
REVERSE
mm / min
90 to 125
Filler Material Current & Voltage Travel SpeedType & Pol.
REVERSE 90 to 125
VISHAL STRUCTURALS PVT. LTD.
Pass No. Welding Process
DATE :
WPS NO.:DATE :PQR NO.:
CLIENT :LOCATION :
JOINT DESIGN (QW 402) SKETCH / DETAIL : 16
Type : LAP FILLET
Backing : NO FIG 16
Backing Material Type / Grade : NA
WELDING PROCESS `` SMAW TYPE : MANUAL
BASE METALS (QW 403)
Material Specification : IS 2062 / EQ. To IS 2062 / EQ.
Type / Grade No. : GR.B To GR.B
P. No. : 1 To 1
Group No. : 1 To 1
Thick of Coupon : 5 mm
Thickness Range : 5 mmFILLER MATERIAL (QW 404)Spec. No. (SFA) : 5.1 Filler Size :AWS No. (CLASS) : E 6013 Electrode Flux Type : -A. No.: : 1 Backing / Storage : As per Manuf. Std.F. No.: : 2 Consumable Insert : NoneMake : ESAB/ADVANI/D&H
POSITION (QW 405)Position of Groove : - Position of Fillet : 2FAWS No. (CLASS) : -
3.15 / 4 mm
Hindustan Petroleum Corporation LimitedMAHUL TERMINAL
QW-482 - WELDING PROCEDURE SPECIFICATION(REF. SPECIFICATION : ASME SECTION IX)
AWS No. (CLASS) : -PREHEAT (QW 406) POST WELD HEAT TREATMENT (QW 407)Preheat Temp. (Min) : NA Temperature : NAInterpass Temp. (Max) : NA Time : NAPreheat Maint : NA Other : NAGAS (QW 408)Shielding Gas : NA Flowrate : NAPercentage Comp. : NA Gas Backing : NATrailing : NA Purging : NAELECTRICAL CHARACTERISTICS (QW 409) TECHNIQUE (QW 410)Current Mode : DC String of weave Bead : StringVolts : 20 to 28 Orifice or Gas Cup Size : NAElectrical Polarity : Electrode-Straight Initial / Interpass Cleaning : Wire BrushingAmperage : 80 TO 180 Method of back gauging : GrindingTungsten Electrode Size & Type : NA Oscillation : NAMode of Metal Transfer (GMAW) : NA Contact Tube to work distance : NAElect. Wire - Feed,Speed,Range : NA Multiple of Single Pass (/ side) : MultipleOther : NA Multiple of Single Electrode : Single
Travel Speed Range : SEE TABLEPeening : NA
WELDING PROCEDUREHeat Input
Class Dia Amps Range Volts Range kJ / mm
ROOT (1) SMAW E6013 3.15 80 to 120 20 to 24SUB. PASS (2) SMAW E6013 4 90 to 190 24 to 28
APPROVAL
NAME :
SIGNATURE :
DATE :
STRAIGHT 80 to 120STRAIGHT
Pass No. Welding ProcessFiller Material Current & Voltage Travel Speed
Type & Pol. mm / min
HINDUSTAN PETROLUEM CORP. LTD
90 to 150
Note : L 75 X 75 X 8 only has to be used
WPS NO.:DATE :PQR NO.:
CLIENT :LOCATION :
JOINT DESIGN (QW 402) SKETCH / DETAIL : 17
Type : T FILLET
Backing : NO FIG 17
Backing Material Type / Grade : NA
WELDING PROCESS : SMAW TYPE : MANUAL
BASE METALS (QW 403)
Material Specification : IS 2062 / EQ. To IS 2062 / EQ.
Type / Grade No. : GR.B To GR.B
P. No. : 1 To 1
Group No. : 1 To 1
Thick of Coupon : 5 mm
Thickness Range : 5 mmFILLER MATERIAL (QW 404)Spec. No. (SFA) : 5.1 Filler Size :AWS No. (CLASS) : E 7018 Electrode Flux Type : -A. No.: : 1 Backing / Storage : As per Manuf. Std.F. No.: : 4 Consumable Insert : NoneMake : ESAB/ADVANI/D&H
POSITION (QW 405)Position of Groove : - Position of Fillet : 3FAWS No. (CLASS) : - PREHEAT (QW 406) POST WELD HEAT TREATMENT (QW 407)Preheat Temp. (Min) : NA Temperature : NA
3.15 mm
QW-482 - WELDING PROCEDURE SPECIFICATION(REF. SPECIFICATION : ASME SECTION IX)
Hindustan Petroleum Corporation Limited
Preheat Temp. (Min) : NA Temperature : NAInterpass Temp. (Max) : NA Time : NAPreheat Maint : NA Other : NAGAS (QW 408)Shielding Gas : NA Flowrate : NAPercentage Comp. : NA Gas Backing : NATrailing : NA Purging : NAELECTRICAL CHARACTERISTICS (QW 409) TECHNIQUE (QW 410)Current Mode : DC String of weave Bead : String / WeavingVolts : 20 to 28 Orifice or Gas Cup Size : NAElectrical Polarity : Straight Initial / Interpass Cleaning : Wire BrushingAmperage : 80 TO 180 Method of back gauging : GrindingTungsten Electrode Size & Type : NA Oscillation : NAMode of Metal Transfer (GMAW) : NA Contact Tube to work distance : NAElect. Wire - Feed,Speed,Range : NA Multiple of Single Pass (/ side) : MultipleOther : NA Multiple of Single Electrode : Single
Travel Speed Range : SEE TABLEPeening : NA
WELDING PROCEDUREHeat Input
Class Dia Amps Range Volts Range kJ / mm
ONE SIDE CONT.ROOT (1) SMAW E7018 3.15 80 to 120 20 to 24SUB. PASS (2) SMAW E7018 3.15 90 to 190 24 to 282ND SIDE STITCH FILLET 100 (100) 100 ROOT (1) SMAW E7018 3.15 80 to 120 20 to 24SUB. PASS (2) SMAW E7018 3.15 90 to 190 24 to 28
APPROVAL
NAME :
SIGNATURE :
DATE :
REVERSE 80 to 120REVERSE 90 to 150
HINDUSTAN PETROLUEM CORP. LTD
REVERSE 80 to 120REVERSE 90 to 150
Pass No. Welding ProcessFiller Material Current & Voltage Travel Speed
Type & Pol. mm / min
DATE :
WPS NO.:DATE :PQR NO.:
CLIENT :LOCATION :
JOINT DESIGN (QW 402) SKETCH / DETAIL : 18
Type : Single V Full Pen Butt Joint
Backing : NO FIG 18
Backing Material Type / Grade : Chip Back to Sound metal & reweld
WELDING PROCESS : SMAW TYPE : MANUAL
BASE METALS (QW 403)
Material Specification : IS 2062 / EQ. To IS 2062 / EQ.
Type / Grade No. : GR.B To GR.B
P. No. : 1 To 1
Group No. : 1 To 1
Thick of Coupon : 10 mm
Thickness Range : 1.76 to 20 mmFILLER MATERIAL (QW 404)Spec. No. (SFA) : 5.1 Filler Size :AWS No. (CLASS) : E 6013 Electrode Flux Type : -A. No.: : 1 Backing / Storage : As per Manuf. Std.F. No.: : 2 Consumable Insert : NoneMake : ESAB/ADVANI/D&H
POSITION (QW 405)Position of Groove : 3G Position of Fillet : NAAWS No. (CLASS) : UPHILLPREHEAT (QW 406) POST WELD HEAT TREATMENT (QW 407)Preheat Temp. (Min) : NA Temperature : NA
3.15 mm
QW-482 - WELDING PROCEDURE SPECIFICATION(REF. SPECIFICATION : ASME SECTION IX)
Hindustan Petroleum Corporation Limited
Preheat Temp. (Min) : NA Temperature : NAInterpass Temp. (Max) : NA Time : NAPreheat Maint : NA Other : NAGAS (QW 408)Shielding Gas : NA Flowrate : NAPercentage Comp. : NA Gas Backing : NATrailing : NA Purging : NAELECTRICAL CHARACTERISTICS (QW 409) TECHNIQUE (QW 410)Current Mode : DC String of weave Bead : String / WeavingVolts : 18 to 20 Orifice or Gas Cup Size : NAElectrical Polarity : Electrode - Negative Initial / Interpass Cleaning : Wire BrushingAmperage : 100 TO 120 Method of back gauging : GrindingTungsten Electrode Size & Type : NA Oscillation : NAMode of Metal Transfer (GMAW) : NA Contact Tube to work distance : NAElect. Wire - Feed,Speed,Range : NA Multiple of Single Pass (/ side) : MultipleOther : NA Multiple of Single Electrode : Single
Travel Speed Range : SEE TABLEPeening : NA
WELDING PROCEDUREHeat Input
Class Dia Amps Range Volts Range kJ / mm
ROOT SMAW E6013 3.15 90 to 95 22 to 24 0.275HOT PASS SMAW E6013 3.15 90 to 95 18 to 20 0.238FILLING SMAW E6013 4 100 to 120 18 to 20 0.238CAPPING SMAW E6013 3.15 90 to 95 22 to 24 0.275AFTER BACK CHIPSUB PASS SMAW E6013 3.15 90 to 95 18 to 20 0.238FINAL SMAW E6013 4 100 to 120 22 to 24 0.275
APPROVAL
NAME :
SIGNATURE :
HINDUSTAN PETROLUEM CORP. LTD
STRAIGHT 85 to 90
STRAIGHT 85 to 90
STRAIGHT 65 to 90
STRAIGHT 85 to 90
STRAIGHT 65 to 90
STRAIGHT 65 to 90
Pass No. Welding ProcessFiller Material Current & Voltage Travel Speed
Type & Pol. mm / min
SIGNATURE :
DATE :
WPS NO.:DATE :PQR NO.:
CLIENT :LOCATION :
JOINT DESIGN (QW 402) SKETCH / DETAIL : 19
Type : T FILLET
Backing : NO FIG 19
Backing Material Type / Grade : NA
WELDING PROCESS `` SMAW TYPE : MANUAL
BASE METALS (QW 403)
Material Specification : IS 2062 / EQ. To IS 2062 / EQ.
Type / Grade No. : GR.B To GR.B
P. No. : 1 To 1
Group No. : 1 To 1
Thick of Coupon : 5 mm
Thickness Range : 5 mmFILLER MATERIAL (QW 404)Spec. No. (SFA) : 5.1 Filler Size :AWS No. (CLASS) : E 6013 Electrode Flux Type : -A. No.: : 1 Backing / Storage : As per Manuf. Std.F. No.: : 2 Consumable Insert : NoneMake : ESAB/ADVANI/D&H
POSITION (QW 405)Position of Groove : - Position of Fillet : 2FAWS No. (CLASS) : -PREHEAT (QW 406) POST WELD HEAT TREATMENT (QW 407)Preheat Temp. (Min) : NA Temperature : NA
Hindustan Petroleum Corporation Limited
QW-482 - WELDING PROCEDURE SPECIFICATION(REF. SPECIFICATION : ASME SECTION IX)
3.15 / 4 mm
Preheat Temp. (Min) : NA Temperature : NAInterpass Temp. (Max) : NA Time : NAPreheat Maint : NA Other : NAGAS (QW 408)Shielding Gas : NA Flowrate : NAPercentage Comp. : NA Gas Backing : NATrailing : NA Purging : NAELECTRICAL CHARACTERISTICS (QW 409) TECHNIQUE (QW 410)Current Mode : DC String of weave Bead : StringVolts : 20 to 28 Orifice or Gas Cup Size : NAElectrical Polarity : Straight Initial / Interpass Cleaning : Wire BrushingAmperage : 80 TO 180 Method of back gauging : GrindingTungsten Electrode Size & Type : NA Oscillation : NAMode of Metal Transfer (GMAW) : NA Contact Tube to work distance : NAElect. Wire - Feed,Speed,Range : NA Multiple of Single Pass (/ side) : MultipleOther : NA Multiple of Single Electrode : Single
Travel Speed Range : SEE TABLEPeening : NA
WELDING PROCEDUREHeat Input
Class Dia Amps Range Volts Range kJ / mm
ROOT (1) SMAW E6013 3.15 80 to 120 20 to 24SUB. PASS (2) SMAW E6013 4 90 to 190 24 to 28
APPROVAL
NAME :
SIGNATURE :
DATE :
Current & Voltage Travel SpeedType & Pol. mm / min
STRAIGHT 80 to 120
Pass No. Welding ProcessFiller Material
STRAIGHT 90 to 150
HINDUSTAN PETROLUEM CORP. LTD
WPS NO.:DATE :PQR NO.:
CLIENT :LOCATION :
JOINT DESIGN (QW 402) SKETCH / DETAIL : 20
Type : SQUARE BUTT WITH BACKING STRIP
Backing : YES FIG 20
Backing Material Type / Grade : NA
WELDING PROCESS : SMAW TYPE : MANUAL
BASE METALS (QW 403)
Material Specification : IS 2062 / EQ. To IS 2062 / EQ.
Type / Grade No. : GR.B To GR.B
P. No. : 1 To 1
Group No. : 1 To 1
Thick of Coupon : 12 mm
Thickness Range : 12 to 16 mmFILLER MATERIAL (QW 404)Spec. No. (SFA) : 5.1 Filler Size :AWS No. (CLASS) : E 7018 Electrode Flux Type : -A. No.: : 1 Backing / Storage : As per Manuf. Std.F. No.: : 4 Consumable Insert : NoneMake : ESAB/ADVANI/D&H
POSITION (QW 405)Position of Groove : - Position of Fillet : 2FAWS No. (CLASS) : -PREHEAT (QW 406) POST WELD HEAT TREATMENT (QW 407)Preheat Temp. (Min) : NA Temperature : NA
Hindustan Petroleum Corporation Limited
QW-482 - WELDING PROCEDURE SPECIFICATION(REF. SPECIFICATION : ASME SECTION IX)
3.15 / 4 mm
Preheat Temp. (Min) : NA Temperature : NAInterpass Temp. (Max) : NA Time : NAPreheat Maint : NA Other : NAGAS (QW 408)Shielding Gas : NA Flowrate : NAPercentage Comp. : NA Gas Backing : NATrailing : NA Purging : NAELECTRICAL CHARACTERISTICS (QW 409) TECHNIQUE (QW 410)Current Mode : DC String of weave Bead : StringVolts : 20 to 28 Orifice or Gas Cup Size : NAElectrical Polarity : REVERSE Initial / Interpass Cleaning : Wire BrushingAmperage : 90 TO 190 Method of back gauging : GrindingTungsten Electrode Size & Type : NA Oscillation : NAMode of Metal Transfer (GMAW) : NA Contact Tube to work distance : NAElect. Wire - Feed,Speed,Range : NA Multiple of Single Pass (/ side) : MultipleOther : NA Multiple of Single Electrode : Single
Travel Speed Range : SEE TABLEPeening : NA
WELDING PROCEDUREHeat Input
Class Dia Amps Range Volts Range kJ / mm
ROOT (1,2) SMAW E7018 3.15 100 to 135 20 to 24SUB. PASS (3) SMAW E7018 4 120 to 190 24 to 28SUB. PASS (4) SMAW E7018 4 120 to 190 24 to 28FINAL (5,6) SMAW E7018 3.15 100 to 135 20 to 24APPROVAL
NAME :
SIGNATURE :
DATE :
Pass No. Welding ProcessFiller Material
100 to 150REVERSE
Current & Voltage Travel SpeedType & Pol.
90 ot 120
mm / min
HINDUSTAN PETROLUEM CORP. LTD
REVERSE 90 to 120REVERSE 100 to 150REVERSE
WPS NO.:DATE :PQR NO.:
CLIENT :LOCATION :
JOINT DESIGN (QW 402) SKETCH / DETAIL : 21
Type : SQUARE BUTT W/BACKING PLT. FOR COD
Backing : YES FIG 21
Backing Material Type / Grade : NA
WELDING PROCESS : SMAW TYPE : MANUALBASE METALS (QW 403) Material Specification : IS 2062 / EQ. To IS 2062 / EQ.Type / Grade No. : GR.B To GR.BP. No. : 1 To 1Group No. : 1 To 1Thick of Coupon : 12 mmThickness Range : 12 to 16 mmFILLER MATERIAL (QW 404)Spec. No. (SFA) : 5.1 Filler Size :AWS No. (CLASS) : E 7018 Electrode Flux Type : -A. No.: : 1 Backing / Storage : As per Manuf. Std.F. No.: : 4 Consumable Insert : NoneMake : ESAB/ADVANI/D&H
POSITION (QW 405)Position of Groove : 1 G Position of Fillet : - AWS No. (CLASS) : -PREHEAT (QW 406) POST WELD HEAT TREATMENT (QW 407)Preheat Temp. (Min) : NA Temperature : NAInterpass Temp. (Max) : NA Time : NAPreheat Maint : NA Other : NA
Hindustan Petroleum Corporation Limited
QW-482 - WELDING PROCEDURE SPECIFICATION(REF. SPECIFICATION : ASME SECTION IX)
3.15 / 4 mm
Preheat Maint : NA Other : NAGAS (QW 408)Shielding Gas : NA Flowrate : NAPercentage Comp. : NA Gas Backing : NATrailing : NA Purging : NAELECTRICAL CHARACTERISTICS (QW 409) TECHNIQUE (QW 410)Current Mode : DC String of weave Bead : StringVolts : 20 to 28 Orifice or Gas Cup Size : NAElectrical Polarity : REVERSE Initial / Interpass Cleaning : Wire BrushingAmperage : 90 TO 190 Method of back gauging : GrindingTungsten Electrode Size & Type : NA Oscillation : NAMode of Metal Transfer (GMAW) : NA Contact Tube to work distance : NAElect. Wire - Feed,Speed,Range : NA Multiple of Single Pass (/ side) : MultipleOther : NA Multiple of Single Electrode : Single
Travel Speed Range : SEE TABLEPeening : NA
WELDING PROCEDUREHeat Input
Class Dia Amps Range Volts Range kJ / mm
ROOT (1,2) SMAW E7018 3.15 100 to 135 20 to 24SUB. PASS (3) SMAW E7018 4 120 to 190 24 to 28SUB. PASS (4) SMAW E7018 4 120 to 190 24 to 28FINAL (5 TO 10) SMAW E7018 3.15 100 to 135 20 to 24APPROVAL
NAME :
SIGNATURE :
DATE :
Pass No. Welding ProcessFiller Material
100 to 150REVERSE
Current & Voltage Travel SpeedType & Pol.
90 ot 120
mm / min
HINDUSTAN PETROLUEM CORP. LTD
REVERSE 90 to 120REVERSE 100 to 150REVERSE
Note : WPS for 10mm to insert plate joint should be submitted separately
WPS NO.:DATE :PQR NO.:
CLIENT :LOCATION :
JOINT DESIGN (QW 402) SKETCH / DETAIL : 22
Type : SQUARE BUTT W/BACKING PLT. FOR COD
Backing : YES
Backing Material Type / Grade : NA
WELDING PROCESS : SMAW TYPE : MANUALBASE METALS (QW 403) Material Specification : IS 2062 / EQ. To IS 2062 / EQ.Type / Grade No. : GR.B To GR.BP. No. : 1 To 1Group No. : 1 To 1Thick of Coupon : 12 mmThickness Range : 12 to 16 mmFILLER MATERIAL (QW 404)Spec. No. (SFA) : 5.1 Filler Size :AWS No. (CLASS) : E 7018 Electrode Flux Type : -A. No.: : 1 Backing / Storage : As per Manuf. Std.F. No.: : 4 Consumable Insert : NoneMake : ESAB/ADVANI/D&H
POSITION (QW 405)Position of Groove : 1 G Position of Fillet : - AWS No. (CLASS) : -PREHEAT (QW 406) POST WELD HEAT TREATMENT (QW 407)Preheat Temp. (Min) : NA Temperature : NAInterpass Temp. (Max) : NA Time : NAPreheat Maint : NA Other : NA
ANNULAR TO CLEAN OUT BOTTOM JOINT
3.15 / 4 mm
Hindustan Petroleum Corporation Limited
QW-482 - WELDING PROCEDURE SPECIFICATION(REF. SPECIFICATION : ASME SECTION IX)
Preheat Maint : NA Other : NAGAS (QW 408)Shielding Gas : NA Flowrate : NAPercentage Comp. : NA Gas Backing : NATrailing : NA Purging : NAELECTRICAL CHARACTERISTICS (QW 409) TECHNIQUE (QW 410)Current Mode : DC String of weave Bead : StringVolts : 20 to 28 Orifice or Gas Cup Size : NAElectrical Polarity : REVERSE Initial / Interpass Cleaning : Wire BrushingAmperage : 90 TO 190 Method of back gauging : GrindingTungsten Electrode Size & Type : NA Oscillation : NAMode of Metal Transfer (GMAW) : NA Contact Tube to work distance : NAElect. Wire - Feed,Speed,Range : NA Multiple of Single Pass (/ side) : MultipleOther : NA Multiple of Single Electrode : Single
Travel Speed Range : SEE TABLEPeening : NA
WELDING PROCEDUREHeat Input
Class Dia Amps Range Volts Range kJ / mm
ROOT (1) SMAW E7018 3.15 100 to 135 20 to 24SUB. PASS (2) SMAW E7018 4 120 to 190 24 to 28FINAL (3 TO 4) SMAW E7018 3.15 100 to 135 20 to 24APPROVAL
NAME :
SIGNATURE :
DATE :
REVERSE 90 ot 120HINDUSTAN PETROLUEM CORP. LTD
REVERSE 90 to 120REVERSE 100 to 150
Pass No. Welding ProcessFiller Material Current & Voltage Travel Speed
Type & Pol. mm / min
Note : WPS for 10mm to insert plate joint should be submitted separately
WPS NO.: WPS-VSPL-026- REV 0DATE : 11.11.2009PQR NO.: PQR-VSPL- - REV 0
CLIENT :LOCATION :
JOINT DESIGN (QW 402) SKETCH / DETAIL : 23
Type : T FILLET
Backing : NO FIG 9
Backing Material Type / Grade : NA
WELDING PROCESS : SMAW TYPE : MANUAL
BASE METALS (QW 403)
Material Specification : IS 2062 / EQ. To IS 2062 / EQ.
Type / Grade No. : GR.B To GR.B
P. No. : 1 To 1
Group No. : 1 To 1
Thick of Coupon : 6 mm
Thickness Range : 6 mm OUTER RIM TO BOTTOM DECK LAP JOINTFILLER MATERIAL (QW 404)Spec. No. (SFA) : 5.1 Filler Size :AWS No. (CLASS) : E 6013 Electrode Flux Type : -A. No.: : 1 Backing / Storage : As per Manuf. Std.F. No.: : 2 Consumable Insert : NoneMake : ESAB/ADVANI/D&H
POSITION (QW 405)Position of Groove : - Position of Fillet : 2FAWS No. (CLASS) : -PREHEAT (QW 406) POST WELD HEAT TREATMENT (QW 407)Preheat Temp. (Min) : NA Temperature : NA
3.15 / 4 mm
Hindustan Petroleum Corporation LimitedMAHUL TERMINAL
QW-482 - WELDING PROCEDURE SPECIFICATION(REF. SPECIFICATION : ASME SECTION IX)
Preheat Temp. (Min) : NA Temperature : NAInterpass Temp. (Max) : NA Time : NAPreheat Maint : NA Other : NAGAS (QW 408)Shielding Gas : NA Flowrate : NAPercentage Comp. : NA Gas Backing : NATrailing : NA Purging : NAELECTRICAL CHARACTERISTICS (QW 409) TECHNIQUE (QW 410)Current Mode : DC String of weave Bead : StringVolts : 20 to 28 Orifice or Gas Cup Size : NAElectrical Polarity : Straight Initial / Interpass Cleaning : Wire BrushingAmperage : 80 TO 180 Method of back gauging : GrindingTungsten Electrode Size & Type : NA Oscillation : NAMode of Metal Transfer (GMAW) : NA Contact Tube to work distance : NAElect. Wire - Feed,Speed,Range : NA Multiple of Single Pass (/ side) : MultipleOther : NA Multiple of Single Electrode : Single
Travel Speed Range : SEE TABLEPeening : NA
WELDING PROCEDUREHeat Input
Class Dia Amps Range Volts Range kJ / mm
ONE SIDE CONT.ROOT (1) SMAW E6013 3.15 80 to 120 20 to 24SUB. PASS (2) SMAW E6013 4 90 to 190 24 to 282nd STITCH FILLET 100 (100) 100ROOT (1) SMAW E6013 3.15 80 to 120 20 to 24SUB. PASS (2) SMAW E6013 4 90 to 190 24 to 28
APPROVAL
NAME :
SIGNATURE :
DATE :
VISHAL STRUCTURALS PVT. LTD. HINDUSTAN PETROLUEM CORP. LTD
STRAIGHT 80 to 120STRAIGHT 90 to 150
STRAIGHT 80 to 120STRAIGHT 90 to 150
Pass No. Welding ProcessFiller Material Current & Voltage Travel Speed
Type & Pol. mm / min
DATE :
WPS NO.:
DATE
WPS NO.:
CLIENT : HINDUSTAN PETROLEUM CORPORATION LTD.LOCATION :
JOINT DESIGN (QW-402) SKETCH / DETAIL:TypeBackingBacking material Type / GradeWELDINHG PROCESS TYPE MANUALBASE METALS (QW 403)Material Specification To IS 2062 / EQ.Type / Grade No. To GR.BP. No. To 1Group No. To 1Thick of CouponThickness RangeFILLER MATERIAL (QW 404)Spec. No. (SFA) Filler Size :AWS No. (CLASS) Electrode Flux Type :A. No. : Backing / Storage :F. No. : Consumable Insert :MakePOSITION (QW 405)Position of Groove Position of Fillet :Weld ProgressionPREHEAT (QW 406) POST WELD HEAT TREATMENT (QW 407)Preheat Temp.(Min) Temperature :Interpass Temp.(Max) Time :Preheat Maint Others :GAS (QW 408)
SQ. BUTTNO FIG 1 (A)NA
QW-482 - WELDING PROCEDURE SPECIFICATION(REF. SPECIFICATION : ASME SECTION IX)
16 mm6 mm
SWAM
IS 2062 / EQ.GR.B1
ESAB/ADVANI/D&H
3GUPHILL
5.1E 601312
NANA
Preheat Maint Others :GAS (QW 408)Shielding Gas Flowrate :Percentage Comp. Gas Backing :Trailing Purging :ELECTRICAL CHARACTERISTICS (QW 409) TECHNIQUE (QW 410)Current Mode String or weave Bead :Volts Orifice or Gas Cup Size :Electrical Polarit Initial / Interpass Cleaning:Amperage Method of back gauging :Tungsten Electrode Size & Type Oscillation :Mode of Metal Transfer (GMAW) Contact Tube to work distance:Elect. Wire - Feed,Speed,Range Multiple or Single Pass ( / Side):Other Multiple or Single Electrode :
Travel Speed Electrode :Peening
WELDING PROCEDUREPass No. Welding Process
Class Dia Amps Range Volts Range mm / min
AFTER BACK CHIP E6013
NA
NANANA
Type & Pol.
DC18 to 30STRAIGHT80 TO 140NA
NANA
Filler Material
3.15 / 4 mm-As per Manuf. Std.Non
NA
NANANANA
NANANA
String / WeavingNAWire BrushingGrindingNANAMultipleSingleSEE TABLENA
Heat Inputkj / mm