2
PASMA(UK)APPROVED TRAINING CENTER MAX SAFE WORKING LOAD STRUCTURE 250 KG MAX SAFE WORKING LOAD PLATFORM 250 KG “SOLO ” TOWER INSTRUCTION MANUAL MANUFACTURER OF ALUMINIUM & FIBER GLASS SCAFFOLD TOWERS AND LADDERS ALWAYS READ THE INSTRUCTION MANUAL FOR SAFER ASSEMBLY OF SCAFFOLD ASCEND ACCESS SYSTEMS SCAFFOLDING L.L.C. Tel : +971 4 885 5001 Toll Free : 800 722 33653 Email : [email protected] Website : www.ascenduae.com MAINTENANCE RULES MOVING A TOWER : Ensure that the scaffold tower is kept clean. Grease all moving parts with commercial oil. Wipe off excess oil. Position the stabilizers symmetrically to obtain the MAXIMUM BASE Spigots and sockets should �it together with ease and be secured by an interlock clip. Check frames and braces, adjustable legs and boards for paint, grit, burrs etc. Remove any foreign substance with a light wire Where brace, ladder and platform hooks attach the frames, ensure that the frame rungs are kept clean. Ensure that all locking hooks function correctly. If necessary lubricate with light oil. Please check that spigot are in to the position and should �it easily into frames. The inside diameter of all hooks should be kept clean to ensure they �it to other components without being forced. If in any doubt about the proper use and maintenance of the scaffold tower equipment, consult the manufacturer. Do not misuse or abuse the scaffold tower with heavy objects, hammers etc. Do not throw components in and out of vehicles or to the ground when the tower is being dismantled. Such abuse may reduce the structural integrity of the scaffold tower. Adjustable leg's thread should be clean and lightly oiled. Under no circumstances damage or incorrect components shall be used , Either repair it or get replacement. 1. If you must move a tower, remove all materials and personnel. When moving a scaffold tower, force must always be moved from the base. The tower should only be moved manually on �irm, level ground which is free from obstacles. Normal walking speed should not be exceeded during relocation. The ground over which a tower is moved should be capable of supporting the weight of the structure. Make sure tower height is not above 4 mtr while moving the tower. Recheck the tower level and reposition stabilizer before use . 2. Check the location is �irm and free from pot holes. 3. Raise the stabilizer feet only enough (25mm) to clear the Obstructions. 4. Wind speed should not exceed 29km/h(Beau fort force 4). 5. Check that there are no power lines or obstruction overhead. 6. Before each use check that the MAT is vertical or need readjustment. 7. Whether the structure assembly is still correct and complete. 8. That no environmental changes in�luenc safe use of the MAT. GENERAL SAFETY RULES A risk assessment has been done and safety equipment (Rope etc) and auxiliary tools are available on site for erec�on and dismantling the tower. The ground condi�on will take the working load as specified . The loca�on of tower should be checked to prevent hazards during erec�on & dismantling, moving and while working on the tower. Level and slope, obstruc�on and wind condi�on should be checked. Minimum 2,3 persons are required to safely erect and dismantle the tower. Check instruc�ons before use. Mobile access working towers may only be erected and dismantled by person competent for working on aluminium movable tower. Do not use any scaffold tower which is damaged, which has not been properly erected, which is not firm and stable, and which has any missing or damaged parts. Do not erect a scaffold tower on unstable ground, slopes or objects such as loose bricks, boxes or blocks. Only a sound rigid foo�ng must be used. Ensure that the scaffold tower is always level and the adjustable legs are engaged. Check that you have taken all necessary precau�ons to prevent the tower being moved, or rolling away. Always apply all castor brakes or use base plates. Ensure that all frames, braces and pla�orms are firmly in place and that all locking hooks are func�oning correctly. Ensure that all frame locking clips are engaged. If any missing, replace them. Never mix parts or components from other manufacturers. Damaged components should be replaced with the new components. It is recommended that the ver�cal distance between two pla�orm level is 2mtr. Maximum ver�cal distance between pla�orm level must not exceed 4 mtr. Ensure that the scaffold tower is within the maximum pla�orm height stated, and that the appropriate stabilizers are fi�ed. Outdoor scaffold towers should, wherever possible, be secured to a building or other structure. It is good prac�ce to �e in all scaffold towers of any height, especially when they are le� una�ended, or in exposed or windy condi�ons. A free standing scaffold tower must not be used in winds stronger than 17mph� 27kph� Beaufort scale 4 . Be cau�ous if erec�ng or using the tower in open places, such as hangers or un-cladded buildings. In such circumstances the wind forces can be increased, as a result of the funnelling effect. Do not use sheeted towers. 1 . 2 . 3 . 4 . 5 . 6 . 7 . 8 . 9 . 10 . 11 . 12 . 13 . 14 . 15 . 16 . 17 . Do not erect or use a scaffold tower near un-insulated, live or energised electrical machinery or circuits, or near machinery in opera�on. If an overhead hazard exists, head protec�on should be worn. Do not lean ladders against the tower, or climb outside of tower. Whatever your intended access system, it should only be used inside the tower. When li�ing materials or components always use reliable li�ing materials to ensure there is no possibility of it falling. Guardrails and toe boards must be fi�ed to the working pla�orms. Never jump on to or off pla�orms. Never place the working pla�orm on the guardrail frame. Always keep double height guardrail at each pla�orm levels, never stand on an unguarded pla�orm. DO NOT exceed the safe working load of the pla�orm or structure by accumula�ng debris, material tools on pla�orms as these can be a significant addi�onal load. The tower should always be accessed from the inside using the ladder frame ,never climb up from outside. Ensure that the locking hooks on the pla�orm are func�oning correctly. Beware of horizontal forces (e.g. when using power tools), which could generate instability or overturning of the tower. Maximum horizontal force 20kg. Should you require addi�onal pla�orm height, add further frames. NEVER extend your adjustable legs to achieve extra height, these are for levelling only. NEVER use a ladder or other objects on the pla�orm to achieve addi�onal height. Do not throw the scaffold parts , always lower them to the ground. Always take care of Aluminium scaffold tower equipment. Remember your safety depends on the safe erec�on and use of the equipment. 27 . 26 . 25 . 24 . 23 . 22 . 21 . 20 . 19 . 18 . USE OF STABILIZERS ALWAYS ENSURE STABILIZER SIZE IS CORRECT AND ABLE TO SUPPORT TOWER Stabilizers are to be used, when specified, to guarantee the structural stability of the tower Lightly tighten the upper clamps above the third rung on each corner post. Position the lower clamp above the bottom rung. Ensure the lower arm is as horizontal as possible. Position the stabilizers so that the footpads are approximately equidistant from each other, as shown in Fig 1. Adjust the stabilizer and reposition the clamps as required to make �irm contact with the ground. Ensure the clips with locking pin are in place. When in the correct position, tighten the clamps �irmly. To position the tower against a wall, do not remove the stabilizer; move parallel with the wall. (Fig 2) To position the tower in a corner, remove the inside stabilizer and place the outside two parallel with the wall. (Fig 3) Fig 1 Fig 2 Fig 3 SOLO TOWER KIT LIST 4.3 (3.0) 5.3 (4.0) 20 CM WHEEL WITH 60 CM ADJUSTABLE JACK & NUT 5.78 4 4 70 CM WIDE 4 RUNG SPAN FRAME 100 CM HIGH 3.62 8 10 120 CM LONG TRAPDOOR PLATFORM 8.00 2 2 COMPONENT HOLDER FOR ONE MAN TOWER 2.77 2 2 BRACING FRAME FOR ONE MAN TOWER 3.90 6 7 ALUMINUM TOE BOARD SET FOLDABLE 3.97 1 1 200 CM LONG STABILIZER 3.65 4 4 SNAP PINS 0.04 12 16 116.07 127.37 TOTAL SIZE 70 CM x 120 CM ; SAFETY WORKING LOAD:225 KGS/DECK TOWER HEIGHT (PLATFORM HEIGHT) MTR COMPONENTS 70 CM ONE MAN NARROW TOWER (WELDED) WEIGHT

R T K C M T H G I 0 4 0 2 7 1 4 6 7 3 Whatever your

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Page 1: R T K C M T H G I 0 4 0 2 7 1 4 6 7 3 Whatever your

PASMA(UK)APPROVED TRAINING CENTER

MAX SAFE WORKING LOADSTRUCTURE 250 KG

MAX SAFE WORKING LOADPLATFORM 250 KG

“SOLO ” TOWER INSTRUCTION MANUAL

MANUFACTURER OF ALUMINIUM & FIBER GLASS SCAFFOLD TOWERS AND LADDERS

ALWAYS READ THE INSTRUCTION MANUAL FOR SAFER ASSEMBLY OF SCAFFOLD

ASCEND ACCESS SYSTEMS SCAFFOLDING L.L.C.Tel : +971 4 885 5001Toll Free : 800 722 33653Email : [email protected] : www.ascenduae.com

MAINTENANCE RULES

MOVING A TOWER :

Ensure that the scaffold tower is kept clean.

Grease all moving parts with commercial oil. Wipe off excess oil.Position the stabilizers symmetrically to obtain the MAXIMUM BASE

Spigots and sockets should �it together with ease and be secured by an interlock clip. Check frames and braces, adjustable legs and boards for paint, grit, burrs etc. Remove any foreign substance with a light wire

Where brace, ladder and platform hooks attach the frames, ensure that the frame rungs are kept clean.

Ensure that all locking hooks function correctly. If necessarylubricate with light oil.

Please check that spigot are in to the position and should �iteasily into frames.

The inside diameter of all hooks should be kept clean to ensure they �it to other components without being forced.

If in any doubt about the proper use and maintenance of thescaffold tower equipment, consult the manufacturer.

Do not misuse or abuse the scaffold tower with heavy objects, hammers etc. Do not throw components in and out of vehicles or to the ground when the tower is being dismantled. Such abuse may reduce the structural integrity of the scaffold tower. Adjustable leg's thread should be clean and lightly oiled. Under no circumstances damage or incorrect components shall be used , Either repair it or get replacement.

1. If you must move a tower, remove all materials and personnel. When moving a scaffold tower, force must always be moved from the base. The tower should only be moved manually on �irm, level ground which is free from obstacles. Normal walking speed should not be exceeded during relocation. The ground over which a tower is moved should be capable of supporting the weight of the structure. Make sure tower height is not above 4 mtr while moving the tower. Recheck the tower level and reposition stabilizer before use .2. Check the location is �irm and free from pot holes.3. Raise the stabilizer feet only enough (25mm) to clear the Obstructions. 4. Wind speed should not exceed 29km/h(Beau fort force 4).5. Check that there are no power lines or obstruction overhead.6. Before each use check that the MAT is vertical or need readjustment.7. Whether the structure assembly is still correct and complete.8. That no environmental changes in�luenc safe use of the MAT.

GENE

RAL S

AFET

Y RU

LES

A ris

k ass

essm

ent h

as b

een

done

and

safe

ty e

quip

men

t (Ro

pe et

c) an

d au

xiliar

y too

ls ar

e av

ailab

le o

n sit

e for

erec

�on

and

dism

antli

ng th

e tow

er.

The g

roun

d co

ndi�

on w

ill ta

ke th

e wor

king l

oad

as sp

ecifi

ed .

The

loca

�on

of t

ower

sho

uld

be c

heck

ed t

o pr

even

t ha

zard

s du

ring

erec

�on

& di

sman

tling

, mov

ing

and

while

wor

king

on th

e to

wer.

Leve

l and

slop

e, o

bstru

c�on

and

wi

nd co

ndi�

on sh

ould

be c

heck

ed.

Min

imum

2,3

per

sons

are r

equi

red

to sa

fely

erec

t and

dism

antle

the t

ower

.

Chec

k in

struc

�ons

bef

ore

use.

Mob

ile a

cces

s wor

king

towe

rs m

ay o

nly

be e

rect

ed a

nd

dism

antle

d by

per

son

com

pete

nt fo

r wor

king o

n alu

min

ium

mov

able

towe

r.

Do n

ot u

se a

ny sc

affol

d to

wer w

hich

is d

amag

ed, w

hich

has

not

bee

n pr

oper

ly er

ecte

d,

which

is n

ot fi

rm an

d sta

ble,

and

which

has

any m

issin

g or d

amag

ed p

arts

.

Do n

ot e

rect

a sc

affol

d to

wer o

n un

stabl

e gr

ound

, slo

pes o

r obj

ects

such

as l

oose

bric

ks,

boxe

s or b

lock

s. On

ly a s

ound

rigid

foo�

ng m

ust b

e use

d.En

sure

that

the

scaff

old

towe

r is a

lway

s lev

el an

d th

e ad

justa

ble

legs

are

enga

ged.

Che

ck

that

you

hav

e ta

ken

all n

eces

sary

pre

cau�

ons

to p

reve

nt th

e to

wer

bein

g m

oved

, or

rollin

g awa

y. Al

ways

appl

y all c

asto

r bra

kes o

r use

bas

e plat

es.

Ensu

re th

at al

l fra

mes

, bra

ces a

nd p

la�or

ms a

re fi

rmly

in p

lace

and

that

all lo

ckin

g hoo

ks

are

func

�oni

ng co

rrect

ly. E

nsur

e th

at a

ll fra

me

lock

ing

clips

are

eng

aged

. If a

ny m

issin

g,

repl

ace

them

. Nev

er m

ix pa

rts o

r co

mpo

nent

s fro

m o

ther

man

ufac

ture

rs. D

amag

ed

com

pone

nts s

houl

d be

repl

aced

with

the n

ew co

mpo

nent

s.

It is

reco

mm

ende

d th

at t

he v

er�c

al di

stanc

e be

twee

n tw

o pl

a�or

m l

evel

is

2mtr.

M

axim

um ve

r�ca

l dist

ance

bet

ween

pla�

orm

leve

l mus

t not

exce

ed 4

mtr.

Ensu

re th

at th

e sca

ffold

towe

r is w

ithin

the m

axim

um pl

a�or

m he

ight s

tate

d, an

d tha

t the

ap

prop

riate

stab

ilizer

s are

fi�e

d.

Outd

oor s

caffo

ld to

wers

shou

ld, w

here

ver p

ossib

le, b

e se

cure

d to

a b

uild

ing

or o

ther

str

uctu

re. It

is go

od pr

ac�c

e to �

e in a

ll sca

ffold

towe

rs of

any h

eigh

t, es

pecia

lly w

hen t

hey

are l

e� u

na�e

nded

, or i

n ex

pose

d or

win

dy co

ndi�

ons.

A fre

e sta

ndin

g sc

affol

d to

wer m

ust n

ot b

e us

ed in

win

ds st

rong

er th

an 1

7mph

� 27k

ph�

Beau

fort

scale

4. B

e cau

�ous

if er

ec�n

g or u

sing t

he to

wer i

n ope

n plac

es, s

uch a

s han

gers

or u

n-cla

dded

bui

ldin

gs. I

n su

ch c

ircum

stanc

es th

e wi

nd fo

rces

can

be

incr

ease

d, a

s a

resu

lt of

the f

unne

lling e

ffect

.

Do n

ot u

se sh

eete

d to

wers.

1. 2. 3. 4. 5. 6. 7. 8. 9. 10.

11.

12.

13.

14.

15.

16.

17.Do

not

ere

ct o

r us

e a

scaff

old

towe

r ne

ar u

n-in

sulat

ed, l

ive o

r en

ergis

ed e

lect

rical

mac

hine

ry o

r circ

uits

, or n

ear m

achi

nery

in o

pera

�on.

If an

ove

rhea

d ha

zard

exist

s, he

ad p

rote

c�on

shou

ld b

e wor

n.

Do n

ot le

an la

dder

s aga

inst

the t

ower

, or c

limb

outs

ide o

f tow

er. W

hate

ver y

our i

nten

ded

acce

ss sy

stem

, it sh

ould

onl

y be u

sed

insid

e the

towe

r.

Whe

n li�

ing m

ater

ials o

r com

pone

nts a

lway

s use

relia

ble l

i�in

g mat

erial

s to

ensu

re th

ere

is no

pos

sibilit

y of i

t fall

ing.

Guar

drail

s and

toe b

oard

s mus

t be fi

�ed

to th

e wor

king p

la�or

ms.

Neve

r jum

p on

to o

r off

pla�

orm

s.

Neve

r plac

e th

e wo

rkin

g pl

a�or

m o

n th

e gu

ardr

ail fr

ame.

Alw

ays

keep

dou

ble

heigh

t gu

ardr

ail at

each

pla�

orm

leve

ls, n

ever

stan

d on

an u

ngua

rded

pla�

orm

.

DO N

OT ex

ceed

the s

afe w

orkin

g loa

d of t

he pl

a�or

m or

stru

ctur

e by a

ccum

ula�

ng de

bris,

m

ater

ial to

ols o

n pl

a�or

ms a

s the

se ca

n be

a sig

nific

ant a

ddi�

onal

load

.

The t

ower

shou

ld al

ways

be a

cces

sed

from

the i

nsid

e usin

g the

ladd

er fr

ame ,

neve

r clim

b up

from

out

side.

Ensu

re th

at th

e loc

king h

ooks

on

the p

la�or

m ar

e fun

c�on

ing c

orre

ctly.

Bewa

re o

f ho

rizon

tal

forc

es (

e.g.

when

usin

g po

wer

tool

s), w

hich

cou

ld g

ener

ate

insta

bilit

y or o

vertu

rnin

g of t

he to

wer.

Max

imum

hor

izont

al fo

rce 2

0kg.

Shou

ld y

ou re

quire

add

i�on

al pl

a�or

m h

eigh

t, ad

d fu

rther

fram

es. N

EVER

ext

end

your

ad

justa

ble l

egs t

o ac

hiev

e ext

ra h

eigh

t, th

ese a

re fo

r lev

ellin

g onl

y. NE

VER

use a

ladd

er o

r ot

her o

bjec

ts o

n th

e pla�

orm

to ac

hiev

e add

i�on

al he

ight.

Do n

ot th

row

the s

caffo

ld p

arts

, alw

ays l

ower

them

to th

e gro

und.

Alwa

ys ta

ke ca

re of

Alu

min

ium

scaff

old t

ower

equi

pmen

t. Re

mem

ber y

our s

afet

y dep

ends

on

the s

afe e

rec�

on an

d us

e of t

he eq

uipm

ent.

27.

26.

25.

24.

23.

22.

21.

20.

19.

18.

USE OF STABILIZERS

ALWAYS ENSURE STABILIZER SIZE IS CORRECT ANDABLE TO SUPPORT TOWER

Stabilizers are to be used, when specified, to guarantee the structural stability of the tower

Lightly tighten the upper clamps above the third rung on each corner post. Position the lower clamp above the bottom rung. Ensure the lower arm is as horizontal as possible. Position the stabilizers so that the footpads are approximately equidistant from each other, as shown in Fig 1. Adjust the stabilizer and reposition the clamps as required to make �irm contact with the ground. Ensure the clips with locking pin are in place. When in the correct position, tighten the clamps �irmly.

To position the tower against a wall, do not remove the stabilizer; move parallel with the wall. (Fig 2)

To position the tower in a corner, remove the inside stabilizer and place the outside two parallel with the wall. (Fig 3)

Fig 1 Fig 2 Fig 3

SO

LO T

OW

ER K

IT L

IST

4.3

(3.0

)5.

3 (4

.0)

20 C

M W

HEEL

WIT

H 60

CM

ADJU

STAB

LE JA

CK &

NUT

5.

784

4

70 C

M W

IDE

4 RUN

G SP

AN

FRAM

E 10

0 CM

HIGH

3.

628

10

120 C

M LO

NG T

RAPD

OOR

PLAT

FORM

8.

002

2

COMP

ONEN

T HO

LDER

FOR

ON

E MA

N TO

WER

2.77

22

BRAC

ING

FRAM

E FO

R ON

E MA

N TO

WER

3.90

67

ALUM

INUM

TOE

BOA

RD S

ET

FOLD

ABLE

3.97

11

200 C

M LO

NG S

TABI

LIZE

R 3.

654

4SN

AP P

INS

0.04

1216

116.

0712

7.37

TOTA

L

SIZE

70

CM x

120

CM

; SA

FETY

WOR

KING

LOA

D:22

5 KG

S/DE

CKTO

WER

HEI

GHT

(PLA

TFOR

M HE

IGHT

) MTR

COM

PONE

NTS

70 C

M O

NE M

AN N

ARRO

W T

OWER

(WEL

DED)

WEI

GHT

Page 2: R T K C M T H G I 0 4 0 2 7 1 4 6 7 3 Whatever your

4)Wheel lock - Install castor / leg assem-bly to frame by pushing the leg into the frame tube. This Should be done with manual force only, no tools. Lock Castors before ascending any part of the tower.

Dismantling- Please Dismantle the Tower reverse from build process.

Assembly Process

3)Windlock - A windlock clip is installed on the platform at the hook. This is locked as shown here.

2)Snap pins - Unlock the interlock Clips on all frames. When installed, always move the interlock clip to the “Locked” Position.

1)Brace lock - Sort the braces into horizon-tal and diagonal braces, the diagonal brasses are slightly longer in size.

SOLO TOWER ASSEMBLY INSTRUCTION MANUAL

ILLUSTRATION

STEP-1 Press STOP.Lock brakes on all caster wheels insert caster and adjustable leg in to the base frame and fit one bracing frame on the lowest rung from inside towards outside.

STEP-6Hang all bracing frames on one component holder and extension frames on other component holder.

STEP-11Fit bracing frame on one side of the tower as per this picture.

STEP-16Fit the toe board aluminum foldable.

STEP-12Fit platform on the fifth rung from the top level. Engage wind lock.

STEP-13Shift lower component holderand fit on the bracing frame on this level of platform.

STEP-14Bring all bracing frame upon this component holderfrom lower component holder.

STEP-15 Sitting on the platform fix bracing frame on both the open side of the platform.

STEP-7Hang platform on the frame with the support of platform hook.

STEP-8Fit stabilizer ASAP to increase the base dimension, position the stabilizerso that the foot pads area approximately.equidistant from other at 45 degree for maximum stability.

STEP-9Sitting on the trapdoor opening of the platform fit two bracing frame on both the open side of the platform.

STEP-10Standing on the guarded platform fit two one meter high frame on both the lower frame.

STEP-2Fit two one meter high 4 rungs frame on both the lower frame and engage snap pin. See illustration 2

STEP-3Fit one bracing frame on one side of the frame opposite to the lower bracing frame as per the picture.

STEP-4Fit platform on 8th rung and engage wind lock. See illustration 3

STEP-5Fit one component holder on bracing frame and another component holder on platform level. As Shown in this picture.