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KCB TECHNICAL ACADEMY INDORE(M.P.)
“DARK DETECTOR WITH 555 TIMER”
A Project Report Submitted to
Rajiv Gandhi Prodyogiki Vishwavidhyalaya, Bhopal
Towards
Partial Fulfillment of the Degree of
Bachelor of Engineering in
(Electronics & Communication Engineering)
2011-2012
Supervised by :- Submitted by:-
Mr. Pradeep Jhala Ms. Priya Pandagre (0834EC081076) (0834EC081079)
Department of Electronics & Communication Engineering KCB Technical Academy, Indore (M.P.) May – 2011
1
Department of Electronics & Communication EngineeringKCB Technical Academy, Indore (M.P.)
CERTIFICATE
The project entitled “Multichannel single wire transmission body control” submitted by Praveen
Parihar and Rachana Malviya is a satisfactory account of the bonafide work done under our
supervision is recommended towards partial fulfillment for the award of the Bachelor of
Engineering (Electronics and Communication Engineering) by Rajiv Gandhi Prodyogiki
Vishwavidhyalaya, Bhopal.
Head of the Deptt. Supervisor
Prof. Harshanad Golghate Mr. Pradeep Jhala
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Department of Electronics and Communication EngineeringKCB TECHNICAL ACADEMY, Indore (M.P.)
Project Approval Sheet
The project entitled “Multichannel single wire transmission body control” submitted by Praveen Parihar and Rachana Malviya is approved as partial fulfillment for the award of the Bachelor of Engineering (Electronics & Communication Engineering) by Rajiv Gandhi Prodyogiki Vishwavidhyalaya, Bhopal.
Internal Examiner External Examiner
Date: Date:
3
ACKNOWLEDGEMENT
It is a great pleasure and moment of immense satisfaction for us to express our profound gratitude to our esteemed Guide, Mr. Pradeep Jhala Department of Electronics and communication engineering whose constant encouragement enabled us to work enthusiastically.
We are extremely thankful to Prof. Harshanand Golghate Head of Electronics &communication Engineering Department KCBTA Indore, as well as Mr.Imran beig, Mr. Azaz beig Mr.sourabh, Mr.Alok yadav and Miss Charu Sharma for their cooperation and motivation during these project.
Last but not the least We would like to acknowledge all our friends those who have contributed directly or indirectly in these project.
Finally, We wish to thank to our parents for their immense personal and emotional support throughout these project.
Praveen parihar
Rachana malviya
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CONTENT
1. CHAPTER 1 INTRODUCTION 7
1.1 Introduction of project
2. CHAPTER 2 LITERATURE SURVEY 8
3. CHAPTER 3 CIRCUIT DIAGRAM
4.1 Circuit diagram 10
4.2 Circuit discription 10
4. CHAPTER 4 COMPONENT LIST 14
5. CHAPTER 5 COMPONENT DISCRIPTION 15
6. CHAPTER 6 555 TIMER
6.1 Introduction
6.2 Modes of operation
6.3 Pin configuration 18
7. CHAPTER 7 PCB LAYOUT 23
7.1 Pcb layout 23
7.2 Manufacturing techniques 25
7.3 Steps taken while preparing designs 26
8. CHAPTER 8 ADVANTAGE AND DRAWBACK 31
8.1 Advantage 31
8.2 Drawback 31
8.3 Future schope
9. CHAPTER 9 RESULT AND ANALYSIS 32
9.1 Result 33. 9.2 Analysis 10.REFRANCE APPENDIX I & II
5
CHAPTER 1
INTRODUCTION
1.1 INTRODUCTION OF PROJECT
This project is based on DARK DETECTOR USING 555 TIMER.. Various electrical or
electronic devices which you want to control in a house or a working place are controlled
through a single wire instead of using a network of wires.
It is used to detect darkness all of the sudden.The “ LIGHT DEPENDENT RESISTOR” is used
to detect light.Due to absence of light ,LDR get short and circuit reset.
This circuit is totally based on digital electronics. In this we are transmitting the signal in the
form of pulses that is in the digital format which is either 0 or 1, instead of using the analog
signals. The major advantage of using digital signals is that it reduces the production of noise
due to the transmission to almost negligible. Digital signals are transmitted in two levels which
can be 1 that is maximum and 0 that is minimum level.
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CHAPTER 2
LITERATURE SURVEY
First we search different IC of our circuit.
We design the schematic of our circuit on Eagle Software and
Design our circuit on board for PCB layout.
Tracing of Layout of our circuit on PCB.
Etching and Drilling on our PCB.
Mounting all the components on the PCB.
Testing of PCB at different points.
The testing is ok and run our Project
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CHAPTER 3
CIRCUIT DIAGRAM
3.1 CIRCUIT DIAGRAM
Figure 3.2.1
8
OPERATION:- :
Put the timer in Stick the timer in the breadboard so that the notch and/or circle is facing to the left.: Stick the negative and positive rails in.
If you haven't worked with circuits before, here comes the (semi) tricky part. Connect the 1st pin with the negative rail. Then, connect the 8th pin with the positive rail.
If you need help with the pinouts, see the Pin Diagram picture. : Connect pins 2 and 6....with a piece of wire. Again, if you need help identifying the
pins, consult the pin chart. : Stick (yes stick) the 100k resistor in. Connect the 4th and 8th pin with it. : Put (not stick) the 1 megaohm resistor in it's place . It's place would be connecting the
2nd pin to the 3rd pin. : Stick the capacitor in. Put it in pins one and two. If you have an electrolytic capacitor,
make sure that the polarity is correct. : Put the Cds cell in. Make sure that it connects pin 1 and pin 4. : The Hard Part (for some)
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CHAPTER 4
COMPONENT LIST
S.No. Component Component No. & Value
Description
1 Resistor One 1 megaohm resistor
One 100K resistor
One 100 ohm
A resistor is an electrical component that limits or regulates the flow of electrical current in an electronic circuit. Resistors can also be used to provide a specific voltage for an active device such as a transistor.
2. PIEZO SIREN /Buzzer
1 The piezo buzzer produces sound based on reverse of the piezoelectric effect. The generation of pressure variation or strain by the application of electric potential across a piezoelectric material is the underlying principle. These buzzers can be used alert a user of an event corresponding to a switching action, counter signal or sensor input. They are also used in alarm circuits.
3 Capacitor1000pf A capacitor is a passive electronic component
that stores energy in the form of an electrostatic field. In its simplest form, a capacitor consists of two conducting plates separated by an insulating material called the dielectric.
4 Light
dependent resistor
1 RESISTOR A (LDR)a resistor whose resistance decreases with increasing incident light intensity; in other words, it exhibits photoconductivity. It can also be referred to as a photoconductor or CdS device, from "cadmium sulfide," which is the material from which the device is made and that actually exhibits the variation in resistance with light level. Note that although CdS is a semiconductor, it is not doped silicon.
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CHAPTER 5
5.1 COMPONENT DISCRIPTION
5.1.1 Resistors
A Resistor is a heat-dissipating element and in the electronic circuits it is mostly used for either
controlling the current in the circuit or developing a voltage drop across it, which could be
utilized for many applications. Basically the resistor can be split in to the following four parts
from the construction viewpoint.
Base
Resistance element
Terminals
Protective means.
The following characteristics are inherent in all resistors and may be controlled by design
considerations and choice of material i.e. Temperature co–efficient of resistance, Voltage co–
efficient of resistance, high frequency characteristics, power rating, tolerance & voltage rating of
resistors. Resistors may be classified as
Fixed
Semi variable
Variable resistor.
our project carbon resistors are being used.
5.1.2 Capacitors
The fundamental relation for the capacitance between two flat plates separated by a dielectric
material is given by:-
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C=0.08854KA/D
Where: -
C= capacitance in pf.
K= dielectric constant
A=Area per plate in square cm.
D=Distance between two plates in cm
Design of capacitor depends on the proper dielectric material with particular type of application.
The dielectric material used for capacitors may be grouped in various classes like Mica, Glass,
air, ceramic, paper, Aluminum, electrolyte etc. The value of capacitance never remains constant.
It changes with temperature, frequency and aging. The capacitance value marked on the
capacitor strictly applies only at specified temperature and at low frequencies.
(a) (b)
Figure 6.1.2
5.1.3 PIEZO BUZZER
The piezo buzzer produces sound based on reverse of the piezoelectric effect. The generation of pressure variation or strain by the application of electric potential across a piezoelectric material is the underlying principle. These buzzers can be used alert a user of an event corresponding to a switching action, counter signal or sensor input. They are also used in alarm circuits.
The buzzer produces a same noisy sound irrespective of the voltage variation applied to it. It consists of piezo crystals between two conductors. When a potential is applied across these crystals, they push on one conductor and pull on the other. This, push and pull action, results in a sound wave. Most buzzers produce sound in the range of 2 to 4 kHz.
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The Red lead is connected to the Input and the Black lead is connected to Ground.
FIGURE 5.1.3
5.1.4 LIGHT DEPENDENT RESISTOR
An LDR (Light dependent resistor), as its name suggests, offers resistance in response to the ambient light. The resistance decreases as the intensity of incident light increases, and vice versa. In the absence of light, LDR exhibits a resistance of the order of mega-ohms which decreases to few hundred ohms in the presence of light. It can act as a sensor, since a varying voltage drop can be obtained in accordance with the varying light. It is made up of cadmium sulphide (CdS).
An LDR has a zigzag cadmium sulphide track. It is a bilateral device, i.e., conducts in both directions in same fashioN
13
CHAPTER 6
555 TIMER
6.1 INTRODUCTION TO 555 TIMER
The 555 timer IC is an integrated circuit (chip) used in a variety of timer, pulse generation, and oscillator applications. The 555 can be used to provide time delays, as an oscillator, and as a flip-flop element. Derivatives provide up to four timing circuits in one package.
Introduced in 1971 by Signetics, the 555 is still in widespread use, thanks to its ease of use, low price and good stability, and is now made by many companies in the original bipolar and also in low-power CMOS types. As of 2003, it was estimated that 1 billion units are manufactured every year.[1]
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6.2 MODES OF OPEREATION
The 555 has three operating modes:
6.2.1 Monostable mode: in this mode, the 555 functions as a "one-shot" pulse generator.
Applications include timers, missing pulse detection, bouncefree switches, touch
switches,frequency divider, capacitance measurement, pulse-width modulation (PWM) and so
on.
6.2.2 Astable mode: free running mode: the 555 can operate as an oscillator. Uses include LED
and lamp flashers, pulse generation, logic clocks, tone generation, security alarms, pulse position
modulation and so on. Selecting a thermistor as timing resistor allows the use of the 555 in a
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temperature sensor: the period of the output pulse is determined by the temperature. The use of a
microprocessor based circuit can then convert the pulse period to temperature, linearize it and
even provide calibration means.
6.2.3 Bistable mode or Schmitt trigger: the 555 can operate as a flip-flop, if the DIS pin is not
connected and no capacitor is used. Uses include bounce-free latched switches. In bistable mode,
the 555 timer acts as a basic flip-flop. The trigger and reset inputs (pins 2 and 4 respectively on a
555) are held high via Pull-up resistors while the threshold input (pin 6) is simply grounded.
Thus configured, pulling the trigger momentarily to ground acts as a 'set' and transitions the
output pin (pin 3) to Vcc (high state). Pulling the reset input to ground acts as a 'reset' and
transitions the output pin to ground (low state). No capacitors are required in a bistable
configuration. Pin 5 (control) is connected to ground via a small-value capacitor (usually 0.01 to
0.1 uF); pin 7 (discharge) is left floating.
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6.3 PIN CONFIGURATION
17
Pi
nName Purpose
1 GND Ground, low level (0 V)
2 TRIG OUT rises, and interval starts, when this input falls below 1/3 VCC.
3 OUT This output is driven to + V CC or GND.
4 RESET A timing interval may be interrupted by driving this input to GND.
5 CTRL "Control" access to the internal voltage divider (by default, 2/3 VCC).
6 THR The interval ends when the voltage at THR is greater than at CTRL.
7 DIS Open collector output; may discharge a capacitor between intervals.
8 V+, VCC Positive supply voltage is usually between 3 and 15 V.
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CHAPTER 7
PCB LAYOUT
7.2 MANUFACTURING TECHNIQUES
It is an important process in the fabrication of electronic equipment. The design of PCBs (Printed
Circuit Boards) depends on circuit requirements like noise immunity, working frequency and
voltage levels etc. High power PCBs requires a special design strategy.
The fabrication process to the printed circuit board will determine to a large extent the price and
reliability of the equipment. A common target aimed is the fabrication of small series of highly
reliable professional quality PCBs with low investment. The target becomes especially important
for customer tailored equipments in the area of industrial electronics.
The layout of a PCB has to incorporate all the information of the board before one can go on the
artwork preparation. This means that a concept which clearly defines all the details of the circuit
and partly defines the final equipment, is prerequisite before the actual lay out can start. The
detailed circuit diagram is very important for the layout designer but he must also be familiar
with the design concept and with the philosophy behind the equipment.
The two most popular PCB types are:
1. Single Sided Boards
The single sided PCBs are mostly used in entertainment electronics where manufacturing
costs have to be kept at a minimum. However in industrial electronics cost factors cannot
be neglected and single sided boards should be used wherever a particular circuit can be
accommodated on such boards.
2. Double Sided Boards
Double-sided PCBs can be made with or without plated through holes. The production of
boards with plated through holes is fairly expensive. Therefore plated through hole boards
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are only chosen where the circuit complexities and density of components does not leave
any other choice.
7.3 STEPS TAKEN WHILE PREPARING DESIGN
7.3.1 PCB Design
The main purpose of printed circuit is in the routing of electric currents and signal through a thin
copper layer that is bounded firmly to an insulating base material sometimes called the substrate.
This base is manufactured with an integrally bounded layer of thin copper foil which has to be
partly etched or removed to arrive at a pre-designed pattern to suit the circuit connections or
other applications as required.
The term printed circuit board is derived from the original method where a printed pattern is used
as the mask over wanted areas of copper. The PCB provides an ideal baseboard upon which to
assemble and hold firmly most of the small components.
From the constructor’s point of view, the main attraction of using PCB is its role as the
mechanical support for small components. There is less need for complicated and time
consuming metal work of chassis contraception except perhaps in providing the final enclosure.
Most straight forward circuit designs can be easily converted in to printed wiring layer the
thought required to carry out the inversion cab footed high light an possible error that would
otherwise be missed in conventional point to point wiring .The finished project is usually neater
and truly a work of art.
Actual size PCB layout for the circuit shown is drawn on the copper board. The board is then
immersed in FeCl3 solution for 12 hours. In this process only the exposed copper portion is
etched out by the solution.
Now the petrol washes out the paint and the copper layout on PCB is rubbed with a smooth sand
paper slowly and lightly such that only the oxide layers over the Cu are removed. Now the holes
are drilled at the respective places according to component layout as shown in figure.
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7.3.2 Layout Design
When designing the layout one should observe the minimum size (component body length and
weight). Before starting to design the layout we need all the required components in hand so that
an accurate assessment of space can be made. Other space considerations might also be included
from case to case of mounted components over the printed circuit board or to access path of
present components.
It might be necessary to turn some components around to a different angular position so that
terminals are closer to the connections of the components. The scale can be checked by
positioning the components on the squared paper. If any connection crosses, then one can reroute
to avoid such condition.
All common or earth lines should ideally be connected to a common line routed around the
perimeter of the layout. This will act as the ground plane. If possible try to route the outer supply
line to the ground plane. If possible try to route the other supply lines around the opposite edge
of the layout through the center. The first set is tearing the circuit to eliminate the crossover
without altering the circuit detail in any way.
Plan the layout looking at the topside to this board. First this should be translated inversely; later
for the etching pattern large areas are recommended to maintain good copper adhesion. It is
important to bear in mind always that copper track width must be according to the recommended
minimum dimensions and allowance must be made for increased width where termination holes
are needed. From this aspect, it can become little tricky to negotiate the route to connect small
transistors.
There are basically two ways of copper interconnection patterns under side the board. The first is
the removal of only the amount of copper necessary to isolate the junctions of the components to
21
one another. The second is to make the interconnection pattern looking more like conventional
point wiring by routing uniform width of copper from component to component.
7.3.3 Etching Process
Etching process requires the use of chemicals. Acid resistant dishes and running water supply.
Ferric chloride is mostly used solution but other etching materials such as ammonium per
sulphate can be used. Nitric acid can be used but in general it is not used due to poisonous fumes.
The pattern prepared is glued to the copper surface of the board using a latex type of adhesive
that can be cubed after use. The pattern is laid firmly on the copper using a very sharp knife to
cut round the pattern carefully to remove the paper corresponding to the required copper pattern
areas. Then apply the resistant solution, which can be a kind of ink solution for the purpose of
maintaining smooth clean outlines as far as possible. While the board is drying, test all the
components.
Before going to next stage, check the whole pattern and cross check with the circuit diagram.
Check for any free metal on the copper. The etching bath should be in a glass or enamel disc. If
using crystal of ferric- chloride these should be thoroughly dissolved in water to the proportion
suggested. There should be 0.5 lt. of water for 125 gm of crystal.
To prevent particles of copper hindering further etching, agitate the solutions carefully by gently
twisting or rocking the tray.
The board should not be left in the bath a moment longer than is needed to remove just the right
amount of copper. In spite of there being a resistive coating there is no protection against etching
away through exposed copper edges. This leads to over etching. Have running water ready so
that etched board can be removed properly and rinsed. This will halt etching immediately.
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Drilling is one of those operations that call for great care. For most purposes a 0.5mm drill is
used. Drill all holes with this size first those that need to be larger can be easily drilled again with
the appropriate larger size.
3.4 Component Assembly
From the greatest variety of electronic components available, which runs into thousands of
different types it is often a perplexing task to know which is right for a given job.
There could be damage such as hairline crack on PCB. If there are, then they can be repaired by
soldering a short link of bare copper wire over the affected part.
The most popular method of holding all the items is to bring the wires far apart after they have
been inserted in the appropriate holes. This will hold the component in position ready for
soldering.
Some components will be considerably larger .So it is best to start mounting the smallest first
and progressing through to the largest. Before starting, be certain that no further drilling is likely
to be necessary because access may be impossible later.
Next will probably be the resistor, small signal diodes or other similar size components. Some
capacitors are also very small but it would be best to fit these afterwards. When fitting each
group of components mark off each one on the circuit as it is fitted so that if we have to leave the
job we know where to recommence.
Although transistors and integrated circuits are small items there are good reasons for leaving the
soldering of these until the last step. The main point is that these components are very sensitive
to heat and if subjected to prolonged application of the soldering iron, they could be internally
damaged.
23
All the components before mounting are rubbed with sand paper so that oxide layer is removed
from the tips. Now they are mounted according to the component layout.
7.3.5 Soldering
This is the operation of joining the components with PCB after this operation the circuit will be
ready to use to avoid any damage or fault during this operation following care must be taken.
A longer duration contact between soldering iron bit & components lead can exceed the
temperature rating of device & cause partial or total damage of the device. Hence before
soldering we must carefully read the maximum soldering temperature & soldering time for
device.
The wattage of soldering iron should be selected as minimum as permissible for that soldering
place.
To protect the devices by leakage current of iron its bit should be earthed properly.
We should select the soldering wire with proper ratio of Pb & Tn to provide the suitable melting
temperature.
Proper amount of good quality flux must be applied on the soldering point to avoid dry
soldering.
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CHAPTER 8
ADVANTAGE & DRAWBACK
10.1 Advantage
A circuit is extremely useful and versatile in a wide range of renewable energy projects from automatic lighting to security systems
Can be made by using relay, transistor also.
This circuit is based on the digital electronics circuitry.
The cost of the circuit is very less.
10.2 Drawback
The main problem is that the automatic turn-on is not sharp - i.e. rather than switching the lamp on fully as soon as ambient levels of light fall to a fixed point, the lamp turns on slowly getting brighter and brighter as light levels fall. This is not a serious problem when controlling a lamp - in fact it may even be desirable - however when controlling other devices (such as a night vision camera) it is not.
10.3 Future Scope
The circuit can be utilizing for high operating voltage device. Since the vast majority of people do not have the necessary expertise and equipment to put together one of these circuits, we are happy to put one together for you according to your exact needs.
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CHAPTER 9
RESULT AND ANALYSIS
9.1 Result
As result of these unique circuit we will successfully usedf for security purpose and sensing
purpose in many electrical and electronic field.
9.2 Analysis
We have undergone various types of researched and taken various type of views rgarding the
construction of these circuit. .
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REFERENCE
http://www.google.co.in/
http://www.multyremotes.com
http://www.sunrom.com
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