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Micro-RDC Microelectronics Research Development Corporation Micro-RDC Microelectronics Research Development Corporation 29 th Annual AIAA/USU Conference on Small Satellites Radia%on Hardened Very Low Power ASICs for Satellite Command Control and Data Handling (C&DH) and Sensor Integra%on 29 th Annual AIAA/USU Conference on Small Satellites Sasan Ardalan, Donald Elkins Micro-RDC 2100 Airpark Rd. SE, Suite 120; Albuquerque, NM 87106 [email protected]

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Page 1: Radia%on(Hardened(Very(Low(Power((ASICs

Micro-RDCMicroelectronics Research Development CorporationMicro-RDCMicroelectronics Research Development Corporation

29th Annual AIAA/USU Conference on Small Satellites

Radia%on  Hardened  Very  Low  Power    ASICs  for  Satellite  Command  Control  and  Data  Handling  (C&DH)  and  Sensor  Integra%on    

 

     

29th Annual AIAA/USU Conference on Small Satellites

Sasan Ardalan, Donald Elkins Micro-RDC

2100 Airpark Rd. SE, Suite 120; Albuquerque, NM 87106 [email protected]

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Outline  •  Structured  ASIC  90nm  IBM  9LP  Process  Overview  •  Radia=on  Hardened  by  Design  •  System  on  a  Chip  ASIC  Overview  •  Support  Chip  Parallel  EEPROM  to  SPI  Slave  Conversion  •  Post  Silicon  Verifica=on  with  Robo=c  ARM  Demonstra=on  •  Reference  Rad  Hard  Cubesat  design  with  32bit  OpenRISC  SoC  ASIC  as  C&DH    •  Conclusions  •  Ques=ons  

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Funding  Support  

•  The  development  of  the  ASICs  has  been  funded  by  the  Air  Force  Research  Laboratory  (AFRL).    

 

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Structured  ASIC  90nm  CMOS  IBM  9LP  Hardness  Es=mate:    

 

•  TID  >  1Mrad(Si)  •  SEU  <  1e-­‐8  Errors/day  •  SEL  >  100  MeV-­‐cm2/mg  (LET)  

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RHBD  Circuit  Approach  (SEU  and  SET)    

Ref: Mavis, Eaton 2002

Ref: Mavis, MRQW 2007

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BGA  Packaging  with  0.8mm  Pitch  for  the  7x7mm  and  3x3mm  ASIC  Die    

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8051XC  SoC  ASIC  7x7mm  Die  

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Power  Consump%on  of  the  8051XC  SoC  ASIC  Silicon    

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29th Annual AIAA/USU Conference on Small Satellites

Rad  Hard  Real  Time  Clock  

•  From  Evatronics  Design  Guide  on  Real  Time  Clock  for  8051XC      

–  The  Real  Time  Clock  realizes  a  real  =me  count  with  a  resolu=on  of  1/256th  second.    It  allows  the  user  to  read  seconds,  minutes,  hours,  day  of  the  week  and  the  date.    The  date  is  represented  by  a  16-­‐bit  number,  which  value  is  interpreted  by  the  user  socware.    The  RTC  enables  a  count  of  179  years.    The  RTC  features  an  alarm  func=on  which  may  be  used  to  generate  interrupts  at  a  given  =me  during  a  day  or  periodically.    These  interrupts  may  be  used  to  resume  opera=on  from  the  IDLE/DEEP  SLEEP  mode  at  a  given  =me.  

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Cores  and  Peripherals  for  the  32  bit  OpenRISC  SoC  and  Super  Mini-­‐PnP  SoC  ASICs    

32bit OpenRISC SoC 7x7mm Die Super Mini-PnP SoC 5x5mm Die

Mini-PnP 8 Bit RISC 8Kx14 Instruction

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32  BIT  OPEN  RISC  SOC  ASIC      

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Bondout  of  the  32  bit  OpenCores  SoC  ASIC  to  an  LGA-­‐484  package  (22x22)  7x7  mm  Die    

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32  bit  OpenRISC  SoC  ASIC  Core  Current  Consump%on  versus  Clock  Frequency    

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PARALLEL  NVM  TO  SPI  CONVERSION  SUPPORT  CHIP  ASIC  

 

3x3 mm Die Support Chip ASIC Bonded Out to LGA-484 Package for Post Silicon Verification

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Support  Chip  ASIC  used  to  Convert  a  Parallel  EEPROM  (NVM)  to  a  SPI  interface  to  Support  Firmware  Bootup  

to  the  SoC  ASICs    

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Silicon  Verifica=on  of  Support  Chip  EEPROM  Interface  

Rad Hard Support Chip ASIC designed so that System on a Chip (SoC) ASICs can Bootup from Rad Hard Parallel EEPROMS or Read Data from Parallel EEPROM and Program the EEPROM.

• The chip provides a Slave SPI Interface to Parallel EEPROMs. • We have verified that we can program a parallel EEPROM via the SPI Slave interface of the Support Chip. • Support for 16 MBytes or 128 MBits of Storage. • We have demonstrated that the Rad Hard Parallel EEPROMs in space can be reprogrammed using the Support Chip via a SPI interface.

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Test  Setup  for  The  Support  Chip  to  Provide  SPI  Slave  Interface  to  ATMEL  Parallel  EEPROM  for  Reading  and  Wri%ng  

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Close  Up  View  of  Daughter  Card  for  ATMEL  EEPROM  interface  through  100  MHz  Hirose  FX-­‐2  Connector  to  Support  Chip  ASIC    

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32bit  OpenRISC  SoC  and  Support  Chip  Integra%on  (Robo%c  ARM  Control  )  

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Robo%c  ARM  Control  using  the  32  bit  OpenRISC  SoC  ASIC    

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Robo%c  ARM  Setup  for  Control  Using  the  32bit  OpenRISC  SoC  ASIC    

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Robo%c  ARM  Setup  Board  Close  Up    

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Robot  ARM  Demonstra%on  Showing  I2C  LCD  Displaying  Bar  Charts  for  Robot  ARM  Posi%ons.  Also  LED  Matrix  Shows  Posi%on    

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Reference  Rad  Hard  Cubesat  design  with  32bit  OpenRISC  SoC  ASIC  as  C&DH    

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References  Ardalan, S, et.al., Radiation Hardened by Design 90nm CMOS ASIM Chip for Space-borne Sensor

Applications, Respace/MAPLD August 24 , 2011 Ardalan, S, et.al., Radiation Hardened by Design 8 bit RISC with Dual I2C Bus Support and SPI for

External NVM Support, Small Sat Conference, August 8 , 2011 Ardalan, Sasan, et. al., On-demand On-line Scrubbing of the RHBD Structured ASIC Appliqué

Sensor Interface Module, RESPACE/MAPLD November 1-4, 2010. Ardalan, S, Don Elkins, et. al, High Density Interconnect Technology (HDI) for Chip Scale and Land

Grid Array Packaging for Space Qualifiable Radiation Hardened Systems on a Chip Solutions, GOMACTech 2013

Mavis, D.G. and Eaton, P.H., Soft Error Rate Mitigation Techniques for Modern Microcircuits,

Proceedings of the 2002 International Reliability Physics Symposium (IRPS), pp. 216-225. Mavis, D.G. and Eaton, P.H., Temporally Redundant Latch for Preventing Single Event Disruptions

in Sequential Integrated Circuits, United States Patent Number 6,127,864, October 2000. Mavis, D.G., Radiation Hardened by Design Structured ASIC and Reliable Digital Components,

MRQW 2007. Baxter, Julius, Open Source Hardware Development and the OpenRISC Project: A Review of the

OpenRISC Architecture and Implementations, Master’s Thesis at IMIT, 2011