brochure rail

noise control lamination molded non-wovens gaskets

iso 9001 certified

railway insulation materials EN 45545-2

tested

Picture: © Siemens, 2014 Picture: © Stadler, 2014 Picture: © Bombardier, 2014 Picture: © Alstom, 2014

our company at a glance

2

we make the world a quieter place – cellofoam

Cellofoam is one of the leading specialists in the area

of sound insulation and sound attenuation products for

industrial and technical applications. Besides major bus,

rail vehicle and construction machinery manufacturers,

a wide range of about 1,600 industrial customers in over

70 countries across the world benefit from our advanced

products and extensive acoustic know-how.

Modern rail vehicles are among the leading means of

transport in terms of speed, environmental compa-

tibility and comfort. On the comfort side, today’s

passengers simply expect effective noise control, a

pleasant indoor climate and clean, fresh air – criteria

that the advanced Cellofoam materials help achieve.

Management team

Family-owned group of enterprises:

:: Owner-manager: Jörg Roellinghoff

:: 140 employees at headquarters in Biberach

:: 180 employees across the group

Locations:

:: Biberach/Riss, Germany

:: Eskişehir, Turkey

:: Tábor, Czech Republic

iso 9001 certified

3

cellofoam products for rail vehicles

Our highly durable Cello® insulation products designed

specially for use in rail vehicles are based on intensive

in-company research on advanced materials, added-value

material combinations and processing techniques. They

comply with all European fire safety standards and

provide not only excellent acoustic performance, but

also highly effective insulation against heat and cold.

As they help solve three problems at once, Cellofoam

products offer additional benefits in terms of purchasing,

storage and installation costs.

The following table provides a first overview of our

products for rail vehicles and their key characteristics.

We will be pleased to discuss further details and answer

any questions in a personal meeting.

f800 fr hoalg-01

drain with aluminum surface

f800 fralg-01

hl firestop r

en 45545-2: r1, hl3 fulfilled

Low thermal conductivity

High temperature resistance

Vibration damping

Sound insulation

Heat insulation

Anti-bacterial surface

Oil- and water-repellent

High aging stability

Recyclable

reach compliant (as of June 2014)

No formaldehyde emissions

Non-crush material

Physiologically safe

Easy to cut to size on site

3d parts manufactured acc. to cad data

Cello® f800 fr ho alg-01 Cello® drain Cello® f800 fr alg-01 Cello® hl firestop r

4

side walls, ceiling & floor

Cello ® DRAIN

Cello ® F800 FR HO ALG-01

iso 9001 certified

5

all-round protection – Cello® f800 fr ho alg-01

The side walls and roof of a rail vehicle are a potential

gateway for various factors interfering with the passen-

gers’ comfort. This is why they need to be equipped with

effective insulation.

Cello® f800 fr ho alg-01, a pes non-woven with an

aluminum surface layer, combines outstanding sound

absorption values with excellent fire performance. The

corrosion-proof and anti-bacterial aluminum surface has

been optimized for acoustic effectiveness. In addition,

it blocks the penetration of liquids into the non-woven,

preventing fungal and mold growth. Installed in the side

walls and ceiling, Cello® f800 fr ho alg-01 forms a kind

of hygienic cocoon that shields the vehicle’s interior

against undesirable thermal or acoustic conditions and

turns rail travel into a pleasant experience.

To the video Heat insulation

To the video Vibration

extra functionality – Cello® drain

The key requirements for materials installed in rail

vehicle floors include efficient sound transmission

insulation, optimum thermal insulation, and excellent

mechanical and aging stability.

The solution of choice is our Cello® drain combination

product, a fire-, vibration- and crush-resistant pes non-

woven layer with excellent sound absorption values is

enhanced with a flexible fiber matrix layer that allows

condensation water to drain off easily in all directions.

This makes Cello® drain the ideal product for floor

insulation. The absorber remains unaffected by the

presence of humidity or condensation and retains its

positive characteristics across the entire lifecycle of the

vehicle.

main advantages:: Compliant with all European fire safety directives

:: Diffusion-proof aluminum foil as vapor barrier

:: Oil- and water-repellent surface layer

:: Robust and flexible, resists mechanical stress

and does not crush

:: Condensation is drained away before coming

in contact with the insulation material

:: Corrosion-resistant, abrasion-proof matrix layer

for drainage

:: Physiologically absolutely safe, no formaldehyde emissions

main advantages:: Excellent acoustic and thermal insulation

:: Compliant with all European fire safety directives

:: Optimized weight-volume ratio for particularly

effective sound transmission insulation

:: Diffusion-proof aluminum foil as vapor barrier

:: Oil- and water-repellent surface layer

:: Stable even under vibration exposure

:: Production of customer-specific 2d/3d parts

based on cad data

EN 45545-2

tested

R1, HL 3

EN 45545-2

testedR1

, HL 3

To the video

To the data sheet

6

air conditioning & ventilation

Cello ® pIpe INsuLAtION

Cello ® F800 FR HO ALG-01

iso 9001 certified

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clean, fresh air – Cello® f800 fr ho alg-01

Air conditioning & ventilation: While one may not always

be aware of it, having clean air to breathe is a decisive

factor for worry-free travel comfort. This is why we at

Cellofoam have made it one of our core competencies to

provide perfect insulation materials for high-perfor mance

ac and ventilation systems and air ducts.

The use of our aluminum-coated pes non-woven Cello®

f800 fr ho alg-01 helps ensure a reliable supply of

fresh and healthy air. Its anti-bacterial aluminum

surface is an effective means of preventing fungal and

mold growth in air ducts and ac or ventilation systems.

And the highly stable fiber composite of the acousti cally

very effective non-woven successfully minimizes the

bothersome noise generated by moving air.

well wrapped – Cello® pipe insulation

Air conditioning & ventilation: Made from Cello® f800

fr ho alg-04, Cello® pipe insulation products help

save energy and extend your pipe system’s useful life.

The aluminum surface of the acoustically effective pes-

non-woven keeps oil and water out and efficiently reflects

heat radiation. The flexible material smoothly adjusts to

the pipe layout, including elbows and bends.

Cello® pipe insulation meets the strictest requirements

in terms of fire safety and resistance to hydrolysis and

light rays. The resulting high aging stability ensures

effective heat insulation and protection of your pipes for

the long term.

main advantages:: Excellent acoustic and thermal insulation

:: Compliant with all European fire safety directives

:: Anti-bacterial surface, resistant against

fungal growth

:: Aluminum surface ensures compliance with

strictest hygienic standards

:: Physiologically absolutely safe,

no formaldehyde emissions

:: No emission of fibers even under vibration exposure

main advantages:: High energy savings

:: Very long lifetime

:: Aluminum foil effectively reflects heat radiation

and blocks the penetration of liquids

:: Tear-proof aluminum layer thanks to embedded scrim

:: Hygienic: no fungal or mold growth

:: Flexible for easy mounting around pipe bends etc.

To the data sheet

To the data sheet

EN 45545-2

tested

R1, HL 3

EN 45545-2

testedR1

, HL 3

8

partition walls & floor

FIRe CONtROL

VIb

RAtION AND NOIse CONtROL

iso 9001 certified

9

three-in-one Cello® hl firestop r

Partition walls & floor: The environment-friendly,

acoustically effective heavy layer Cello® hl firestop r

com bines three functions relevant for safety and comfort

in rail travel: fire control, noise control and vibration

damping.

Fire control: The modern fire-retardant film is made

from thermoplastic polyolefins with a high content of

mineral fireproofing agents. This composition helps stop

flame propagation and limit the damage caused by the

fire. If the material is exposed to an open flame, a crust

forms on its surface that slows down flame propagation.

This provides passengers and crew with extra time to

leave the train.

Noise reduction and vibration attenuation: The more

lightweight the construction of a rail vehicle’s floor, the

more noise and vibrations are transmitted to its interior.

This makes floors a perfect application area for Cello®

hl firestop r because its excellent sound insulation and

attenuation values ensure highly effective noise control.

In addition, the high mass of the heavy layer substan tially

reduces vibrations of the floor and wall elements. At a

thickness of only 2.5 mm, Cello® hl firestop r has a

weight of 5 kg/m².

main advantages:: Vibration damping

:: Excellent sound insulation and

absorption performance

:: Very good sound transmission

insulation for a weight of 5 kg/m²

main advantages:: Effective fire barrier

:: Prevention of flame propagation

:: Fire containment solution

:: Exceptional fire performance

:: Recyclable

To the data sheet

To the video

To the data sheet

EN 45545-2

tested

R1, HL 3

EN 45545-2

testedR1

, HL 3

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cutting & processing

pACkAGING AND

DIs

pAt

CH

AssembLy OF sets

pRODuCtION

our areas of expertise

:: Development of customer-specific products

:: Many years of experience in manufacturing

products for rail vehicles

:: End-to-end project support, from development

right through to installation

:: Extensive know-how in the area of bonding techniques

:: Supplier of all major rail vehicle manufacturers

:: cnc-controlled 2d and 3d cutting systems

:: Parts cut accurately to drawings, assembled in sets

and packaged to suit your operations requirements

:: Short delivery times LONG-teRm use

mA

skIN

G OF eDGes AND jOINts INstALLAtION

CuttING tO sIze O

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e

DesIGN

To the data sheet Cello® adhesive tapes

iso 9001 certified

11

environment and health

Cellofoam rail products are physiologically absolutely

safe, free of formaldehyde emissions and fully reach

compliant (as of June 2014).

The excellent hydrolysis stability and uv resistance of

the non-wovens minimizes aging effects and extends

the products’ lifetime to at least 30 years. At the end of

their useful life, the materials are fully recyclable.

as if on rails

All Cellofoam rail products are easy to cut to size using

a carpet knife, scissors or a keyhole saw. Cutting

generates neither fibers nor dust – no protective gear is

required.

For added convenience, you can benefit from our

versatile manufacturing services: Just send us your cad

data and we will produce precision-cut parts and

package them as ready-to-use complex sets that per fectly

suit your operations requirements.

advantages:: Pre-cut 2d/3d parts according to your cad data

:: No dust or fibers given off during processing

and cutting

:: No protective clothing needed

:: If required, the materials can be cut to measure

on site, using the Bosch foam cutter saw gsg 300

or a standard keyhole saw with a No. t 313 aw blade.

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To the video

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locations

iso 9001 certifiedstand 09/2014

germany

Cellofoam GmbH & Co. kgFreiburger Straße 4488400 Biberach

p +49 (0)7351.573-0i www.cellofoam.de

turkey

Cellofoam Ltd. Şti.24. Cadde No. 1026110 Eskişehir

p +90 (0)222.236 17 18i www.cellofoam.com.tr

czech republic

Cellofoam cz s.r.o.Vožická 622 cz 390 02 Tábor

p +420 (0)381.522 544i www.cellofoam.cz

Cellofoam GmbH & Co. kgFreiburger Straße 44d–88400 Biberach

p +49(0)7351 .573–0f +49(0)7351 .573–17

e sales@cellofoam.dei www.cellofoam.de

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