RAJARAM SIVAKUMAR - CV

RAJARAM SIVAKUMAR E-MAIL: [email protected]

Mobile: +65 8423 5393 Home: +65 6567 4078

CAREER OBJECTIVE

• To create a niche of mine and enhance on your name and fame of the organization. • Willing to strive for constantly expanding the boundaries of knowledge through

creativity and elegance. • Drive independently with great grasping ability

PROFESSIONAL EXPERIENCES

M/s. Hyflux Singapore Pte Ltd – Singapore Sep 20 2013 to till now Designation: Senior QA/QC Engineer – For TMUC Waste Water Treatment Plant Phase 1A Working Destinations: Jurong Island

• Review of customer’s specifications and contratual quality requirements.

• Review isometric drawings, welding procedure specifications, weldings procedure qualification records (WPS&PQR), welder performance certificates, NDT procedures, qualification of NDT personal, work instructions, repair method statement etc.

• Prepare manufacturing data record (MDR) for piping as well other areas.

• Review of material mill certs and verification of raw materials and welding consumables.

• Review all the documents which is operations done by external parties and come to suppliers for finishing.

• Be flexible expedite equipment parts to and from vendors to job site.

• Co-ordinate with vendor for incoming materials, equipments and consumables.

• Prepare and monitor testing and commisioning activities.

• Handling commisioning activities such as hydro testing, system test and process commisioning.

• Conduct vendor surveillance inspection at vendor side in Singapore and overseas.

• Prepare complete set of Test packages for piping, equipment and process.

• Maintaining a good relations with clientes, consultants and vendors.

• Be act like procurement as well project engineer when its needed from the jobsite.

• Enthusiastic person in site works as well project management.

M/s Brunel International Pte Ltd – Singapore Apr 2013 to Sep 2013 Designation: QA/QC Vendor Inspector – For PNG LNG, Chevron Thailand project

Working Destinations: Seng Heng, Applied Engineering, Wozair and Yokogawa – Singapore Cathodic production, Major flange manufacturing companies – Malaysia

• Review of customer’s Specifications, Quality requirements.

• Follow of shop drawings, welding procedure specifications, weldings procedure qualification records (WPS&PQR), welder performance certificates, NDT procedures, qualification of NDT personal, work instructions, repair method statement etc.


• Witness & Inspect fit-up inspection and monitor all stages of welding and cement lining.

• Witness & Inspect visual and dimensional inspection for skid. (Siemens, PTSC, Applied Engg)

• Witness non-destructive testing such as radiographic testing performed by NDT companies.

• Witness & Inspect visual inspection on surface before grit blasting and painting.

• Witness mechanical testing and CTOD & hot dip galvenizing activities.

• Witness & inspect flanges and pipe fittings operations like., welding, NDT and final inspection.

• Witness & inspect all spares for pressure vessel skid, fuel injection filter skid, Air furifier, Cooler and various skids for PTSC Vietnam and Siemens Singapore.

• Witness & Inspect all stages of steel work duties and post painting inspection.


• Check orders against packing slip, invoice or order form to verify all items are accounted for.

• Maintain a clean and safe work environment.

• Keep track of parts that are picked up and delivered

• Prioritize tasks.

• Manage available time while maximizing efficiency.


M/s Technip SG, USA & Global Industries Asia Pacific Pvt Ltd – Singapore. Nov 2012 to Mar 2013 Designation: QA/QC Management Representative – For G1201 & G1200 Tie Back project – Work Station: Singatac Engg Pte Ltd

• Review and approval of supplier’s issued Quality, production, dispatch procedures and documents.

• Review and approved shop drawings, welding procedure specifications, weldings procedure qualification records (WPS&PQR), welder performance certificates, NDT procedures, qualification of NDT personal, painting procedures, work instructions, repair method statement etc.

• Review of material mill certs and verification of raw materials at the vendors location and welding consumables.

• Witness fit-up inspection, monitor all stages of welding, visual and dimensional inspection

• Witness non-destructive testing such as UT, MPI and PT performed by external NDT companies which is approved by technip

• Witness visual inspection on surface before grit blasting and painting.

• Witness all kinds of required Mechanical testing and CTOD.

• Witness flanges and pipe fittings operations like., welding, NDT and final inspection.

• Witness all stages of steel work duties and post painting inspection.

• Preventive and corrective action reports and NCR issued for applicable áreas.

• Preparing Daily and weekly progress report and issued to highter management.

• Work with the buyers and planners to identify the parts and materials that need to be expedited.

• Travel to supplier’s area to ensure production and delivery schedules are being met.

• Coordinate the return and replacement of defective materials to the supplier, and expediting the material back into the manufacturing process.

• Provides daily written reports on the status of parts.

• Proactively identifies and reports potential problems which will result in not meeting deadlines, or which may result in potential quality problems.

• Performs clerical duties necessary to maintain for all stages of purchasing and testing completed items.

• Assists the supplier end buyers to perform other duties as directed by the Purchasing Manager.

• Strong decision making ability to solve the problems simultaneously.

• Maintain good relationship with entire team between technip groups and suppliers.

M/s Brunel International Pte Ltd – Singapore Aug 2012 to Oct 2012 Designation: Welding & NDT Consultant, QA/QC Vendor Surveillance Inspector – For APLNG, PNG LNG, PTSC (Vietnam), Bechtel (USA) project, PNG LNG and Chevron Thailand project Working Destinations: Seng Heng, Applied Engineering and Yokogawa – Singapore Cathodic production, Major flange manufacturing companies – Malaysia




• Witness & Inspect fit-up inspection and monitor all stages of welding and Cement Lining.

• Witness & Inspect visual and dimensional inspection for Skid. (Siemens, PTSC, Applied Engg)

• Witness non-destructive testing such as Radiographic testing performed by NDT companies.


• Witness Mechanical testing and CTOD and hot dip galvenizing activities.


• Witness & inspect all spares for Pressure Vessel skid, fuel injection filter skid, Air Furifier, Cooler and various skids for PTSC Vietnam and Siemens Singapore.



• Check orders against packing slip, invoice or order form to verify all items are accounted for.

• Maintain a clean and safe work environment.

• Manage available time while maximizing efficiency.


M/s HWAYEW IRON WORKS PTE LTD – Singapore April 2010 to July 2012 Designation: TPIA – ITA – Independent Testing Agency – For NIPE C1, C2 & C3 Projects (NEWater) & Senior QA/QC Engineer – For NIPE C1.B Project




• Witness & Inspect fit-up inspection and monitor all stages of welding and Cement Lining for steel pipes which is from 200mm to 3000mm Dia.

• Witness & Inspect visual and dimensional inspection

• Witness non-destructive testing such as Radiographic testing & Ultrasonic testing performed by external NDT companies.


• Witness Mechanical testing, Pull out test for cement linings and adhesion test for coatings.



• Ability to prepare all QA/QC, MPS, NDT and painting procedures.

• Prepare of inspection reports.

• Maintain professional working relationships with all employees, management, suppliers, and Customers.

• Ability to solve day-to-day quality problems at workshop.

• Work closely with production department and solves quality problems and issues.

M/s JFE LTD JAPAN/YONGNAM Joint Venture – Singapore July 2009 to Feb 2010 Designation: QA/QC Engineer – For Marina bay sands sky park)




• Offer fit-up inspection and monitor all stages of welding.

• Offer visual and dimensional inspection

• Witness non-destructive testing such as ultrasonic testing(UT), magnetic particle testing(MT) & liquid penetrant testing(LT) performed by NDT companies.

• Offer visual inspection on surface before painting.

• Offer all stages of steel work duties.

• Prepare MDR, IRN and final documentation prior to hand over to the production dep.

• Prepare of inspection reports.


• Ability to solve day-to-day quality problems at site. • Responsibilities to check the documents related to the work as follows.

M/s SETSCO Services Pte Ltd – Singapore Sep 2008 to Jun 2009 Designation: Senior Engineering Inspector (NDT & Third party Inspection) – For Marina bay sands Transfer tower tress (Tower 1, 2 & 3)

• Review of contractor’s quality manual, inspection test plan, shop drawings, welding procedure

specifications, weldings procedure qualification records (WPS&PQR), welder performance certificates, NDT procedures, qualification of NDT personal, work instructions, repair method statement etc.


• Perform fit-up inspection and monitor all stages of welding.

• Perform visual and dimensional inspection for all kinds of engineering spares. Ie skids

• Witness non-destructive testing such as ultrasonic testing(UT), magnetic particle testing(MT) &liquid penetrant testing(LT) performed by NDT companies.

• Perform visual inspection on surface before painting.

• Perform bolt tightening inspection.

• Issue-non conformance notice.

• Issue inspectors release notice for completion structures. • Prepare of inspection reports.

M/s FTV Proclad Singapore Pvt Ltd – Singapore Jun 2008 to Sep 2008 Designation: Production NDT Engineer – For Exxon Mobil, Pantech Corporation, Rekayasa, Constant oil field, SMOE, Cameron groups, FMC and major oil field companies

• Verifying Documents such as Material Test Certificates, NDT & Dimensional Reports.

• Performing stage wise job inspection and offering job for client inspectors.

• Review of NDE Reports & coordinating with NDT subcontractor.

• Ability to lead the peoples, and act like a supervisor.

• Fulfill identification and traceability requirements & Corrective and preventive actions.

• Non-conformance reports analysis & Rejection analysis for monthly and annual.

• Incoming inspection as per purchase order & Drawings.

• Stage vise Inspection of finished component as per drawings & Parameters.


• Review UT, PT, MPI and visual inspection of receiving, in-process and finished parts.

• Documentation of system certification according to ISO 9001:2000 & API.

• Welding and piping inspection

• Ensuring that the raw materials like wellhead and x-mas tree parts, welding consumables, and accessories are in compliance with specified project requirement and specification.

• Ability to make QAP, ITP, MPS

M/s Cameron Singapore Pvt Ltd – Singapore Apr 2006 to Apr 2008 Designation: QA/QC Inspector – For RAS GAS, Qatar Gas, ADCO, Landy and major oil & gas x-mas tree jobs

• Verifying Documents such as Material Test Certificates, NDT & Dimensional Reports.

• To Check Dye Penetrant test (color contrast, fluorescent) for Machined Components Such as welded overlay components.

• To Check Magnetic Particle test (AC, DC yoke, Coil, central conductor) for Machined Components and Raw Forgings.

• To Check Ultrasonic Inspection test for Machined, Welded overlay Components, and Raw Forgings.

• Performing stage wise job inspection and offering job for client inspectors.

• Review of NDE Reports & coordinating with NDT subcontractor.

• Monitoring the subcontractor’s work activities for compliance with project quality requirements.

• After market job inspection (BOP spares, Square blocks, Gate valves, and Casing from 600 to 1200 Diameter)

• Visual inspection of weldments, wellhead, drilling equipment parts and x-mas tree parts.

• Source inspection of NDE and visual inspection.

• Cameron approved BBSP observer.

M/s Audco India Limited – Chennai, India Sep 2003 to Apr 2006 (Group of Company in Larsen &Toubro Ltd & Flow Serve UK) Designation: QA/QC Engineer – For Exxon Mobil, TCO (Tengichervoil-UK), Shell, IOCL, Chiyoda Corporation, Saudi Aramco, Qatar Oils, Technip Singapore, HPCL, Al-Othman, Emerson, Hyundai, Lloyds and major oil & valve field companies

• Inspection & Testing (Hydrostatic & Pneumatic) of Gate Valves, Ball Valves, Globe Valve & Check Valves.

• Follow the inspector, inspector trainee and apprentice trainee duties.

• Final documentation of tested valves & handling third party & client’s inspection.

• Documentation of system certification according to ISO 9001:2000 & API.

• Vendor assessment for quality of product for assembly of valves.

• Calibration control of measuring & testing instruments.

• Incoming inspection as per purchase order & Drawings

• Stage vise Inspection of finished component as per drawings & Parameters.

• Preparing pre-dispatch inspection reports.

• Preparing incoming raw / brought out material inspection reports as per Good Receipt Note (GRN).

• Vendor Development.

• Incoming inspection of brought out materials i.e., ‘O’ rings, springs, carbide & ceramic seals, valves, pumps, instruments, etc as per drawings & design data sheets.

• In process inspection of finished machined parts i.e., housings, seal faces, flanges, etc.

• Co-ordinate with Third Party Inspection Agencies. (MOODY, SGS, LLOYDS, BVIS and DNV). • Performing stage wise job inspection and offering job for client inspectors.

• Interpretation of RT films, review of NDE Reports & coordinating with NDT subcontractor.

• Inspection Final Document preparation (Test Pack).

• Documentation of valves / Wellhead equipment’s.

• Verifying satisfactory completion of job in all respects prior to clearance for heat treatment and pressure tests and witnessing the same.

• Verifying the heat treatment cycle and heat treatment chart for Pressure Vessels &

Wellhead equipment’s.

• Calibration control of measuring & testing instruments i.e. Verniers, Micrometers, Pressure Gauges, and Hardness Tester etc. Preparation and Certification of data reports.

• Assisting material department in vendor evaluations, approval, and performance analysis and updating of vendor lists.

• Maintaining Company Quality System (conducting internal audits).

• Attended various Quality circle meetings.

• Responsible for the identification and implementation methods of Group quality management system ISO 9001:2000 Standards to audco facility, and increase it’s effectiveness and value to the organization.

• Doing Inspection of Shop floor and sourcing products.

• Working on to resolve customer complaint issues.

• Provide feedback and recommendations for corrective and preventive actions.

• Responsible for analysis, reporting, and reduction of rework.

KNOWLEDGE IN CODES AND STANDARDS

Conversant with wide range of International codes and standards like ASME Sec VIII DIV 1 appendices, Sec IX, Sec V, API 6A, API 5L, ASME B 31.3, 4, API 6D, API 16A, API 17D, API 600, API 510, API 650, API 570, API 598, AWS D1.1, ISO Standards, BS Standards, EN Standards & applicable ASTM Standards.

EDUCATIONAL QUALIFICATIONS

• Diploma in Mechanical Engineering – DME - First Class With Honors

(Tamilnadu Technical board education)

• Diploma in Quality Engineering – DQE - First class (University Rank)

Affiliated- BHEL & IIQA (Indian Institute of Quality Assurance)

PROFESSIONAL QUALIFICATIONS

• AWS- CWI Welding Inspector – 08013131

• CSWIP 3.1 Welding Inspector - 45874

• API 510 Pressure Vessel Inspector – Waiting for Re-Exams.

• ASNT Level II in RI, UT, MT, PT & VT

CERTIFICATION COURSES

• 7 QC Tools from Quality Circle Forum of India (QCFI) Chennai, India.

• Welding Technology from Indian Institute of Technology (IIT) Chennai, India

TRAINING PROGRAMMES

• 5 S Implementation,

• Material Science,

• SAP functional Improvements in Audco India Limited Chennai, India.

• SAP functional training at Cameron Singapore Pvt Ltd.

• Singlas Accreditation engineering inspector training at Setsco services pte ltd.

• Management Representative training at Technip Singapore pvt ltd.

COMPUTER PROFESSIONAL QUALIFICATIONS

• Diploma in Computer Applications – DCA (Certificate Course)

• Database Management System Using In FoxPro – DBMS (Certificate Course)

• SAP ("System Application & Products") Functional Knowledge’s in MM (Materials Management) PP (Production Planning)

SD (Sales & Distribution)

QM (Quality Management) modules.

• Familiar to Work with MS-Office.

• Ability to prepare simple design drawings.

• Grasping ability to merge new things profligate and adhere in that.

SAFETY COURSES

• BBSP – Behavior Based Safety Process Certification Course completed in Cameron Singapore

Pvt Ltd.

• Workers (Metal working) course completed in Cameron Singapore Pvt Ltd.

• SOC courses attended-Oil and petrochemical, Manhole, Construction and safety orientation courses completed in NTUC learning Hub Singapore. Currently expired

• Apply work place safety and health in process plants (AWSHPP). Valid through October 2016.

AREA OF INTEREST WITH CAREER STRENGTH

Project Management, Quality Control & Quality Assurance, NDT & Welding Engineering, Third Party Inspection, Vendor Development, System Monitoring, Quality Improvement, KAIZEN, 5S implementation & 6 Sigma.

PERSONAL PARTICULARS

Present Address Blk 417, #02-975, Jurong West Street 42, Singapore - 640417

Date of Birth & Marital Status 12th June 1982 & Single

Nationality & Passport (Expiry) Indian & F4799305 (14th Sep 2015)

Residential Status SPR – S8285356A

Languages Known as English, Tamil & Telugu

Current package: 72K SGD Per annum (AWS and variable bonus excluded) Expected package: 25% Hike per annum (AWS and variable bonus excluded)