Rajesh Srinivasan As Director @ Bsa Corporation Wiring Harness Division

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BSA Wiring Harness

Text of Rajesh Srinivasan As Director @ Bsa Corporation Wiring Harness Division

  • 1. BSA Corporation Limited ( Earlier BSA Facilities Limited ) Wiring harness Divisionwww.bsagroup.inDecember 8, 2011

2. Company profile BSA Facilities Ltd. is a fast growing diversified professional organization established in the year 1995 outsourcing various activities related to human resources based on the skills requirement of customers. BSA Wiring harness is formed after Acquisition of Tyco Electronics Wiring harness Business at PAN India Level. BSA acquired the Plant in July-2009. BSA Group Strength: Employees: 7000 BSA Pune Strength: Employees: 1100 Manufacturing Floor space: 100,000 Sq.feet. Quality Certifications: 1) ISO 9001:2000 2) ISO/TS 16949:2002 Information is BSA Confidential & Proprietary Do Not Reproduce or Distributepage 2 / December 8, 2011 3. Facility ManagementCustom Divider SlideManufacturingSecond LineThird Line Training Transport CorpDecember 8, 2011 4. Acquisition of TE Indian Wiring HarnessDivision TE Connectivity a 12 B$ Global organizationhad an Manufacturing Plant in Pune forsupporting Wiring Harness products for allOEMs & Tier 1 Suppliers As a Global Strategy TE decided to Exit NonCore business & put this business for Sale BSA decided to pursue this Opportunity, sincethis business fit into our Long term businessObjective The Due Diligence was carried out &Acquisition was completed on 2nd July 2009 Information is BSA Confidential & Proprietary Do Not Reproduce or Distributepage 4 / December 8, 2011 5. Existing Plant BSA Foot Print Proposed PlantPant NagarWire HarnessManufacturing Location + Sales office Product Offered WireHarness, Services Plant III would be OperationalGujarat Wire Harness Mfg. by June 2013Location + Sales office Product Offered Wire Harness,Services Plant would be Operational byJune 2012Pune Corporate Office Wire Harness Mfg. Location + Sales office Product Offered Wire Harness,ServicesBangaluru Wire Harness M fg. Location + Sales office Product Offered Wire Harness,Services Plant II would be Operational byDecember 2011Information is BSA Confidential & ProprietaryDo Not Reproduce or Distribute page 5 / December 8, 2011 6. Engineering Capabilities- Strength HeadProductEngineeringDevelopment ProductProgramCellAdvance QualityEngineers 4 Management - 20 TrainedEngineer - 1( Planned 20 )TBFTechnicians TBF To be FilledInformation is BSA Confidential & ProprietaryDo Not Reproduce or Distributepage 6 / December 8, 2011 7. Engineering Capabilities Design PlatformsDesign SoftwaresApplicationsCapital H ( 6 Licenses )Harness DesignAutoCAD Components Design 2DCatia V5 ( Capital H bridge ) * Harness Design 3DUnigraphics Nx ** Harness Design 3D* - Planned ** - for GM Information is BSA Confidential & Proprietary Do Not Reproduce or Distributepage 7 / December 8, 2011 8. Engineering Capabilities- Design Solutions Harness & Cable Assembly Design Automotive ( Passenger & Commercial vehicles ) White & Brown goods Engineering Industry applications Electrical System Integration Engineering Services* CAM ( Electrical Systems base ) Proto builds & Validation * - PlannedInformation is BSA Confidential & ProprietaryDo Not Reproduce or Distributepage 8 / December 8, 2011 9. Engineering Capabilities- Highlights Indica : The first Indian Passenger carDesign for circuitry and Wiring Harness EMS : Engine Management System (EMS)harness designed with Bosch for IndianOEMs for Commercial vehicles City Rover: Circuit Design anddevelopment was done with accordancewith City Rover UK IFB : Design, Development of New UltraPlatform Information is BSA Confidential & Proprietary Do Not Reproduce or Distributepage 9 / December 8, 2011 10. Automotive Vehicle Harnesses Information is BSA Confidential & Proprietary Do Not Reproduce or Distributepage 10 / December 8, 2011 11. Automotive Safety Harnesses- ABS Information is BSA Confidential & Proprietary Do Not Reproduce or Distributepage 11 / December 8, 2011 12. Customer - Program Reference*OEMCustomerProgramLPTTML - CVBUSafari Winger207DI Xenon 1615/2518Tata MotorsSensor C-TML - PCBU Indigo CSIndica IndigoSensor VistaRailKnorr Bremse World TruckLPTM/HCVIFB IFB Elena Serena UltraForceForce TravellerWabcoLCVI/ HCVAshok LaylandALLTrucks BusTipperTrailerEicher VolvoEicher Volvo MDEPPAL PALRio * To update Information is BSA Confidential & Proprietary Do Not Reproduce or Distribute page 12 / December 8, 2011 13. Products: SnapshotsABS EDC / EMS Washers Vehicle - BodyAir ConditionerAirbagInformation is BSA Confidential & ProprietaryDo Not Reproduce or Distribute page 13 / December 8, 2011 14. Processes: SnapshotsWarehouseLead MakerBench Press Crimp Manual Assembly End of Line TestingPackaging Information is BSA Confidential & Proprietary Do Not Reproduce or Distributepage 14 / December 8, 2011 15. Crimping Lead MakersSlno Make ModelQTY1Kodera*C551 SZ6 nos2Tyco Electronics CLS IV 8 nos CLS IV Kodera C551 SZ Information is BSA Confidential & Proprietary Do Not Reproduce or Distribute page 15 / December 8, 2011 16. Wire PreparationSlno Make Model QTY1SchlunigerePS 9500 3 no2SchlunigereEcostrip5 no3Twisting m/c 1 no Schleuniger PS9500 Schleuniger EcostripInformation is BSA Confidential & ProprietaryDo Not Reproduce or Distributepage 16 / December 8, 2011 17. Crimping Bench pressSlno Make Model QTY1TE Connectivity5K-40 10 Nos2Sai Paradise HF-2000 2T14 nos3Sai Paradise HF-2000 5T3 nos4Yazaki 1 noSai Paradise HF 2000Yazaki TE 5K - 40Information is BSA Confidential & ProprietaryDo Not Reproduce or Distributepage 17 / December 8, 2011 18. Assembly LinesSlno MakeQTY1Carousals 2 nos2Standalone Stations 50 nos Information is BSA Confidential & Proprietary Do Not Reproduce or Distributepage 18 / December 8, 2011 19. EOL End of line : Testing / LabelingSlno Make Model QTY 1 THB2 nos 2 Futura 8 nos 3 ZebraZ4M+2 nos 4 ZebraS4M 1 noInformation is BSA Confidential & ProprietaryDo Not Reproduce or Distributepage 19 / December 8, 2011 20. Laboratory EquipmentsSlno MakeModelQTY 1 C-TEK Crimp Cut cross section ML 30011 no Information is BSA Confidential & Proprietary Do Not Reproduce or Distributepage 20 / December 8, 2011 21. Laboratory Equipments ContinuedSlno Make Model QTY1Profile ProjectorISOMET1 no2Micro Ohm meterBR Instruments1 no3Salt Spray TesterKiran Electro 1 no4High Voltage TesterBR Instruments1 no5Shore A harness tester BR Instruments1 no4Pull testerMecal 1 no Essae precision weighing5scaleFB200 1 noInformation is BSA Confidential & ProprietaryDo Not Reproduce or Distributepage 21 / December 8, 2011 22. Awards & TestimonialsDecember 8, 2011 23. Awards & Testimonials Won 1st Prize in Quality Circle Forum of India. Total Participants : 38 Won 1st Prize in Productivity / Quality Improvement Case StudyCompetition. Total Participants : 50. Won as an Excellent Participant in National Convention of Quality Circle. Total Participants : 760. Won 1st Prize in Kaizen competition conducted by Confederation ofIndian Industry. Won Silver Medal in International Convention of Quality Circle at anInternational stage. Received Par Excellence Award at National Convention Quality Circleconducted at all India level. Received Gold Medal in PDPC. Information is BSA Confidential & Proprietary Do Not Reproduce or Distributepage 23 / December 8, 2011 24. Awards & Testimonials BSAs recognition for Quality values both at National & International level.Information is BSA Confidential & ProprietaryDo Not Reproduce or Distributepage 24 / December 8, 2011 25. 2012~13 BSA Group Expansion PlansPant Nagar Mfg PlantJaipur Branch Office& Branch OfficeDelhi NCR BranchVizag Branch OfficeOfficeAhmedabad BranchHyderabad BranchOfficeOfficeVadodaraManufacturing PlantBangaluru ManufacturingMumbai Branch OfficePlantPune Corporate Office& Manufacturing Plant Chennai Branch OfficeCorporate Office :Bengaluru Branch18-20, Sukhwani Fortune, Morwadi Road,OfficePimpri, Pune 411018Information is BSA Confidential & ProprietaryDo Not Reproduce or Distribute page 25 / December 8, 2011 26. ISO14001 & ISO 18001 BSA plans to go for ISO 14001 in June 2012 BSA plans to go for ISO 18001 by January 2013 Information is BSA Confidential & Proprietary Do Not Reproduce or Distributepage 26 / December 8, 2011 27. Customers Manufacturing DivisionInformation is BSA Confidential & ProprietaryDo Not Reproduce or Distributepage 27 / December 8, 2011 28. Customers Services DivisionInformation is BSA Confidential & ProprietaryDo Not Reproduce or Distributepage 28 / December 8, 2011 29. Customers Services DivisionInformation is BSA Confidential & ProprietaryDo Not Reproduce or Distributepage 29 / December 8, 2011 30. Customers Skill Development DivisionState Reserve Police ForceMotor TransportSection Police Alfa Laval Aga IndustriesTravel TimeBerggruen CarRental Pvt. Ltd. Trimurti Cars Pvt.Ltd.Information is BSA Confidential & ProprietaryDo Not Reproduce or Distributepage 30 / December 8, 2011 31. Customers Skill Development Division Lafarge Boral GypsumAlfa Laval Aga IndustriesTravel Time Berggruen CarRentals Pvt. Ltd. Trimurti Cars Pvt.Ltd.Information is BSA Confidential & ProprietaryDo Not Reproduce or Distributepage 31 / December 8, 2011 32. THANK YOUInformation is BSA Confidential & ProprietaryDo Not Reproduce or Distributepage 32 / December 8, 2011