16
US RAMPF l Polyurethanes Tooling Solutions

RAMPF l Polyurethanes...> Ideal for molding automotive lenses and light pipes, housings for fluid testing equipment Shore A & D IE SeriesTM Polyurethanes > Low-viscosity, easy-to-process

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Page 1: RAMPF l Polyurethanes...> Ideal for molding automotive lenses and light pipes, housings for fluid testing equipment Shore A & D IE SeriesTM Polyurethanes > Low-viscosity, easy-to-process

US

RAMPF l Polyurethanes

Tooling Solutions

Page 2: RAMPF l Polyurethanes...> Ideal for molding automotive lenses and light pipes, housings for fluid testing equipment Shore A & D IE SeriesTM Polyurethanes > Low-viscosity, easy-to-process

Advanced Liquid Polyurethanes for Models, Prototypes, and Production Parts

RAMPF Tooling Solutions manufactures advanced mercury-free,

RoHS-compliant polyurethanes for casting models, prototypes,

and low-volume production parts. Our comprehensive line of prod-

ucts is known for its outstanding consistency and quality. Polyure-

thanes supplied by RAMPF exhibit a wide range of handling, curing,

and performance properties for use in many applications:

> Medical and electronic devices and housings

> Automotive interior parts, under-hood components, and fascia

> Amusement ride seats and restraints

> Abrasion-resistant parts and linings

> Medical and veterinary demonstration models

> High-clarity lenses and pillow optics

> Taxidermy reproductions

> Equipment seals, gaskets, and O-rings

> Material handling nests and fixtures

Based on our extensive experience, we formulate polyurethanes for

molding via hand casting, mass casting, automated meter / mix

dispensing, rotomolding, and vacuum casting. Our chemists also

have the expertise to develop custom systems and color-match

products quickly and economically. In addition, our dedicated tech-

nical support team is on-call to help customers solve their toughest

casting challenges.

Fast response to customer needs is a priority: We maintain a flexible

production schedule that accommodates shipping of most orders

on a same-day or next-day basis.

RAMPF Group, Inc., based in Wixom, Michigan, is the North

American subsidiary of the international RAMPF Group.

The product portfolio of RAMPF Group, Inc. is comprised of:

> Mixing and dispensing systems for the reliable processing of poly-

mers (Production Systems)

> Two-component polymer (or synthetic) systems based on

polyurethane, epoxy, and silicone (Polymer Solutions)

> Modeling and mold engineering materials, in particular for the

automotive, marine, and aviation industries (Tooling Solutions)

The international RAMPF Group based in Grafenberg, Germany,

stands for Engineering and Chemical Solutions and caters to the eco-

nomic and ecological needs of industry. The Group secures its pres-

ence on the international markets with six core competencies and

more than 700 employees.

RAMPF thinks globally and acts locally. The Group has

production facilities strategically located in Germany, the United

States, Canada, China, and Japan.

Composite Solutions Polymer Solutions Tooling SolutionsEco SolutionsProduction SystemsMachine Systems

Page 3: RAMPF l Polyurethanes...> Ideal for molding automotive lenses and light pipes, housings for fluid testing equipment Shore A & D IE SeriesTM Polyurethanes > Low-viscosity, easy-to-process

02I03

HP-1500 Series is based on polyester polyols

> Outstanding elongation characteristics as well as high tear strength and resistance to oils and chemicals

> Readily processed at temperatures between 120° F and cured at 150° F

HP-2100 Series is based on polyether / polyurea polyol hybrids

> High tear strength and good abrasion resistance

> Can be processed at room temperature

The Shore D materials feature a unique combination of:

> High impact strength with excellent heat

resistance and good flexural characteristics

The low-viscosity products are easy

to handle and process:

> Via cartridge and machine dispensing

> Via hand casting and vacuum casting

InnoTuf ® HP Series | Abrasion Resistant Polyurethane Resins

Our polyurethanes offer Shore A and D durometer hardness

materials with excellent abrasion resistance.

The products were developed to meet customer needs for

durable parts that can withstand exposure to gouging, cutting,

and abrasion as well as chemical and solvent exposure.

They are ideal for use in a variety of markets and industries inclu-

ding amusement / theme park ride components / oil and gas /

mining equipment, as well as parts for the paper, printing and

metal finishing industries.

InnoTuf ® TP Series | Impact Resistant Polyurethane Resins

Next-generation InnoTuf® TP Series high-impact polyurethanes

are based on advanced crosslinked chemistries.

Prototypes molded using InnoTuf® TP Series polyurethanes si-

mulate parts built from thermoplastics including ABS, TPO, and

polycarbonate

The high-impact polyurethanes are ideal for producing durable

military training aids, recreation equipment, functional automoti-

ve components, and theme park models.

RAKU® TOOL l Products by Material Properties

Page 4: RAMPF l Polyurethanes...> Ideal for molding automotive lenses and light pipes, housings for fluid testing equipment Shore A & D IE SeriesTM Polyurethanes > Low-viscosity, easy-to-process

InnoToolingTM Series | Polyurethane Resins for Mold Making

Tooling materials from RAMPF include both Shore A and D

durometer hardness polyurethanes:

> Shore A elastomer with good abrasion resistance and tear

strength.

> Advanced Shore D polyurethanes with low shrinkage values

and high tensile strength.

Inno-FRTM Series | Flame Retardant Polyurethane Resins

Shore A and D durometer hardness polyurethanes that meet

UL94 V-0 requirements or are UL listed:

FX Series

Shore A products, designed for use in producing electronic

parts, medical devices, and video game console components.

RC Series

For molding medical and electronic devices via automated

meter mix dispensing.

TP Series

For casting equipment housings and automotive parts.

FX Series*

> Products meet UL94 V-0 requirements and feature excellent tear strength and elongation

> Easy to handle

RC Series*

> Products comply with UL94 V-0 standards, exhibit good flexural properties and high heat resistance

TP Series*

> Products comply with UL94 V-0 standards

> High-impact products with good flexural modulus

> High tensile strength and excellent heat resistance

* In each series products with yellow card available

RAKU® TOOL l Products by Material Properties

Page 5: RAMPF l Polyurethanes...> Ideal for molding automotive lenses and light pipes, housings for fluid testing equipment Shore A & D IE SeriesTM Polyurethanes > Low-viscosity, easy-to-process

04I05

InnoClearTM Series | Optically Clear Polyurethane Resins

InnoClearTM optically clear series polyurethanes produce wa-

ter-clear prototypes and initial parts via automated meter mix

dispensing, hand casting, and vacuum casting.

The product line includes systems in the Shore A and D durome-

ter hardness range and is based on UV-stable chemistries.

InnoClearTM Shore A Polyurethanes

> For molding water-clear products such as figurines, LED-con-

taining devices, and theme park parts

InnoClearTM Shore D Polyurethanes

> For theme park props, artistic jewelry, and medical teaching

aids including dental models

IE SeriesTM | Easy-To-Process, Low Viscosity Polyurethane Resins

The IE SeriesTM polyurethanes includes products ranging

from flexible to rigid. The materials are industry favorites for

hand casting of prototypes and parts. Several of the pro-

ducts are also suited for mass casting.

Shore A IE SeriesTM Polyurethanes

The products are used for building patterns and fixtures as

well as military training aids, automotive components, spor-

ting goods, medical training models, seals and gaskets.

Shore D IE SeriesTM Polyurethanes

The systems are ideal for molding architectural models, me-

dical training models, taxidermy cores, and scale models /

sculptures.

InnoClearTM Shore A Polyurethanes

> Offer high tear strength and good elongation

InnoClearTM Shore D Polyurethanes

> Have good flexural modulus

> Excellent buffing and polishing characteristics

> Ideal for molding automotive lenses and light pipes, housings for fluid testing equipment

Shore A & D IE SeriesTM Polyurethanes

> Low-viscosity, easy-to-process and cure systems

> Excellent tear strength and elongation

> Typically used for hand casting

> Several of the products can be mass cast, roto-molded or vacuum cast

> Materials exhibit low viscosity and attain rapid green strength

> Cured Shore D polyurethanes simulate polypropy-lene and ABS thermoplastics with good tensile strength and flexural modulus values

> Many of the products are suitable for color matching

Page 6: RAMPF l Polyurethanes...> Ideal for molding automotive lenses and light pipes, housings for fluid testing equipment Shore A & D IE SeriesTM Polyurethanes > Low-viscosity, easy-to-process

Rotomolding Rotational-Casting Polyurethanes

> The rotomolding process utilizes low-cost tooling

that can be built quickly for fast production of

durable parts that withstand exposure to

challenging conditions.

Rotomolding Series | Polyurethane Resins for Rotational Molding

Specially formulated for rotational casting, RAMPF Tooling

Solutions rotomolding polyurethanes are formulated with low

viscosities and gel times long enough to provide an even, com-

plete coating of mold surfaces.

Typical applications include amusement park ride seats, bottles,

and automotive tubing.

RAKU® TOOL l Products by Process

Page 7: RAMPF l Polyurethanes...> Ideal for molding automotive lenses and light pipes, housings for fluid testing equipment Shore A & D IE SeriesTM Polyurethanes > Low-viscosity, easy-to-process

06I07

RapidCastTM RC Series | Polyurethane Resins for Quick Demolding

The fast-gelling polyurethanes are used for automated meter

mix dispensing into molds built from a variety of tooling materi-

als. Several of the systems are also suitable for cartridge

dispensing.

The products are typically used for producing functional

ABS and polypropylene-like prototype parts.

Included are UL94 V-0 flame retardant materials (two systems

have yellow cards), a buffable, water-clear lens making product,

a FDA-compliant (CFR 21.177.1680) product for dry food cont-

act, and a room-temperature cure, high-heat material for un-

der-hood automotive prototypes.

RapidVacTM VA Series | Polyurethanes for Vacuum Assisted Casting

Polyurethanes for vacuum-assisted casting are formulated with

hardnesses from Shore 50A to Shore 85D.

The product line includes two water-clear materials as well

as a variety of colorable products.

With a broad range of physical performance properties, the sys-

tems are well suited for use in molding high-quality,

void-free automotive components, electronics parts, medical

equipment components, and sports / recreation equipment.

RapidCastTM RC Series Polyurethanes

> Demold time 5 to 30 minutes at room temperature

> Excellent flexural modulus

> Good elevated temperature performance

RapidVacTM VA Series Polyurethanes

> Low viscosities with rapid gel times

> Shore A systems have high elongation and tear strength

> Shore D systems include materials with ultra-high flexural modulus, good tensile strength, and high heat resistance

Page 8: RAMPF l Polyurethanes...> Ideal for molding automotive lenses and light pipes, housings for fluid testing equipment Shore A & D IE SeriesTM Polyurethanes > Low-viscosity, easy-to-process

Product

Color

Mix R

atio (pbw

)R

esin / H

ardener

Mix V

iscosity at 77°F (25°C

) cP

AS

TM

D-2393

Dem

old Tim

e at 77°F (25°C

) h

Gel Tim

e at 77°F (25°C

), m

in

Shore

Hardness

AS

TM D

-2240

Tensile S

trength, psi A

STM

D-638

Elongation

at Break, %

A

STM

D-638

Flexural M

odulus, psi A

STM

D-790

Izod Impact

Strength

Notched,

ft·lbf/in - A

STM

D-256

Heat D

eflec-tion Tem

pera-ture, at 66 psi, °F (°C

) A

STM

D-648

Inno-FR™

FX S

eries Data:

Shore A

Elastom

ers

FX-8061w

hite36 / 100

1,3002 – 4

10 – 1555 – 65A

525180

––

FX-8071w

hite39 / 100

1,8502 – 4

10 – 1565 – 75A

600150

––

FX-8081w

hite44 / 100

1,8502 – 5

10 – 1575 – 85A

1,050150

––

FX-8091w

hite55 / 100

1,1802 – 4

10 – 1585 – 95A

1,400125

––

Inno-FR™

FX S

eries Data:

Shore D

Rigids

FX-8575C

lear100 / 63

1751 (66°C

)10 – 15

77 – 87D11,600

5350,000

0.8131 (55)

FX-8585Tan

100 / 561,400

1:30 – 3:305:30 – 8:30

80 – 90D6,600

3235,000

0.7207 (97)

RC

-79DA

mber

100 / 1001,000

9 – 15 min

0:40 – 1:1080 – 90D

5,2005

325,0000.6

189 (87)

TP-4014

Am

ber100 / 50

7001 (66°C

)10 – 15

65 – 75D5,500

55110,000

2.5140 (60)

TP-4015

Black

100 / 50350

30 – 50 min

1:25 – 1:3565 – 75D

4,90018

168,3002.5

153 (67)

TP-4016

Black

100 / 52350

2 – 45 – 7

65 – 75D7,700

18168,300

2.5153 (67)

InnoTuf ® TP S

eries Data

TP-4004

Am

ber100 / 50

2,1001 (66°C

)10 – 14

60 – 70D5,500

55115,000

6.0150 (66)

TP-4006

Am

ber100 / 65

4001 (66°C

)8 – 12

75 – 85D11,400

7300,000

1.5185 (85)

TP-4007

Am

ber100 / 50

4001 (66°C

)8 – 12

75 – 85D10,500

10325,000

1.2212 (100)

TP-4008

Light A

mber

100 / 71580

1 – 28 – 12

75 – 85D7,500

10200,000

2.8160 (71)

TP-4014

(FR)

Am

ber100 / 50

7001 (66°C

)10 – 15

65 – 75D5,500

55110,000

2.5140 (60)

TP-4015

(FR)

Black

100 / 50350

30 – 50 min

1:25 – 1:3565 – 75D

4,90018

168,3002.5

153 (67)

TP-4016

(FR)

Black

100 / 52350

2 – 45 – 7

65 – 75D4,900

18168,300

2.5153 (67)

TP-4020

Tan100 / 46

1,3001 (66°C

)8 – 12

75 – 85D10,900

2650,000

0.3345 (174)

TP-4040

Black

100 / 532,100

45 – 75 min

1:30 – 2:3065 – 75D

4,00055

110,0006.5

186 (85)

1) Translucent in thin sections. 2) See technical data sheets for electrical properties. 3) Various colors are also available

Page 9: RAMPF l Polyurethanes...> Ideal for molding automotive lenses and light pipes, housings for fluid testing equipment Shore A & D IE SeriesTM Polyurethanes > Low-viscosity, easy-to-process

Product

Color

Mix R

atio (pbw

)R

esin / H

ardener

Mix V

iscosity at 77°F (25°C

) cP

AS

TM

D-2393

Dem

old Tim

e at 77°F (25°C

) h

Gel Tim

e at 77°F (25°C

), m

in

Shore

Hardness

AS

TM D

-2240

Tensile S

trength, psi A

STM

D-638

Elongation

at Break, %

A

STM

D-638

Flexural M

odulus, psi A

STM

D-790

Izod Impact

Strength

Notched,

ft·lbf/in - A

STM

D-256

Heat D

eflec-tion Tem

pera-ture, at 66 psi, °F (°C

) A

STM

D-648

InnoTuf ® TP S

eries Data

TP-4045

Black

100 / 532,100

60 – 120 min

4 – 665 – 75D

4,00070

110,0006.5

186 (85)

TP-4050

White

100 / 100325

45 – 75 min

4 – 675 – 85D

8,50020

250,0001.8

176 (80)

TP-4051

White

100 / 100325

1 – 36 – 10

75 – 85D8,500

20250,000

1.8164 (73)

TP-4052

White

100 / 50600

60 – 120 min

5 – 975 – 85D

9,00010

250,0001.7

167 (75)

TP-4053

White

100 / 1001,000

1 – 36 – 10

80 – 90D9,000

3450,000

0.7140 (60)

TP-4054

White

100 / 100700

1 – 36 –10

80 – 90D9,500

5350,000

1.0151 (66)

TP-4055

Translucent76 / 100

5002 – 4

6 – 1065 – 75D

4,70030

120,0002.0

151 (66)

TP-4056

White

100 / 100325

30 – 60 min

2 – 475 – 85D

8,50020

250,0001.8

176 (80)

TP-4057

White

100 / 90325

30 – 60 min

2 – 475 – 85D

11,0005

340,0001.6

161 (72)

TP-4060

White

1)100 / 82

32530 – 60 m

in2 – 3

75 – 85D12,000

4450,000

0.8150 (65)

InnoTuf ® HP

Series D

ata H

P-1000 S

eries

HP

-1560AW

hite50 / 100

6001 – 3 (49°C

) 10 – 20 120°F

(49°C)

55 – 65A2,350

450–

––

HP

-1570AW

hite60 / 100

6001 – 3 (49°C

) 10 – 20 120°F

(49°C)

65 – 75A2,700

575–

––

HP

-1580AW

hite83 / 100

6001 – 3 (49°C

) 10 – 20 120°F

(49°C)

75 – 85A3,200

500–

––

HP

-1585AW

hite94 /100

6001 – 3 (49°C

) 10 – 20 120°F

(49°C)

80 – 90A4,000

600–

––

HP

-1590AW

hite100 / 90

6001 – 3 (49°C

) 10 – 20 120°F

(49°C)

85 – 95A4,500

450–

––

InnoTuf ® HP

Series D

ata H

P-2100 S

eries

HP

-2120ALight A

mber

100 / 43475

5 – 715 – 25

15 – 25A260

500–

––

HP

-2130ALight A

mber

100 / 45475

5 – 720 – 30

25 – 35A350

500–

––

HP

-2140ALight A

mber

100 / 47475

5 – 720 – 30

35 – 45A600

480–

––

HP

-2150ALight A

mber

100 / 47475

5 – 720 – 30

45 – 55A850

600–

––

1) Translucent in thin sections. 2) See technical data sheets for electrical properties. 3) Various colors are also available

ww

w.ram

pf-group.comw

ww

.rampf-gruppe.de

RA

MP

FG

roup, Inc.49037 W

ixom Tech D

rive l Wixom

, MI 48393, U

SA

P +1.248.295.0223 l F +1.248.295.0224

E info@ram

pf-group.com

3-3-004US/Page1. Errors excepted. Subject to change.

Page 10: RAMPF l Polyurethanes...> Ideal for molding automotive lenses and light pipes, housings for fluid testing equipment Shore A & D IE SeriesTM Polyurethanes > Low-viscosity, easy-to-process

Product

Color

Mix R

atio (pbw

)R

esin / H

ardener

Mix V

iscosity at 77°F (25°C

) cP

AS

TM

D-2393

Dem

old Tim

e at 77°F (25°C

) h

Gel Tim

e at 77°F (25°C

), m

in

Shore

Hardness

AS

TM D

-2240

Tensile S

trength, psi A

STM

D-638

Elongation

at Break, %

A

STM

D-638

Flexural M

odulus, psi A

STM

D-790

Izod Impact

Strength

Notched,

ft·lbf/in - A

STM

D-256

Heat D

eflec-tion Tem

pera-ture, at 66 psi, °F (°C

) A

STM

D-648

InnoTuf ® HP

Series D

ata H

P-2100 S

eries

HP

-2160ALight A

mber

100 / 431,660

3 – 5 (66°C)

10 – 2055 – 65A

900150

––

HP

-2170AA

mber

100 / 442,075

4 – 610 – 20

65 – 75A1,000

400–

––

HP

-2180AA

mber

100 / 402,800

4 – 615 – 25

75 – 85A1,800

500–

––

HP

-2190AA

mber

100 / 303,300

4 – 620 – 30

85 – 95A3,400

250–

––

HP

-2195AA

mber

100 / 283,300

4 – 620 – 30

91 – 99A3,850

400–

––

HP

-2150DA

mber

100 / 223,300

4 – 615 – 25

45 – 55D4,325

280–

––

HP

-2160DA

mber

100 / 203,300

4 – 620 – 30

55 – 65D5,000

280–

––

HP

-2170DA

mber

100 / 223,800

1 – 310 – 20

65 – 75D5,000

18060,000

14–

InnoClear™

OC

Series

Data: S

hore A U

rethane E

lastomers

OC

-5050C

lear50 / 100

65016 – 24

15 – 2545 – 55A

22565

––

OC

-5060C

lear30 / 100

9004 – 8

12 – 1855 – 65A

30080

––

OC

-5070C

lear60 / 100

7004 – 8

12 – 1865 – 75A

45085

––

OC

-5080C

lear35 / 100

7503 – 5

12 – 1872 – 82A

55085

––

OC

-5090C

lear50 / 100

7502 – 4

13 – 1985 – 95A

1,95065

––

InnoClear™

OC

Series

Data: S

hore D R

igid U

rethanes

OC

-7085W

ater C

lear100 / 57

65016 – 24

80 – 12075 – 85D

8,0008

350,0000.3

129 (54)

OC

-7086W

ater C

lear100 / 57

6502 – 4

15 – 2075 – 85D

8,0008

350,0000.5

129 (54)

VA-273

Water

Clear

100 / 371,000

2 – 410 – 14

80 – 90D9,000

4350,000

0.7137 (58)

RapidC

ast™ R

C S

eries D

ata

RC

-79DA

mber

100 / 1001,000

9 – 15 min

40 – 70 sec80 – 90D

5,2005

325,0000.6

189 (87)

RC

-82DTranslucent

100 / 86375

9 – 15 min

40 – 60 sec75 – 85D

8,50013

285,0000.7

158 (70)

RC

-200O

ff-White

100 / 89900

10 – 15 min

50 – 70 sec75 – 85D

6,7005

175,0003

140 (60)

1) Translucent in thin sections. 2) See technical data sheets for electrical properties. 3) Various colors are also available

Page 11: RAMPF l Polyurethanes...> Ideal for molding automotive lenses and light pipes, housings for fluid testing equipment Shore A & D IE SeriesTM Polyurethanes > Low-viscosity, easy-to-process

Product

Color

Mix R

atio (pbw

)R

esin / H

ardener

Mix V

iscosity at 77°F (25°C

) cP

AS

TM

D-2393

Dem

old Tim

e at 77°F (25°C

) h

Gel Tim

e at 77°F (25°C

), m

in

Shore

Hardness

AS

TM D

-2240

Tensile S

trength, psi A

STM

D-638

Elongation

at Break, %

A

STM

D-638

Flexural M

odulus, psi A

STM

D-790

Izod Impact

Strength

Notched,

ft·lbf/in - A

STM

D-256

Heat D

eflec-tion Tem

pera-ture, at 66 psi, °F (°C

) A

STM

D-648

RapidC

ast™ R

C S

eries D

ata

RC

-210B

lack100 / 89

90010 – 15 m

in50 – 70 sec

75 – 85D6,700

5175,000

3140 (60)

RC

-255B

lack100 / 84

N / A

20 – 30 min

50 – 70 sec75 – 85D

8,00010

300,0001

194 (90)

RC

-510B

lack100 / 90

70020 – 30 m

in40 – 60 sec

80 – 90D9,400

5350,000

0.5284 (140)

RC

-543B

uff100 / 33

50010 – 20 m

in30 – 50 sec

70 – 80D6,000

8225,000

0.5167 (75)

RC

-555B

lack100 / 88

50010 – 15 m

in60 – 80 sec

75 – 85D6,500

9210,000

1.1194 (90)

RC

-900A

mber

100 / 90425

10 – 15 min

70 – 90 sec80 – 90D

8,0003

350,0000.8

194 (88)

TP-4015

(FR)

Black

100 / 50350

30 – 50 min

85 – 95 sec65 – 75D

4,90018

168,3002.5

153 (67)

RapidVac™

VA S

eries D

ata: Shore A

Urethane

Elastom

ers

VA-1500

Neutral Tan

40 / 100900

30 – 60 min

4 – 645 – 55A

370150

––

VA-1505

Black

40 / 100900

30 – 60 min

4 – 645 – 55A

370150

––

VA-1510

Neutarl Tan

40 / 100800

60 – 120 min

8 – 1245 – 55A

370150

––

VA-1515

Black

40 / 100900

60 – 120 min

8 – 1245 – 55A

370150

––

VA-1600

Neutral Tan

52 / 100850

20 – 40 min

3 – 555 – 65A

325100

––

VA-1605

Black

52 / 100850

20 – 40 min

3 – 555 – 65A

325100

––

VA-1610

Neutral Tan

52 / 100850

45 – 75 min

8 – 1255 – 65A

325100

––

VA-1615

Black

52 / 100850

45 – 75 min

8 – 1255 – 65A

325100

––

VA-1700

Off-W

hite70 / 100

1,10030 – 60 m

in4 – 6

65 – 75A635

100–

––

VA-1705

Black

70 / 1001,100

30 – 60 min

4 – 665 – 75A

635100

––

VA-1710

Off-W

hite70 / 100

1,10060 – 120 m

in8 – 12

65 – 75A635

100–

––

VA-1715

Black

70 / 1001,100

90 – 120 min

8 – 1265 – 75A

635100

––

1) Translucent in thin sections. 2) See technical data sheets for electrical properties. 3) Various colors are also available

RA

MP

F

3-3-004US/Page 2. Errors excepted. Subject to change.

ww

w.ram

pf-group.comw

ww

.rampf-gruppe.de

Group, Inc.

49037 Wixom

Tech Drive l W

ixom, M

I 48393, US

AP

+1.248.295.0223 l F +1.248.295.0224E info@

rampf-group.com

Page 12: RAMPF l Polyurethanes...> Ideal for molding automotive lenses and light pipes, housings for fluid testing equipment Shore A & D IE SeriesTM Polyurethanes > Low-viscosity, easy-to-process

Product

Color

Mix R

atio (pbw

)R

esin / H

ardener

Mix V

iscosity at 77°F (25°C

) cP

AS

TM

D-2393

Dem

old Tim

e at 77°F (25°C

) h

Gel Tim

e at 77°F (25°C

), m

in

Shore

Hardness

AS

TM D

-2240

Tensile S

trength, psi A

STM

D-638

Elongation

at Break, %

A

STM

D-638

Flexural M

odulus, psi A

STM

D-790

Izod Impact

Strength

Notched,

ft·lbf/in - A

STM

D-256

Heat D

eflec-tion Tem

pera-ture, at 66 psi, °F (°C

) A

STM

D-648

RapidVac™

VA S

eries D

ata: Shore A

Urethane

Elastom

ers

VA-1800

Off-W

hite80 / 100

1,75030 – 60 m

in4 – 6

70 – 80A650

90–

––

VA-1805

Black

80 / 1001,750

30 – 60 min

4 – 670 – 80A

65090

––

VA-1810

Off-W

hite80 / 100

1,75060 – 120 m

in8 – 12

70 – 80A650

90–

––

VA-1815

Black

80 / 1001,750

60 – 120 min

8 – 1270 – 80A

65090

––

VA-1900

Neutral Tan

100 / 1001,100

30 – 60 min

4 – 685 – 95A

1,25065

––

VA-1905

Black

100 / 1001,100

30 – 60 min

4 – 685 – 95A

1,250

65–

––

VA-1910

Neutral Tan

100 / 1001,100

60 – 120 min

8 – 1285 – 95A

1,25065

––

VA-1915

Black

100 / 1001,100

60 – 120 min

8 – 1285 – 95A

1,25065

––

RapidVac™

VA S

eries D

ata: Shore D

Urethane

Plastics

VA-257

White

100 / 501,000

1:30 – 3:305:30 – 8:30

75 – 85D6,200

8325,000

0.7149 (65)

VA-258

White

100 / 501,000

15 – 45 min

1:30 – 2:30 80 – 90D

7,0008

360,0000.9

173 (78)

VA-273

Water

Clear

100 / 371,000

2 – 410 – 14

80 – 90D9,000

4350,000

0.7137 (58)

VA-274

Water

Clear

100 / 50750

4 – 815 – 23

80 – 86D7,000

3385,000

0.4120 (49)

IE S

ER

IES

™: S

HO

RE

A

ELA

STO

ME

RS

IE-10AH

Cream

100 / 100600

3 – 510 – 14

5 – 15A150

450–

––

IE-20AH

Cream

100 / 100600

3 – 510 – 14

5 – 15A200

175–

––

IE-35ATranslucent

100 / 100850

1 – 310 – 15

30 – 40A200

150–

––

IE-40AO

ff-White

100 / 95950

12 – 2020 – 30

32 – 42A900

600–

––

IE-50AC

Clear

50 / 100875

2 – 410 – 14

45 – 55A400

150–

––

IE-52AO

ff-White

40 / 100800

12 – 2020 – 30

45 – 55A1,100

520–

––

IE-60AC

ream25 / 100

9754 – 8

7 – 1350 – 60A

800250

––

1) Translucent in thin sections. 2) See technical data sheets for electrical properties. 3) Various colors are also available

Page 13: RAMPF l Polyurethanes...> Ideal for molding automotive lenses and light pipes, housings for fluid testing equipment Shore A & D IE SeriesTM Polyurethanes > Low-viscosity, easy-to-process

Product

Color

Mix R

atio (pbw

)R

esin / H

ardener

Mix V

iscosity at 77°F (25°C

) cP

AS

TM

D-2393

Dem

old Tim

e at 77°F (25°C

) h

Gel Tim

e at 77°F (25°C

), m

in

Shore

Hardness

AS

TM D

-2240

Tensile S

trength, psi A

STM

D-638

Elongation

at Break, %

A

STM

D-638

Flexural M

odulus, psi A

STM

D-790

Izod Impact

Strength

Notched,

ft·lbf/in - A

STM

D-256

Heat D

eflec-tion Tem

pera-ture, at 66 psi, °F (°C

) A

STM

D-648

IE S

ER

IES

™: S

HO

RE

A

ELA

STO

ME

RS

IE-60AC

Clear

59 / 100575

2 – 89 – 15

55 – 65A570

200–

––

IE-70AC

ream34 / 100

9756 – 10

7 – 1365 – 75A

1,700250

––

IE-80AC

ream35 / 100

9754 – 8

7 – 1375 – 85A

1,700250

––

IE-90AC

ream38 / 100

9754 – 8

7 – 1380 – 90A

1,750180

––

IE-5000 2)C

lear A

mber

100 / 1001,200

5 – 715 – 25

35 – 45A400

200–

––

IE-6000 2)Light A

mber

60 / 1002,000

3 – 516 – 20

55 – 65A450

165–

––

IE-7000 2)C

ream59 / 100

2,0003 – 5

16 – 2065 – 75A

800300

––

IE-8000 2)C

ream35 / 100

2,0006 – 8

16 – 2075 – 85A

1,170270

––

CLA

SS

IC IE

™ S

ER

IES

S

HO

RE

D

IE-70DB

SW

hite100 / 50

20016 – 24

120 – 24065 – 75D

4,0004

250,0000.5

140 (60)

IE-3010W

hite100 / 92

1505 – 15 m

in0:20 – 0:40

65 – 75D4,950

24145,000

0.6149 (65)

IE-3025Translucent

100 / 94100

20 – 40 min

2:30 – 3:3065 – 75D

4,50011

200,0000.6

131 (55)

IE-3030W

hite100 / 92

15010 – 20 m

in2:45 – 3:15

65 – 75D4,950

24145,000

0.6149 (65)

IE-3031W

hite100 / 91

1507.5 – 12.5 m

in1:30 – 2:30

70 – 80D5,000

20270,000

0.5158 (70)

IE-3040W

hite70 / 100

3001 – 2

4 – 655 – 65D

3,40040

48,5002.4

137 (58)

IE-3050W

hite100 / 92

15025 – 35 m

in4 – 7

65 – 75D4,950

24145,000

0.6149 (65)

IE-3065Light G

ray100 / 97

thixotropic30 – 60 m

in4 – 8

65 – 75D6,150

2635,000

0.6140 (60)

IE-3067W

hite100 / 91

thixotropic15 – 25 m

in2 – 4

65 – 75D6,150

2635,000

0.6140 (60)

IE-3068W

hite100 / 100

1502 – 4

10 – 1670 – 80D

5,10010

240,0000.6

140 (60)

IE-3070W

hite100 / 92

15030 – 50 m

in6 – 10

65 – 75D4,950

24145,000

0.6143 (62)

1) Translucent in thin sections. 2) See technical data sheets for electrical properties. 3) Various colors are also available

RA

MP

F

3-3-004US/Page 3. Errors excepted. Subject to change.

ww

w.ram

pf-group.comw

ww

.rampf-gruppe.de

Group, Inc.

49037 Wixom

Tech Drive l W

ixom, M

I 48393, US

AP

+1.248.295.0223 l F +1.248.295.0224E info@

rampf-group.com

Page 14: RAMPF l Polyurethanes...> Ideal for molding automotive lenses and light pipes, housings for fluid testing equipment Shore A & D IE SeriesTM Polyurethanes > Low-viscosity, easy-to-process

Product

Color

Mix R

atio (pbw

)R

esin / H

ardener

Mix V

iscosity at 77°F (25°C

) cP

AS

TM

D-2393

Dem

old Tim

e at 77°F (25°C

) h

Gel Tim

e at 77°F (25°C

), m

in

Shore

Hardness

AS

TM D

-2240

Tensile S

trength, psi A

STM

D-638

Elongation

at Break, %

A

STM

D-638

Flexural M

odulus, psi A

STM

D-790

Izod Impact

Strength

Notched,

ft·lbf/in - A

STM

D-256

Heat D

eflec-tion Tem

pera-ture, at 66 psi, °F (°C

) A

STM

D-648

CLA

SS

IC IE

™ S

ER

IES

S

HO

RE

D

IE-3071W

hite100 / 92

1501 – 3

15 – 2065 – 75D

4,95024

145,0000.6

143 (62)

IE-3075Translucent

100 / 89300

30 – 90 min

6 – 1075 – 85D

10,5008

420,000.7

165 (75)

IE-3076Translucent

100 / 89300

1 – 310 – 15

75 – 85D10,500

8420,000

0.7171 (77)

IE-3077Translucent

100 / 94100

20 – 40 min

4 – 670 – 80D

7,00010

267,0000.6

131 (55)

IE-3080Translucent

100 / 94100

45 – 75 min

7 – 965 – 75D

4,50011

200,0000.6

131 (55)

IE-3081Translucent

100 / 94100

2 – 420 – 30

65 – 75D4,500

11200,000

0.6131 (55)

IE-3082Translu-cent 3)

100 / 94100

6 – 1050 – 70

65 – 75D4,500

11200,000

0.6131 (55)

IE-3090Translucent

100 / 90100

45 – 75 min

7 – 970 – 80D

8,3003

218,0000.7

130 (55)

InnoTooling™ R

igid U

rethane Plastic

IE-644-02Translucent A

mber

100 / 253,000

4 – 820 – 30

75 – 85A1,000

185–

6.0–

IE-644-03A

mber

100 / 345,000

3 – 520 – 30

90 – 96A1,500

113–

––

IE-644-04Translucent A

mber

100 / 502,750

4 – 820 –30

50 – 60D3,000

10045,000

9.0–

IE-644-05Translucent A

mber

100 / 512,750

10 – 20 min

1:15 – 1:4550 – 60D

3,000100

45,0009.0

IE-644-08Translucent A

mber

100 / 601,575

4 – 814 – 18

57 – 67D4,900

4090,000

4.0–

IE-9040C

lear / Yellow

100 / 205,000

4 – 815 – 25

35 – 45D2,000

180–

––

IE-9060C

lear / Yellow

100 / 403,300

3 – 714 – 20

50 – 60D3,250

18550,000

14.0–

IE-9080C

lear / Yellow

100 / 202,950

4 – 815 – 25

75 – 85A1,100

275–

––

1) Translucent in thin sections. 2) See technical data sheets for electrical properties. 3) Various colors are also available

Page 15: RAMPF l Polyurethanes...> Ideal for molding automotive lenses and light pipes, housings for fluid testing equipment Shore A & D IE SeriesTM Polyurethanes > Low-viscosity, easy-to-process

Product

Color

Mix ratio

(pbw)

Resin / H

ar-dener

Mix V

iscosity H

ardener at 77°F (25°C

) cP

AS

TM D

-2393

Dem

old tim

e at 77°F (25°C

) h

Urethane Liquid P

lastic Foam

FM-110

Off-W

hite100 / 100

1,00015 – 25 m

in

FM-204

Light Tan100 / 88

2505 – 15 m

in

FM-206

Light Tan100 / 91

2505 – 15 m

in

FM-2020

Light Tan100 / 97

2505 – 15 m

in

FM-2025

Light Tan100 / 90

25020 – 40 m

in

FM-2026

Light Tan100 / 90

2505 – 15 m

in

FM-2045

Light Tan100 / 97

25010 – 20 m

in

FM-2046

Light Tan100 / 97

25015 – 25 m

in

FM-2050

White

100 / 80300

20 – 30 min

FM-2080

Light Tan100 / 97

25010 – 20 m

in

1) Translucent in thin sections. 2) See technical data sheets for electrical properties. 3) Various colors are also available

RA

MP

F

3-3-004US/Page 4. Errors excepted. Subject to change.

ww

w.ram

pf-group.comw

ww

.rampf-gruppe.de

Group, Inc.

49037 Wixom

Tech Drive l W

ixom, M

I 48393, US

AP

+1.248.295.0223 l F +1.248.295.0224E info@

rampf-group.com

Page 16: RAMPF l Polyurethanes...> Ideal for molding automotive lenses and light pipes, housings for fluid testing equipment Shore A & D IE SeriesTM Polyurethanes > Low-viscosity, easy-to-process

CA I Burlington, ON, RAMPF Composite Solutions, Inc.

DE I Bessenbach, RAMPF Precision Grinding

DE I Wangen, RAMPF Machine Systems

DE I Pirmasens, RAMPF Eco SolutionsDE I Grafenberg, RAMPF Holding DE I Grafenberg, RAMPF Polymer Solutions DE I Grafenberg, RAMPF Tooling Solutions

US I Wixom, MI, RAMPF Group, Inc.US I St. Johns, MI, RAMPF Group, Inc.US I Suwanee, GA, RAMPF Group, Inc.

DE I Zimmern o. R., RAMPF Production Systems

JP I Osaka, RAMPF Group Japan K.K.

CN I Taicang, RAMPF (Taicang) Co., Ltd.

www.rampf-group.comwww.rampf-gruppe.de

RAMPF Group, Inc.

49037 Wixom Tech Drive l Wixom | MI 48393 USAT +1.248.295.0223 | E [email protected]

RAMPF Holding GmbH & Co. KGAlbstraße 3772661 Grafenberg, GermanyT +49.7123.9342-0E [email protected]

RAMPF Production Systems GmbH & Co. KG Römerallee 14 78658 Zimmern o. R., GermanyT +49.741.2902-0 E [email protected]

RAMPF Eco Solutions GmbH & Co. KG Elsässerstraße 7 66954 Pirmasens, Germany T +49.6331.8703-0E [email protected]

RAMPF Tooling Solutions GmbH & Co. KG Robert-Bosch-Str. 8 – 10 72661 Grafenberg, GermanyT +49.7123.9342-1600E [email protected]

RAMPF Machine Systems GmbH & Co. KGDaimlerstrasse 18 – 26 73117 Wangen (Göppingen), GermanyT +49.7161.95889-0E [email protected]

RAMPF Group Japan K.K. Oriental Shin-Osaka Building 2F Nishinakajima 7 - 1 - 26, Yodogawa-ku, Osaka, 532-0011 Japan T +81.6.6101.0769 E [email protected]

RAMPF (Taicang) Co., Ltd. Taicang Economy Development AreaNo. 8 North Lou Jiang Road,Taicang 215400, Jiangsu ProvinceP.R. ChinaT +86.512.5328.5051E [email protected]

RAMPF Composite Solutions, Inc.5322 John Lucas DriveBurlington, Ontario L7L 6A6, Canada T +1.905.331.8042E [email protected]

RAMPF Polymer Solutions GmbH & Co. KG Robert-Bosch-Str. 8 – 10 72661 Grafenberg, Germany T +49.7123.9342-0 E [email protected]

3-1-

008/

1US

RAMPF Group I Locations