Raptor XL500 Cone Crushers®

Raptor XL500®

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Greater Productivity, Higher Quality MaterialsBecause of its large head diameter of 59.06 inches (1.5 m) and ideal eccen-tric motion, the XL500 Cone Crusher can accept feed that is up to 25 per-cent larger than can be accepted by competitive cones with less throw or similar head diameter, while producing more material of desired cubicity and gradation. With a maximum diameter of 148 inches (3.75 m) and weight of 110,833 lbs. (50,274 kg), the crusher’s size allows flexibility for multi-site crushing opportunities.

Superior Bronze Bearing TechnologyRaptor Cones utilize custom engineered bronze sleeve bearings for all internal moving load bearing or load trans-mission components. Countershaft Bushings, Thrust Bearings, Head and Eccentric Bushings, and Socket Liners are designed for superior performance.

Long Life Eccentric and Bevel GearingEccentric surface finish is critical to bearing longevity under high-performance crushing conditions, and the XL500 Cone’s advanced eccentric is a high-strength, ductile iron casting. Curved spiral-bevel gearing helps to transmit loads without shock or sud-den impact on the teeth, decreasing noise and vibration while increasing gear and bearing life. All FLSmidth cones are manufactured with matched pinion and gears, allowing replacement of either gear or pinion without changing the mating piece.

Integral Countershaft AssemblyThe Raptor XL500 Cone is built with

a rigid three-arm frame and integral countershaft box mounted inside one of its three arms. The counterweight assembly, with bolt-on guard, is enclosed as well and features replaceable non-contacting dust seals. Because the countershaft box inserts into the main frame arm, mainte-nance time is reduced, reliability of gear and pinion are improved, and backlash adjustment is simplified.

Double Acting Tramp Release and Clearing Cylinders (patent pending)The crusher employs “fail safe” hydraulics through an internal relief valve within the double-acting tramp release and clearing cylinders. This feature combines two cylinders into one, and the hanging design reduces stress in the main frame lower flange. Clamping pressure and clearing action in a tramp event ensures protection from mechanical overload through bypass relief. The relief valve protects the hydraulic cylinders should the bladder in the accumulator fail. An additional safety feature standard on all Raptor cones is the counterclock-wise rotation crushing action that protects the machine if adjustment ring movement is excessive, or if the ring gear brake fails.

AutomationAdvanced overload sensing technol-ogy detects crushing force overload. A simple alarm is activated, or the system can be automated to take corrective action. This same advanced automation system can be used to optimize crusher performance, with feed control, setting adjustment and monitoring of all critical lubrication and hydraulic parameters.

Site flexibility,heavy-duty reliability, advanced crushing action for greater productivity... Our versatile Raptor® XL500 cone crushers provide excellent secondary crushing capabilities due to a larger feed opening, significant eccentric throw and high-pivot-point crushing action. Built for a lifetime of service, with major components of heavy-duty high grade steel, these machines are backed by the kind of responsive service and support you deserve from a team of professionals with 100+ years of combined crusher experience.

XL500 Clearance Dimensions

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B

C

D

E

F

G

H

I

J

K

L

M

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Adjustment Ring Max Diameter 147.91 in 3756.8 mm

Inside Diameter of Feed Hopper 68.29 in 1734.6 mm

Clearing Stroke Travel 6.50 in 165 mm

Base to Topof Feed Hopper 110.47 in 2806 mm

Base to Bottom of Oil Piping TBD TBD

Base to Bottom of Main Frame Hub 12.99 in 330 mm

Base to Top of Feed Plate 75.81 in 1925.5 mm

Main Frame Hub Diameter 25.59 in 650 mm

Crusher Centerline to Main Frame Flange 55.12 in 1400 mm

Clearance to RemoveCountershaft Box Assembly 122.05 in 3100 mm

Crusher Centerline to End of Countershaft 78.40 in 1991.4 mm

Crusher Centerline to Countershaft Housing Face 59.06 in 1500 mm

Clearance to RemoveHead Assembly 173.23 in 4400 mm

Clearance to RemoveBowl Assembly 169.29 in 4300 mm

(in) (mm)

All dimensions are for reference only and are not to be used for construction.

Raptor XL500 Cross Section®

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XL500 General Arrangement

All dimensions are for reference only and are not to be used for construction.

Percent Passing For a Given Closed Side Setting Average Feed Material (12 to 14 wi)

Values listed will vary depending on feed distribution, cavity level, feed gradation, crushing chamber, moisture, and material density.

Product Size 3/8” 1/2” 5/8” 3/4” 7/8” 1” 1 1/4” 1 1/2” 2” (10 mm) (13 mm) (16 mm) (19 mm) (22 mm) (25 mm) (31 mm) (38 mm) (50 mm)

4” (100 mm) 100

3” (75 mm) 100 94-98

2” (50 mm) 96-99 89-95 65-71

1-1/2” (38 mm) 100 95-99 87-93 73-79 47-53

1” (25 mm) 95-99 92-97 82-88 71-77 46-52 37-43 25-31

3/4” (19 mm) 100 93-98 86-92 79-85 65-71 54-60 34-40 27-33 19-25

1/2” (13 mm) 89-95 75-81 63-69 52-58 40-46 33-39 19-25 15-21 11-17

3/8” (10 mm) 78-84 63-69 52-58 42-48 31-37 27-33 15-21 12-18 9-14

1/4” (6 mm) 52-58 40-46 33-39 26-32 19-25 16-21 9-15 6-12 4-11

Product Gradation Table

Lifting Weights

Raptor XL500®

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Capacity Chart

Double-Acting Tramp Release and Clearing Cylinders (patent pending)

•Combinestwocylindersintoone.

•Hangingdesignreducesstressin main frame lower flange.

•Providesprotection–bothclamping pressure and clearing action in a tramp event.

•Ensuresprotectionfrommechanical overload through bypass relief.

•Reliefvalveprotectsthehydraulic cylinders if bladder in accumulator fails.

As indicated above for 100 lbs. per cubic foot and impact work index of 13.Short tons per hour based on open circuit crushing with material weighing 100 pounds per cubic foot. Values are estimated “instantaneous” product samples, actual values may vary ±15%. Factors that will vary throughput are; feed gradation, cavity level, feed distribution, moisture content, and properties of the processed material.

Setting mt/hr mt/hr Setting stph stph mm Min Max Inches Min Max

Short Head Fine 8 NA NA 5/16 NA NA

Short Head Fine 10 195 259 3/8 215 285

Short Head Medium 13 254 318 1/2 280 350

Short Head Medium 16 309 381 5/8 340 420

Short Head Coarse 19 354 435 3/4 390 480

Standard Fine 22 376 454 7/8 415 500

Standard Fine 25 408 494 1 450 545

Standard Fine 32 454 553 1-1/4 500 610

Standard Medium 38 508 640 1-1/2 560 705

Standard Coarse 45 581 730 1-3/4 640 805 Reduction 4 to 6 2 to 4 Reduction 4 to 6 2 to 4 Ratio Ratio

Complete Crusher 110,833 50,274

Main Frame 35,203 15,968Assembly

Bowl Assembly 24,588 11,153(with Bowl Linerand Hopper)

Adjustment Ring 17,829 8,087Assembly

Head Assembly 14,202 6,442(with Mantle and Feed Plate)

Countershaft 1,470 667Box Assembly

Eccentric Assembly 8,133 3,689(Includes Counterweight)

Mantle 5,132 2,328

Bowl Liner 5,097 2,312

Hydraulic 1,370 621Power Unit

Lube Package 2,075 941

Air Cooler 1,900 862Assembly

(lbs.) (kg)Main Lifting Items

NOTE:1. Allowable casting weights vary ±5%.

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AutomationRaptor® automated controls improve cone crushing performance by ensuring the crusher operates at optimal efficiency:

• Availableinfivepackagesforall Raptor Cone Crusher models: –BasicAutomationSystem –AutomatedInterlockSystem –FullAutomationSystem –CustomAutomationSystem –RemoteLinerCalibration System • Self-containedcontrollersprovide full-time monitoring and automated controls

Package Lube & HPUThe Package Lube System is designed and sized to provide the necessary supply of clean and cooled lubrication oil and is available in an air-cooled or water-cooled package, depending on requirement. Both systems are skid-mounted, designed to operate at a maximum pressure of 150 psi (10.3 Bars) and include:

• Fullflowoilfilterwithintegral pressure relief

• Replaceablefilterelementand two pressure switches to indicate filter element conditions • Reservoirwithoillevelsensor, temperature sensor and a thermowell mounted oil heater • Submergedoilpumpattached to a vertically positioned electric drive motor • Mainsystemreliefvalve

The Hydraulic Power Unit is designed and sized to provide the necessary oil flow and pressures to operate bowl clamping, bowl adjustment, crusher cavity clearing and the tramp release systems. The power unit can be controlled locally at the push button panel or at the Automated Control System (ACS) touch screen.

TheHydraulicPowerUnitincludes: • Cabinetwithanintegraloiltank and replaceable breather • Verticallymountedelectricmotor • Submergedhydraulicpump • Solenoidvalves • Oilfilter • Remote-mountedpushbutton control panel

Mineral ProcessingTechnology CenterFLSmidthSaltLakeCity,Inc.7158 S. FLSmidth DriveMidvale,UT84047-5559Tel: +1 801-871-7000Fax: +1 801-871-7001E-mail: info.slc@flsmidth.com

Raptor Manufacturing Facility USAFLSmidthSaltLakeCity,Inc.14425 Wagonseller Rd.Pekin,IL61554-8831Tel: +1 309-353-9235Fax: +1 309-353-5591E-mail: RaptorSales@flsmidth.com

Capabilities

Copyright © 2011 FLSmidth A/S. ALL RIGHTS RESERVED. FLSmidth is a (registered) trademark of FLSmidth A/S. This brochure makes no offers, representations or warranties (express or implied), and information and data contained in this brochure are for general reference only and may change at any time.