Rashed Survey Report

Conducted By: Green Line Company

Power Factor Readings:

Load Percentage:

Predicting the Energy savingsBefore Installing Powerboss

Formula: Ave kW / Ave Kvar (100) = Saving Factor

Power Readings:

Injection Molding (41kW Motor)Injection Molding (41kW Motor)

Off Load: 47.37%

Off Load: 4.057 / 16.148 (100) = 25.12

Mid Load: 35.34%

Mid Load: 14.762 / 17.624 (100) = 83.76

Full Load: 17.29%

Full Load: 21.223 / 18.731 (100) = 113.30

Power SavingsSaving Factor Vs Saving graph (Laoding %) =Total Saving

OFFLOAD 25.12385435 Is equal to 30 0.473684211 14.21052632LOW LOAD #DIV/0! Is equal to 0 0 0MID LOAD 83.76078075 Is equal to 0 0.353383459 0HIGH LOAD #DIV/0! Is equal to 0 0 0FULL LOAD 113.3041482 Is equal to 0 0.172932331 0

14.2105

OFFLOAD 25.12385435 Is equal to 47 0.473684211 22.26315789LOW LOAD #DIV/0! Is equal to 0 0 0MID LOAD 83.76078075 Is equal to 0 0.353383459 0HIGH LOAD #DIV/0! Is equal to 0 0 0FULL LOAD 113.3041482 Is equal to 0 0.172932331 0

22.2632

OFFLOAD 25.12385435 Is equal to 54 0.473684211 25.57894737LOW LOAD #DIV/0! Is equal to 0 0 0MID LOAD 83.76078075 Is equal to 0 0.353383459 0HIGH LOAD #DIV/0! Is equal to 0 0 0FULL LOAD 113.3041482 Is equal to 0 0.172932331 0

25.5789

Kva Saving %

TOTAL Kva Savings

kW Saving %

TOTAL Kw Savings

TOTAL Kvar Savings

Kvar Saving %

Consumption & Savings

0.948kWh per 5mins.11.376kWh per Hour273.024kWh per Day1911.168kWh per Week

Power Consumption kW: Power Saving kW: 14.21%13578.84kWh per Year

1.415Kvarh per 5mins.16.98Kvarh per Hour407.52Kvarh per Day2852.64Kvarh per Week

Power Consumption Kvar:95558.4kWh per Year

Note: Operation is 24 hours a day, 7 days a week and 50 weeks a year.

142632Kvarh per Year

Power Saving Kvar: 22.26 %31749.88Kvarh per Year

Benefits from PowerBossBenefits from PowerBoss

This machines can benefit greatly from Powerboss. The softstart function will reduce both starting current drawn by the motor and mechanical strain on bearings, gears, belts and etc. The reduction in starting current will also increase motor’s life.

The optimization function will reduce the power supplied to theMotor without changing its torque and rpm. Reducing the power supplied tothe motor will significantly reduce the heat, vibration and noise. Reducing wasted energy will also reduce the maintenance cost and production downtime.