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LSNReviews From: [email protected] Sent: Thursday, November 16, 2006 3:29 PM To: Xihua He Subject: Re: RE: RE: RE: Plan Attachments: LCGoverningEquations.ppt Xihua, I have prepared a presentation on the localised corrosion in limited electrolyte enviornment. This presentation outlines the first principle based model for the system. Sincerely Pavan

Re: RE: RE: RE: Plan. - NRC: Home Page · Attachments: LCGoverningEquations.ppt Xihua, I have prepared a presentation on the localised corrosion in limited electrolyte enviornment

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Page 1: Re: RE: RE: RE: Plan. - NRC: Home Page · Attachments: LCGoverningEquations.ppt Xihua, I have prepared a presentation on the localised corrosion in limited electrolyte enviornment

LSNReviews

From: [email protected]: Thursday, November 16, 2006 3:29 PMTo: Xihua HeSubject: Re: RE: RE: RE: PlanAttachments: LCGoverningEquations.ppt

Xihua,

I have prepared a presentation on the localised corrosion in limited electrolyte

enviornment. This presentation outlines the first principle based model for the system.

Sincerely

Pavan

Page 2: Re: RE: RE: RE: Plan. - NRC: Home Page · Attachments: LCGoverningEquations.ppt Xihua, I have prepared a presentation on the localised corrosion in limited electrolyte enviornment

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Date: Thu, 16 Nov 2006 14:29:21 -0600From: [email protected]: Re: RE: RE: RE: PlanTo: [email protected]: <dOc17382.7382d0c1 @cnwra.swri.edu>MIME-version: 1.0X-Mailer: Sun ONE Messenger Express 6.0 (built Oct 29 2003)Content-type: multipart/mixed; boundary=--6715457f054cbeContent-language: enX-Accept-Language: enPriority: normalOriginal-recipient: rfc822;[email protected]

Page 3: Re: RE: RE: RE: Plan. - NRC: Home Page · Attachments: LCGoverningEquations.ppt Xihua, I have prepared a presentation on the localised corrosion in limited electrolyte enviornment

Process-Level Model for Localized Corrosionin Limited Electrolyte Environment

Pavan Shukla

Xihua He

Frank Song

Page 4: Re: RE: RE: RE: Plan. - NRC: Home Page · Attachments: LCGoverningEquations.ppt Xihua, I have prepared a presentation on the localised corrosion in limited electrolyte enviornment

Background of Localized Corrosion inLimited Electrolyte Environment

Waste Packages are expected to be covered by a thin film of in-drift waterlayer during the dust deliquescence and seepage. Waste packages will neverbe fully immersed will never be immersed' in electrolyte solution, unless

Hypotheses:- Even under suitable conditions that would initiate localized corrosion, the amount of

electrolyte is not enough to sustain the localized corrosion -of the Alloy 22- Presence of non-conducting dust particles in the in-drift water will further stifle the

localized corrosion Alloy 22

* Objective of the modeling work: To test aforementioned hypotheses

DOE's work:- Conducted modeling for SS316 in the limited electrolyte environment.- The model is two-dimensional and simplified- The model assumes a uniform current and potential distribution in the anodic region.- The model calculates the corrosion current produced for an assumed length of.the

cathodic region. The model neglects the three-dimensional effects of limitedelectrolyte present on the waste package surface.

Page 5: Re: RE: RE: RE: Plan. - NRC: Home Page · Attachments: LCGoverningEquations.ppt Xihua, I have prepared a presentation on the localised corrosion in limited electrolyte enviornment

Approach

Develop a two-dimensional, and if necessary, a three-dimensionalmodel to determine the minimum amount of electrolyte necessary tosustain localized corrosion under the presence of limited electrolyte.It is implicitly assumed that conditions to initiate the localizedcorrosion exist on the waste package surface.

* The model will be implemented for Alloy 22, and the availableexperimental data for Alloy 22 will be utilized to determine thenecessary parameters for model development.

* The model will be further analyzed in the presence of nonconducting particles present in the electrolyte.

" As a first approach, a two-dimensional model will be implementedusing MATLAB.

" The PDE toolbox of MATLAB will be used to solve the governingequations.Dr. Frank Song, Div. 20 Staff member, will help us construct andanalyze the mathematical model.

Page 6: Re: RE: RE: RE: Plan. - NRC: Home Page · Attachments: LCGoverningEquations.ppt Xihua, I have prepared a presentation on the localised corrosion in limited electrolyte enviornment

Governing Equations for cathodic region

Cathodc reaction Metal Corrosion

Reaction

Thin water film Covering Crevice Regionthe waste package surface

It is assumed that the oxygen reduction reaction in the cathodic region isdominant reaction

The rate of oxygen reduction reaction at the cathode surface is given by:

ic = io exp{- RT r IV cathode-Ecathode

0

ic: cathodic current due to oxygen reduction

Eocathode: the thermodynamic potential for oxygen reduction

Vcathode: metal potential on the cathode site ( equal to zero for free corroding condition)

Page 7: Re: RE: RE: RE: Plan. - NRC: Home Page · Attachments: LCGoverningEquations.ppt Xihua, I have prepared a presentation on the localised corrosion in limited electrolyte enviornment

Governing Equations for Cathodic Region (continued)

In the presence of mass-transfer limited current, the total current at theelectrode surface is given by:

ltotal

The mass transfer limited current is given by:

fnFDeffCb

Potential distribution in bulk solution in given by the Laplace's equation:

V 12 0 = 0

Page 8: Re: RE: RE: RE: Plan. - NRC: Home Page · Attachments: LCGoverningEquations.ppt Xihua, I have prepared a presentation on the localised corrosion in limited electrolyte enviornment

Governing Equations for Anodic Region (continued)

It is assumed that dominant corrosion reaction in the anodic region of theelectrode is dissolution of the nickel.

Ni-Ni 2+ +2e-

* There are other species present in the electrolyte solution.are: H÷, OH-, Na÷, Cl-, Ni2 ÷

These species

* The hydrogen reduction reaction in the cathodic region is neglected.

* As a first approach, no homogeneous reaction in the electrolyte solution isconsidered in the model

* Potential distribution in bulk solution in given by the Laplace's equation:

V2 -0=O

Page 9: Re: RE: RE: RE: Plan. - NRC: Home Page · Attachments: LCGoverningEquations.ppt Xihua, I have prepared a presentation on the localised corrosion in limited electrolyte enviornment

Governing Equations for Anodic Region (continued)

It is assumed that electronuetrality holds in the electrolyte solution present in theanodic and cathodic sides:

n

ir-l

" Hydrolysis of Nickel ion is assumed to take place in the solution.

Ni 2+ + H 20 4 NiOH+ + H+

* The flux of species i in the solution is given by

Ni = ziuiFciV 0 - D Vci

* The concentration of each species is governed by the material balance equation:

aCi--- -V .Ni + Riat

Page 10: Re: RE: RE: RE: Plan. - NRC: Home Page · Attachments: LCGoverningEquations.ppt Xihua, I have prepared a presentation on the localised corrosion in limited electrolyte enviornment

Boundary Conditions for Cathodic region

fieVoi5=

4I

Inefaebewene*VO=O

Interface betweenAnode and cathode

Boundary condition?? Electrode kineticOxygen reductionreaction (production of hydroxide ions)

Page 11: Re: RE: RE: RE: Plan. - NRC: Home Page · Attachments: LCGoverningEquations.ppt Xihua, I have prepared a presentation on the localised corrosion in limited electrolyte enviornment

Boundary Conditions for Anodic region

fieVo?=O0

Interface between

Anode and cathode

Boundary condition??

I Electrode kinetic (nickel dissolution reaction)

Page 12: Re: RE: RE: RE: Plan. - NRC: Home Page · Attachments: LCGoverningEquations.ppt Xihua, I have prepared a presentation on the localised corrosion in limited electrolyte enviornment

Unknowns

* Boundary conditions at the anode and cathodeinterface

* Reaction kinetics parameters

* Other possible anodic reactions

* Effect of passive layer on anodic and cathodicreaction rate