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Rebuilds & Expedited Repairs for any Make and Model Gearbox REBUILDING THE FUTURE ONE GEARBOX AT A TIME

REBUILDING THE FUTURE ONE GEARBOX AT A TIME

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Page 1: REBUILDING THE FUTURE ONE GEARBOX AT A TIME

Rebuilds & Expedited Repairs

for any Make and Model Gearbox

REBUILDING THE FUTURE ONE GEARBOX AT A TIME

Page 2: REBUILDING THE FUTURE ONE GEARBOX AT A TIME

AOE– 6

Main Propulsion 104,000 HP Turbine

REPAIR SERVICES FOR ANY MAKE & MODEL GEARBOX

Motor to Fan Drives

Double Helical, API 613/AGMA 6011 Designs

Motor to Compressor Drives

Double Helical, API 613/AGMA 6011 Designs

ADVANTAGES

U.S. Supplier

24 Hour Support

Fully Warranted Rebuilds

International & Domestic Availability

Full Service Manufacturing Facility

Dedicated Repair Division

Heat Treating Division

Engineering & Design Support

Inspection & Testing

API 613, 677, 617 Compliance

TECHNICAL CAPABILITIES

Predictive/preventative maintenance programs

Gearbox installation/start-up

Gearbox inspection

Noise and vibration analysis

Failure analysis

On-site reverse engineering

Full-service field machining

Emergency repair & breakdown support

Babitted Bearing Repair/Replacement

Non-destructive testing

(Magnetic particle inspection and Nital Etch)

Noise and vibration testing

Full-speed loaded & unloaded testing

Design review & audits

Plant inspections and condition reports

Re-ratio/ re-rate of gearbox units

INDUSTRIAL REPAIRS & REBUILDS

Copper Convertor Drive

Low Speed, High Torque

Water Treatment

Waste Grinder

Page 3: REBUILDING THE FUTURE ONE GEARBOX AT A TIME

AOE– 6

Main Propulsion 104,000 HP Turbine

CGR has been successful in performing touch

grinding of the various gear elements. Touch grinding

only removes .005” from both tooth flanks and yields

a reconditioned gear which can be reused.

Note: this is not a new gear but one which can be

used to return the gearbox to service for a price

much less than replacing all of the gear elements

with new hardware.

Touch Grind

Gas Turbine to Generator Drives 5,000 - 50,000 HP

Lift Propulsion Package Right Angle Gearbox Commercial Ferry Boat Gas Turbine Marine Propulsion

Mine Sweeper Turbine Generator Drive

OVER 1,000 WIND TURBINE GEARBOXES SERVICED WIND ENERGY

PRODUCT EXPERIENCE

MILITARY & MARINE REPAIRS & REBUILDS

Replacement Hardware & Repairs Components, Shafts, Housings, Bearings

Engineering Utilization of existing gear element drawing,

interchangeable/compatible designs, reverse

engineering, design improvement

Services Inspection, Testing, Uptower Service, Field Service

Range: 250 Kw—2.5 Mw Housings: 2.3 Mw

Repair Services for Any Make and Model Gearbox

Page 4: REBUILDING THE FUTURE ONE GEARBOX AT A TIME

MARKET EXPERIENCE

Cincinnati Gearing Systems has over 100 years of engineering expertise

in designing and manufacturing gearboxes and transmission systems. With a

dedicated 28,000 square foot rebuild and repair facility, state of the art

equipment and expert staff, Cincinnati Gear Repair is prepared to handle the

largest and most complicated gearboxes. Cincinnati Gearing Systems also has 3

other local facilities that provide engineering, manufacturing and heat treating

support to our repair facility.

A Division of Cincinnati Gearing Systems Inc.

P. 513-527-8600 | F. 513-527-8635

5757 Mariemont Avenue Cincinnati, OH 45227

[email protected] | www.cincinnatigearingsystems.com

All logos, brand names, and other trademarks featured in this

publication are intended for description, identification, and

informational purposes only.

MA-107 Series

Power Generation

Compressor Drives

Pump Drives

Mining Gearboxes

Underground & Surface

Steel Mills

Dredge Drives

Crane Drives

Agricultural

Environmental

Packing/

Converting

Elevator Gearboxes

Machine Tool

Military

LCAC, TPES, DDG,

AOE, Submarine,

Minesweeper

Marine

Luxury Yachts,

Fast Ferry Boats

Plastics

Refinery

Pipeline

Upstream,

Downstream

Oil & Gas Drilling

Land & Sea, Platforms

Wind Energy

Tire and Rubber

Transportation

Locomotive

Chemical

Waste Management

Water Treatment

Food & Beverage

Conveyor

Belts

APPLICATIONS

Motor to Compressor Drives

Double Helical Gearboxes

Epicyclic Gearing Per API

Motor to Pump Drives

Gas Turbine Drives

Generator Drives

Expander Drives

Extruder Drives

Integral Gears

Elevator Gearboxes

Machine Tool

Military

Motor to Compressor

Drives

Submarine,

Minesweeper

Marine

Luxury Yachts, Fast Ferry

Boats

Plastics

Refinery

Pipeline

Upstream, Downstream