Recertification and Service Guide Sealed SRL - · PDF fileSealed SRL Recertification and Service Guide 4 5 General inspection Inspect the general condition of the exterior of the unit

Recertification and Service GuideSealed SRL

62815-98SW—Issue 1

Sealed SRL Recertification and Service Guide

2 3

270

Tools needed

To carry out this recertification service of the SRL you will require the following basic tool set.

Leather Gloves 1 Safety Glasses 2

Vise with soft jaws 3 1 x Screwdriver 4

1 x Torque Wrench capable of 24 –216 lbf.in 5 1 x 13 mm Socket with adaptor 6

1 x 5 mm Security Hexagonal Bit 7 1 x 4 mm Hexagonal Bit 8

1 x Extension adaptor 9 1 x Drum Stop 10

1 x 5 mm 1 x 4 mm Hexagonal Key 11 1 x T-Bar 12

Loctite 270 Threadlocker 13 1 x Mallet 14

1 x Hole Punch 15

A Power Driver can also be used for removing bolts.

CompetencyThe Reload sealed SRL has been designed to be field serviceable by an authorized SafeWaze technician. An authorized SafeWaze technician means a person who is trained and approved by SafeWaze in identifying hazards or dangerous conditions of the SRL.

It is the responsibility of the authorized SafeWaze technician to read and complete each section of this service guide.

Procedures coveredThe first recertification is required within 24 months of the date of manufacture, and annually thereafter. As SRL recertification mandates vary by region, it is to be carried out as per the manufacturer’s instructions, based on the guidelines of local standards requirements.

If any of the following elements need replacing:

The Constant Force absorber assembly,

The cable assembly,

The attachment point,

before the required recertification date, the full recertification process must be undertaken.

Service recordAll serial numbers and recertification dates must be recorded in the service log and the appropriate labels attached to the unit must be updated accordingly.

Safety equipmentEnsure that you carry out any service procedures in conjunction with local safety rules.

In addition, ensure that you are wearing protective eye wear at all times and gloves when handling the cable.

NoteThis service guide must be reproduced or printed in color to ensure correct guidance is followed.

WarningNever open the cases of competitive retractable devices. The ReLoad device has a securely captured retraction spring, but other devices do not and could cause serious damage or injury if opened.

Recertification procedure

1

Never attempt to modify or disassemble any components within the SRL other than those stated in this guide.WARNING

Guidance notes in the use of this recertification manual Part names and terminology

01 Attachment point02 Energy absorber cover03 Cable04 Load indicating hook05 Case06 Serial number window07 Case label08 Shock tube09 Plug10 Visual load indicator11 Cable exit12 Constant Force energy absorber

01

02

03

12

04

08

10

06

07

05

11

09

2

1

4

6 7 8

5 9 10 11 12 13 14 15

2 3


4 5

General inspection

Inspect the general condition of the exterior of the unit and whether the label is intact and clearly legible.

Note whether the label requires replacement.

3

Load Indicator Inspection

Inspect the hook for any exposed red coloring. If any red coloring is visible then loading has occurred.

If the load indicating hook has been deployed the Absorber Assembly and the Cable Assembly must be replaced.

4

Inspect the attachment point for any signs of damage or corrosion. If necessary replace the attachment point assembly with kit 62809-00K2 or 62815-00K2 (30 ft

– 50 ft Sealed SRL Replacement Attachment Point Kit).

Removing the Constant Force absorber

Prise off the black plug at the centre of the rear casing using a screwdriver. Using the 13 mm socket, tighten the nut located

behind the black plug to prevent the central shaft from rotating.


Unscrew the 8 off M6 x 30 socket head screws attaching the black ‘ReLoad’ absorber cover using the 5 mm hexagonal bit and note that two of these bolts have a security head.

Prise the cover off.

5

6


6 7

Inspecting the absorber assembly

Inspect the absorber assembly for any signs of damage or corrosion. The sealed SRL incorporates a Constant Force energy absorbing coil designed to deploy in the event of a fall. This will result in the coil within the outer section of the nylon case being pulled into the inner section as shown below.


With the 4 mm hexagonal bit, remove the 6 off M6 x 35 countersunk screws which hold the absorber in position.

Lift the absorber assembly off the shaft and turn over for inspection.

Inspecting the absorber assembly (if not deployed)

If a fall has not occurred, remove the metal coil from the nylon casing and visually inspect for damage or corrosion. Inspect nylon housing including metal insert for signs of damage or corrosion.

If any defects are found the absorber assembly must be replaced using the replacement coil absorber kit 62809-00K3.

If the coil is in good condition, insert it back into the nylon casing. Fit the absorber assembly onto the shaft by matching the ‘D’ shaped shaft to the recess in the center of the absorber assembly and proceed to step 11.

7

9

8

If the absorber has been deployed it must be replaced using the replacement coil absorber kit

62809-00K3. Once replaced proceed to step 10.

If the absorber has not been deployed proceed to step 9.

DeployedNot Deployed

Replacing the deployed Constant Force absorber

If a fall has occurred:

Dispose of the used coil absorber and replace using the replacement coil absorber kit 62809-00K3.

1 Fit the absorber assembly onto the shaft by matching the D-shaped shaft to the recess in the center of the

absorber. Notice that the holes on the new absorber assembly do not line up with the plate.

To align, hold firmly onto the absorber assembly and unscrew the rear nut using the 13 mm socket. You may

feel the absorber trying to rotate in your hand.

2 Now rotate the absorber assembly clockwise until the recessed arrow on the absorber is in the ‘6 o’clock’ position or aligns with the arrow on the mounting plate.

3 Once the absorber is aligned, one additional clockwise turn must be applied before it is fastened in place.

4 Re-tighten the rear nut to prevent the assembly from moving out of position.

10

1+

turn

1

2

3

4


8 9

Inspecting the gasket

Visually inspect the gasket and replace with 62809-30/62815-30 if necessary.

11

12

Re-assembling the Constant Force absorber

Apply Loctite 270 Threadlocker, insert the 6 off M6 x 35 countersunk screws and using the 4 mm hexagonal bit and torque driver, tighten to 44 lbf.in.

44lbf.in

270

Releasing the central shaft

To release the central shaft, loosen the rear nut 1 complete turn using the 13 mm socket.

Reapply the plug (62809-41) to cover the rear nut.

13

14

1

turn

27044

lbf.in

Re-attaching the Constant Force absorber cover

Attach the black ‘ReLoad’ absorber cover. Apply Loctite 270 Threadlocker to the 8 off M6 x 30 socket head screws and insert into the holes, tightening to 44 lbf.in using a torque wrench with a 5 mm hexagonal bit.


10 11

Removing the cable exit

Uncrew the 6 off M6 x 14 socket head screws attaching the cable exit using

the 5 mm Hex key.

15

Inspecting the cable assembly

Visually inspect the entire length of the cable assembly for any signs of corrosion, damage or contamination. Inspect the hook for deployment; ensure that the swivel and function of the hook are working correctly.

Pull back the cable bumper and check the swages and eyelet for any signs of damage or corrosion. Return the bumper to the original position.

18

Removing the cable

Using the 5 mm hexagonal key, remove the 2 off M6 x 40 socket head screws located in

the drum that hold the swage in position.

Remove the cable from the drum.

If the drum is accidentally released at this stage causing the drum to rewind at high

speed, no attempt must be made to rewind or re-tension the drum. The SRL must be

returned to SafeWaze or an authorized regional service center for repair.

Inspect the drum for signs of damage or corrosion.

If any damage or defects are found, the unit must be returned to the manufacturer

or a regional full service center.

17

Removing the cable

Insert the attachment point into a vise with soft jaws.

16

Wearing leather gloves carefully unwind the cable fully.

When the cable is fully unwound, insert the drum stop to prevent the drum from turning and retracting the cable.

Inspect the reserve line swage, located 3 ft from the top of the cable, and inspect the end swage for

signs of damage, wear and corrosion.

If the cable assembly (including the hook, swages etc.) fails this inspection or if the load indicating hook has been deployed it

must be replaced.

If the cable requires replacement, dispose of the used cable and replace with kit 62809-00K1/62815-00K1

for galvanized or kit 62810-00K1/62816-00K1 for stainless steel cable versions.

3 ft

It is mandatory that all stainless steel cable assemblies are replaced at every service interval. It is highly recommended that all galvanized cable assemblies are replaced at every service interval.

MANDATORY! !


12 13

Replacing the cable

To replace the cable, fully reinsert the cable into the drum housing. Apply Loctite 270 Threadlocker to the 2 off M6 x 40 socket head screws and insert into the

holes, tightening to 88 lbf.in using a torque wrench with a 5 mm hexagonal bit.

19

Wearing the appropriate safety equipment, hold the cable firmly and remove the drum stop. Slowly allow the cable to retract onto the drum ensuring the cable winds evenly. Visually inspect the cable for signs of damage or corrosion as it retracts even if a new cable assembly is used.

270

Replacing the Cable Exit

Reposition the cable exit.

Using Loctite 270 Threadlocker, glue the 6 off M6 x 14 socket head screws into position and torque

to 26 lbf.in using the 5 mm hexagonal bit.

20

270

Inspecting the Attachment Point

Visually inspect the attachment point including the 4 off M8 x 25 hexagonal bolts and washers for any signs of

corrosion, damage, contamination or excessive wear.

If any defects are found the attachment point must be replaced using replacement kit 62809-00K2 or 62815-00K2.

If no defects are found proceed to step 23.

Removing the Attachment Point

Using a mallet and screwdriver, tap the sides of the tab washer down to ensure that the bolt heads can rotate.

Remove the 4 off M8 x 25 hexagonal head bolts using the 13 mm Socket.

Dispose of the attachment point, washers and bolts.

21

Ensure the cable swage is securely fastened into the drum by pulling firmly

on the cable.

88

lbf.in

26

lbf.in


14 15

Complete service log

Complete the service log in the user manual including date of service and date of next service. Update this same information in the service center log provided by SafeWaze. If the unit was received into the service center without a user manual a new

user manual (62809-98SW) must be supplied.

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Providing every section of this service guide has been completed, the SRL is now fully recertified and can be returned to service.

Replacing the Attachment Point

Hold the new attachment point, spring washers and tab washers in position and insert the 4 off M8 x 25 hexagonal head bolts. Tighten the bolts using the 13 mm socket to a torque of 221 lbf.in.

Using the mallet and screwdriver, carefully tap the tabs on the tab washers until they are vertical to prevent the bolts from rotating and undoing.

Ensure tabs are tight against the surface of each M8 x 25 hexagonal head bolt.

22

Replace case label

Remove the original rear label from the SRL.

Attach a new rear case label and ensure that you transfer the date of manufacture ( ) details from

the original label onto the new label. In addition, mark the new label with the date of next service ( ) up to a maximum of 12 months as required by ANSI-CSA

or other local standards or regulations.

23

Serial # / N° de série:

Tel: (800) 560-1094 www.safewaze.com

50ft (15m) SEALED CABLE SRLOSHA 1910.66 & 1926.502 ANSI Z359.1Meets / Remplit:

Part # / Réf. de pièce: SREC-50

Visual Load Indicator:Inspect hook for any exposed red color. If any red colour is visible on the hook then loading has occurred. The device

must be removed from service.DO NOT USE.

Month/M

ois J F M A

M J J A

S O

N D

Year/Année 08 09 10 11

M

onth

/Moi

s J

F M

A M

J J

A S

O N

D

Year

/Ann

ée 1

0 1

1 1

2 1

3

TOSTRUCTURALANCHORPOINT

Made in UK / Fabriquéau Royaume-Uni

WARNING – This device is for overhead use only.

AVERTISSEMENT – Cet appareil ne doit s'utiliser qu'en hauteur. ¡ADVERTENCIA! Este dispositivo se

puede usar sólo por encima de la cabeza.

Inspect at periodic intervals and at least monthly / Inspecter à intervalles périodiques

au moins mensuels.Speci�cations / Caractéristiques: Ø 3/16 in.

(Ø 5 mm) Galvanized Steel Cable / Câble en acier galvanisé, Max. Arrest Force /Force d’arrêt maxi:

<900 lbs (4 kN), Max. Arrest Distance / Distance d’arrêt maxi: 54 in. (1.4 m), Capacity / Capacité:

310 lbs (140 kg).

Use: Minimum rigid anchor strength 5000 lbs (22 kN). Only one user to be connected to this device at any time.

Anchor device directly above working area at an angle no greater than 30º from vertical. For anchorages below

shoulder level refer to user manual. Always ensure lifeline is in tension when in use. Full body harness must be used when

connected to this device. Use caution when lifeline is used near sharp edges. For use by trained personnel only.

Inspection: Inspect before use. This must include: activating the audible clicking mechanism, testing the

locking and retracting function, lifeline, condition of connectors, housing and fasteners, legibility of labels,

and any evidence of defects damage or missing parts. Inspection by a competent / authorized person

is required at least annually. Do not use if inspection reveals an unsafe condition. Contact SafeWaze for service / repair.

Warning: Follow the manufacturer’s instructions included with this product at the time of

shipment. Only one user to be connected to this device at any time. Alteration or misuse of this

product, or failure to follow instructions may result in serious injury or death. This device must be removed

from service immediately when the visual load indicator is deployed. See other markings.

Avertissement: Observer les consignes du fabricant accompagnant ce produit. Ne jamais relier plus d’un seul

utilisateur à cet appareil. Toute modi�cation ou mauvais usage du produit, ou non-observation des consignes, peut entraîner blessure grave ou mort d'homme. Retirer le produit du service dès que l'indicateur de charge est déployé. Voir les autres marquages.

270

221

lbf.in


16

Documents

Recertification and Service Guide Sealed SRL - · PDF fileSealed SRL Recertification and Service Guide 4 5 General inspection Inspect the general condition of the exterior of the unit