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Please cite this article in press as: Rachmiel A, et al. Reconstruction of complex mandibular defects using integrated dental custom-made titanium implants. Br J Oral Maxillofac Surg (2017), http://dx.doi.org/10.1016/j.bjoms.2017.01.006 ARTICLE IN PRESS YBJOM-5100; No. of Pages 3 British Journal of Oral and Maxillofacial Surgery xxx (2017) xxx–xxx Available online at www.sciencedirect.com ScienceDirect Technical note Reconstruction of complex mandibular defects using integrated dental custom-made titanium implants A. Rachmiel a,b,1 , D. Shilo a,,1 , O. Blanc a , O. Emodi a,b a Department of Oral and Maxillofacial Surgery, Rambam Health Care Campus, Haifa, Israel b Bruce Rappaport Faculty of Medicine, Technion-Israel Institute of Technology, Haifa, Israel Accepted 9 January 2017 Keywords: Patient specic implant; mandible; dental implant; mandibular reconstruction; 3D printing; Titanium Reconstruction of the craniofacial complex is challeng- ing because of the unique anatomy, the presence of vital structures, and the diversity of defects. In craniofacial recon- struction, restoration of appearance and function is the primary goal. Autografts are the gold standard treatment, 1 but they have several disadvantages, which has led to research into alloplastic materials. The development of CADCAM systems allows for precise preoperative planning and design of patient-specic implants. 2,3 The workow of custom- made implants is shown in Fig. 1. Two-dimensional DICOM les were converted into 3-dimensional stereolithography (STL) les and the custom-made implant was designed using AB Guided 3-dimensional software (A.B. Dental, Ash- dod, Israel). The skull and the implant were printed as an STL model in resin for compatibility tests using a 3- dimensional Objet260 Dental Selection printer (Stratasys © , Rehovot, Israel). The titanium implant was then printed using a laser sintering 3-dimensional printer (EOS, Novi, MI, USA). We present the case of a patient who had his facial bones reconstructed because of a large deciency in the ramus, Corresponding author at: Rambam Health Care Campus, 8 Ha’Aliyah Street, Haifa 35254, Israel. Tel.: +972-524088880; Fax: +972 47772557. E-mail address: [email protected] (D. Shilo). 1 Equal contribution. body, and angle of his right mandible caused by an ameloblas- toma. After the resection, we discovered that the reconstruction plate had fractured and his mouth opening showed deviation of the mandible to the right. We planned a patient-specic titanium implant, which contained a crib with pores for bet- ter osseointegration of the autogenous bone graft. We added dental implants on the posterior mandible, at the sites of the rst and second molars (Fig. 2). The robust structure of the crib protected the bony graft from pressure from the soft tissues and so prevented resorption. The implant was inserted through the previous incision in the right submandible. A second team harvested a bone graft from the left anterior iliac crest, which was inserted into the crib together with xenograft bone replacement (Bio-Oss, Geistlich, Wolhusen, Switzerland) (Fig. 3). We put intermax- illary xation in place intraoperatively and later converted it to elastics during his stay in hospital. Postoperatively he showed accurate occlusion, symmetry of the face and mandible, and good function, which included adequate opening, closing, and lateral movements of the mandible with no deviation. He later returned for intraoral scanning (Carestream, Rochester, NY, USA) and custom- made screw-retained crowns that were produced by Dental Chakir, (Herzliya, Israel) (Fig. 4). http://dx.doi.org/10.1016/j.bjoms.2017.01.006 0266-4356/© 2017 The British Association of Oral and Maxillofacial Surgeons. Published by Elsevier Ltd. All rights reserved.

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Page 1: Reconstruction of complex mandibular defects using integrated … · 2017-11-21 · Reconstruction of complex mandibular defects using integrated dental custom-made titanium implants

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ARTICLE IN PRESSBJOM-5100; No. of Pages 3

British Journal of Oral and Maxillofacial Surgery xxx (2017) xxx–xxx

Available online at www.sciencedirect.com

ScienceDirect

echnical note

econstruction of complex mandibular defects usingntegrated dental custom-made titanium implants. Rachmiel a,b,1, D. Shilo a,∗,1, O. Blanc a, O. Emodi a,b

Department of Oral and Maxillofacial Surgery, Rambam Health Care Campus, Haifa, IsraelBruce Rappaport Faculty of Medicine, Technion-Israel Institute of Technology, Haifa, Israel

ccepted 9 January 2017

eywords: Patient specific implant; mandible; dental implant; mandibular reconstruction; 3D printing; Titanium

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igtGit

econstruction of the craniofacial complex is challeng-ng because of the unique anatomy, the presence of vitaltructures, and the diversity of defects. In craniofacial recon-truction, restoration of appearance and function is therimary goal. Autografts are the gold standard treatment,1 buthey have several disadvantages, which has led to researchnto alloplastic materials. The development of CADCAMystems allows for precise preoperative planning and designf patient-specific implants.2,3 The workflow of custom-ade implants is shown in Fig. 1. Two-dimensional DICOMles were converted into 3-dimensional stereolithographySTL) files and the custom-made implant was designedsing AB Guided 3-dimensional software (A.B. Dental, Ash-od, Israel). The skull and the implant were printed asn STL model in resin for compatibility tests using a 3-imensional Objet260 Dental Selection printer (Stratasys©,ehovot, Israel). The titanium implant was then printedsing a laser sintering 3-dimensional printer (EOS, Novi, MI,

Please cite this article in press as: Rachmiel A, et al. Reconstruction of ctitanium implants. Br J Oral Maxillofac Surg (2017), http://dx.doi.org/1

SA).We present the case of a patient who had his facial bones

econstructed because of a large deficiency in the ramus,

∗ Corresponding author at: Rambam Health Care Campus, 8 Ha’Aliyahtreet, Haifa 35254, Israel. Tel.: +972-524088880; Fax: +972 47772557.

E-mail address: [email protected] (D. Shilo).1 Equal contribution.

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ttp://dx.doi.org/10.1016/j.bjoms.2017.01.006266-4356/© 2017 The British Association of Oral and Maxillofacial Surgeons. Pu

ody, and angle of his right mandible caused by an ameloblas-oma.

After the resection, we discovered that the reconstructionlate had fractured and his mouth opening showed deviationf the mandible to the right. We planned a patient-specificitanium implant, which contained a crib with pores for bet-er osseointegration of the autogenous bone graft. We addedental implants on the posterior mandible, at the sites of therst and second molars (Fig. 2). The robust structure of therib protected the bony graft from pressure from the softissues and so prevented resorption.

The implant was inserted through the previous incisionn the right submandible. A second team harvested a boneraft from the left anterior iliac crest, which was inserted intohe crib together with xenograft bone replacement (Bio-Oss,eistlich, Wolhusen, Switzerland) (Fig. 3). We put intermax-

llary fixation in place intraoperatively and later converted ito elastics during his stay in hospital.

Postoperatively he showed accurate occlusion, symmetryf the face and mandible, and good function, which includeddequate opening, closing, and lateral movements of theandible with no deviation. He later returned for intraoral

canning (Carestream, Rochester, NY, USA) and custom-

omplex mandibular defects using integrated dental custom-made0.1016/j.bjoms.2017.01.006

ade screw-retained crowns that were produced by Dentalhakir, (Herzliya, Israel) (Fig. 4).

blished by Elsevier Ltd. All rights reserved.

rachmiel
Highlight
Page 2: Reconstruction of complex mandibular defects using integrated … · 2017-11-21 · Reconstruction of complex mandibular defects using integrated dental custom-made titanium implants

ARTICLE IN PRESSYBJOM-5100; No. of Pages 3

2 A. Rachmiel et al. / British Journal of Oral and Maxillofacial Surgery xxx (2017) xxx–xxx

Fig. 1. A flow diagram showing the stages of the design and manufacture of custom-made, patient-specific implants.

Fig. 2. Design of the custom-made titanium implant based on computedtomography. The implant was designed with maximum pores for betterosseointegration. Dental implants were designed as part of the custom-madeimplant at the location corresponding to teeth 46 and 47. Fig. 3. The second operation to insert the custom-made implant. The frac-

tured plate was removed followed by fixation of the custom-made implant to

Please cite this article in press as: Rachmiel A, et al. Reconstruction of complex mandibular defects using integrated dental custom-madetitanium implants. Br J Oral Maxillofac Surg (2017), http://dx.doi.org/10.1016/j.bjoms.2017.01.006

the remaining mandible, ascending ramus, and body. Autogenous iliac crestbone graft and xenograft were put into the preplanned crib.

Page 3: Reconstruction of complex mandibular defects using integrated … · 2017-11-21 · Reconstruction of complex mandibular defects using integrated dental custom-made titanium implants

ARTICLE IN PRESSYBJOM-5100; No. of Pages 3

A. Rachmiel et al. / British Journal of Oral and Maxillofacial Surgery xxx (2017) xxx–xxx 3

F implana en.

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2013;51:e239–44.4. Kontio R. Update on mandibular reconstruction: computer-aided design,

imaging, stem cells and future applications. Curr Opin Otolaryngol HeadNeck Surg 2014;22:307–15.

ig. 4. Postoperative panoramic radiograph showing the patient-specificbutments, and the proper placement of the screw-retained crowns can be se

One-year follow up showed good function and appear-nce. He had a stable occlusion and mouth opening of 50 mmith no deviation.The innovation of incorporating dental implants enabled a

imultaneous mandibular reconstruction and dental rehabil-tation by the same patient-specific implant. We agree withontio that the future of reconstruction will eventually beased upon a combination of 3-dimensional printing andissue engineering.4

onflict of interest

e have no conflicts of interest.

thics statement/confirmation of patient’s permission

Please cite this article in press as: Rachmiel A, et al. Reconstruction of ctitanium implants. Br J Oral Maxillofac Surg (2017), http://dx.doi.org/1

pproved by our institute’s ethics committee. We obtainedhe patient’s permission for all images used.

t in place. Dental rehabilitation employed zirconia crowns on multiunit

eferences

. Hidalgo DA. Fibula free flap: a new method of mandible reconstruction.Plast Reconstruct Surg 1989;84:71–9.

. Leiser Y, Shilo D, Wolff A, et al. Functional reconstruction in mandibularavulsion injuries. J Craniofac Surg 2016;27:2113–6.

. Li B, Zhang L, Sun H, et al. A novel method of computer aidedorthognathic surgery using individual CAD/CAM templates: a combina-tion of osteotomy and repositioning guides. Br J Oral Maxillofac Surg

omplex mandibular defects using integrated dental custom-made0.1016/j.bjoms.2017.01.006