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Huawei Rectifier PS4890 for BTS/DBS 3900
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PS4890
V200R103
User Guide
Issue 04
Date 2012-04-30
HUAWEI TECHNOLOGIES CO., LTD.
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Copyright Huawei Technologies Co., Ltd. 2012. All rights reserved.
No part of this document may be reproduced or transmitted in any form or by any means without prior written
consent of Huawei Technologies Co., Ltd.
Trademarks and Permissions
and other Huawei trademarks are trademarks of Huawei Technologies Co., Ltd.
All other trademarks and trade names mentioned in this document are the property of their respective holders.
Notice
The purchased products, services and features are stipulated by the contract made between Huawei and the
customer. All or part of the products, services and features described in this document may not be within the
purchase scope or the usage scope. Unless otherwise specified in the contract, all statements, information,and recommendations in this document are provided "AS IS" without warranties, guarantees or representations
of any kind, either express or implied.
The information in this document is subject to change without notice. Every effort has been made in the
preparation of this document to ensure accuracy of the contents, but all statements, information, and
recommendations in this document do not constitute the warranty of any kind, express or implied.
Huawei Technologies Co., Ltd.
Address: Huawei Industrial Base
Bantian, Longgang
Shenzhen 518129
People's Republic of China
Website: http://www.huawei.com
Email: [email protected]
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About This Document
Purpose
This document describes the PS4890 in terms of the features, components, cables, and
maintenance.
Product Versions
The following table lists the product version related to this document.
Product Name Product Version
PS4890 V200R103
Intended Audience
This document is intended for:
l Field engineers
l Base station installers
l System engineers
Organization1 Changes in the PS4890 User Guide
This chapter describes the changes in thePS4890 User Guide.
2 Overview of the PS4890
The PS4890, an indoor power cabinet, provides DC power and space for customer equipment.
When installed with battery groups, the PS4890 can also provide power backup.
3 Introduction to the PS4890
This describes the exterior, structure, components, and cables of the PS4890.
4 Cable Connections of the PS4890
PS4890
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The cable connections of the PS4890 vary depending on the type of battery group configured in
the PS4890 cabinet.
5 Maintenance of the PS4890
This describes the maintenance items for the PS4890. The maintenance items are the PMU, PSU,DCDU-04, and DCDU-03.
Conventions
Symbol Conventions
The symbols that may be found in this document are defined as follows.
Symbol Description
Indicates a hazard with a high level of risk, which if not
avoided, will result in death or serious injury.
Indicates a hazard with a medium or low level of risk, which
if not avoided, could result in minor or moderate injury.
Indicates a potentially hazardous situation, which if not
avoided, could result in equipment damage, data loss,
performance degradation, or unexpected results.
Indicates a tip that may help you solve a problem or save
time.
Provides additional information to emphasize or supplement
important points of the main text.
General Conventions
The general conventions that may be found in this document are defined as follows.
Convention Description
Times New Roman Normal paragraphs are in Times New Roman.
Boldface Names of files, directories, folders, and users are in
boldface. For example, log in as user root.
Italic Book titles are in italics.
Courier New Examples of information displayed on the screen are in
Courier New.
Command Conventions
The command conventions that may be found in this document are defined as follows.
PS4890
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Convention Description
Boldface The keywords of a command line are in boldface.
Italic Command arguments are in italics.
[ ] Items (keywords or arguments) in brackets [ ] are optional.
{ x | y | ... } Optional items are grouped in braces and separated by
vertical bars. One item is selected.
[ x | y | ... ] Optional items are grouped in brackets and separated by
vertical bars. One item is selected or no item is selected.
{ x | y | ... }* Optional items are grouped in braces and separated by
vertical bars. A minimum of one item or a maximum of all
items can be selected.
[ x | y | ... ]* Optional items are grouped in brackets and separated byvertical bars. Several items or no item can be selected.
GUI Conventions
The GUI conventions that may be found in this document are defined as follows.
Convention Description
Boldface Buttons, menus, parameters, tabs, window, and dialog titles
are in boldface. For example, click OK.
> Multi-level menus are in boldfaceand separated by the ">"
signs. For example, choose File> Create> Folder.
Keyboard Operations
The keyboard operations that may be found in this document are defined as follows.
Format Description
Key Press the key. For example, press Enterand press Tab.
Key 1+Key 2 Press the keys concurrently. For example, pressing Ctrl+Alt
+Ameans the three keys should be pressed concurrently.
Key 1, Key 2 Press the keys in turn. For example, pressing Alt, Ameans
the two keys should be pressed in turn.
Mouse Operations
The mouse operations that may be found in this document are defined as follows.
PS4890
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Action Description
Click Select and release the primary mouse button without moving
the pointer.
Double-click Press the primary mouse button twice continuously andquickly without moving the pointer.
Drag Press and hold the primary mouse button and move the
pointer to a certain position.
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Contents
About This Document.....................................................................................................................ii
1 Changes in the PS4890 User Guide............................................................................................1
2 Overview of the PS4890................................................................................................................2
2.1 Functions of the PS4890.....................................................................................................................................3
2.2 Application Scenarios of the PS4890.................................................................................................................4
2.3 Technical Specifications of the PS4890.............................................................................................................6
2.3.1 Electrical Specifications............................................................................................................................6
2.3.2 Engineering Specifications........................................................................................................................9
2.3.3 Surge Protection Specifications...............................................................................................................10
2.3.4 Environmental Requirements..................................................................................................................10
3 Introduction to the PS4890.........................................................................................................12
3.1 Exterior of the PS4890.....................................................................................................................................13
3.2 Structure of the PS4890....................................................................................................................................13
3.3 Components......................................................................................................................................................14
3.3.1 Power Equipment (AC/DC).....................................................................................................................14
3.3.2 DCDU-04.................................................................................................................................................21
3.3.3 DCDU-03B/DCDU-03C.........................................................................................................................23
3.3.4 Battery.....................................................................................................................................................26
3.4 Cables...............................................................................................................................................................26
3.4.1 PGND Cable for the Cabinet...................................................................................................................27
3.4.2 PGND Cable for the DCDU-03...............................................................................................................27
3.4.3 PGND Cable for the Power System (AC/DC).........................................................................................283.4.4 Input Power Cable...................................................................................................................................29
3.4.5 Input Power Cable for the DCDU-04......................................................................................................29
3.4.6 Output Power Cable for the DCDU-04...................................................................................................30
3.4.7 Input Power Cable for the DCDU-03......................................................................................................31
3.4.8 Output Power Cable for the DCDU-03...................................................................................................32
3.4.9 Environment Monitoring Signal Cable for the Power Cabinet...............................................................33
3.4.10 Monitoring Signal Cable of the PMU....................................................................................................35
3.4.11 Temperature Monitoring Signal Cable for the Batteries.......................................................................36
3.4.12 Power Cable for the Batteries................................................................................................................37
4 Cable Connections of the PS4890.............................................................................................39
PS4890
User Guide Contents
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5 Maintenance of the PS4890........................................................................................................42
5.1 Replacing the PMU..........................................................................................................................................43
5.2 Replacing the PSU (AC/DC)............................................................................................................................44
5.3 Replacing the DCDU-04..................................................................................................................................46
5.4 Replacing the DCDU-03..................................................................................................................................48
PS4890
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1Changes in the PS4890 User GuideThis chapter describes the changes in thePS4890 User Guide.
04 (2012-04-30)
This is the fourth commercial release.
Compared with issue 03 (2011-03-31), no topic is added.
Compared with issue 03 (2011-03-31), this issue incorporates the following change:
Content Change Description
3.4.11 Temperature Monitoring Signal
Cable for the Batteries
Updated the exterior of temperature
monitoring signal cable for the batteries.
Added notes for cable connection.
Compared with issue 03 (2011-03-31), no topic is deleted.
03 (2011-03-31)
This is the third commercial release.
Compared with issue 02 (2010-06-05), there are some editorial changes.
02 (2010-06-05)
This is the second commercial release.
Compared with issue 01 (2009-06-04), there are some editorial changes.
01 (2009-06-04)
This is the first commercial release.
PS4890
User Guide 1 Changes in the PS4890 User Guide
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2Overview of the PS4890About This Chapter
The PS4890, an indoor power cabinet, provides DC power and space for customer equipment.
When installed with battery groups, the PS4890 can also provide power backup.
2.1 Functions of the PS4890
The PS4890 provides an auxiliary solution for the indoor applications of Huawei wireless
products. It supplies DC power and backup power to the distributed base station or BTS3900.
It can also provide space for installing the BBU and transmission devices indoors.
2.2 Application Scenarios of the PS4890
The PS4890 can work with the BTS3900 or the distributed base station, meeting the requirements
in different scenarios.
2.3 TechnicalSpecifications of the PS4890
The technical specifications of the PS4890 consist of the electrical specifications, engineering
specifications, surge protection specifications, and environment requirements.
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2.1 Functions of the PS4890
The PS4890 provides an auxiliary solution for the indoor applications of Huawei wireless
products. It supplies DC power and backup power to the distributed base station or BTS3900.
It can also provide space for installing the BBU and transmission devices indoors.
Table 2-1describes the functions of the PS4890.
Table 2-1Functions of the PS4890
Item Description
Providing space for
customer equipment
Space available for customer equipment:
l Without built-in batteries: a space of 13 U for customer
equipment.
l With 48 V 92 Ah built-in batteries: a space of 7 U for customer
equipment.
l With 48 V 184 Ah built-in batteries: no space for customer
equipment.
Providing backup
power
Two 48 V 92 Ah batteries can be connected parallel to provide 48
V 184 Ah backup power.
Providing the PSU l The PSU converts the input AC mains into -48 V DC power.
l The PSU is hot-swappable.
Providing the PMU l
The PMU manages the PSUs and the charge and discharge ofthe batteries.
l The PMU provides RS485 communication ports and dry contact
alarm ports for remote and unmanned monitoring.
l The PMU supports the battery low voltage disconnect (BLVD)
and load low voltage disconnect (LLVD) functions.
l The PMU is hot-swappable.
Providing surge
protection for the
power supply and
signal ports
There are surge protection modules for the AC/DC power supply
ports, and surge protection circuits designed for the alarm ports and
communication ports. This ensures reliable surge protection and
inductive surge protection are provided for the PS4890.
Distributing DC power For details, see Table 2-2.
Table 2-2describes the DC power distribution functions of the PS4890.
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Table 2-2DC power distribution functions of the PS4890
DCPowerDistrib
utionUnit
DCOutput
DCPowerSupply
to...
circuit breakerSpecification
circuitbreakerQuantity
Remarks
DCDU-
04
Two
LLVD
outputs
BTS3900
or other
base
stations.
80 A 2 -
DCDU-
03A
Nine
BLVD
outputs
BBU 12 A 1 The 6 A, 12 A, 20 A,
circuit breakers of
the DCDU-03 series
power distribution
boxes should beused in derating
mode. The circuit
breakers can be used
as follows:
l 6 A circuit
breaker is used as
5 A circuit
breaker
l 12 A circuit
breaker is used as
11 A circuitbreaker
l 20 A circuit
breaker is used as
18 A circuit
breaker
Transmis
sion
equipment
4 A 8
DCDU-
03B
GSM
distribute
d base
station
20 A 6
12 A 3
DCDU-
03C
WCDM
A,
WiMAX,
and
CDMA
distributed base
stations
12 A 7
6 A 2
NOTE
When configured with different types of DCDU, the PS4890 can meet different requirements for DC power
distribution.
2.2 Application Scenarios of the PS4890
The PS4890 can work with the BTS3900 or the distributed base station, meeting the requirements
in different scenarios.
PS4890 + BTS3900
The PS4890 works with the BTS3900 in the following application scenarios:
lThe PS4890 provides -48 V DC power supply to the BTS3900. It also provides a space of7 U to 13 U for customer equipment.
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l In the absence of mains, the built-in batteries of the PS4890 provides DC power to the
BTS3900.
Figure 2-1shows the application scenario of PS4890 + BTS3900.
Figure 2-1PS4890 + BTS3900 (with built-in batteries)
PS4890 + Distributed Base StationThe PS4890 works with the distributed base station in the following application scenarios:
l The PS4890 provides -48 V DC power supply to the distributed base station. It also provides
a space of 7 U to 13 U for customer equipment.
l In the absence of mains, the built-in batteries of the PS4890 provides DC power to the
distributed base station.
Figure 2-2shows the application scenario of PS4890 + distributed base station.
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Figure 2-2PS4890 + distributed base station
2.3 Technical Specifications of the PS4890The technical specifications of the PS4890 consist of the electrical specifications, engineering
specifications, surge protection specifications, and environment requirements.
2.3.1 Electrical Specifications
The electrical specifications of the PS4890 consist of the AC input, DC output , protection, and
heat consumption.
Table 2-3describes the electrical specifications.
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Table 2-3Electrical specifications
Item Specification Remarks
AC input Typical
inputvoltage
200 V AC to 240 V AC (single-phase 220
V AC)
Normal voltage range:
176 V AC to 290 V AC(single-phase 220 V
AC)
200/346 V AC to 240/416 V AC (three-
phase 220/380 V AC)
Normal voltage range:
176/304 V AC to
290/500 V AC (three-
phase 220 V AC)
100/200 V AC to 120/240 V AC (dual-live-
wire 110 V AC)
Normal voltage range:
90/180 V AC to
135/270 V AC (dual-
live-wire 110 V AC)
120/208 V AC to 127/220 V AC (dual-live-
wire 120 V AC)
Normal voltage range:
105/176 V AC to
150/260 V AC (dual-
live-wire 120 V AC)
Input
voltage
frequenc
y
50 Hz or 60 Hz -
Maximu
m inputcurrent
10 A (three-phase 220/380 V AC) -
30 A (dual-live-wire 110 V AC, dual-live-
wire 120 V AC, or single-phase 220 V AC)
-
Input
mode
l Three-phase 220/380 V AC
l Dual-live-wire 110 V AC
l Dual-live-wire 120 V AC
l Single-phase 220 V AC
-
DC
output
character
istics
Typical
output
voltage
-48 V DC Output voltage range:
-43.2 V DC to -57 V
DC
Output
current
range
l 0 A to 60 A when 2 PSUs are
configured
l 0 A to 90 A when 3 PSUs are
configured.
l The power system
can be configured
with a maximum of
three PSUs.
l The maximum
output current of a
single PSU is 30 A.
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Item Specification Remarks
Maximu
m output
current
l 90 A when built-in batteries are
configured.
l 76.2 A when 48 V 92 Ah batteries areconfigured.
l 62.4 A when 48 V 184 Ah batteries are
configured.
-
DC
output
power
3200 W (supporting N + 1 backup mode
for the PSU)
When the BBU or
transmission devices
are configured, the
total power of the
BBU and the
transmission devices
must be lower than or
equal to 500 W.
Protectio
n
character
istics
Input
protectio
n
l Overvoltage protection: The system
generates an alarm when the input
voltage exceeds the AC overvoltage
alarm threshold which is 280 V by
default.
l Undervoltage protection: The system
generates an alarm when the input
voltage is lower than the AC
undervoltage alarm threshold which is
180 V by default.
-
Output
protectio
n
l Overvoltage protection: The system
generates an alarm when the busbar
voltage exceeds the DC overvoltage
alarm threshold (-58 V by default).
l Undervoltage protection: The system
generates an alarm when the busbar
voltage is lower than the DC
undervoltage alarm threshold (-45 V by
default).
l Overcurrent protection and short-
circuit protection
-
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Item Specification Remarks
Maximum
permissible heat
consumption in thecabinet
550 W
NOTE
l The heat consumption of the power systemis included.
l The heat consumption of the power system
varies with the output power.
l The upper
threshold of the
permissibletemperature at the
air inlet of the BBU
and the
transmission
devices should be
higher than or
equal to 60C. If
the BBU and the
transmission
devices have built-
in fans, the air
vents should be leftand right vents.
l The total heat
consumption of the
BBU and the
transmission
devices should be
less than or equal to
200 W.
2.3.2 Engineering Specifications
The engineering specifications of the PS4890 involve the cabinet weight, cabinet dimensions,
and base dimensions.
Table 2-4describes the engineering specifications.
Table 2-4Engineering specifications
Item Specification Remarks
Weight l Empty cabinet 48 kg
l Assembly cabinet with built-in 48 V 92
Ah battery groups 215 kg
l Assembly cabinet with built-in 48 V
184 Ah battery groups 370 kg
An assembly cabinet refers
to a cabinet in fullconfiguration, excluding
transmission devices and
external cables.
Dimensions of
the cabinet
(width x height x
depth)
600 mm x 900 mm x 450 mm The base is not included.
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Item Specification Remarks
Dimensions of
the base (width x
height x depth)
600 mm x 40 mm x 420 mm -
2.3.3 Surge Protection Specifications
The PS4890 provides surge protection for the AC input port, DC output port, and Boolean signal
of the monitoring board.
Table 2-5describes the surge protection specifications.
Table 2-5Surge protection specifications
Item Specification
Surge protection for AC
input port
l In differential mode (8/20 s): 3 kA
l In common mode (8/20 s): 5 kA
Surge protection for DC
output port of the
DCDU-03
l In differential mode (8/20 s): 1 kA
l In common mode (8/20 s): 2 kA
Surge protection for the two
Boolean signals of the A
output port on the built-inHPMI of the DCDU-04
l In differential mode (8/20 s): 3 kA
l In common mode (8/20 s): 5 kA
Surge protection for the
five Boolean signals of the
B/C/E input port on the
built-in HPMI of the
DCDU-04
l In differential mode (8/20 s): 3 kA
l In common mode (8/20 s): 5 kA
2.3.4 Environmental RequirementsThe environment requirements of the PS4890 consist of the working temperature, altitude, direct
sunlight intensity, indoor International Protection (IP) level, atmospheric pressure, temperature
variation rate, relative humidity, and absolute humidity.
The PS4890 can be used indoors. Table 2-6describes the environmental requirements of the
PS4890.
Table 2-6Environmental requirements
Item Range
Working temperature -20C to +45C
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Item Range
Altitude 4,000 m
NOTE
The PS4890 works normally at an altitude ranging from -60 m to 3,000 m.The PS4890 should work in derating mode at the altitude from 3,000 m to
4,000 m. The ambient temperature drops by 1C each time the altitude
increases by 100 m from the altitude of 3,000 m.
Direct sunlight intensity Indoor: 700 W/m2(45C)
IP level IP20
Atmospheric pressure 70 kPa to 106 kPa
Temperature variation
rate
3C/min
Relative humidity 5% Rh to 95% Rh
Absolute humidity 1 g/m3to 25 g/m3
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3Introduction to the PS4890About This Chapter
This describes the exterior, structure, components, and cables of the PS4890.
3.1 Exterior of the PS4890
The PS4890 cabinet is designed in compliance with the IEC297 standard. It is a vertical cabinet.
3.2 Structure of the PS4890
The PS4890 cabinet houses the AC/DC power system and modules such as the DCDU-04 and
DCDU-03.
3.3 ComponentsThe PS4890 components are the power system, DCDU-04, DCDU-03, and batteries.
3.4 Cables
The PS4890 cables consists of the PGND cables, power cables, and signal cables for the PS4890.
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3.1 Exterior of the PS4890
The PS4890 cabinet is designed in compliance with the IEC297 standard. It is a vertical cabinet.
Figure 3-1shows the exterior of the PS4890.
Figure 3-1Exterior of the PS4890
3.2 Structure of the PS4890
The PS4890 cabinet houses the AC/DC power system and modules such as the DCDU-04 and
DCDU-03.
Figure 3-2shows the internal structure of the PS4890 cabinet.
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Figure 3-2Internal structure of the PS4890 cabinet
(1) AC/DC power system (2) DCDU-04 (3) DCDU-03 (4) Negative wiring copper
bar for the battery group
(5) Support plate for the
battery group
(6) Positive wiring copper
bar for the battery group
(7) Baffle plate -
The PS4890 cabinet has the following functions:
l The 48 V 92 Ah or 48 V 184 Ah battery groups in the cabinet provides backup power.
l The AC/DC power system converts the AC power into -48 V DC power and provides three
outputs to the battery group, DCDU-04, and DCDU-03.
l The DCDU-04 provides two DC outputs to the BTS3900.
l The DCDU-03 provides nine DC outputs to the transmission equipment.
3.3 ComponentsThe PS4890 components are the power system, DCDU-04, DCDU-03, and batteries.
3.3.1 Power Equipment (AC/DC)
The power equipment (AC/DC) converts AC power into -48 V DC power.
Components of the Power Equipment (AC/DC)
The power equipment (AC/DC) consists of the PMU, PSUs (AC/DC) and power subrack (AC/DC).
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Figure 3-3shows the power equipment (AC/DC).
Figure 3-3Power equipment (AC/DC)
(1) PMU (2) PSUs (AC/DC) (3) Power subrack (AC/DC)
Table 3-1describes the components of the power equipment (AC/DC).
Table 3-1Components of the power equipment (AC/DC)
Component Description
PMU For details, see PMU.
PSU (AC/DC) For details, see PSU (AC/DC).
Power subrack (AC/DC) For details, see Power Subrack (AC/DC).
PMU
The Power and Environment Monitoring Unit (PMU) performs the power system management,
power distribution detection, and alarm reporting functions.
Functions
The PMU performs the following functions:
l Communicates with the BBU or upper-level PMU through an RS232/RS422 serial port.
l Manages the power system and battery charge/discharge.
l Detects and reports water damage alarms, smoke alarms, door status alarms, and
customized Boolean values.
l Reports the ambient temperature, ambient humidity, battery temperature, and customized
analog values.
l Monitors power distribution, reports related alarms, and reports dry contact alarms.
Exterior
Figure 3-4shows the PMU.
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Figure 3-4PMU
Ports and LEDs
Figure 3-5shows the front panel of the PMU.
Figure 3-5Front panel of the PMU
(1) RS232/RS422 ports (2) LEDs (3) Power supply test ports
(4) TEST port (5) Battery control switch (6) COM port
Table 3-2describes the ports and switch on the PMU.
Table 3-2Ports and switch on the PMU
Port/Switch Function
RS232/RS422 port Communicating with the BBU or upper-level PMU
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Port/Switch Function
Power supply test port Measuring the power voltage by using a multimeter through the
-48V/+24V and 0V ports
TEST port Testing
Battery control switch Controlling the connection of the batteries through the ON and OFF
ports
l Press and hold the ON port for 5s to 10s to connect to the
batteries.
l Press and hold the OFF port for 5s to 10s to disconnect the
batteries.
CAUTION
l You must insert a small round bar into the hole when you operate the
battery control switch. When you hear a crack, the batteries are connected
or disconnected.
COM port Reserved for connecting to the external signal monitoring board
Table 3-3describes the LEDs on the panel of the PMU.
Table 3-3LEDs on the panel of the PMU
Label Color Status Description
RUN Green Blinking (on for 1s andoff for 1s)
The unit is functional, and thecommunication with the BBU or upper-level
PMU is normal.
Blinking (on for 0.125s
and off for 0.125s)
The unit is functional, but the communication
with the BBU or upper-level PMU fails. If
the unit does not communicate with the BBU
or upper-level PMU for one minute, the
communication is regarded as failed.
On or off The unit is faulty or the unit is in power-on
self-check state.
ALM Red On The base station reports at least one of thefollowing alarms:
l Mains overvoltage or undervoltage alarm
l Busbar overvoltage or undervoltage
alarm
l Alarm related to PSUs
l Load disconnection alarm
Off No alarm is reported.
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NOTE
In 3s to 5s after the PMU is powered on, the ALM and RUN LEDs are simultaneously on for about 3s.
DIP Switch
The DIP switch, which is used to choose monitoring address, is positioned on the right panel of
the PMU. The DIP switch has eight bits, which are set before the PMU is delivered, as shown
in Figure 3-6.
Figure 3-6Right panel of the PMU
PSU (AC/DC)
The PSU is a power supply unit. The PSU (AC/DC) converts 220 V AC power into -48 V DC
power.
Panel
Figure 3-7shows the panel of the PSU (AC/DC).
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Figure 3-7Panel of the PSU (AC/DC)
(1) Power LED (2) Protection LED (3) Fault LED
Functions
The PSU (AC/DC) performs the following functions:
l Converts 220 V AC power into -48 V DC power and supplies -48 V DC power to the
DCDU-01.
l Monitors the unit and reports alarms related to PSU faults (such as output overvoltage, no
output, and fan faults), alarms related to PSU protection (such as overtemperature
protection, and input overvoltage/undervoltage protection), and PSU out-of-position alarm,
if any.
LEDs
Table 3-4describes the LEDs on the panel of the PSU (AC/DC).
Table 3-4LEDs on the panel of the PSU (AC/DC)
LED Color Status Description
Power LED Green On The power supply isnormal.
Off There are faults (such
as no AC input, or
overvoltage and
undervoltage of AC
input) on the mains,
or the PSU has no
output.
Protection LED Yellow Off The running status is
normal.
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LED Color Status Description
On There is a pre-alarm
relating to
temperature or thefan.
Fault LED Red Off The PSU is normal,
or the PSU has no
output because of
faults (such as no AC
input, or overvoltage
and undervoltage of
AC input) on the
mains.
On There is no output
because of outputovervoltage
shutdown, the fan
fault,
overtemperature
shutdown, remote
shutdown, or an
internal PSU fault.
Power Subrack (AC/DC)The power subrack (AC/DC) provides the power input wiring terminals, wiring terminals for
batteries, and battery power output wiring terminal. The terminals are used for the connections
of the input power cables, output power cables, and power cable for the batteries respectively.
Panel
Figure 3-8shows the panel of the power subrack (AC/DC).
Figure 3-8Panel of the power subrack (AC/DC)
(1) Power input wiring terminals (2) Power switch of the batteries
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(3) Wiring terminals for batteries (4) Power output wiring terminals
Ports
Table 3-5describes theterminals and switch on the power subrack (AC/DC).
Table 3-5Terminals and switch on the power subrack (AC/DC)
Terminal/Switch Description
Power input wiring terminals These terminals are used for the connections of
the AC input power cables.
Power output wiring terminals The LOAD1(-) and LOAD2(-) wiring
terminals are used for the connections of the-48 V power cables, and the RTN(+) wiring
terminals are used for the connections of the
-48 V RTN cables.
Wiring terminals for batteries The BAT(-) wiring terminal is used for the
connection of negative pole for the batteries,
and the BAT(+) wiring terminal is used for the
connection of positive pole for the batteries.
Power switch of the batteries The power switch controls the connection of
the batteries.
3.3.2 DCDU-04
The DCDU-04 provides DC power to the BTS3900 or other base stations.
Structure
For the position of the DCDU-04, see 3.2 Structure of the PS4890. Figure 3-9shows the
structure of the DCDU-04.
Figure 3-9Structure of the DCDU-04
Engineering Specifications
Table 3-6describes theengineering specifications of the DCDU-04.
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Table 3-6Engineering specifications of the DCDU-04
Item Specification
Weight 3 kg
Dimensions (Width x Height x Depth) 442 mm x 42 mm x 140 mm
Functions
The DCDU-04 is used for DC power distribution. All the input and output power cables are
connected on the front panel. The DCDU-04 has the following functions:
l Supports two DC power outputs at a maximum current of 80 A respectively, which can
provide power supply to BTS3900 or other base stations.
l Provides the temperature alarm of the battery through the built-in HPMI (Hert Power andenvironment Monitoring Interface unit).
Port
Figure 3-10describes the ports on the panel of the DCDU-04.
Figure 3-10Ports on the panel of the DCDU-04
Figure 3-11shows the HPMI.
Figure 3-11HPMI
Table 3-7describes the ports on the panel of the DCDU-04.
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Table 3-7Ports on the panel of the DCDU-04
Port Label Function
DC output
terminals
LOAD0 and LOAD1 Providing two output DC power at a
maximum current of 80 A.
HPMI TO PMU DB50 Transferring the monitoring signals of the
PMU
A:1.2.3.4 Transmitting two Boolean signals
B:1.2.3.4 Receiving two Boolean signals
C:1.2.3.4 l 1.2: receiving one Boolean signals
l 3.4: detecting the fuse alarm signals
Gate Receiving the door status alarm signals
D:1.2.3.4 l 1.2: receiving the AC surge protection
alarm signals
l 3.4: receiving the DC surge protection
alarm signals
Bat1 Tmp Receiving the battery temperature
monitoring signals
E:1.2.3.4 Receiving two Boolean signals
Smoke Receiving the smoke alarm signals
Water Receiving the water immersion alarm signals
Tem Humi Receiving the temperature and humidity
alarm signals
Bat2 Tmp Providing the standby port for the input of
the battery temperature monitoring signals
3.3.3 DCDU-03B/DCDU-03C
The Direct Current Distribution Unit-03 (DCDU-03B/DCDU-03C) supplies DC power to eachcomponent in the cabinet. The height of the DCDU-03B/DCDU-03C is 1 U. It can be classified
into the DCDU-03B and DCDU-03C according to the configured circuit breakers and application
scenarios. The two models have the same exterior and engineering specifications.
Exterior
Figure 3-12shows the DCDU-03B/DCDU-03C.
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Figure 3-12DCDU-03B/DCDU-03C
Functions
The DCDU-03B/DCDU-03C provides nine -48 V DC outputs and different circuit breaker
configurations to meet the power distribution requirements of the scenarios of distributed and
separated base stations.
Table 3-8describes the DC power distribution functions of the DCDU-03B/DCDU-03C.
Table 3-8DC power distribution functions of the DCDU-03B/DCDU-03C
DCDU
Model
DC Output
Terminal
Power
ConsumptionEquipment
circuit
breakerSpecification
circuit
breakerQuantity
Applicatio
n Scenario
DCDU-03B LOAD0 to
LOAD5
RRU 20 A 6 Distributed
base station/
Mini base
stationLOAD6 to
LOAD8
BBU and the
transmission
equipment of
the customer
12 A 3
DCDU-03C LOAD0 to
LOAD5
Transmissio
n equipmentof the
customer
12 A 6 Separated
macro basestation in the
-48 V DC
power
supply/
Transmissio
n cabinet
LOAD6 BBU 12 A 1
LOAD7 Transmissio
n equipment
of the
customer
6 A 1
LOAD8 Fan box 6 A 1
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Ports
Figure 3-13describes the ports on the panel of the DCDU-03B/DCDU-03C.
Figure 3-13Ports on the panel of the DCDU-03B/DCDU-03C
Table 3-9describes theports on the panel of the DCDU-03B/DCDU-03C.
Table 3-9Ports on the panel of the DCDU-03B/DCDU-03C
Port Specification Power Cable Cross-Sectional Area
Remarks
DC input
terminal
Supports the
M6 2-hole OT
terminal (one
input)
Maximum = 25mm2,
default = 16mm2,
When the DCDU-03C is used
in the transmission cabinet,
the cross-sectional area of the
input power cable is 4 mm2.
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Port Specification Power Cable Cross-Sectional Area
Remarks
DC output
terminal
Supports the
M4 single holeOT terminal (9
outputs)
Maximum = 6mm2 l The specification for a
power cable depends onthe device to which the
cable is connected. For
example, the specification
for a fan power cable is 2.5
mm2.
l Three rows of wiring
terminals for outputs:
NEG(-), RTN(+), and
PGND, where, the last
three pairs of the PGND
wiring terminals support
the grounding of the M4 2-hole OT terminals, which
are marked in red in
Figure 3-13
3.3.4 Battery
This describes the technical specifications, and types of the batteries in the PS4890 cabinet.
Technical SpecificationsTable 3-10describes thetechnical specifications of a single battery in the PS4890.
Table 3-10Technical specifications of a single battery
Type Dimensions (Width xHeight x Depth)
Weight
12 V 92 Ah 105 mm x 287 mm x 390 mm 33.5 kg
108 mm x 287 mm x 393 mm 35 kg
Specifications
The PS4890 supports the following types of battery group:
l Four 12 V 92 Ah batteries can be connected in series to provide a 48 V 92 Ah battery group.
l Two 48 V 92 Ah batteries can be connected parallely to provide a 48 V 184 Ah battery
group.
3.4 CablesThe PS4890 cables consists of the PGND cables, power cables, and signal cables for the PS4890.
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3.4.1 PGND Cable for the Cabinet
The PGND cable ensures the reliable grounding of the cabinet.
Structure
Figure 3-14shows the PGND cable for the cabinet.
Figure 3-14PGND cable for the cabinet
(1) OT terminal
Cable Description
Table 3-11describes the PGND cable for the cabinet.
Table 3-11Specifications of the PGND cable for the cabinet
Color Cross-Sectional
Area
One End Is
Connected to...
The Other End Is
Connected to...
Green and
yellow25 mm2 Grounding terminal on
the left of the cabinet
Wiring terminal on the
protection ground bar
of the site
3.4.2 PGND Cable for the DCDU-03
The PGND cable for the DCDU-03 ensures the grounding of the DCDU-03. PGND cables for
different types of DCDUs-03 have the same specifications.
Structure
Figure 3-15shows the PGND cable for the DCDU-03.
Figure 3-15PGND cable for the DCDU-03
(1) OT terminals
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Cable Description
Table 3-12describes specifications of the PGND cable for the DCDU-03.
Table 3-12Specifications of the PGND cable for the DCDU-03
Connector Color Cross-Sectional Area Connected to
M4 OT
terminal
Green and
yellow6 mm2 Grounding terminal of the
DCDU-03
M6 OT
terminal
Grounding terminal on the
right of the cabinet
3.4.3 PGND Cable for the Power System (AC/DC)
PGND cable for the power system (AC/DC) ensures the grounding of the power system.
Structure
Figure 3-16shows the PGND cable for the power system (AC/DC).
Figure 3-16PGND cable for the power system (AC/DC)
(1) OT terminals
Cable Description
Table 3-13describes the specifications of the PGND cable for the power system (AC/DC).
Table 3-13Specifications of the PGND cable for the power system (AC/DC)
Color Cross-SectionalArea
One End The Other End
Green and
yellow6 mm2 Grounding terminal on
the power subrack (AC/
DC)
Grounding terminal on
the right of the cabinet
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3.4.4 Input Power Cable
The input power cable for the PS4890 is used to supply external AC power to the PS4890.
StructureThe structure for the input power cables vary with the types of power inputs. Figure 3-17shows
the 220 V AC single-phase power cable.
Figure 3-17220 V AC single-phase power cable
(1) OT terminal
NOTE
Different types of the input power cables have different structure and different number of wires. Figure
3-17takes the 220 V AC single-phase power cable as an example.
Cable Description
Table 3-14describes the specifications of the input power cable.
Table 3-14Specifications of the input power cable
Categories of theCables
Name Quantity Cross-Sectional Area
220 V AC three-
phase power cable:
L 3 2.5 mm2
N 1 2.5 mm2
220 V AC single-
phase power cable
L 1 6 mm2
N 1 6 mm2
110 V AC dual-
live-wire
L 2 6 mm2
120 V AC dual-
live-wire
L 2 6 mm2
NOTE
The colors and structure of cables delivered by Huawei vary with countries and areas. If cables are
purchased at local markets, the cables must comply with the local rules and regulations.
3.4.5 Input Power Cable for the DCDU-04
The input power cable for the DCDU-04 is used to supply -48 V DC power to the DCDU-04.
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Structure
Figure 3-18shows the input power cable for the DCDU-04.
Figure 3-18Input power cable for the DCDU-04
(1) OT terminal
Cable Description
Table 3-15shows the specifications of the input power cable for the DCDU-04.
Table 3-15Specifications of the input power cable for the DCDU-04
Color Cross-SectionalArea
One End The Other End
Blue 25 mm2 Power subrack: LOAD1(-) DCDU-04
Black Power subrack: RTN(+)
3.4.6 Output Power Cable for the DCDU-04
The output power cable for the DCDU-04 is used to provide -48V DC power supply to the
BTS3900 or other base stations.
Structure
Figure 3-19shows the 2-hole OT terminal of the output power cable for the DCDU-04.
Figure 3-192-hole OT terminal of the power cable of the DCDU-04
(1) 2-hole OT terminal
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Cable Description
Table 3-16describes the specifications of the output power cable for the DCDU-04.
Table 3-16Specifications of the output power cable for the DCDU-04
Color Connector Type
Cross-SectionalArea
One End The Other End
Blue M6 2-hole
OT
terminal
16 mm2 Wiring terminal NEG(-)
of the DCDU-04
Wiring terminal for the
negative poles of the
BTS3900 or other base
stations
Black Wiring terminal RTN(+)
of the DCDU-04
Wiring terminal for the
positive poles of theBTS3900 or other base
stations
3.4.7 Input Power Cable for the DCDU-03
The input power cable for the DCDU-03 is used to supply -48 V DC power to the DCDU-03.
Structure
Input power cables for different DCDU-03 have the different specifications. Figure 3-20shows
the input cable for the DCDU-03A, Figure 3-21shows the input cable for the DCDU-03B and
DCDU-03C.
Figure 3-20Input power cable for the DCDU-03A
(1) Single-hole OT terminal
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Figure 3-21Input power cable for the DCDU-03B/DCDU-03C
(1) Single-hole OT terminal
Cable Description
Table 3-17shows the specifications of the input power cable for the DCDU-03.
Table 3-17Specifications of the input power cable for the DCDU-03
Color Cross-SectionalArea
One End The Other End
Blue DCDU-03A: 6 mm2
DCDU-03B,
DCDU-03C: 25 mm2
DC output terminal
LOAD2(-) of the
power subrack
DC input terminal
NEG(-) of the
DCDU-03
Black DC output terminal
RTN(+) of the power
subrack
DC input terminal
RTN(+) of the
DCDU-03
3.4.8 Output Power Cable for the DCDU-03
The output power cable for the DCDU-03 is used to supply -48 V DC power to the external
devices.
Structure
Figure 3-22shows the output power cable for the DCDU-03.
Figure 3-22Output power cable for the DCDU-03
(1) OT terminals
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Cable Description
The output power cable of the DCDU-03 supports a maximum cross-sectional area of 6 mm2.
3.4.9 Environment Monitoring Signal Cable for the Power CabinetEnvironment monitoring signal cable for the power cabinet transmits the external monitoring
signals to the PMU.
Structure
Environment monitoring signal cable for the power cabinet is black and 0.5 m long, with an
DB50 male connector at each end, as shown in Figure 3-23.
Figure 3-23Environment monitoring signal cable for the power cabinet
(1) DB50 male connector
Pin Assignment
Table 3-18describes the pin assignment for the wires of the environment monitoring signal
cable for the power cabinet.
Table 3-18Pin assignment for the wires of the environment monitoring signal cable for the
power cabinet.
X1 End X2 End Description
1 1 Single wire
3 3 Twisted pair
4 4
5 5 Twisted pair
8 8
9 9 Twisted pair
10 10
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X1 End X2 End Description
11 11 Twisted pair
12 12
13 13 Twisted pair
14 14
16 16 Twisted pair
17 17
18 18 Twisted pair
19 19
20 20 Twisted pair
21 21
22 22 Twisted pair
23 23
24 24 Twisted pair
25 25
27 27 Twisted pair
28 28
29 29 Twisted pair
30 30
31 31 Twisted pair
32 32
33 33 Twisted pair
34 34
43 43 Twisted pair
44 44
Installation Position
Table 3-19describes the installation positions of the environment monitoring signal cable for
the power cabinet.
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Table 3-19Installation positions of the environment monitoring signal cable for the power
cabinet
One End The Other End
COM port on the PMU module DB50 port of the DCDU-04
3.4.10 Monitoring Signal Cable of the PMU
The monitoring signal cable of the PMU transmits monitoring signals from the PMU to the BBU.
Structure
The monitoring signal cable of the PMU is black and 3 m long by default, with an RJ45 connector
at each end, as shown in Figure 3-24. If the length of the cable exceeds 3 m, you must make thecable on site.
Figure 3-24Monitoring signal cable of the PMU
1 RJ45 connector
Pin Assignment
Table 3-20describes the pin assignment for the wires of the monitoring signal cable for the
PMU.
Table 3-20Pin assignment for the wires of the monitoring signal cable for the PMU
X1 End X2 End Description
X1.1 X2.1 Twisted pair
X1.2 X2.2
X1.3 X2.3 Twisted pair
X1.6 X2.6
X1.4 X2.4 Twisted pair
X1.5 X2.5
X1.7 X2.7 Twisted pair
X1.8 X2.8
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Installation Position
Table 3-21describes the installation positions of the monitoring signal cable of the PMU.
Table 3-21Installation positions of the monitoring signal cable of the PMU
One End The Other End
RS232/RS422 port on the PMU MON1 port on the UPEU/UEIU panel of the
BBU
3.4.11 Temperature Monitoring Signal Cable for the BatteriesThe temperature monitoring signal cable for the batteries is used for monitoring the status of the
batteries.
Structure
Figure 3-25shows the temperature monitoring signal cable for the batteries.
Figure 3-25Temperature monitoring signal cable for the batteries
(1) 2-pin terminal (2) Temperature sensor (3) One-hole OT terminal
Cable DescriptionTable 3-22shows the temperature monitoring signal cable for the batteries.
Table 3-22Specifications of the temperature monitoring signal cable for the batteries
Color The End with the 2-Pin TerminalConnected to...
The End with the One-hole OTTerminal Connected to...
Black BAT1_TEM port of the HPMI(1) The left inner wall of cabinet close to
the battery cabin(2)(3)
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NOTE
(1) Connect the positive and negative pins of the 2-pin terminal on the cable to the positive and negative
poles in the BAT1_TEM port. If they are reversely connected, the sensor will be damaged after being
powered on.
(2) Bind the one-hole OT terminal on the cable to the left inner wall of cabinet close to the battery cabinrather than connecting it to the positive or negative pole of a battery.
(3) Ensure that the bending radius of the cable on both sides of the temperature sensor are large enough to
avoid any damage to the core wires.
3.4.12 Power Cable for the Batteries
The power cables for the batteries consist of cable for series connection of batteries, cable
between the power subrack and the inter-battery copper bar, and cable between the batteries and
the inter-battery copper bar.
Inter-Battery Copper Bar
The inter-battery copper bar connects the single batteries in series to form a battery group. Figure
3-26shows the inter-battery copper bar.
Figure 3-26Inter-Battery copper bar
Cable Between the Power Subrack and the Inter-Battery Copper BarFigure 3-27shows the cable between the power subrack and the inter-battery copper bar.
Figure 3-27Cable between the power subrack and the inter-battery copper bar
(1) OT terminals
Table 3-23describes the specifications of the cable between the power subrack and the inter-
battery copper bar.
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Table 3-23Specifications of the cable between the power subrack and the inter-battery copper
bar
Color Cross-Sectional Area One End IsConnected to...
The Other End IsConnected to
Black 16mm2 Negative pole of the
power subrack BAT (-)
Inter-battery copper bar
on the negative pole of
the batteries
Red Positive pole of the
power subrack BAT (+)
Inter-battery copper bar
of the positive pole of
the batteries
Cable Between the Batteries and the Inter-Battery Copper Bar
Figure 3-28shows the cable between the batteries and the inter-battery copper bar.
Figure 3-28Cable between the batteries and the inter-battery copper bar
(1) OT terminal
Table 3-24describes the specifications of the cable between the batteries and the inter-battery
copper bar.
Table 3-24Specifications of the cable between the batteries and the inter-battery copper bar
Color Cross-Sectional Area One End IsConnected to...
The Other End IsConnected to...
Black 25 mm2
Negative pole of thebatteries
Inter-battery copper baron the negative pole of
the batteries
Red Positive pole of the
batteries
Inter-battery copper bar
on the positive pole of
the batteries
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4Cable Connections of the PS4890The cable connections of the PS4890 vary depending on the type of battery group configured in
the PS4890 cabinet.
Cable Connections of the PS4890 Configured with a 48 V 92 Ah Battery Group
Figure 4-1shows the power cable connections of the PS4890 configured with a 48 V 92 Ah
battery group, and Figure 4-2shows the signal cable connections.
Figure 4-1Power cable connections of the PS4890 configured with a 48 V 92 Ah battery group
Table 4-1lists the power cables of the PS4890 configured with a 48 V 92 Ah battery group.
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Table 4-1Power cables of the PS4890
SN Description
P1 For details, see 3.4.4 Input Power Cable.
P2, P3 For details, see 3.4.12 Power Cable for the
Batteries.
P4 For details, see 3.4.7 Input Power Cable for
the DCDU-03.
P5 For details, see 3.4.5 Input Power Cable for
the DCDU-04.
P6, P7 For details, see 3.4.6 Output Power Cable
for the DCDU-04.
P8, P9 For details, see 3.4.12 Power Cable for theBatteries.
Figure 4-2Signal cable connections of the PS4890 configured with a 48 V 92 Ah battery group
Table 4-2lists the signal cables of the PS4890 configured with a 48 V 92 Ah battery group.
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Table 4-2Signal cables of the PS4890
SN Description
S1 For details, see 3.4.10 Monitoring Signal
Cable of the PMU.
S2 For details, see 3.4.9 Environment
Monitoring Signal Cable for the Power
Cabinet.
S3 For details, see 3.4.11 Temperature
Monitoring Signal Cable for the Batteries.
Cable Connections of the PS4890 Configured with 48 V 184 Ah Batteries
Figure 4-3shows the power cable connections of the PS4890 configured with 48 V 184 Ah
batteries, and Table 4-1lists the power cables of the configuration.
Figure 4-3Power cable connections of the PS4890 configured with 48 V 184 Ah batteries
The signal cable connections of the PS4890 configured with 48 V 184 Ah batteries are the same
as those shown in Figure 4-2.
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5Maintenance of the PS4890About This Chapter
This describes the maintenance items for the PS4890. The maintenance items are the PMU, PSU,
DCDU-04, and DCDU-03.
5.1 Replacing the PMU
The PMU performs the power system management, power distribution detection, and alarm
reporting functions.
5.2 Replacingthe PSU (AC/DC)
When a PSU (AC/DC) has a fault that cannot be rectified in a short period, the PSU needs to be
replaced.
5.3 Replacingthe DCDU-04
When a DCDU-04 is faulty and cannot be repaired in time, you must replace it.
5.4 Replacingthe DCDU-03
When a DCDU-03 is faulty and cannot be repaired in time, you must replace it.
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5.1 Replacing the PMU
The PMU performs the power system management, power distribution detection, and alarm
reporting functions.
Prerequisites
l The tools and materials, such as an ESD wrist strap or ESD gloves and screwdriver, are
ready.
l The authorized personnel are permitted to enter the site. The required keys are available.
Context
l This module is hot-swappable.
l Replacing the PMU does not affect the services.
Procedure
Step 1 Wear an ESD wrist strap or a pair of ESD gloves.
NOTE
Take proper ESD protection measures, for example, wear an ESD wrist strap or a pair of ESD gloves, to
prevent electrostatic damage to the boards, modules, or electronic components.
Step 2 Label the cables on the panel of the PMU, and then disconnect the cables from the PMU.
CAUTION
When inserting or removing the DB50 connector of the environment monitoring signal cable,
you must hold the connector with both hands and keep it perpendicular to the panel, to prevent
false alarms caused by bent pins.
Step 3 Loosen the screws on the handle of the PMU panel by using a Phillips screwdriver.
Step 4 Pull the handle gently to disconnect the PMU from the subrack, and then remove the PMU fromthe slot, as shown in Figure 5-1.
Figure 5-1Removing the PMU
Step 5 Put the fault PMU into a ESD box.
Step 6 Set the DIP switch on the new PMU, as shown in Figure 5-2.
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Figure 5-2Setting the DIP switch
Step 7 Loosen the screws on the handle of the PMU. Then, pull the handle outwards.
Step 8 Slide the PMU along the guide rails into the slot, and then push the handle back.
Step 9 Tighten the screws on the handle, as shown in Figure 5-3.
Figure 5-3Installing the PMU
Step 10 Connect the cables, which have been disconnected from the PMU, according to the labels.
Step 11 Take off the ESD wrist strap or gloves, and then pack up allthe tools.
----End
Follow-up Procedure
l Place the replaced component into the ESD box or bag. Then, place the ESD box or bag
into a carton padded with foam or into the packing box of the new component.
l Fill in the fault form with the details of the replaced board.
l Contact the local Huawei office to handle the faulty board.
5.2 Replacing the PSU (AC/DC)
When a PSU (AC/DC) has a fault that cannot be rectified in a short period, the PSU needs to bereplaced.
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Prerequisites
l The tools and materials, such as an ESD wrist strap or ESD gloves and screwdriver, are
ready.
l The authorized personnel are permitted to enter the site. The required keys are available.
Context
l The module is hot-swappable.
l Replacing the PSU (AC/DC) causes power-off of the cabinet and thus disrupts all services
carried by the base station.
Procedure
Step 1 Wear an ESD wrist strap or a pair of ESD gloves.
NOTE
Take proper ESD protection measures, for example, wear an ESD wrist strap or a pair of ESD gloves, to
prevent electrostatic damage to the boards, modules, or electronic components.
Step 2 Use a screwdriver to loosen the screws on the ejector levers of the panel of the PSU (AC/DC).
Step 3 Raise the ejector levers and remove the PSU (AC/DC) from the subrack, as shown in Figure5-4.
Figure 5-4Removing the PSU (AC/DC)
Step 4 Place the removed PSU (AC/DC) into an ESD box.
Step 5 Use a screwdriver to loosen the screws on the ejector levers of the PSU (AC/DC) and raise theejector levers.
Step 6 Slide the PSU (AC/DC) into the subrack and lower the ejector levers.
Step 7 Tighten the screws on the ejector levers. Figure 5-5shows the entire installation process.
Figure 5-5Installing the PSU (AC/DC)
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Step 8 Take off the ESD wrist strap or gloves, and then pack up all the tools.
----End
Follow-up Procedurel Place the replaced component into the ESD box or bag. Then, place the ESD box or bag
into a carton padded with foam or into the packing box of the new component.
l Fill in the fault form with the details of the replaced board.
l Contact the local Huawei office to handle the faulty board.
5.3 Replacing the DCDU-04
When a DCDU-04 is faulty and cannot be repaired in time, you must replace it.
Prerequisites
l The type of the faulty DCDU-04 is checked, and the new DCDU-04 is ready.
l The new DCDU-04 is not damaged, and its version is consistent with the version of the
faulty DCDU-04.
l The tools and materials, such as the ESD wrist strap or gloves, Phillips screwdriver, ESD
box or bag, and key to the cabinet door, are available.
Precautions
DANGER
Before replacing the DCDU-04, you must power off the PS4890 cabinet and set the circuit
breaker of the batteries to OFF to prevent personal injuries.
Procedure
Step 1 Power off the PS4890.
Step 2 Set the circuit breaker labeled BAT. of the batteries on the panel of the power subrack to OFF.
Step 3 Set the DCDU-04 DC circuit breakers labeled SW0 and SW1 to OFF.
Step 4 Remove the DCDU-04 input power cable connected to the DC output terminal labeledLOAD1 on the power subrack.
Step 5 Remove the output power cable of the DCDU-04.
Step 6 Remove the battery temperature monitoring cable on the HPMI of the DCDU-04, surgeprotection alarm cable for the DCDU-03, and environment monitoring cable for the PMU on
the HPMI board of the DCDU-04, and record the installation positions.
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CAUTION
When connecting the DB50 connector of the environment monitoring signal cable, you should
press the latches on both sides of the connector with both of your hands and plug or unplug the
connector perpendicularly to prevent monitoring error alarms caused by bent pins.
Step 7 Remove the DC output power cables connected to the terminals on both sides of the DCDU-04,label the cables, and then record the installation positions.
Step 8 Remove the M6x12 retention screws on the DCDU-04, and pull out the module slowly, as shownin Figure 5-6.
Figure 5-6Pulling out the DCDU-04
Step 9 Slide the new DCDU-04 into the installation position, and then fasten the removed M6x12screws.
Step 10 Reconnect the cables to the terminals on the new DCDU-04.
Step 11 Install the DC output power cable.
Step 12 Connect the DCDU-04 input power cable to the DC output terminal LOAD1 of the powersubrack.
Step 13 Connect the output power cable of the DCDU-04.
Step 14 Check and ensure the cablesare connected correctly and securely and then power on the PS4890.
Step 15 Set the circuit breaker labeled BAT. on the panel of the power subrack and all the circuit breakerson the DCDU-04 to ON.
----End
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Follow-up Procedure
After replacing the DCDU-04, check the following items:
l The DCDU-04 is securely installed, and the cables are correctly connected.
lThe DC outputs of the DCDU-04 are normal.
l After the HPMI is powered on, the related alarms on the M2000 or LMT are cleared.
l Contact the local Huawei office to handle the faulty DCDU-04.
5.4 Replacing the DCDU-03
When a DCDU-03 is faulty and cannot be repaired in time, you must replace it.
Prerequisites
l The type of the faulty DCDU-03 is checked, and the new DCDU-03 is ready.
l The new DCDU-03 is not damaged, and its version is consistent with the version of the
faulty DCDU-03.
l The tools and materials, such as the ESD wrist strap or gloves, Phillips screwdriver, ESD
box or bag, and key to the cabinet door, are available.
Precautions
DANGER
Before replacing the DCDU-03, you must power off the PS4890 cabinet and set the circuit
breaker of the batteries to OFF to prevent personal injuries.
Procedure
Step 1 Power off the PS4890.
Step 2 Set the batteries circuit breaker labeled BAT. on the panel of the power subrack to OFF.
Step 3 Set the DCDU-03 DC circuit breaker labeled SW0 to SW9 to OFF.
Step 4 Disconnect the surge protection alarm cables from the DCDU-03C, label the cables, and thenrecord the installation positions.
Step 5 Remove the DC input power cable and the DC output power cable of the DCDU-03, label thecables, and then record the installation position.
Step 6 Remove the M6x12 retention screws on the DCDU-03, and pull out the module slowly, as shownin Figure 5-7.
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Figure 5-7Pulling out the DCDU-03
Step 7 Slide the new DCDU-03 into the installation position, and then fasten the removed M6x12screws.
Step 8 Connect the cables to the wiring terminals on the DCDU-03 according to the labels on the
disconnected cables in Step 4and Step 5.
Step 9 Check the cable connections and ensure that they are correct. Then, power on the PS4890.
Step 10 Set the circuit breaker labeled BAT. on the panel of the power subrack and all the circuit breakerson the DCDU-03 to ON.
----End
Follow-up Procedure
After replacing the DCDU-03, check the following items:
l The DCDU-03 is securely installed, and the cables are correctly connected.
l The DC outputs of the DCDU-03 are normal.
l After the HPMI is powered on, the related alarms on the M2000 or LMT are cleared.
l Contact the local Huawei office to handle the faulty DCDU-03.
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