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Recyclability / Sustainability 1

Recyclability / Sustainability€¦ · •DM •Cards •Tags •Wallpaper •Boxes Plastic •Boards •Synthetic Leather •Fans •Lamp Shades •Injections •Castings •Molds

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Page 1: Recyclability / Sustainability€¦ · •DM •Cards •Tags •Wallpaper •Boxes Plastic •Boards •Synthetic Leather •Fans •Lamp Shades •Injections •Castings •Molds

Recyclability / Sustainability

1

Page 2: Recyclability / Sustainability€¦ · •DM •Cards •Tags •Wallpaper •Boxes Plastic •Boards •Synthetic Leather •Fans •Lamp Shades •Injections •Castings •Molds

Stone Paper

PECaCO3

20%

PE

Stone Paper Material Composition

2

80%

CaCO3

40%

PE

30%

PE60%

CaCO3

70%

CaCO3

Rich Mineral PaperRich Mineral Board &

Thermoform PaperPaper Film

Page 3: Recyclability / Sustainability€¦ · •DM •Cards •Tags •Wallpaper •Boxes Plastic •Boards •Synthetic Leather •Fans •Lamp Shades •Injections •Castings •Molds

Stone (CaCO3) Stone Powder

PE ResinStone Paper

PelletsStone Paper

Stone Paper Production Process

3

Add some…

Grind to…

Becomes… Convert into…

Page 4: Recyclability / Sustainability€¦ · •DM •Cards •Tags •Wallpaper •Boxes Plastic •Boards •Synthetic Leather •Fans •Lamp Shades •Injections •Castings •Molds

Stone Paper Advantages

4

No Trees Less Water

Less Air Pollution Photo Degradable

Easy to Recycle

Page 5: Recyclability / Sustainability€¦ · •DM •Cards •Tags •Wallpaper •Boxes Plastic •Boards •Synthetic Leather •Fans •Lamp Shades •Injections •Castings •Molds

Stone Paper Finish Products

5

Paper

•Paper Bags

•Books

•Posters

•DM

•Cards

•Tags

•Wallpaper

•Boxes

Plastic

•Boards

•Synthetic Leather

•Fans

•Lamp Shades

• Injections

•Castings

•Molds

• In-mold labels

Many More

•Limited only by imagination

Page 6: Recyclability / Sustainability€¦ · •DM •Cards •Tags •Wallpaper •Boxes Plastic •Boards •Synthetic Leather •Fans •Lamp Shades •Injections •Castings •Molds

Recycling Process

6

Page 7: Recyclability / Sustainability€¦ · •DM •Cards •Tags •Wallpaper •Boxes Plastic •Boards •Synthetic Leather •Fans •Lamp Shades •Injections •Castings •Molds

Recyclability

Reuse

Material

and

Percentage

Recycle

back

to mill

Recycle via

Plastic #2

or

#7 channel

Photo-

degradeFurnace

Reuse PE % 98-100% 98-100% 0 0

Reuse Stone

Powder %98-100% 98-100% 98-100% 98-100%

Reuse Stone

Paper %98-100% 98-100% 60-80% 60-80%

7

Page 8: Recyclability / Sustainability€¦ · •DM •Cards •Tags •Wallpaper •Boxes Plastic •Boards •Synthetic Leather •Fans •Lamp Shades •Injections •Castings •Molds

Stone Paper Trimmings

Stone Powder

PE ResinRecycled Pellets

R-Paper

R-Board

Mill Recycling System

8

Add some…

Grind to…

Becomes… Convert into…

And back to…

Page 9: Recyclability / Sustainability€¦ · •DM •Cards •Tags •Wallpaper •Boxes Plastic •Boards •Synthetic Leather •Fans •Lamp Shades •Injections •Castings •Molds

Recycled Finished Products

Stone Powder

PE Resin Recycled Pellets R-Pellet

Recycling Converters System

9

Add some…

Grind to…

Becomes…

Injection/Casted into…

And back to…

Page 10: Recyclability / Sustainability€¦ · •DM •Cards •Tags •Wallpaper •Boxes Plastic •Boards •Synthetic Leather •Fans •Lamp Shades •Injections •Castings •Molds

Incineration Recycling System

10

Recycled Finished

Products

Furnace

CaCO3

(Low Temp)CaO

(High Temp)

Recycled Pellets

Fertilizer and

Cement

Production

Page 11: Recyclability / Sustainability€¦ · •DM •Cards •Tags •Wallpaper •Boxes Plastic •Boards •Synthetic Leather •Fans •Lamp Shades •Injections •Castings •Molds

CO2 Release

11

At 400-500C - Stone Paper emits 2389kg/T less CO2

At over 900C - Stone Paper emits 2163kg/T less CO2

CO2

Savings

Page 12: Recyclability / Sustainability€¦ · •DM •Cards •Tags •Wallpaper •Boxes Plastic •Boards •Synthetic Leather •Fans •Lamp Shades •Injections •Castings •Molds

CO2

(gas)

CaO (solid)

CaCO3

(solid)

Reuse CaCO3:

Incineration / Furnace

It releases carbon dioxide on heating ( >840 °C for CaCO3)

to form calcium oxide, commonly called quicklime.

12

Page 13: Recyclability / Sustainability€¦ · •DM •Cards •Tags •Wallpaper •Boxes Plastic •Boards •Synthetic Leather •Fans •Lamp Shades •Injections •Castings •Molds

Reuse CaCO3: Fertilizer & Cement Applications

CaO Applications:

CaO N+P+K Fertilizer

13

Nitrogen (N)

Nitrogen is a chemical element which has the symbol N. Elemental

nitrogen is a colourless, odourless, tasteless.

Phosphorus (P)

A multivalent nonmetal of the nitrogen group, phosphorus is commonly

found in inorganic phosphate rocks

Potassium (K)

Elemental potassium is a soft silvery-white alkali metal that oxidizes

rapidly in air and is very reactive with water, generating sufficient heat to

ignite the hydrogen emitted in the reaction.

Page 14: Recyclability / Sustainability€¦ · •DM •Cards •Tags •Wallpaper •Boxes Plastic •Boards •Synthetic Leather •Fans •Lamp Shades •Injections •Castings •Molds

Introducing the R-Series

14

Raw Material

R-Paper

R-Board

Mill Recycling System

Finished Products

R-Pallet

Recycling Converter

SystemFinished Products

CaCO3

CaO

Incineration

System

Page 15: Recyclability / Sustainability€¦ · •DM •Cards •Tags •Wallpaper •Boxes Plastic •Boards •Synthetic Leather •Fans •Lamp Shades •Injections •Castings •Molds

R-Series

Recycled Material

New Material

20%

Recycled

R-Series Material Composition

15

80% New

100%

Recycled

Material

20%

New

R-Paper R-Board R-Pellet

80%

Recycled

Page 16: Recyclability / Sustainability€¦ · •DM •Cards •Tags •Wallpaper •Boxes Plastic •Boards •Synthetic Leather •Fans •Lamp Shades •Injections •Castings •Molds

Conclusion

Closed Loop◦ Mill Recycling System In-House closed loop

Full control

◦ Recycling Converters System Out-of-House closed loop

Partnerships – semi-controlled

◦ Incineration Recycling System Partial loop – PE burns off

Sustainable◦ Cradle to Cradle CaCO3, PE, Water, Energy

◦ Continued Recycling PE

60-80%

CaCO3

98-100% 16