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Bauer
B-Tronic
System
Southwest Geotechnical Conference
24 June 2021
Reducing GeoRisks thru
Data Driven Decision Making
Informed > Guesstimates
Dr. Antonio Marinucci, MBA, PE
President, V2C Strategists LLC
2 ©Marinucci; V2C Strategists, LLC, 2021SWGEC 2021 (Virtual) – 24 June 2021
• Data Capture & Analysis – Small-scale
• MWD & Large-scale Construction Methods
• Take Away Points
Agenda
3 ©Marinucci; V2C Strategists, LLC, 2021SWGEC 2021 (Virtual) – 24 June 2021
• It is understood
• Soil conditions → heterogeneous & variable
• Many construction methods alter the soil mass (& in-situ properties)
• Acknowledging shortfalls
• Sampled volume → very minor representation of total project volume ( < 0.000…% ? )
• Design methods & numerical constitutive models → cannot possibly account for all possibilities in soil
variability & construction-induced effects
• Addressing the unknowns
• Improve current practices → use new technologies for more accurate & better performing designs?
• Obtain reliable information for 100% of elements to accurately predict resistance & behavior?
• How → costs & time & implementation?
Decisions with Limited Data
4 ©Marinucci; V2C Strategists, LLC, 2021SWGEC 2021 (Virtual) – 24 June 2021
• Can we improve current practices using new technologies?
• How is practice typically performed?
• How long does design / construction take?
• Risks & who bears them?
• What do you really get? Is there something better?
• How can we build upon each phase - develop clearer picture
• What’s out there?
• Develop bespoke systems? Adapt & evolve?
• Innovations should provide
• Robustness & reliability
• Improved quality in the data
• Economical solutions
• Faster, better, & more durable deliverables / products
Investing In Technological Advancements
Data Capture & Analysis -
Site Characterization & Lab Testing
6 ©Marinucci; V2C Strategists, LLC, 2021SWGEC 2021 (Virtual) – 24 June 2021
• Prof. K.K. Phoon, National University of Singapore
• Any site characterization methodology that relies solely on measured data, both site-specific data
collected for the current project & existing data of any type collected from past stages of same project
or past projects at same site, neighboring sites, or beyond
• Ching & Phoon (2020)
• Records are weighted by similarity measures and combined with limited site-specific data to construct
a quasi-site-specific transformation model based on geotechnical characteristics relevant to the site
Data-driven Site Characterization
Ching, J.Y. & Phoon, K.K. (2020). “Measuring
similarity between site-specific data & records
in a geotechnical database.” ASCE-ASME
Journal of Risk & Uncertainty in Eng.
Systems, Part A: Civil Engineering, 6(2)
7 ©Marinucci; V2C Strategists, LLC, 2021SWGEC 2021 (Virtual) – 24 June 2021
Generic Property Databases (ISSMGE TC304)
Database Reference Parameters of interest# Data points
# Sites /studies
Range of parameters
OCR PI St
CLAY/5/345Ching & Phoon
(2012)LI, su, su
re, σ’p, σ
’v 345
37Sites
1 – 4 —Sensitiveto quick
CLAY/6/535Ching et al.
(2014)
su/σ'v, OCR, (qt-σv)/σ
'v, (qt-u2)/σ
'v,
(u2-u0)/σ'v, Bq
53540
Sites1 – 6
Low tovery high
Insensitiveto quick
CLAY/7/6310Ching & Phoon (2013, 2015)
su from 7 different test procedures
6310164
Studies1 – 10
Low tovery high
Insensitiveto quick
CLAY/10/7490Ching & Phoon
(2014)LL, PI, LI, σ'
v/Pa, St, Bq, σ'p/Pa,
su/σ’v, (qt-σv)/σ
'v, (qt-u2)/σ
'v
7490251
Studies1 – 10
Low tovery high
Insensitiveto quick
CLAY/9/249D'Ignazio et al.
(2019)σ'
p/Pa, σv/Pa, σ'v/Pa, qt/Pa,
u2/Pa, u0/Pa, PI, wn, St
24918
Sites1 – 10
Low tovery high
Insensitiveto quick
FG/KSAT/4/1358Feng &
Vardanega (2019)
e, LL, wn/LL,-ln(ksat)
135833
Studies—
Low tovery high
—
8 ©Marinucci; V2C Strategists, LLC, 2021SWGEC 2021 (Virtual) – 24 June 2021
1. Ugly Data
• MUSIC – 3X
2. Site recognition
• Quantify site uniqueness so big indirect databases (BIDs) can be combined
with sparse site-specific data in a manner sensitive to site differences
3. 3D Stratification
• Can we produce representation with explicit uncertainty quantification (e.g.,
range of simulated 3D profiles associated with different likelihoods) at a
reasonable cost based on measured MUSIC-3X data alone?
3 Challenges (Phoon, 2021)
MUSIC - 3X
MULTIVARIATE
UNCERTAIN
& UNIQUE
SPARSE
INCOMPLETE 3D SPATIAL
VARIATION
(potentially)
CORRUPTED
9 ©Marinucci; V2C Strategists, LLC, 2021SWGEC 2021 (Virtual) – 24 June 2021
Data-driven Site Characterization (Ching & Phoon, 2019)
• Bayesian machine learning
• Standard normal distribution (, C)
• Mean vector (); Covariance matrix (C)
• Standard normal distribution (, C, Xu)
• Missing data (Xu)
• Gibbs sampler + conjugate prior
• f(|C, Xu, DATA) multivariate normal if f() multivariate normal
• f(C|, Xu, DATA) inverse wishart if f(C) inverse wishart
• f(Xu|,C, DATA) multivariate normal
• Sample iteratively from f(|C,Xu,DATA), f(C|,Xu,DATA), f(Xu|,C,DATA)
Ching, J.Y. & Phoon, K.K. (2019). “Constructing site-specific
probabilistic transformation model by Bayesian machine
learning.” J. of Engineering Mechanics, ASCE, 145(1)
10 ©Marinucci; V2C Strategists, LLC, 2021SWGEC 2021 (Virtual) – 24 June 2021
Data or Information? (ASCE GeoInstitute)
• Facilitates exchange of data
• Current practice
• Manual recording, handling, & input
• Time consuming & costly
• Rife for error (data entry & use)
• What is it? Common Data Structure
• Capture information from site investigation
through production works & load testing
• Data entered once & not manipulated again
• Reduce time & expenses & errors
• Improve quality & usability
• Data management
• Data obtained to level of quality & structure
• Readable & usable from system to system
Large-scale Construction Methods –
Installation of Deep Foundations
12 ©Marinucci; V2C Strategists, LLC, 2021SWGEC 2021 (Virtual) – 24 June 2021
• More locations = more data = better understanding = less uncertainty
• i.e., lower risk = fewer consequences = higher ROI
• Full-scale installation
• Can we use the data being generated? In real-time? How?
• How do we implement? Now or in future?
• Modified observational method - verification or progressive design?
• Benefits include
• Real-time & recorded logs of productivity & progress
• Proof of performance & measurement of quality
• Assurance that required metric and/or resistance is achieved
• Display & analysis of production & performance
• Calculation and/or measurement of quantities
• QA - Satisfies project reporting requirements for submittals
What Can We Do? Why?
13 ©Marinucci; V2C Strategists, LLC, 2021SWGEC 2021 (Virtual) – 24 June 2021
• Integrated onboard computer systems (& sensors)
• Monitor operating parameters of the machine (fleet
management & maintenance)
• Monitor various drilling parameters
• Optimize drilling performance & production rates
• Automate control of some operations
• Address drilling process, spatial uncertainty, & material
property assessment
• Record data & prepare detailed reports
• Make data available for download and/or transmission
• Real-time monitoring
• Permits observation & documentation of operational
conditions of equipment
• Permits real-time QA & QC during construction
Real-time Monitoring during Installation (MWD)
Bauer BG39 in
Cased CFA (CCFA)
piling mode
Courtesy of BAUER
Maschinen GmbH
14 ©Marinucci; V2C Strategists, LLC, 2021SWGEC 2021 (Virtual) – 24 June 2021
Full-scale Production Installation Courtesy of BAUER
Maschinen GmbH
Bauer BG39 in
Cased CFA (CCFA)
piling mode
View inside operator’s cab
Parameters & records
can be visualized using
displays, downloaded,
and/or transmitted to
other devices
15 ©Marinucci; V2C Strategists, LLC, 2021SWGEC 2021 (Virtual) – 24 June 2021
• Select parameters for typical installation methods include:
• Some parameters can be controlled automatically
• Spatial positioning & as-builts
• Some systems use conventional 2D or satellite map view
• Geo-tracking & location of equipment and drilling operations
• Monitor in cab displays positioning of piles using GPS along with project information
• Coordinate-based positioning to minimize out-of-tolerance piles
• Using input coordinates
• Target and as-built locations recorded and included in the report log (e.g., for BIM)
MWD - Production Parameters
• Depth of tooling / hole / casing • Penetration rate • Concrete pressure
• Rotation speed • Rotary torque (pressure) • Concrete volume
• Crowd pressure/force • Mast alignment • Lifting speed
• Specific energy used • Diameter of hole • Overbreak
16 ©Marinucci; V2C Strategists, LLC, 2021SWGEC 2021 (Virtual) – 24 June 2021
Impact Pile DrivingWith accelerated hydraulic
hammer, trend indicator
alerts when the pile has
reached its max. resistance
Vibratory Pile DrivingDifferent modes adjust
speed & amplitude for
specific soil conditions &
types of driving elements
CFA Pile DrillingAutomated controls adjust
crowd force & rotational
speed (penetration rate)
Kelly DrillingDisplay of relevant
parameters & features
for safe operation
QA - Reporting & Documentation
• Display of production data for assessment of productivity
• Produce a daily report of productivity
• Standard reports – documenting construction site progress
& proof of performance and quality
Visualization & Reporting Courtesy of BAUER
Maschinen GmbH
17 ©Marinucci; V2C Strategists, LLC, 2021SWGEC 2021 (Virtual) – 24 June 2021
• Automated Monitoring Equipment (AME)• Depth sensor
• Pile depth & rates of penetration / withdrawal
• Rotation & rotary head pressure sensors
• Rotation rate & torque
• Flow meter
• Volume of grout / concrete pumped
• Pressure sensors
• Injection pressure of grout / concrete
• Computer system assists to ensure• Automated control of drilling and/or extraction
• Adjust crowd force & rotational speed to control
penetration rate
• Optimal filling level of auger
• Prevent corkscrew effect, overmining of soil,
& blockages in lines
• Optimize concrete consumption
• High quality pile
Onboard Sensing & AME - CFA / ACIP Piles
Courtesy of Berkel & Company
Typ ACIP
pile rig set up
18 ©Marinucci; V2C Strategists, LLC, 2021SWGEC 2021 (Virtual) – 24 June 2021
MWD & AME - CFA / ACIP Piles (Marinucci et al, 2021
DFI Journal)
19 ©Marinucci; V2C Strategists, LLC, 2021SWGEC 2021 (Virtual) – 24 June 2021
• Automate different processes
• Drilling - optimization
• Rate of penetration & crowd force → based on rotational speed of tool
• Concreting - control
• Speed of extraction controlled based on flow rate of concrete
(minimize necking potential)
• α-value
• Based on measured rate of penetration & torque during drilling / penetration
• Real-time indication of strength, density, and/or soil’s load bearing
characteristics of soil (at tip)
BUT• Calibrate drilling parameters (& 𝛼-value) based on site characterization
program & load tests
Drilled, Full-Displacement Piles (FDPs) Courtesy of BAUER
Maschinen GmbH
Bauer BG39
in FDP mode
20 ©Marinucci; V2C Strategists, LLC, 2021SWGEC 2021 (Virtual) – 24 June 2021
Drilled, Full-Displacement Piles (FDPs) Courtesy of BAUER
Maschinen GmbH
Bauer BG39 with FDP tool
21 ©Marinucci; V2C Strategists, LLC, 2021SWGEC 2021 (Virtual) – 24 June 2021
• MWD Drilling Resistance vs. Rock Strength (BDV31-977-20; BDV31-977-91)
• Objectives:• Correlations - Side Resistance vs. MWD Specific Energy in laboratory & field
• Validate MWD correlations
• Reassess LRFD ϕ factors
• Develop MWD QA/QC tool for drilled shaft construction
• Drilling parameters & AME• Torque, crowd force, penetration rate, rotational speed, bit diameter, & tooling type
• Must validate with results from site characterization, lab testing, & load testing
Research Efforts – Univ of FL (McVay, Rodgers, et al)
Take-away Points
23 ©Marinucci; V2C Strategists, LLC, 2021SWGEC 2021 (Virtual) – 24 June 2021
• Getting to full implementation more than just drilling & technology concerns
• Hurdles that need to be addressed include
• How much research required to develop valid relationships among different key parameters?
• Are the measurements & processes repeatable?
• What key parameters must be monitored?
• Who will pay for this research? Cooperation & synergies with other researchers/countries?
• Can reliable design methods be gleaned from results of MWD?
• Can data generated during drilling be integrated into DIGGS (other?) & how?
• Contracting mechanism & incorporation of MWD into the contract documents?
• Protecting contractor’s privileged & competitive information?
• How will design be addressed & by whom?
• Who owns risk to design & performance?
Key Take-away Points - Concerns
24 ©Marinucci; V2C Strategists, LLC, 2021SWGEC 2021 (Virtual) – 24 June 2021
• Potential benefits to implementation of MWD, including
• Enhanced knowledge of subsurface conditions
• Comprehensive records for each hole drilled (& concreted)
• Reduced uncertainty due to spatial variability
• Design optimization
• Cost-efficient construction
• Accurate delineation of top of rock
• Reduced risk & contingency (remuneration and/or time extensions for true DSCs)
• “Real time" evaluation (QC/QA) & improved quality of each pile on a project
• Documentation to ensure achievement of project specifications
Key Take-away Points - Benefits
25 ©Marinucci; V2C Strategists, LLC, 2021SWGEC 2021 (Virtual) – 24 June 2021
Thank You For Your Time & Attention!
Dr. Antonio Marinucci, MBA, PEPresident
Mobile: +1 (347) 670.2006
Email: [email protected]