Redwood City Electric, Inc TRANSMITTAL LETTER · San Francisco Airport Data Center . May 18, 2012 . BASE BID UPS SYSTEM: Three (3) Mitsubishi model 9900B – 500 kVA / 500 KW UPS

TRANSMITTAL LETTER

To: Transworld Construction, Inc. 1178 Folsom Street San Francisco, CA 94103 Attn: Rob Acero We are sending you:

As Builts

Change Order

Contract

Copy of Letter

Insurance

O& M Manuals

Plans

Samples

Submittals

Manuals

Copies Date Description 1 of 1 06/01/12 26 33 53 Static Uninterruptable Power Supply System These are transmitted as checked below:

For approval

Approved as submitted

Resubmit copies for approval

For your use

Approved as noted

Submit copies for distribution

As required

Return for correction

Return copies approved or corrected

For review and comment

FOR BIDS DUE

PRINTS RETURNED AFTER LOAN TO US

Remarks: Copy to: Job File Signed: Tony Maisano

2775 Northwestern Parkway, Santa Clara, California 95051 Phone: (408) 450-4800 Fax: (408) 450-4801

Electrical Contractors State License Number 318433

Date: 05/31/12 Job #: 9340

Regarding: SFO DATA CENTER

Redwood City Electric, Inc.

MITSUBISHI ELECTRIC POWER PRODUCTS, INC BILL OF MATERIALS

San Francisco Airport Data Center May 18, 2012

BASE BID UPS SYSTEM:

Three (3) Mitsubishi model 9900B – 500 kVA / 500 KW UPS Systems

Power Rating: 500 kVA / 500 KW Input Voltage: 480 VAC, 3 Ph, 60 Hz, 3 W+G Output Voltage: 480 VAC, 3 Ph, 60 Hz, 3 W+G Includes: Mitsubishi parallel system logic, IGBT/PWM input converter, IGBT/PWM inverter, static bypass switch, Modbus TCP interface, dry contacts interface. UL 1778 Listed at 65 kAIC Installation Note: Bus bars are 3” with four (4) 0.6” holes spaced 1.6” center to center. Lugs not included. Parallel operation requires CAT5 cable network, consisting of 2 loops wired from UPS module to UPS module. CAT5 cable provided by Mitsubishi – conduits to be provided by installation contractor. Seismic anchor bolts not included (holes in C channels are provided in cabinet).

One (1) Mitsubishi CLC (Critical Load Cabinet)

CLC cabinet includes three (3) 800A 80% Square D MCCB for UPS module isolation, and two (2) 1600A 100% Square D MCCB for system isolation and maintenance, with LI Trips & SKRU. CLC is designed for 3 x500 kVA parallel for redundancy (1000 kVA Max) with 1600A rated bus, 65 KAIC, UL891 CLC also includes touch-screen LCD Display to display and communicate all individual module and Parallel UPS system operational status parameters, including web monitor interface and time synch standard.

Installation Note: Input cables to be connected to circuit-breaker inputs – mechanical type lugs provided. 1600A breakers have 2a/2b aux contacts / 800A breakers have 3a/3b aux contacts. Bypass conductors must be impedance matched within 10% from for each UPS as measured from the input buss through the UPS module to the parallel buss. Seismic anchor bolts not included (holes in C channels are provided in cabinet).

Nine (9) Mitsubishi BC55 Battery Cabinets Each battery cabinet system consists of three (3) BC55 battery cabinets per UPS module to provide six (6) minutes of runtime at full load capacity of 450 KW. Battery cabinets also include BattSafe monitor in order to comply with IFC-608 for VRLA batteries. Installation Note: Each battery cabinet requires pos. / neg. conductor home run to UPS from 600A battery disconnect breaker. Also requires (4) 16 AWG control wires from each battery breaker to UPS.

Batt-Safe battery monitor requires 120 volt UPS powered circuit (from 500W transformers in CLC cabinet), and Ethernet (from owner’s network). Seismic anchor bolts not included (holes in C channels are provided in cabinet).

Lot Mitsubishi Site Services - Representative shall be available for pre construction planning meetings - Multi-Module System Start-up (24x7) - 3 Year UPS System Warranty - 1 Year Full / 9 Year Prorated Battery Warranty - Freight to jobsite (FOB Factory, dock delivery)

Dimensions (UPS): 88.5"W x 32.7"D x 80.7"H / 3,975 lbs. each Dimensions (CLC Cab): 96”W x 36”D x 80”H / 4,100 lbs. Dimensions (BC5 Cab): 40”W x 32.7”D x 78.7”H / 4,110 lbs. each

MITSUBISHI VALUE PROPOSITION

• Highest input/output UPS efficiency, 97% on line double conversion • Offer Includes a Mitsubishi EFFICIENCY GUARANTEE. • Standard 3 Full Year On-Site parts/labor UPS Warranty. • Complies with California Special Seismic Certification • 3,000,000 hours MTBF = Highest Reliability in UPS market! • Smallest Footprint & Lowest Heat Rejection in the UPS market!

9900B

9900BUPSUNINTERRUPTIBLE

POWER SUPPLIES300 kVA / 300KW500 kVA / 500KW750 kVA / 750KW

True, on-line, double conversion UPS systems have always been the preferred

topology for mission critical applications because they offer lower risk of load loss.

In the past, however, these systems offered lower efficiency when compared to

off-line, delta conversion, economy mode and other standby type UPS systems.

That was until now!

Mitsubishi’s technology provides for a true on-line UPS system that offers high

efficiencies no matter what the load. There is no longer a need to compromise

system availability by using risky topologies to achieve high efficiency.

>HIGH EFFICIENCYwithout compromise

Mitsubishi Electric Power Products, Inc.

Uninterruptible Power Supplies (UPS) Division

547 Keystone Drive • Warrendale, PA 15086

Phone: 724-772-2555 • Fax: 724-778-3146

www.meppi.com

MK00012R-Rev #4 • February 2011

UNINTERRUPTIBLE POWER SUPPLIES


The quality management system of

Mitsubishi Electric Corporation Kobe Works

has been approved to ISO9001:2000.

The quality management system is

applicable to design, development and

manufacturing of the UPS.

Of�cial Sponsor

The vision of Mitsubishi is to continuously produce value add

products instilled with ingenuity and breakthrough technologies.

This vision brings you the 9900B series, our most efficient,

smallest footprint and lightweight UPS product series.

The Power of Green

Highly Efficient True On-line Double

Conversion Topology

> Reduced UPS Module Operating Losses> Reduced Cooling Equipment Needs

Compact Design OfferingSuperior Performance> Small Footprint and Lightweight> Excellent Transient and Load

Demand Response

INVERTER SECTIONFull Digital Control and IGBT Topology:> New 3-Level IGBT Bridge Design & PWM Control Method> Instantaneous and Independent Phase Waveform Control> High Speed Output Voltage Waveform Sampling> Transformerless Design

CONVERTER SECTIONFull Digital Control and IGBT Topology:> New 3-Level IGBT Bridge Design & PWM Control Method> Active Front End: Low Harmonics - No Input Harmonic

Filter Requirement> Power Factor Controlled to Unity (0.99)

Excellent Generator Compatibility> Smaller Size Requirement> No Leading Power Factor Problems> No Resonance Problems

9900B UPS SERIES

GREENTECHNOLOGY

REDUCEDCOST OF

OWNERSHIP

The 9900B UPS system uses the most advanced IGBT (CSTBT) modules within its

fully digital, three-level converter and inverter. This unique combination means that

the 9900B UPS offers superior reliability, performance, and is the most efficient true

on-line double conversion UPS in the industry at all load levels.EXCEPTIONAL EFFICIENCY

The NEW 9900B Series UPS will deliver

as much as 96.5% system efficiency at

unity power factor. This substantially

reduces operating and cooling costs by

several thousands of dollars annually

when compared to its competitors.

Efficiency ratings of 95.7% are possible

with loads as low as 25%. The result:

reduced cost of ownership and

improved power usage effectiveness

(PUE) compared to conventional UPS.

COMPACT LIGHTWEIGHTDESIGN AND FLEXIBILITY

The small footprint and lightweight

design of the 9900B Series saves on

precious floor space. This system not

only saves on floor space, it offers the

flexibility of adding or removing UPS

modules with minimal cost. As a

result, system options are enhanced.

The POWERof Green

750 kVA

GS-07F-9526G

9900B-2 6-PAGE January2011_6page 2/7/11 8:59 AM Page 1

STANDARD FEATURES

> Fully Digital, 3 Level IGBT

Converter and Inverter

> Double Conversion Topology

> Advanced Circuit Topology and

Pulse Width Modulation (PWM)

> Parallel up to Eight (8) Modules

> Front Access UPS

> Small Footprint and Weight

> Top or Bottom Cable Entry

> UL 1778 Listed

> Load P.F. Leading and Lagging

Display

DC LINK VOLTAGE

> 480 V

AC INPUT

> 480VAC 3P, 3W+G, 60 Hz

> +15%, -20% Voltage Range

> <3% THD @ 100% Load

> Power Factor: >0.99

> Surge Withstand: Meets IEEE587,

ANSI C62.41-1991

OPERATING ENVIRONMENT

> Audible Noise: 73dB @ 1 Meter

> Temperature: 0 – 40°C

> Relative Humidity: 5 – 95%

(Noncondensing)

> Altitude: 0 – 7,400 ft.

AC OUTPUT

> 480 VAC 3P, 3W+G, 60 Hz

> Power Factor: 1.0

> Voltage Accuracy: ±1%

> Transient Recovery Time: 20 Milliseconds

> Step Load (100%): ±2%

> Voltage THD: 2% Maximum @ 100%

Linear Load

> Overload: 125% for 10 Minutes,

150% for 1 Minute

9900B 750kVA

EFFICIENTup to 96.5% system efficiency

CST

BT

Mitsubishi Electric Carrier Stored

Trench-Gate Bipolar Transistor

(CSTBT) Module

Mitsubishi Electric is the leading

manufacturer of Insulated Gate

Bipolar Transistors (IGBT).

Carrier Stored Trench-Gate

Bipolar Transistors – CSTBT

(A 5th Generation IGBT Device)

are utilized in the 9900B Series

UPS Systems. These advanced,

high-performance transistors

provide a variety of intelligent

features:

> Large Power Capabilities

> High Speed Switching

> Low Control Power Consumption

> Low Switching Loss

IGBT has become the preferred

power device for UPS systems,

but it is how the IGBT power

device is controlled that is key

to achieving optimum UPS

performance.

At Mitsubishi Electric Power Products, Inc., we understand that in today’s high-speed, digital

world, critical load downtime can cost your company millions of dollars. That is why we have

developed the 9900B UPS – the most innovative and efficient true on-line, double conversion UPS.

EXCEPTIONAL EFFICIENCY

The 9900B Series 750 kVA UPS, with a very flat

efficiency curve, delivers efficiency ratings of

96.3% at 100% load, 96.5 at 50 – 75% loads, and

95.7% at 25% load. Even at 10%, load efficiency

ratings of 93% are seen. This system efficiency

substantially reduces operating and cooling costs

by several thousands of dollars annually. The

result, reduced cost of ownership and improved

power usage effectiveness (PUE) compared to

conventional UPS.

RELIABILITY AND ADAPTABILITY

No organization in the UPS industry offers the

in-depth experience and unparalleled quality of

Mitsubishi Electric. Mitsubishi manufactures

most of the components that make up its UPS,

rather than sourcing the components elsewhere

and merely assembling the product. In that way,

Mitsubishi has better control over the quality of

the product, hence its reliability when installed

at your site. In fact, Mitsubishi is one of the

largest manufacturers of IGBTs in the world!

The 9900B UPS can be utilized in Single-

module (SMS) or an Multi-module (MMS)

configurations. This allows for a modular system

architecture, offering a highly reliable and

flexible approach. If loads on an MMS decrease,

a module or modules can be removed and used

elsewhere in a single module application.

Likewise, an existing SMS can be paralleled for

capacity or redundancy at a later date.

SCALABILITY

The small footprint and lightweight design of the

9900B Series takes up less room and saves on

precious datacenter floor space. With a modular

system architecture, this not only saves on floor

space, it offers the extraordinary option of adding

or removing modules with minimal cost.

OPEN ARCHITECTURE

The 9900B Series UPS provides for a variety of

communication methods with features that make

the product inherently easy to use and maintain.

SUPERIOR PERFORMANCE

Mitsubishi pioneered the use of the IGBT in the

inverter and converter sections of the UPS. Many

UPS systems on the market today have followed

suit. It is not enough to merely provide IGBT

technology. How the IGBT is controlled is the key.

Mitsubishi has incorporated its Digital

Signal Processor and Direct Digital Control

(DDC) to gain the full benefits of the most

advanced generation IGBT that is utilized in

the 9900B Series UPS. The combination means

superior performance characteristics under

all load conditions.

990

0B

9900BUPS

The modular architecture and the

most advanced fully digital three-level

IGBT converter and inverter in the

industry makes the 9900B UPS the

best choice for your critical facility.

S E R I E S

TYPICAL TEST RESULTS

System Input Parallel Cabinet / System Output

FLEXIBLEsystem flexibility

9900B MODULE FLEXIBILITY

The 9900B UPS, with its modular

system architecture, can be utilized in

Single-module (SMS) or an Multi-module

(MMS) configurations. If loads on an

MMS decrease, a module or modules

can be removed and used elsewhere in

a single module application. Likewise,

an existing SMS can be paralleled for


TYPICAL 2 X MMS CONFIGURATION

Note: Configurable up to 8 modules.

MMS FEATURES INCLUDE:

> Up to 8 UPS Modules in Parallel

> Cross Current Sensorless Control

> System Operation and Monitoring

from any UPS Module

> Adaptable for MMS or SMS

Operation

> Customizable Input/Output

Distribution

> System Load Bank Test Circuit

(Optional)

> Parallel for Redundant or Capacity

System Configuration

SYSTEM INPUTS

RELIABILITY3-year warranty**3-year warranty standard. New low cost no worry 5-year warranty available. Please contact MEPPI at 724-778-3134 for details.

* 300 kVA standard unit does not require a 16.3" cable entry cabinet.

** 500 & 750 kVA standard unit requires a 16.3" cable entry cabinet.

Contact MEPPI for maintenance panel and cable entry cabinet options.

† Dimensions and weights are estimated.

SPLIT

OR +

9900B UPS Module

Front View

9900B UPS ModuleSide View

CableEntry

Cabinet

70.9” (750kVA UPS)52.3” (500kVA UPS)35.4” (300kVA UPS)

3

9900B ONE LINE DIAGRAM

SYSTEM OUTPUT

The 300 kVA standard unit does not require a 16.3" cable entry cabinet.

The 500 & 750 kVA standard unit requires a 16.3" cable entry cabinet.

The 36" MP can be purchased as substitution for the 16.3" cable entry cabinet.


Dimensions and weights are estimated.

The 9900B Series 750 kVA UPS, with its very

flat efficiency curve, provides efficiency ratings

of 95.7% at load levels as low as 25%.

UPSModuleCapacity(kVA)

AC to AC Load

100% 75% 50% 25%

300 96.0 96.2 96.2 95.4

500 96.1 96.3 96.3 95.5

750 96.3 96.5 96.5 95.7

Efficiency Rating %

kVA / KW

INPUT/OUTPUTVAC

UNITCONFIGURATIONS

OUTPUTPF

DIMENSIONS†(WXDXH)

LBSPARALLEL

CAPABILITIES DC

300/300 480/480 Standard unit-(2 Pieces)* 1.0 55.1" X 32.7" X 80.7" 2360 UP TO 8 MODULES 480 VDC

500/500 480/480 Standard unit (3 Pieces)** 1.0 88.3" X 32.7" X 80.7" 3975 UP TO 8 MODULES 480 VDC


Efficiency Rating %

9900B-2 6-PAGE January2011_6page 3/14/11 1:09 PM Page 2

STANDARD FEATURES







> Front Access UPS



> UL 1778 Listed


Display

DC LINK VOLTAGE

> 480 V

AC INPUT

> 480VAC 3P, 3W+G, 60 Hz


> <3% THD @ 100% Load



ANSI C62.41-1991





(Noncondensing)


AC OUTPUT

> 480 VAC 3P, 3W+G, 60 Hz

> Power Factor: 1.0



> Step Load (100%): ±2%


Linear Load


150% for 1 Minute

9900B 750kVA


CST

BT



(CSTBT) Module











features:










performance.














conventional UPS.





















SCALABILITY







OPEN ARCHITECTURE

















990

0B

9900BUPS






S E R I E S




















from any UPS Module


Operation


Distribution


(Optional)



SYSTEM INPUTS






SPLIT

OR +

9900B UPS Module

Front View


CableEntry

Cabinet


3


SYSTEM OUTPUT










AC to AC Load

100% 75% 50% 25%

300 96.0 96.2 96.2 95.4

500 96.1 96.3 96.3 95.5

750 96.3 96.5 96.5 95.7

Efficiency Rating %

kVA / KW

INPUT/OUTPUTVAC

UNITCONFIGURATIONS

OUTPUTPF


LBSPARALLEL

CAPABILITIES DC




Efficiency Rating %


STANDARD FEATURES







> Front Access UPS



> UL 1778 Listed


Display

DC LINK VOLTAGE

> 480 V

AC INPUT

> 480VAC 3P, 3W+G, 60 Hz


> <3% THD @ 100% Load



ANSI C62.41-1991





(Noncondensing)


AC OUTPUT

> 480 VAC 3P, 3W+G, 60 Hz

> Power Factor: 1.0



> Step Load (100%): ±2%


Linear Load


150% for 1 Minute

9900B 750kVA


CST

BT



(CSTBT) Module











features:










performance.














conventional UPS.





















SCALABILITY







OPEN ARCHITECTURE

















990

0B

9900BUPS






S E R I E S




















from any UPS Module


Operation


Distribution


(Optional)



SYSTEM INPUTS






SPLIT

OR +

9900B UPS Module

Front View


CableEntry

Cabinet


3


SYSTEM OUTPUT










AC to AC Load

100% 75% 50% 25%

300 96.0 96.2 96.2 95.4

500 96.1 96.3 96.3 95.5

750 96.3 96.5 96.5 95.7

Efficiency Rating %

kVA / KW

INPUT/OUTPUTVAC

UNITCONFIGURATIONS

OUTPUTPF


LBSPARALLEL

CAPABILITIES DC




Efficiency Rating %


9900B







That was until now!








Phone: 724-772-2555 • Fax: 724-778-3146

www.meppi.com










Of�cial Sponsor





The Power of Green


Conversion Topology



Demand Response





9900B UPS SERIES

GREENTECHNOLOGY

REDUCEDCOST OF

OWNERSHIP
























The POWERof Green

750 kVA

GS-07F-9526G


9900B







That was until now!








Phone: 724-772-2555 • Fax: 724-778-3146

www.meppi.com










Of�cial Sponsor





The Power of Green


Conversion Topology



Demand Response





9900B UPS SERIES

GREENTECHNOLOGY

REDUCEDCOST OF

OWNERSHIP
























The POWERof Green

750 kVA

GS-07F-9526G


AE-ENS00012_9900B_fpds480x480_rev1.3.doc U-ENS00012 Rev.13 6/10/10

Facility Planning Data Sheet 9900B Series 300 - 750 kVA UPS (480in/480out)

UPS AC Input Battery System AC Output Mechanical Information

Power Rating

Voltage kVA Current Minimum Input

External Overcurrent Protection

Nominal Voltage

Full Load

Maximum Discharge

Voltage Current Nominal

External Overcurrent Protection

Dimensions Floor Heat Cooling

W x D x H Weight Loading Rejection Air

kVA kW Vac/ Freq. Nom. Max. Nom. Max. AWG or kcmil VDC kW A Vac A Inch Lbs Lbs/ Ft2 kBTU/ Hr CFM

300 300 480 / 60Hz 313 348 377 419 3x1/0 or larger 600A 480 312 780 480 361 500A 55.1x32.7x80.7 2360 189 40.4 4100

500 500 480 / 60Hz 522 580 628 698 3x250MCM or larger 800A 480 520 1299 480 601 800A 88.3x32.7x80.7 3625 208 67.4 6800

750 750 480 / 60Hz 783 835 942 1005 3x600MCM or larger 1200A 480 776 1939 480 902 1200A 106.9x32.7x80.7 4425 205 87.3 8800

Notes: 1 2 3,4,9,12,A,B,C 4,7,13,14 5 6,9 1 4,7,8,10 10,11

Notes:

1. Nominal (Nom.) current based on rated load. 2. Maximum (Max.) current based on converter overload rating. 3. Input and output cables typically run in separate conduits. 4. If initial load is less than UPS’ rated output, it is recommended that AC input, battery, and AC

output wiring and overcurrent protection be sized to UPS’ full load rating to accommodate possible future expansion.

5. Nominal battery voltage assumed to be 2.0 volts/cell (lead technology). 6. DC cables should be sized for not more than a 2.0% line drop at maximum discharge current. 7. Suggested AC output overcurrent protection based on continuous full load current per NEC

210-20. 80% rated breakers assumed. 8. Grounding conductors to be sized per NEC Article 250-122 and NEC Table 250-122. Phase

conductors to be sized per NEC Article 310-15. AC Input: 3 , 3 wire + ground. Bypass Input: 3 , 3 wire + ground. AC Output: 3 , 3 wire + ground. DC Input: 2 wire (Positive and Negative) + ground.

9. All wiring to be in accordance with all applicable national and/or local electrical codes. 10. Minimum access clearance per UPS drawings or Owner’s Manual. 11. 750kVA and 500kVA widths include additional 16.3” cable entry sidecar. Cable entry from top

or bottom. Punch plates accordingly. (Side access possible. Consult MEPPI for specifics.) 12. Control wiring and power wiring to be run in separate conduits. 13. External overcurrent protection based on nominal current + battery charge current (non-

continuous). 14. For 500kVA and 750kVA, 100% rated breakers assumed.

Additional Notes: i. For site configurations including emergency generators, engine generator to be sized and equipped

for UPS applications. Generator equipped with governor for frequency regulation and regulator for voltage stability reconmmended. Note: UPS’ reflected current distortion is 3% max at full load and 5% max at 50% load.

ii. For site configurations equipped with an external Maintenance Bypass Switch circuit, UPS must be on internal Static Bypass before transferring to external Maintenance Bypass. Consult Factory for further information.

iii. For site configurations including automatic transfer switches, transfer switch to be equipped with “neutral delay position” option to minimize phase shift during operation. Transfer switch equipped with auxiliary contact for control of UPS input current when on generator recommended. Consult transfer switch manufacturer for required transfer switch options and sizing.

A. Not more than 3 conductors in raceway assumed; ambient temperature of 30 C (86 F) assumed. B. Temperature rating of conductors: 75 C (167 F). Reference Table 310-16 of NEC, 75 C column,

using copper conductors. 75 C (167 F) cable terminal connectors assumed. C. Reference: NEC handbook 2008. Consult local codes for possible variations. D. RATINGS OF CABLES AND OVERCURRENT DEVICES SUPPLIED FOR

INFORMATION ONLY. USER TO CONSULT WITH ITS ENGINEERING

SERVICES BEFORE ADOPTING.

Mitsubishi Electric Power Products, Inc. UPS Division Phone: (724) 772-2555 Fax: (724) 778-3146

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UNINTERRUPTIBLE POWER SUPPLY SYSTEM

MODEL

9900B SERIES OWNER’S / TECHNICAL MANUAL

(Inclusive Parallel Operation System Application)

MITSUBISHI ELECTRIC 9900B SERIES UPS

MITSUBISHI ELECTRIC

9900B SERIES UPS OWNERS / TECHNICAL MANUAL

Page Number: 1-1

1.0 INTRODUCTION

The Mitsubishi Uninterruptible Power Supply System (UPS) is designed to provide many years of

reliable protection from power failure, brown-outs, line noise, and voltage transients. To ensure

optimum performance of the equipment, follow the manufacturer's instructions. This manual

contains descriptions required to operate the UPS. Please read this manual carefully and retain it

for future reference.

This manual contains important instructions for the 9900B SERIES Uninterruptible Power Supply

System that should be followed during installation and maintenance of the UPS and batteries.

Lethal voltages exist within the equipment during operation. Observe all warnings and cautions in this manual. Failure to comply may result in serious injury or death. Obtain qualified service for this equipment as instructed.

IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS

WARNING 1


MITSUBISHI ELECTRIC


Page Number: 1-2

In no event will MITSUBISHI be responsible or liable for either indirect or consequential damage or injury that may come from the use of this equipment. Any modifications without authorization by MITSUBISHI could result in personal injuries, death or destruction of the UPS.

1.1 SAFETY PRECAUTIONS

APPLICATION

If the UPS System is to be applied to support equipment that could affect human safety, the following steps must be adhered to:

1. Consult with Mitsubishi Electric Power Products Inc. UPS Division.

2. Special consideration of the overall back up power system configuration is required so that

the Mitsubishi UPS System is not the sole support required for operation, maintenance and

management of power availability. Other available power sources; for example utility,

emergency power generation or other systems shall also support power availability.

Definition of equipment that could affect human safety:

Life Support Systems (is a system whose failure to perform can be expected to result

in bodily injury or death)

Essential Public Systems (is a system whose failure to perform can be expected to

result in bodily injury or death and/or property damage)

WARNING 2


MITSUBISHI ELECTRIC


Page Number: 1-3

The UPS is to be installed in a controlled environment. Improper storage and installation environment may deteriorate insulation, shorten component life and cause malfunctions. Keep the installation environment per standard described as follows:

TABLE 1.1 UPS Installation Environment

No. Item Environment standard

1 Installation

location

Indoors

2 Ambient

temperature

Minimum temperature: 32 F(0 C), Maximum temperature: 104 F(40 C); The

average temperature over any 24-hour period must be in the range 41 F(5 C)

to 95 F(35 C).

3 Relative

humidity

The relative humidity must be held between 5 and 95%. There must be no

condensation due to temperature changes.

4 Altitude This equipment must not be applied at altitude that exceeds 2250m(7400ft)

above sea level.

5 Dust Dust in the room where the UPS is installed must not exceed normal

atmospheric dust levels. In particular, that dust should not include iron particles,

oils or fats, or organic materials such as silicone.

6 Inflammable gas

following

IEC654-4

Part 4

There should be no inflammable/explosive gas.

Hydrogen sulfide (H2S) No more than 0.003 PPM

Sulfurous acid gas (SO2) No more than 0.01 PPM

Chlorine gas (Cl2) No more than 0.002 PPM

Ammonia gas (NH3) No more than 1 PPM

Nitrous oxides (NOx) No more than 0.05 PPM

Ozone (O3) No more than 0.002 PPM

WARNING 3

4


MITSUBISHI ELECTRIC


Page Number: 1-4

This UPS does not include a Bypass input circuit breaker (MCCB) to protect bypass circuit. The Bypass input circuit breaker (MCCB) is to be field supplied and installed. Recommended Breaker (MCCB)'s Specifications are as follows:

TABLE 1.2 Rating of Bypass Input Circuit Breaker

Capacity (kVA) Bypass Voltage (Vac) Bypass Rating (Aac) Breaker (A)

300 480 361 500

500 480 601 800

750 480 902 1200

AC input and AC output overcurrent protection and disconnect devices shall be field supplied and installed. The DC circuit breaker (MCCB) shall be field supplied and installed. The overcurrent protection device should be installed in the Battery cabinet and rated as indicated in TABLE 1.6. Note: The DC input overcurrent protection (Battery disconnect breaker) hereinafter will be referred as “CB2”.

WARNING 4

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MITSUBISHI ELECTRIC


Page Number: 1-5

1.2 GENERAL

The Mitsubishi 9900B SERIES UPS is designed to provide continuous and clean electrical power

to a critical load. Additionally, the UPS monitors power conditions affecting the load. In the event of

an input power failure, the UPS will supply power to the critical load for the specified battery time.

If the input power is not restored promptly, backup power from the UPS battery permits the orderly

shutdown of equipment supported by the UPS. The UPS is simple to start-up, operate and

maintain.

The 9900B SERIES UPS is available in 300, 500 and 750kVA. Specifications are shown in Section

1.5. The principles of operation described herein are applicable to all models.

This manual provides an overview of the 9900B SERIES components and their functions. The

appearance and purpose of operator controls and indicators is described with procedures for

operation, start-up, shutdown and basic maintenance included.

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MITSUBISHI ELECTRIC


Page Number: 1-13

FIGURE 1.4(b) UPS Parts Location (500kVA)

1) UPS Module – Front View 2) Backside of right door

1. LCD Touch Panel Monitor Display

2. Display PCB DPAU-81

4. Main PCB UPGR-M

6. External Communication Connector

Right Door

Left Door

1. LCD Touch Panel Monitor Display


MITSUBISHI ELECTRIC


Page Number: 1-14

FIGURE 1.4(b) UPS Parts Location (500kVA)

3) UPS module – Front View

Converter Unit

Chopper Unit

Inverter Unit

AC Capacitors AC Capacitors


MITSUBISHI ELECTRIC


Page Number: 1-16

FIGURE 1.5 Display PCB DPAU-81

FIGURE 1.6 External I/F PCB IOAU-09

FIGURE 1.7 Parallel I/F PCB IFAU-09

DAS-8S

ON

OFF

1...　

　　

　　

　　

　　

　　8

CN99 CN98

TLAINTLBIN CA1INCA2INCB1INCB2IN

DAS-8S

ON

OFF

1...　

　　

　　

　　

　　

　　8

CN941CA1OUTCA2OUTCB1OUTCB2OUT

CN97 CN96

TLAOUTTLBOUT

COUTCINTLOUTTLIN CN942CN943CN944CN951CN952CN953CN954

17. External contact signal terminal block

13. SW6 MAINTENANCE switch

12. SW5 TEST switch

11. SW1 RESET switch


8. Parallel I/F PCB IFAU-09


MITSUBISHI ELECTRIC


Page Number: 1-17

FIGURE 1.8 MAIN PCB UPGR-M

11. SW1 RESET switch

14. SW2 BOOT switch

15. SW3 52L S/W switch


MITSUBISHI ELECTRIC


Page Number: 1-18

Description of Figures 1.4 to 1.8:

1. LCD Touch Panel Monitor Display The liquid crystal display (LCD) touch panel monitor display indicates power flow, measured values

and fault and error messages via user selectable display screens.

Refer to FIGURE 2.1 for details.

2. Display PCB DPAU-81 (Figure 1.5):

Switches on DPAU-81 board : FOR SERVICE PERSONNEL ONLY

- (11) SW1 (RESET switch)

- (12) SW5 (TEST switch)

- (13) SW6 (MAINTENANCE switch)

3. External I/F PCB IOAU-09 (Figure 1.6):

Signal I/F on IOAU-09 board - (17) External contact signal terminal block

Refer to FIGURE 2.10 for details.

4. Main PCB UPGR-M (Figure 1.8):

Switches on UPGR-M board : FOR SERVICE PERSONNEL ONLY

- (11) SW1 (RESET switch)

- (14) SW2 (BOOT switch)

- (15) SW3 (52L S/W switch)

5. Relay PCB PSAU-73


RS232C connector on DPAU-81 board : FOR SERVICE PERSONNEL ONLY Refer to FIGURE 2.13 for details.

7. Parallel control PCB TLCR-E (not shown) For use in Parallel Operation system application : Option

8. Parallel I/F PCB IFAU-09

For use in Parallel Operation system application : Option (Figure 1.7): Refer to FIGURE 3.5 for details.

9. AC input, AC output, DC input terminal Refer to Figure 3.2 for details

10. Grounding Bar (E)


MITSUBISHI ELECTRIC


Page Number: 1-19

11. "RESET" switch (FOR SERVICE PERSONNEL ONLY)

This switch resets errors resulting from alarm conditions.

12. "TEST" switch (FOR SERVICE PERSONNEL ONLY) This switch changes system operation to the test-mode.

13. "MAINTENANCE" switch (FOR SERVICE PERSONNEL ONLY) This switch sets the UPS menu parameters.

14. "BOOT" switch (FOR SERVICE PERSONNEL ONLY) This switch boots the processor on the main control circuit board following alarm conditions.

15. "52L S/W" switch (FOR SERVICE PERSONNEL ONLY) This switch prohibits turning on the AC output contactor “52C” during test/maintenance in Parallel

Operation system application.

16. External contact signal terminal block Terminal block to connect contact signal input/output lines to and from external dry contacts. Refer

to FIGURE 2.10 for details.


MITSUBISHI ELECTRIC


Page Number: 1-20

1.5 SPECIFICATIONS

The UPS nameplate displays the rated kVA as well as nominal voltages and currents. The

nameplate is located on the backside of the UPS front left door.

TABLE 1.3 Power Specifications

Rated output

Power

Input voltage

3 phase / 3 wire

Bypass input voltage

3 phase / 3 wire

Output voltage

3 phase / 3 wire

300kVA / 300kW 480V 480V 480V

500kVA / 500kW 480V 480V 480V

750kVA / 750kW 480V 480V 480V

TABLE 1.4 UPS Module Information

UPS

[kVA]

Cable

Entry

Width

[in / mm]

Depth

[in / mm]

Height

[in / mm]

Weight

[lb./ kg]

Heating

[kBTH / h]

300 BOTTOM / TOP

/ LEFT SIDE 55.1 / 1400 32.7 / 831.6 80.7 / 2050.2 2260 / 1025 40.4

500 BOTTOM / TOP

/ LEFT SIDE 88.3 / 2244 32.7 / 831.6 80.7 / 2050.2 3625 / 1644 67.4

750 BOTTOM / TOP

/ LEFT SIDE 106.9 / 2714 32.7 / 831.6 80.7 / 2050.2 4425 / 2007 87.3

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MITSUBISHI ELECTRIC


Page Number: 1-21

TABLE 1.5 Detail of Specifications

Rated Output kVA 300 500 750

Rated Output kW 300 500 750

AC INPUT Configuration 3 phase, 3 wire

Voltage 480 V +15% to -20%

Frequency 60 Hz +/-10%

Reflected Current THD 3% max. at 100% load

STATIC BYPASS INPUT Configuration 3 phase, 3 wire

Voltage 480 V +/-10%

Frequency 60 Hz +/-5%

BATTERY

Type Lead Acid

Ride Through Application Specific

Nominal Voltage 480 Vdc

Minimum Voltage 400 Vdc

Number of Cells 240

AC OUTPUT

Configuration 3 phase, 3 wire

Voltage 480 V

Voltage Stability +/-1%

Frequency 60 Hz

Frequency Stability +/-0.01% in free running mode

Power Factor Unity (nominal)

Power Factor Range 0.7 lagging to 0.8 leading

Voltage THD 2% maximum THD at 100% Linear Load 5% maximum THD at 100% non-linear load

Transient Response +/-2% maximum at 100% load step +/-1% maximum at loss/return of AC power +/-5% maximum at load transfer to/from static bypass

Transient Recovery Less than 20ms

Voltage Unbalance 2% maximum at 100% unbalanced load

Phase Displacement 1deg. maximum at 100% load

Inverter Overload 125% for 10 minutes 150% for 60 seconds

System Overload (with bypass available)

1000% for 1 cycle 500% for 1 cycle

ENVIRONMENTAL Cooling Forced Air

Operating Temperature 32ﾟF to 104ﾟF ( 0ﾟC to 40ﾟC).

Recommended : 68ﾟF to 86ﾟF ( 20ﾟC to 30ﾟC)

Relative Humidity 5% ~ 95% Non Condensing

Altitude 0 to 7400 feet No Derating at 40ﾟC

Location Indoor (free from corrosive gases and dust)

Paint Color Munsell 5Y7/1 (Beige)

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MITSUBISHI ELECTRIC


Page Number: 1-22

TABLE 1.6 Rating of Contactors, Breaker and Fuses

IDENTIFI- CATION APPLICATION

OUTPUT CAPACITY OF EQUIPMENT

300kVA 500kVA 750kVA

300kW 500kW 750kW

Conta

cto

rs

CB1 AC input contactor 452A 680A 1005A

CB3 STS contactor 260A 350A

52C Inverter output contactor 452A 680A 1005A

52S Bypass contactor 452A 680A 1005A

88RC Control circuit contactor 20A

Bre

akers

CB2 Battery disconnect breaker

(Recommended) 800A 1400A 2000A

User supply AC input breaker (Recommended)

500A 800A 1200A

User supply Bypass input breaker

(Recommended) 500A 800A 1200A

FPR, FPS, FPT, FPU, FPV, FPW, FCR, FCS, FCT, FCU, FCV, FCW, FNR, FNS, FNT, FNU, FNV, FNW,

FBPR, FBPS, FBPT, FBNR, FBNS, FBNT

DC fuse 450A / 690V 630A / 690V 800A / 690V

FUA, FUB, FUC Control power fuse 30A / 600V

FBS1, FBS2, FBS3 Control power fuse 30A / 600V

FOA, FOB, FOC Control power fuse 30A / 600V

(OPTION)

FSU, FSV, FSW Bypass input fuse 250A / 690V 315A / 690V

(OPTION)

FEA, FEB, FEC

Parallel control

circuit fuse (optional) 3A / 600V

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MITSUBISHI ELECTRIC


Page Number: 2-1

2.0 OPERATOR CONTROLS AND INDICATORS

The 9900B Series operator controls and indicators are located as follows (Door exterior) :

FIGURE 2.1 Operation/Display Panel (Front panel)

8

3

2

1

7

4

5

6


MITSUBISHI ELECTRIC


Page Number: 2-2

2.1 LED DISPLAY

1) Load on inverter [ LOAD ON INVERTER ](green)

Illuminates when power is supplied from inverter to the critical load.

(Indicates the state of inverter transfer switch "52C".)

2) Battery operation [ BATTERY OP. ](orange) Illuminates when power is supplied from batteries following a power failure.

3) Load on bypass [ LOAD ON BYPASS ](orange) Illuminates when power is supplied to load devices by static bypass.

(Indicates the state of bypass transfer switch "52S".)

4) Overload [ OVERLOAD ](orange) Illuminates in overload condition.

5) LCD fault [ LCD FAULT ](red) Illuminates when an error occurs.

6) UPS fault [ UPS FAULT ](red) [Annunciator: intermittent or constant tones] Illuminates when an error occurs in the system. In this case, the details of the error are

indicated on the display panel.

2.2 EPO BUTTON (Emergency Power Off button) (7)

When activated, the Emergency Power Off (EPO) function shuts down the UPS module. The

critical load will lose power and also shutdown. The EPO function can be performed both locally or

remotely.


MITSUBISHI ELECTRIC


Page Number: 2-9

2.4 EXTERNAL SIGNAL TERMINAL BLOCK The UPS is equipped with a series of input/output terminals for external annunciation of alarms and

for remote access of certain UPS functions. The layout of terminals is shown in Figure 2.10 with a

functional description of the input/output port presented. OUT1 to OUT8 are user programmable,

but are factory default set being also shown in Figure 2.10.

Adding same external I/F PCB “IOAU-09”, doubling signal outputs is applicable for OUT1 to OUT8.

FIGURE 2.10(a) External Signal Terminal Block (NEC Class2)

TN2

SUMMARY ALARM

OUT2: LOAD ON INVERTER

OUT3: BATTERY OPERATION

OUT4: CONVERTER OPERATION

OUT5: BATTERY LOW VOLTAGE

OUT6: OVERLOAD

OUT1: LOAD ON BYPASS

UPS

1

3

5

7

9

19

17

15

13

11

2

4

6

8

10

20

18

16

14

12

OUT7: SPARE

OUT8: TOTAL ALARM

52C CLOSE *1

*1 Relay contactor (52C close): Normal Closed


MITSUBISHI ELECTRIC


Page Number: 2-10

FIGURE 2.10(b) External Signal Terminal Block (NEC Class2)

TN1

(User supplied dry contact)

IN3: BATTERY TEMP. HIGH

IN1: REMOTE INVERTER START

IN2: REMOTE INVERTER STOP

REMOTE EPO

IN4: POWER DEMAND

UPS

CB2 UVT

CB2 AX

52L AX

1

3

5

7

9

19

17

15

13

11

2

4

6

8

10

20

18

16

14

12

Battery Breaker Panel

Load Circuit Switch


MITSUBISHI ELECTRIC


Page Number: 2-11

A) Output Contacts (for external alarm annunciation) Output contacts consist of form “A” dry type contacts. Rated capacity of all output contacts is

NEC Class2 (30Vdc/1Adc). All dry contacts should be operated at their rated values or lower.

Figure 2.11 illustrates a typical installation. The external relay can also be a lamp, LED,

computer, etc.

FIGURE 2.11 Control wiring for external contacts

Terminal

UPS Cabinet External to UPS

Cabinet

Relay

Coil

NEC Class 2

Power Source

Relay Contact Terminal

Details of output alarm contacts : TN2 Terminals 1 to 2 "Summary Alarm" contact

Activated when a major fault has occurred with the system.

Terminals 3 to 4 "Load on Bypass" contact (OUT1) Activated when the power is supplied from the static bypass input.

Terminals 5 to 6 "Load on Inverter" contact (OUT2) Activated when the power is supplied by the inverter.

Terminals 7 to 8 "Battery Operation" contact (OUT3) Activated when the battery is operating following an AC power failure.

Terminals 9 to 10 "Converter Operation" contact (OUT4) Activated when the converter is operating.

Terminals 11 to 12 "Battery Low Voltage" contact (OUT5) Activated when the battery voltage drops below discharge end voltage level during

inverter operation (i.e. During AC fail condition).

Terminals 13 to 14 "Overload" contact (OUT6) Activated when an overload has occurred to the system.

Terminals 15 to 16 "Total Alarm" contact (OUT7)

User supplied


MITSUBISHI ELECTRIC


Page Number: 2-12

Activated during major fault, minor fault and alarm events.

Terminals 17 to 18 "Spare" contact (OUT8) Terminals 19 to 20 "52C Close" contact (OUT9)

Activated when the inverter output contactor 52C has closed.

NOTE: The UPS is equipped with a selectable output contact feature. The above alarms are the default settings. Contact MITSUBISHI ELECTRIC POWER PRODUCTS, INC for setup information.

B) Input Contacts (for remote access of UPS) External contacts are provided by the user of the UPS system. Terminal voltage at the UPS is

24Vdc. Provide external dry contact accordingly.

CAUTION: Do not apply voltages to remote access input terminals.

Damage to UPS may result.

Refer to Figure 2.12 for a typical wiring configuration. Although this figure applies to the

remote start/stop terminals, the same wiring arrangement is used for emergency stop; power

demand; and battery temperature high.

FIGURE 2.12 Remote "Start" contact connections

Start

Relay Coil current : 8.3mAUse Momentary

Switches Only

UPS Cabinet External to

UPS Cabinet

Relay

Coil

24 VDC

Start

Switch

Common

User supplied

0.5s – 4s ON

OFF


MITSUBISHI ELECTRIC


Page Number: 2-13

Details of input contacts for remote access : TN1

Terminals 7 to 8 Remote "Inverter Start" input terminal (IN1) Used to start inverter from a remote location. UPS must be programmed for remote

operation. Refer to Operations Menu for procedure.

Terminals 9 to 10 Remote "Inverter Stop" input terminal (IN2) Used to stop inverter from a remote location. UPS must be programmed for remote

operation. Refer to Operations Menu for procedure.

Terminals 11 to 12 "Battery Temp. High" contact input (IN3) Input fed by a thermocouple that monitors battery temperature. The converter float

voltage level is reduced for battery over-temperature conditions. External

thermocouple is user supplied

Terminals 13 to 14 "Power Demand” Command contact input (IN4) This contact is used to control the input power. Power demand is turned ON when

the contact is closed, and power demand is turned OFF when the contact is open.

Terminals 15 to 16 "Remote EPO" contact input Used to perform a remote UPS Emergency Power Off (EPO).

The load will be dropped.

NOTE: The UPS is equipped with a selectable input contact item.

The above items are the default settings. MITSUBISHI ELECTRIC POWER

PRODUCTS, INC for setup information.

CAUTION : In all cases, a switch having a protective cover is recommended in order to

reduce the possibility of accidental operation.


MITSUBISHI ELECTRIC


Page Number: 2-14

2.5 EXTERNAL COMMUNICATION CONNECTOR This is an RS232C port for “DiamondLink”* monitoring software.

The layout of connector is shown in Figure 2.13.

FIGURE 2.13 External communication connector (NEC Class2)

Pin 1. : Not used

Pin 2. RXD : Receive data

Pin 3. TXD : Transmit data

Pin 4. : Not used

Pin 5. GND : Signal ground

Pin 6. : Not used

Pin 7. : Not used

Pin 8. : Not used

Pin 9. : Not used

* Consult MITSUBISHI ELECTRIC POWER PRODUCTS, INC for details on “DiamondLink”

monitoring software and its capabilities.

D-SUB 9Pin (male)

PCB DPAU-81

1

2

3

4

5

6

7

8

9 CN26


MITSUBISHIELECTRIC

9900B SERIES UPSOWNERS / TECHNICAL MANUAL

Page Number:3-1

3.0 INSTALLATION AND OPERATION

3.1 TRANSPORTATION AND INSTALLATION

TABLE 3.1 How to Transport and Install the System

Transportation Installation

Transport unit with forklift.

Carry with overhead crane using

provided screw-eyebolts.

Using the pre-drilled four holes in the UPS

channel base, anchor the unit using appropriate

hardware. (Not provided)

CAUTION : Do not transport in a horizontal position. Cabinets must bemaintained upright within +/- 15° of the vertical during handling.

3.2 INSTALLATION PROCEDURE

A) Note the load tolerance of the floorRefer to Table 3.2 for list of UPS weights.

TABLE 3.2 List of UPS Weights

UPS Capacity (kVA) 300 500 750Weight (lb.) 2,260 3,625 4,425

B) Minimum clearance required for ventilationRight side 25 mm (1 inch) (not required when sidecars are used)

Left side 25 mm (1 inch) (not required when sidecars are used)

Back side 0.0 mm (0 inch)

Top side 600 mm (24 inches) (for air flow)

C) Space requirement for routine maintenanceAllow for the following space at the time of installation.

Front 1075 mm (43 inches)

Sides 0.0 mm (0 inch)

Back side 0.0 mm (0 inch)

Top side 500 mm (20 inches)

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MITSUBISHIELECTRIC


Page Number:3-2

D) External Battery SupplyPlease refer to the following when installing and maintaining batteries:

1. The customer shall refer to the battery manufacturer's installation manual for battery

installation and maintenance instructions.

2. The maximum permitted fault current from the remote battery supply, and the DC

voltage rating of the battery supply over-current protective device are shown in Table

3.3.

TABLE 3.3 Maximum Permitted Fault Current

UPS Capacity

(kVA)

DC Voltage

Rating (V)

Maximum Fault

Current Permitted (A)

300 480 25,000

500 480 25,000

750 480 25,000

3.3 PROCEDURE FOR CABLE CONNECTIONS1. Confirm the capacity of the UPS being installed. Identify the input/output power

terminal blocks as shown in the appropriate Figures 3.1 through 3.3.

2. Connect the internal control wire and power wire.

(1) Control wire interconnections

1. CB2 UVT to terminal TN1 - 1, 2 of external I/F PCB IOAU-09.

2. CB2 ON Auxiliary to terminal TN1 - 3, 4 of external I/F PCB IOAU-09.

(2) Power wire (AC input, Bypass input, AC output) interconnections

a.) From user’s distribution panel

1. X1 (A-phase) to A bus bar in UPS

2. X2 (B-phase) to B bus bar in UPS

3. X3 (C-phase) to C bus bar in UPS

b.) DC Input to UPS

1. Positive cable to BP bus bar in UPS

2. Negative cable to BN bus bar in UPS

CAUTION : After the completion of the input power cables connection:With a phase rotation meter, check that the phase rotation of the ACinput power terminals A, B and C as well as the Bypass input power

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Page Number:3-3

terminals A40, B40 and C40 are correct. The proper phase rotation isclockwiseA → B → C.

3. Connect the grounding conductor from the input service entrance to the UPS Ground Bar (E).

4. Two (2) sources feeding the UPS:

(1) Connect the AC input power cables from the input service entrance to the AC input power

terminals, identified as A, B, C in Figures 3.1 to 3.3. Input cables must be sized for an

ampere rating larger than the maximum input drawn by the converter. (Refer to equipment

nameplate for current ratings.) Confirm that an external bypass input circuit breaker

(MCCB) is installed (refer to WARNING 4, page 1-4). Connect the bypass input power

cables from the input service entrance to the Bypass input power terminals, identified as

A40, B40 and C40 in Figures 3.1 to 3.2. Bypass input cables must be sized for an ampere

rating larger than the maximum output current capacity of the UPS. Refer to Table 3.4 for

recommended cable sizes.

(2) Connect the external signal terminal block as desired. Refer to section 2.4 and Figure 2.10

for functional description. 2mm2, or less, shielded conductor is recommended.

5. One (1) source feeding the UPS:

(1) Confirm that an external input circuit breaker sized to protect both the AC input and the

bypass line is installed. (Refer to equipment nameplate for current ratings.) Connect the

Bypass input power cables from the input service entrance to the Bypass input power

terminals, identified as A40, B40 and C40 in Figures 3.1 to 3.3. Input cables must be

sized for an ampere rating larger than the maximum current capacity of the UPS. Refer to

Table 3.4 for recommended cable sizes.

(2) Using adequately sized conductors and referring to the appropriate figure identified in

Figures 3.1 to 3.2, connect jumper from Bypass input terminals A40, B40, C40 to AC input

power terminals A, B, C as identified in Figures 3.1 to 3.2.

(3) Connect the external signal terminal block as desired. Refer to section 2.4 and Figure 2.10

for functional description. 2mm2, or less, shielded conductor is recommended.

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Page Number:3-4

CAUTION : UPS power terminals are supplied with stud type fittings.It is recommended that compression lugs be used to fasten allinput/output power cables.

6. Procedure for Cable Connections for Parallel Operation System

(1) Confirm the number of units to be connected in parallel. Identify the input/output power

terminal blocks and control wire connections for parallel operation systems as shown in

the appropriate Figures 3.4 and 3.5.

(2) Connect the external control wire and power wire.

a.) Control wire connections

Parallel configuration wiring (Refer to Figure 3.5.)

- 52L control signal from Critical Load Cabinet (CLC) to UPS-n IOAU-09 (TN1 -

5 , 6).

- Parallel control signal for TLIN, TLOUT, CIN, COUT as shown in Fig. 3.5.

b.) Power wire connections

From UPS AC output terminals to Critical Load Cabinet (CLC) (Refer to Figure 3.4

and 3.5.)

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Page Number:3-5

TABLE 3.4 Recommended Cable Sizes

Input Side Output Side Bypass Side DC Input Side

kVA

Capacity

Input

Voltage

Output

Voltage

Cable

Size

Torque

in. lbs

Cable

Size

Torque

in. lbs

Cable

Size

Torque

in. lbs

Cable

Size

Torque

in. lbs

300kVA 480V 480V3 x 1/0

or larger

347 - 469

in. lbs

3 x 1/0

or larger

347 - 469

in. lbs

3 x 1/0

or larger

347 - 469

in. lbs3 x 300MCM

347 - 469

in. lbs

500kVA 480V 480V3 x 250MCM

or larger

347 - 469

in. lbs

3 x 250MCM

or larger

347 - 469

in. lbs

3 x 250MCM

or larger

347 - 469

in. lbs4 x 400MCM

347 - 469

in. lbs

750kVA 480V 480V3 x 600MCM

or larger

347 - 469

in. lbs

3 x 600MCM

or larger

347 - 469

in. lbs

3 x 600MCM

or larger

347 - 469

in. lbs5 x 700MCM

347 - 469

in. lbs

*1 – Use 75 degree C copper wire.*2 - The cables must be selected to be equal or larger to the sizes listed in the table.*3 - Voltage drop across power cables not to exceed 2% of nominal source voltage.*4 - Allowable ampere-capacities based on copper conductors with 75 degree C insulation at ambient temperature of 40 degree C.

TABLE 3.5 Recommended Hardware

UPS Capacity Bolt sizeFlat washer

size

Split lock

washer sizeNut size

300kVA M12 x 40mm M12 M12 M12

500kVA M12 x 40mm M12 M12 M12

750kVA M12 x 40mm M12 M12 M12

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Page Number:3-6

TABLE 3.6 Crimp Type Compression Lug

WIRE

SIZE

WIRE

STRAND

RECOMMENDATION CRIMP TOOL REQUIRED

BURNDY TYPE Y35 OR Y46

(CODE) CLASS VENDOR CAT. NO. COLOR KEY DIE INDEX1 B

I

BURNDYILSCO

BURNDY

YA1CCRA-1LYA25-LB

GREENGREEN

---

11 / 37511 / 375

10191/0 B

I

BURNDYILSCO

BURNDY

YA25CRA-1/OLYA25-LB

PINKPINK

---

12 / 34812 / 348

10202/0 B

I

BURNDYILSCO

BURNDY

YA26CRA-2/OLYA27-LB

BLACKBLACK

---

1313

10213/0 B

I

BURNDYILSCO

BURNDY

YA27CRB-3/OLYA28-LB

ORANGEORANGE

---

14 / 10114 / 101

10224/0 B

I

BURNDYILSCO

BURNDY

YA28CRB-4/OLYA29-LB

PURPLEPURPLE

---

1515

1023250 MCM B

I

BURNDYILSCO

BURNDY

YA29CRA-250LYA30-LB

YELLOWYELLOW

---

1616

1024300 MCM B

I

BURNDYILSCO

BURNDY

YA30CRA-300LYA32-LB

WHITEWHITE

---

17 / 29817 / 298

1026350 MCM B

I

BURNDYILSCO

BURNDY

YA31CRA-350LYA34-LB

REDRED---

18 / 32418 / 324

1027400 MCM B

I

BURNDYILSCO

BURNDY

YA32CRA-400LYA36-LB

BLUEBLUE

---

19 / 47019 / 470

1027500 MCM B

I

BURNDYILSCO

BURNDY

YA34CRA-500LYA38-LB

BROWNBROWN

---

20 / 29920 / 299

1029

600 MCM B

I

BURNDYILSCO

BURNDY

YA36CRA-600LYA39-LB

GREENGREEN

---

22 / 47222 / 472

1030

750 MCM B BURNDY

ILSCO

YA39

CRA-750L

BLACK

BLACK

24

24

NOTE: When using crimp type lugs, the lugs should be crimped to the specifications given in

the manufacturer's instructions for both crimp tool and lug.


MITSUBISHIELECTRIC


Page Number:3-7

FIGURE 3.1 UPS terminal designation


MITSUBISHIELECTRIC


Page Number:3-9

FIGURE 3.2(b) Diagram of input/output bus bars and terminal blocks (500kVA)

Location of bus bars and terminal blocks (Bottom/Top/Left Side entry) Detailed Power Terminals

D=32.7” (831.6mm) For power terminals, use 1/2” (12mm)

diameter bolts.

UPS module (500kVA)

19.7” (500)

AC Input

A, B, C

Bypass Input

A40, B40, C40

DC Input

BP, BN

AC Output

A50, B50, C50

Grounding Bar

(not shown )

72.0”(1830)

78

.7’’(2

00

0)


MITSUBISHIELECTRIC


Page Number:3-11

FIGURE 3.3 Diagram of power wire & control wire Interconnections between UPS and battery

brenfrew

Text Box

Typical for breakers mounted in battery cabinets.

brenfrew

Line


MITSUBISHIELECTRIC


Page Number:3-12

FIGURE 3.4 Diagram of power wire connections (Parallel Operation system connection)

Bypass

CB2

52L 1Inverter

Converter

CB1

UPS-1

Battery

52L 2

52C

InverterCB1

52C

UPS-2

Bypass

CRITICAL LOAD CABINET

52L nInverterCB1

52C

Bypass

*1

SMB

52L

UPS-n *1

*1 n : Maximum = 8

52S

52S

52SBypass input

AC input

Bypass input

AC input

Bypass input

AC input AC output

AC output

AC output

/Charger

CB2

Converter

Battery

/Charger

CB2

Converter

Battery

/Charger


MITSUBISHIELECTRIC


Page Number:3-13

FIGURE 3.5(a) Diagram of power wire & control wire connect (Parallel Operation system connection 2x to 4x)

...

DAS

-8S

ON

OF

F

1...

8

CN99 CN98


DAS

-8S

ON

OF

F

1...

8


CN97 CN96

TLAOUTTLBOUT


DAS

-8S

ON

OF

F

1...

8

CN99 CN98


DAS

-8S

ON

OF

F

1...

8


CN97 CN96

TLAOUTTLBOUT


DA

S-8S

ON

OFF

1...

8

CN99 CN98


DA

S-8S

ON

OFF

1...

8


CN97 CN96

TLAOUTTLBOUT



MITSUBISHI ELECTRIC


Page Number: 5-1

5.0 PARTS REPLACEMENT

Contact Mitsubishi Electric Power Products, Inc. or its authorized service representatives on all

issues regarding the replacement of parts.

A) Battery

Battery lifetime may vary according to the frequency of use and the average ambient

operating temperature. The end of battery life is defined as the state of charge resulting in an

ampere-hour capacity less than, or equal to, 80% of nominal capacity.

Replace battery if its capacity is within this percentage.

B) UPS Component Parts UPS components have a defined life expectancy (Fan, Capacitors, Filters, etc).

Contact Mitsubishi Electric Power Products, Inc. or its authorized service representatives for a

complete parts replacement schedule. Recommended replacement time interval varies with

operating environment.

Contact Mitsubishi Electric Power Products, Inc. or its authorized service representatives for

application specific recommendations.

NOTE : Any parts replacements (including modification) without Mitsubishi authorization could result in personal injuries, death or destruction of the UPS.


MITSUBISHI ELECTRIC


Page Number: 7-1

7.0 WARRANTY & OUT OF WARRANTY SERVICE

The Mitsubishi Electric UPS Division Service Department has many Authorized Service Centers

place strategically throughout the US, Canada and Latin America. For both in warranty and out of

warranty service, please contact Mitsubishi Electric Power Products, Inc. at (724) 772-2555. To

register your UPS for warranty purposes, please complete the warranty registration form and fax it to

the Mitsubishi Electric UPS Division Service Department fax line shown on the registration form.

(Next page)

For warranty purposes, it is essential that any and all service work that may be required on your

Mitsubishi brand UPS equipment is performed by a Mitsubishi Electric Authorized Service Center.

The use of non-authorized service providers may void your warranty.

Mitsubishi Electric Power Products, Inc UPS Division Service Department

530 Keystone Drive,

Warrendale, PA 15086, USA

Phone: (724) 772-2555

Fax: (724) 778-3146

11/08/11NTS

AE-END00001

MITSUBISHI ELECTRICPOWER PRODUCTS,INC.

WARRENDALE, PA.

TITLE

DWG NO. REV.

DIMENSIONS SCALE DRAFTER DATE

IN [MM]

FILE LOCATION:

REF DWG. NO.APPROVED

ENGINEER

REVISIONS CHECKED DATE

DATE

DATE

-

PROPRIETARYTHIS DOCUMENT IS THE PROPERTY OF

MITSUBISHI ELECTRIC POWER PRODUCTS, INC.AND CONTAINS PROPRIETARY AND CONFIDENTIAL INFORMATIONWHICH MUST NOT BE DUPLICATED, USED OR DISCLOSED OTHER

THAN AS EXPRESSLY AUTHORIZED BYMITSUBISHI ELECTRIC POWER PRODUCTS, INC.

Page NO.

Mitsubishi MEF5-99 Parallel Cabinet

Project Name: SF Airport Data Center

Project Number: 00547

Assigned AE: Karla Bert

Pages (Including Cover): Sheet 1: Title Page, REV 0, 11/08/2011, Raymond Lewis

Sheet 2: System One Line, REV 0, 8/22/2011, Raymond Lewis

Sheet 2N: Sheet 2 Notes, REV 0, 8/22/2011, Raymond Lewis

Sheet 3: System Interconnect, REV 0, 8/22/2011, Raymond Lewis


Sheet 8: Key Scheme, REV 0, 8/22/2011, Raymond Lewis

Sheet 9: Key Scheme Procedure, REV 0, 8/22/2011, Raymond Lewis

Sheet 10: MEF5 Electrical Diagram, REV 0, 8/22/2011, R. Lewis


Sheet 20: Communications Circuit, REV 0, 8/22/2011, R. Lewis


Sheet 21: SKRU/EPO Circuit, REV 0, 11/08/2011, Raymond Lewis

Sheet 25: Approximate BOM, REV 0, 8/22/2011, Raymond Lewis



Application: 3x500R

Sheet 30: Physical Layout, REV 0, 8/22/2011, Raymond Lewis


Sheet 40: UPS 1 Interconnect, REV 0, 8/22/2011, Raymond Lewis



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3 of 19

Note 3: Red indicates conductors provided and installed by others

Note 7: See sheets 8 and 9 for Key scheme and procedure

Note 5: Connections made by others directly to buss. Lugs

provided by others. Provisions made for (4) 2 hole lugs

per phase

Note 4: Connections made by others directly to breakers. Lugs

provided by breaker manufacturer (mechanical type)


provided by others. Provisions made for (6) 2 hole

mechanical lugs per phase

Note 2: MCCB, LI Trips, 480 VAC Three Pole, 3a/3b 65 kAIC, 800

AF, 800 AT, MFG: Square D



Note 8: MCCB, Thermal Magnetic Trips, 480 VAC Three Pole, 0a/0b

65 kAIC, 800 AF, 800 AT, 100% Rated, MFG: Square D

Note 10: MCCB, Thermal Magnetic Trips, 480 VAC Three Pole, 0a/0b

65 kAIC, 2000 AF, 1800 AT, MFG: Square D

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5 of 19

Note 1: Color name labels indicate communication cables provided

by Mitsubishi Electric and installed by others

Note 2: Red indicates conductors provided and installed by others

Note 4: All Red conductors shown on Sheet 3 to be 16 Guage

Note 5: All external color name labeled Cat 5e cable to be

shielded

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MBP, 2 Breaker, Type E Rev. 3/30/09 UPS MAINTENANCE MODE SETUP PROCEDURE

2 Breaker Maintenance Bypass Parallel Cabinet

With Electronic Interlock (E)

A. TRANSFER OF LOAD FROM INVERTER TO MAINTENANCE BYPASS

1. On the Parallel Cabinet, confirm SMB is locked open and 52L is closed.

2. On the UPS Systems, transfer the critical load to static bypass (refer to the UPS Owner's Manual).

3. On the UPS, confirm with the flow diagram on the LCD that the load is fed via the UPS' static bypass line.

DO NOT PROCEED IF THE LOAD IS NOT FED VIA THE STATIC BYPASS. (For assistance, contact technical support at 1-800-887-7830)

4. After confirming step 3, on the Parallel Cabinet, press and hold the SKRU push button and remove the key from the SKRU.

5. On the Parallel Cabinet, insert the key into SMB and Rotate the key (retracting the barrel and unlocking the breaker).

6. On the Parallel Cabinet, close SMB.

7. On the Parallel Cabinet, open 52L. The load is now isolated from the UPS.

8. On the Parallel Cabinet, rotate the key in the 52L key interlock (extending the barrel to lock 52L open).

9. On the Parallel Cabinet, remove the key from 52L and insert the key into the SKRU. Turn the key in the SKRU to lock the key.

10. A transfer to bypass is now complete.

Warning: Failure to open the UPS input breakers in the input switchboard keeps the UPS input energized

B. TRANSFER OF LOAD FROM MAINTENANCE BYPASS TO INVERTER

1. On the Parallel Cabinet, confirm SMB is closed and 52L is locked open.

2. Close the input breakers to the UPS (located in the input switchboard).

3. On the UPS systems, follow the procedures in the UPS owner's manual to start the UPS and transfer the UPS systems to inverter.

4. On the UPS, follow the procedures in the UPS Owner's manual to transfer the UPS systems to Static Bypass.

5. On the UPS, confirm with the flow diagram on the LCD that the load is fed via the UPS' static bypass line.

DO NOT PROCEED IF THE LOAD IS NOT FED VIA THE STATIC BYPASS (For assistance, contact technical support at 1-800-887-7830)

6. After confirming step 5, on the Parallel Cabinet, press and hold the SKRU push button and remove the key from the SKRU

7. On the Parallel Cabinet, insert the key into the 52L cylinder and rotate the key (retracting the barrel).

8. On the Parallel Cabinet, close 52L.

9. On the Parallel Cabinet, open SMB.

10. On the Parallel Cabinet, rotate the key in SMB key interlock (extending the barrel to lock SMB open).

11. On the Parallel Cabinet, remove the key from SMB and insert the key into the SKRU. Rotate the key in the SKRU to lock the key.

12. On the UPS systems, transfer the load from static bypass to inverters (refer to the UPS Owner's Manual).

13. The transfer is now complete. The load is protected by the UPS systems.

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Parallel Cabinet

Page NO.

8 of 19

Note 1: MEF5 Cabinet Design Details, See sheets 30 and 30N

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Note 2: Parallel and Output Buss details

Buss rated at 1600A cont. current

Neutral: Not Required, Ground sized at 25%

Buss to be Silver or Tin Plated Copper

Buss insulation not required unless necessary for safety

purposes or required by UL or applicable codes

Note 5: See sheets 8 and 9 for Key scheme and procedure

-

Note 8: 500 VA 480 1 Phase to 120 1 Phase transformer

Page NO.

Note 9: 480 VAC 2 Amp Finger Safe Fuse (CC Type) w/ fuse block

9 of 19


provided by others. Provisions made for (6) 2 hole

mechanical lugs per phase

Note 3: Connections made by others directly to breakers. Lugs

provided by breaker manufacturer (mechanical type)




AF, 1600 AT, MFG: Square D Key Locked with 52L

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Project Number: 00547Page NO. 10 of 19

Note 1: 120 VAC Relays

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Note 3: Terminal Strip, Screw Type for customer connections

Note 4: Single Pole 120 VAC Circuit Breaker


Note 2: Not used

Page NO.

Note 6: IPC PS3711A-T42-24V

Note 7: Phoenix 2891929 8port (& 2891152 5port)

Note 8: I/O Modbus/TCP OTB 1E0DM9LP w/ TM2 DDI 16DT Expansion Mod

Note 5: Square D ABL8RPS24100 or Phoenix 2938604

11 of 19

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12 of 19

Note 1: 600 VAC Fuse Protection

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Note 3: Blue push to test light

Note 4: 120 VAC Relays

Note 5: 120 VAC Push Button


Note 6: 120 VAC Terminal Strip

13 of 19

Note 2: Solenoid Key Release Unit w/ Amber push to test light and

push button release w/ (2) b contact

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IN [MM]

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Bill Of Material1. (3) MCCB, LI Trips rated at 800AF/800AT w/ 3a/3b contacts and main lug inputs/buss output2. (2) MCCB, LI Trips rated at 1600AF/1600AT w/ 2a/2b contact. SMB to have main lug input/buss output and 52L to have buss input/output3. (2) Sets of Buss: 1600 Amp Capacity copper buss with silver or tin plating (Parallel buss and output buss)4. (2) Cabinet(s) to include a 48"W x 36"D x 78.7"H enclosure, (2) door(s) with three point latch, ventilation pattern on the bottom and the top front,

conduit entry plates as shown on the drawing, (2) C channels (C channels to be included in the 78.7" Height), painted #Y-571-M (Munsell 5Y7/1)"Mitsubishi Beige"

5. (4) single pole 480 VAC fuses w/ fuse blocks for mounting6. (2) 480 VAC single phase to 120 VAC single phase transformers rated at 500 VA7. (1) MEPPI CLC Monitor II8. (4) Relays rated for 120 VAC with a/b contacts as shown on the drawings (Sheets 20 and 21)9. 120 VAC single pole circuit breaker to be sized greater than 10 Amps w/ mounting bracket10. Terminal strip(s) with a minimum of 107 screw-in type positions for customer connections11. (3) 120 VAC fuse w/ mounting bracket12. (1) Non-conductive acrylic or phenolic type maintenance bypass procedure label13. Solenoid Key Release Unit w/ key chambers according to the attached drawing (Sheet 8), mounting brackets, key release enable with an Amber push to

test light, and a key release push button14. (1) Blue push to test light15. (1) Push button rated for 120 VAC16. (1) 120VAC Terminal strip per drawing

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Note 1: Cabinet to be top and bottom entry

Note 2: Paint to match #Y-571-M (Munsell 5Y7/1) "Mitsubishi Beige"

Note 3: Dimensions to be 96" x 36" x 78.7"

Note 4: Anchor holes to be provided in the base C channel

Note 5: Ventilation to be in bottom, out top front

Note 6: Doors to be 3 point latch

Note 7: Dead Front Panel to be provided

Note 8: Front Access Only

16 of 19

Note 9: Protective Cover to be provided outside dead front for

any current carrying component or conductor over 42V

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DWG NO.


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DWG NO.


23

Ref No. AE-ENM00001 rev 2.2

January 2011

R. Lewis UPS MMS Monitoring System Operation Manual Page: iv

The operating procedure in this manual should be adhered to during configuration and operation of the UPS MMS Monitoring System. Please read this manual carefully and retain it for future reference.

The UPS MMS Monitoring System described herein needs to be set up during UPS MMS installation and commissioning by qualified and authorized Mitsubishi Electric Service personnel. UPS MMS Monitoring System software installation will be in accordance with the specific UPS MMS configuration.

Default UPS Module and Critical Load Cabinet (CLC) Graphic Operator Terminals (GOT) target Names and IP Addresses shall be utilized in accordance with the standard Mitsubishi Electric system network configuration. Specific customer IP Address allocation can be configured in accordance with appropriate customer IT Department support and specification. Contact Mitsubishi Electric for guidance related to future UPS MMS configuration and network specification changes.

Contact Mitsubishi Electric if further support and information is required.

R. Lewis UPS MMS Monitoring System Operation Manual Page: 2-1

The UPS MMS shall consist of a Critical Load Cabinet (CLC) that parallel connects individual UPS Module power circuits to offer system capacity or redundancy to support the critical load. The CLC consists of two sections, the Power Section and the Monitoring Section. The Monitoring Section shall be located in a separate enclosure to the Power Section and incorporate a UPS MMS Monitoring System. The UPS MMS Monitoring System consists of the following hardware and software:

a.) PS-3711A IP/AT Series Solid-state PC: 65,536 Colors, 15 inch touch screen with high communication capability – Gigabit Ethernet (1000 Base-TX) Fast Ethernet (100 Base-TX).

-[Model: Pro-face PS3711A-T42-24V-1G-XPC08-WG] -The PS3711A IP/AT PC shall be the Monitoring System Human Machine Interface (HMI) and shall be located on the CLC door exterior.

b.) Auxiliary I/O Modbus/TCP Interface – Telemecanique/Schneider-Electric Ethernet Distributed I/O Module. -[Model: Telemecanique/Schneider-Electric OTB 1E0DM9LP]

c.) Ethernet Hub and cables (N Port depending on system UPS Module quantity).-Ethernet interface between PS-3711A, Auxiliary I/O Modbus/TCP interface, and system UPS Module Graphic Operator Terminals (AGP-3200A/AGP-

3300L GOTs)-[Model: Standard 10/100 Base-T(X) Ethernet Hub and cables (Phoenix unmanaged network switch 10/100 mbps hub or similar specification)]

d.) PS-3711A Screen Display Software (WinGP) and Compact Flash Card (S/W Install, PS-3711A Back Up Memory)

e.) Associated power supplies (Refer to section 7. Typical UPS MMS Monitoring System interconnection drawings for details)

Figure 1. shows the UPS MMS Monitoring System Configuration Block Diagram followed by details of the Monitoring System Graphic Operator Terminals (GOT) and PLC.

Note:

1.) UPS Module AGP-3200A/AGP-3300L GOT Software will be provided for each stand alone UPS Module. Each UPS Module AGP-3200A/AGP-3300L GOT S/W will be specified a Target Name (UPS1, UPS2, UPSN etc.)2.) IP Address allocation for each UPS MMS Monitoring System GOT device (CLC PS-3711A and each UPS Module AGP-3200A/AGP-3300L GOT) will be default for Mitsubishi Electric standard system network configuration. For specific Customer IT department system configuration and interface, contact Mitsubishi Electric for details.

Refer to Section 2.1 UPS MMS Monitoring System Graphic Operator Terminals for Mitsubishi Electric Default Target Names and IP Address allocation.

2. UPS MMS Monitoring System Configuration


Figure 1. UPS MMS Monitoring System Configuration Block Diagram

2.1 UPS MMS Monitoring System Graphic Operator Terminals

9900 Series UPSModule

AGP-3200A GOT

Communication: Fast Ethernet 100 Base-TX

Memory: Application: 6MB Flash EPROM

Display: 3.8 in | 5.7 in 320 x 240 Monochrome LCD

Color: Amber/Red | Black/White

Communication: Fast Ethernet 100 Base-TX, Gigabit Ethernet 1000 Base-TX

Memory: Application: 4MB Compact Flash

Display: 15 inch 1024 x 768 TFT Color LCD

Color: 65,356 3 Speed Blink

AGP-3200A/

AGP-3300L GOT

CPUSerial

UPS Module

#1

AGP-3200A/

AGP-3300L GOT

CPUSerial

UPS Module

#2

ETHERNET (1)

HubPS-3711A

ETHERNET

Critical Load Cabinet (CLC)

Router

PC and Internet

Explorer

WEB MONITOR

AGP-3200A/

AGP-3300L GOT

CPUSerial

UPS Module

#N

Note: Target name and IP Address allocation for each UPS MMS Monitoring SystemGOT device (CLC PS3711A and each UPS Module AGP-3200A/AGP-3300L GOT) willbe default for Mitsubishi Electric standard system ETHERNET (1) network configuration.ETHERNET (2) network configuration is configurable (e.g. DHCP). For specific CustomerIT department system configuration and interface, contact Mitsubishi Electric for details.Refer to the following Section 2.1. UPS MMS Monitoring System Graphic OperatorTerminals for Mitsubishi Electric Default Target Names and IP Address allocation.

Total Summary Alarm and

User Selectable Dry Contact

OutputsUp to 8 UPS

Modules Max.

Note: Router and associatedset-up and security is CustomerScope of work. Refer to WebMonitoring Function Section 8.

I/O

HMI

ETHERNET (2)

Out to External network

(e.g. Modbus/TCP

Building Management

System, Intranet, Internet)

CLC PS-3711A

9900 Series UPSModule

AGP-3300L GOT

brenfrew

Highlight


UPS MMS Monitoring System GOT Target Name IP Address

CLC PS-3711A CLC 192.168.001.001UPS Module #1 GP-2300 UPS1 192.168.001.011UPS Module #2 GP-2300 UPS2 192.168.001.021UPS Module #3 GP-2300 UPS3 192.168.001.031UPS Module #4 GP-2300 UPS4 192.168.001.041UPS Module #5 GP-2300 UPS5 192.168.001.051UPS Module #6 GP-2300 UPS6 192.168.001.061

Auxiliary Contact I/O Interface AuxcontactIO 192.168.001.101

Network Device (TCP/IP) Target Name IP AddressCLC PS-3711A CLC 192.168.001.001

UPS Module #1 GP-2300 UPS1 192.168.001.011UPS Module #2 GP-2300 UPS2 192.168.001.021UPS Module #3 GP-2300 UPS3 192.168.001.031UPS Module #4 GP-2300 UPS4 192.168.001.041UPS Module #5 GP-2300 UPS5 192.168.001.051UPS Module #6 GP-2300 UPS6 192.168.001.061UPS Module #7 GP-2300 UPS7 192.168.001.071UPS Module #8 GP-2300 UPS8 192.168.001.081

2.1.1 Default Settings for Mitsubishi Electric Standard UPS MMS Monitor System Network Configuration

Note:

Target Name and IP Address designated in CLC GP-Pro EX.

2.2 UPS MMS Monitoring System Auxiliary I/O Modbus/TCP Interface

Telemechanique Distributed I/O System for Network (OTB 1E0DM9LP) High Speed Operation: Transfer Rate: 10/100 Mbits/sDual Twisted Pair, or ConneXium medium

Reliable Connectivity256 Maximum devices persegment, unlimited with switch500 m (1640 ft) Maximum network length; 1 km (3281 ft) with ConneXium

Module Expandability12 discrete inputs, 6 relay outputs, and 2 discrete outputsIncluded 16 input discrete I/O expansion module (TM2 DDI 16DT)

The PS-3711A will be Ethernet connected to the Monitoring System Auxiliary I/O module. The I/O inputs will relay the CLC circuit breaker status contacts and other inputs for HMI display information. The I/O outputs shall be utilized for system summary alarm and user selectable system output contacts (selectable from the HMI).

Refer to section 6. I/O Device Allocation for associated I/O device usage.

Input/Output Specification

Total I/O: 36

Inputs: 28Outputs: 8

UPS MMS Monitoring System I/O Configuration:

Input:

I0 CLC VMB (Spare)I1 CLC SMB CBI2 CLC 52L CBI3 CLC LBT (52LB) CBI4 CLC 52L1 CBI5 CLC 52L2 CBI6 CLC 52L3 CBI7 CLC 52L4 CBI8 CLC LBT1 CBI9 CLC LBT2 CBI10 CLC LBT3 CBI11 CLC LBT4 CB0 CLC 52L5 CB1 CLC 52L6 CB

Output:

Q0 OUT 1Q1 OUT 2Q2 OUT 3Q3 OUT 4Q4 OUT 5Q5 OUT 6Q6 OUT 7Q7 OUT 8

2 CLC 52L7 CB3 CLC 52L8 CB4 CLC LBT5 CB5 CLC LBT6 CB6 CLC LBT7 CB7 CLC LBT8 CB8 INV INHIBIT9101112131415


The UPS MMS Monitoring System will monitor all UPS MMS components and display UPS MMS operational status and information on the Human Machine Interface (HMI). The HMI will be a single user interface point allowing access for all UPS MMS Data. UPS MMS operation sequences shall also be possible from the UPS MMS Monitoring System HMI, and system summary alarm and user selectable system alarm contacts available. All information will be displayed and operator sequences initiated from the HMI. The PS-3711A will be IP interfaced to each UPS Module Graphic Operator Terminal - AGP-3200A/AGP-3300L GOT via Modbus/TCP over Ethernet (10/100 Base-T(X) and Hub) and will have access to all system UPS Module data via this network. Specific Target names and IP addresses will be allocated to each UPS MMS Monitoring System GOT for reference and identification. The PS-3711A will be Ethernet connected to the Monitoring System Auxiliary I/O Interface module communicating via Modbus/TCP. The Auxiliary I/O inputs will also accept the CLC circuit breaker status contacts for HMI display information. The Auxiliary I/O outputs shall be utilized for system summary alarm and user selectable system output contacts (selectable from the HMI). PS-3711A software (for HMI screen display information and touch screen functions) will create the Monitoring System user environment and operational architecture. UPS MMS configuration, UPS Module capacity and UPS quantity will be selectable for HMI display information.

Modbus/TCP: With GP-ProEX software (AGP-3200A/AGP-3300L GOT and PS-3711A S/W), the Modbus protocol enables sharing, not just read but also write access, the variables of each GP-ProEX target machine through the TCP/IP network.

Additionally, the HMI UPS MMS Monitoring System PS-3711A shall serve as a Modbus Slave sharing the aggregate data parameters and MMS system information via Modbus/TCP to an IP connected Modbus Master (e.g. Building Management System [BMS], Network Management System [NMS]).

The following section describe the Display Touch screens and Monitoring System functions that are available from the HMI.

3. UPS MMS Monitoring System Operation


4. UPS MMS Monitoring System HMI (PS-3711A) Display ScreensThe UPS MMS Monitoring System HMI (PS-3711A) will be a single user interface point allowing access for all UPS MMS Data and operation sequences. The following sub sections describe the Display Touch screens and Monitoring System functions that are available from the HMI. The subsequent sections then introduce the UPS MMS Monitoring System Screen Display information and user orientation in detail, covering the HMI Display Screen Tree Diagram and each specific touch screen and user orientation.4.1 Setup Screens

There are Two (2) Setup Screens that will initialize and configure the UPS MMS Monitoring System:

Setup Screen 1: UPS Module Quantity Capacity setting (2,3,4,5,6,7 or 8), KVA confirmation, and Configuration setting (Parallel Redundant, Capacity)Administrative Settings: Password setting, CLC Breaker configuration, Email settings, and Output Contact configuration

On initial PS-3711A software install and power up, the initial HMI display will be Monitoring System Setup Screen. The administrator inputs the requested Module Quantity Capacity of the CLC, and Paralleled for Capacity or Redundancy per Setup Screen. This data will be stored in the non-volatile memory. Once the Setup Screen is completed, settings are saved and the Administrative Settings will be displayed. In order to access the Administrative Settings screen, the Administrator Password (Level 5) must be entered. Once on this page, any of the Administrative settings may be set before saving Administrative Settings. The Monitoring System HMI will automatically display the Main Overview Screen for the specific UPS MMS configuration required (as per the Setup Screens), and also set a Setup Complete Flag. In the event that the power supply to the Monitoring System (PS-3711A, I/O module, etc.) is lost, on power restoration the HMI will confirm the Setup Complete Flag status and if set, start up with the Main Overview displayed (No need to set up UPS MMS Monitoring System again as all data is stored and retrieved). In addition, if the administrator needs to change the UPS MMS Monitoring System Configuration (Future addition or reduction of UPS Modules to expand or reduce the UPS MMS), the administrator can reset the Setup Complete Flag (Refer to Administrative Settings screen) by initializing configuration in Administrative Settings. Setup Screens will again be displayed allowing the administrator to reconfigure the UPS MMS Monitoring System.

Note: The UPS MMS Monitoring System should be set up during UPS MMS Installation and Commissioning by qualified and authorized Mitsubishi Electric personnel.

Main Overview ScreenSetup Screen Administrative Settings Screen


4.5 Main Overview Screen

Individual UPS Module Data Screens can be accessed from the Main Overview Screen by touching the required UPS Module. More detailed information specific to each UPS Module is available on these screens. Features and functions of the UPS Module Data Screens are:

- UPS Module Characteristics and Information- UPS Module Mimic Display and Power Flow- UPS Module Component Color Status Indication- UPS Module Input and Output Measurement Data- UPS Module Indication- UPS Module Battery Information and Log- UPS Module Alarm Status- UPS Module Bypass Abnormal Alarm Indication (Including SYNC Alarm) (future)- UPS Module CLC Circuit Breaker Status- UPS Maintenance Lockout Indication (future)- Date/Time Display- Screen selection Touch Icons

- Main Overview Screen (Return to)- MMS/UPS Module Alarm Data Screen- UPS Module Maintenance Lockout Screen (future)- UPS [SMS] Operation [Inverter↔Bypass] Transfer Window (Security Level 3 required) - Administrative Settings Screen (Security Level 5 required)- Analog Meter Window Display Switch

UPS Module Data Screen

4.6 UPS Module Data Screen

The Main Overview Screen can be considered the main user Interface screen of the UPS MMS Monitoring System. The Main Overview Screen not only shows a complete Mimic diagram of the UPS MMS, (giving the user instant information and status of the complete UPS MMS), but also offers orientation to other UPS MMS Monitoring System Display Screens and functions. Features and functions of the Main Overview Screen are:

- UPS MMS Configuration Information- Total UPS MMS Mimic Display and Power Flow- UPS Module component and Critical Load Cabinet Circuit Breaker color status indication.- UPS Module and CLC Isolation Display- Battery Discharge Data Window Display- System Input and Output Measurement Data- System Operation Status- System Alarm Status

- UPS Module Alarm Indication- UPS Module Bypass Abnormal Alarm Indication (Including SYNC Alarm) (future)

- UPS Maintenance Lockout Indication (future)- Date/Time Display- Screen Selection Touch Icons

- UPS Module Data Screen- System Alarm & Event Overview Data Screen- System Operation [Inverter↔Bypass] Transfer Window (Security Level 3 required) - System Trend Data Screen- System Maintenance Bypass Operation Guide (future)- Administrative Settings Screen (Security Level 5 required)- Analog Meter Window Display Switch

Main Overview Screen


4.7 System Alarm and Event Overview Data Screen

The System Alarm and Event Overview Data Screen displays a history log of all active and restored UPS MMS Alarms and Events. Features and functions are:

- All UPS Module Alarm Groups- Chronological recording and reverse chronological display of both Active and Restored

Alarms- UPS Module Alarm Fault Code and Message Display upon fault selection- Date/Time Display - Screen Function Touch Icons:

- Show Cursor, Hide Cursor- Alarm Scrolling (Up, Down, Page Up, Page Down)- Export log to USB drive

- Screen Selection Touch Icons- UPS Module Alarm and Event Data Screens- Main Overview Screen (Return to)- System Trend Data Screen- Administrative Settings Screen (Security Level 5 required)

Total Number of Alarms that can be stored/displayed: 1000

System Alarm & Event Overview Screen4.8 UPS Module Alarm and Event Data Screen

The UPS Module Alarm and Event Data Screen displays a history log of all active or restored UPS Module Alarms and Events. Features and functions are:

- Individual UPS Module Alarm Group- Chronological recording and reverse chronological display of both Active and Restored

Alarms- Date/Time Display - Screen Function Touch Icons:

- Cursor Display- Alarm Scrolling (Up, Down, Page Up, Page Down, Top Alarm, Bottom Alarm)- Acknowledge All Visible/Cursor Selected Active Alarms- Clear All Cursor Selected Restored Alarm- Clear All Visible Restored Alarms

- Screen Selection Touch Icons- Main Overview Screen (Return to)- System Alarm and Event Data Screen- Other UPS Module Alarm Data Screens- System and UPS Status Event Data Screen- Administrative Settings Screen (Security Level 5 required)

Total Number of Alarms that can be stored/displayed: 1000 UPS Module Alarm Data Screen


4.9 System Trend Data Screen

The System Trend Data Screen displays the System Output Power and Current Trends. Features and functions are:

- System Output Current Trend Data Display- System Output Power Trend Data Display- 1 min Sample Rate- 12 hr Visible Samples- History Trend Data Display- Date/Time Display - Screen Function Touch Icons:

- Forward/Back/Display Control Icons- Visible Scale Input- History Trend Date Selection

- Screen Selection Touch Icons- Main Overview Screen (Return to)

Total Number of Samples that can be stored/displayed: 43200 (30 days)

System Trend Data Screen

4.10 System Operation [Inverter↔Bypass] Transfer Window

UPS MMS operation sequences are possible from the UPS MMS Monitoring System HMI. System Bypass or Inverter Operation can be initiated from the System Operation [Inverter↔Bypass] Transfer Window. System Operation Transfer sequences incorporate:

- Transfer from Normal UPS MMS Inverter Operation to UPS MMS Bypass Operation- Retransfer from UPS MMS Bypass Operation to UPS MMS Inverter Operation

Access to the Bypass Operation Screens is Operator Password (Security Level 3) protected to stop unauthorized operation transfer of UPS MMS. System Operation [Inverter↔Bypass] Transfer Window has the following features and functions:

- Window Access Operator Password Protected (Security Level 3)- Single Initiation point for Operation Transfer Sequences- Operation Transfer Sequences (Transfer Inverter↔Bypass, Bypass↔Inverter)- Inverter Inhibit display- Synchronization display prior to transfer operation (future)- Individual UPS Module start up on Retransfer (Start up procedure displayed)- UPS MMS Operation Status Display- Screen Function Touch Icons:

- Transfer Operations Initiation- Screen Selection Touch Icons

- Main Overview Screen (Return to)System Operation [Inverter↔Bypass]

Transfer Window


5.2.2.2 Email Configuration Window DetailsPressing the Email Setup Touch Icon will display the Set Email external program as well as display the Email Trigger Window display. Enter all the appropriate settings and information for the target SMTP server. Credentials may be entered in addition CRAM-MD5 if required. Additionally a preset CSV file can be selected to accompany the email as an attachment. The Email Trigger allows the trigger condition for email generation and transmission.

Email Trigger Selection Touch IconsPressing any of the Email Trigger Touch icons will utilize that condition to initiate emails.

40.0"

37.0"

78.7"

3.9"

14.25"TYP. CLEARANCE B/W RAILS

AT CABINET FRONT

14.16"

2" HIGH O.D. BATTERY SUPPORT RAILS

RAILS TURNED UP IN FRONT OF CABINET

TO ALLOW ADDED SPACE FOR INCREASED

SAFETY DURING BATTERY MAINTENANCE

RAILS TURNED DOWN IN REAR OF CABINET

TO FACILITATE BATTERY CHANGEOUTS

ALLOWING BATTERIES TO SLIDE OUT

12.8"

22.1"

8" x 8" KNOCKOUT PLATE

TYP. BOTH SIDES

29.5"

CLEARANCE B/W TOP RAIL

AND MOUNTING PAN

MOUNTING PAN FOR

BREAKER, FUSES,

TERMINAL BLOCKS,

AND GROUND LUG.

VENT OPENING IN

REAR COVER

8.0"

20.2"

8" x 8" KNOCKOUT PLATE

49.5"

KNOCKOUT FOR 3/4"

CONDUIT (1.125" O.D.)

R20.3" R19.6"

29.2"

18.1" 18.1" 1.9"

3.7"

23.5"

2.3"

1.9"

19.3"

1.9"

7.5" x 3" KNOCKOUT PLATE

(SEE KNOCKOUT DETAIL)

.875"Ø MOUNT

HOLES

FRONT VIEW

(DOORS REMOVED)

SIDE VIEW

BOTTOM VIEW

TOP VIEW

(WITH DOOR SWING)

ISOMETRIC VIEW

KNOCKOUT DETAIL

(CABINET VIEW ANGLE 45°X, 30°Y)

BOTTOM ACCESS FOR

RAISED FLOOR APPLICATIONS

3.4"

SHELF #4 (TOP)

TO FUSE OR BREAKER

PAN

FROM

BATTERY

POSITIVE

FROM BATTERY

NEGATIVE

FROM BATTERY

POSITIVE

FROM BATTERY

NEGATIVE

TO UPS

NEGATIVE

TO UPS

POSITIVE

TO UPS

POSITIVE

TO UPS

NEGATIVE

CABINET GROUND

(300MCM MECHANICAL LUG)

UL LISTED BREAKER

FUSE

CABINET GROUND

(300MCM MECHANICAL LUG)

BREAKER PAN

FUSE PAN

BC55 TYPICAL WIRING

NOTE: CONTACTS SHOWN WITH THE BREAKER IN THE CLOSED POSITION

AUX.SWITCH UV RELAY BELL ALARM

OUTPUT

TERMINAL

BLOCK

TYPICAL CABINET WEIGHTSPART NUMBER WEIGHT (LBS) PART NUMBER WEIGHT (LBS)

BC55-40P400-KVA 3596 BC55-40V400-KVA 3596

BC55-40P500-KVA 4636 BC55-40V500-KVA 4636

BC55-40P550-KVA 4636 BC55-40V550-KVA 4636

CABINET NOTES:

1. NEMA 1 ENCLOSED BATTERY CABINET.

2. FACTORY ASSEMBLED CABINETS ARE UL LISTED 1778 & CSA LISTED 22.2 NO. 107.1-M95.

3. CABINET IS ZONE 4 RATED AND CERTIFIED (SEE ZONE 4 ANCHORAGE DRAWING FOR

DETAILS)

4. CABINET BODY IS 10 GA. COLD ROLLED STEEL.

5. BATTERY SUPPORT RAILS ARE 10 GA. COLD ROLLED STEEL.

6. DOORS & REAR COVER ARE 16 GA. COLD ROLLED STEEL.

7. PAINT IS MITSUBISHI BEIGE (MUNSELL 5Y7/1) POWDER COAT , OVEN BAKED FOR CHIP &

CORROSION RESISTANT FINISH.

8. FOR EASE OF CONDUIT INSTALLATION, 16 GAUGE CONDUIT KNOCKOUT PLATES ARE

PROVIDED TO REPLACE THE 10 GAUGE KNOCKOUTS IN THE CABINET. (2) 8"x8" COVER

PLATES AND (1) 3"x7.5" COVER PLATE ARE PROVIDED.

9. BATTERIES CAN BE ACCESSED FROM THE FRONT AND REAR.

10. CABINET CAN BE MOVED WITH PALLET JACK OR FORK LIFT AT PALLET JACK ACCESS

POINTS LOCATED AT FRONT OR REAR OF CABINET. FROM THE SIDES, THE CABINET CAN

BE MOVED WITH ROL-A-LIFT TYPE EQUIPTMENT MOVER. THE CABINET IS ONLY TO BE

LIFTED FROM THE BOTTOM.

ELECTRICAL NOTES:

1. ALL INTERNAL WIRING IS UL LISTED, MTW, STYLE, 105C, EXTRA

FLEXIBLE CABLE.

2. FUSE IS UL RECOGNIZED, TYPE A50P OR A70P

3. BREAKER IS UL LISTED

4. TERMINAL BLOCK IS UL RECOGNIZED, 600V RATED.

5. CABINETS WITH BREAKERS ARE SHIPPED WITH BREAKER IN THE

OFF/OPEN POSITION.

6. CABINETS ARE SHIPPED WITH BATTERY JUMPER REMOVED TO

BREAK STRING VOLTAGE FOR ADDED SAFTEY IN SHIPPING.

7. CABLES FROM BATTERY CABINET TO UPS SYSTEM ARE OPTIONAL.

CONSULT FACTORY.

8. GROUND CONNECTION IS #6-300MCM MECHANICAL LUG.

TYPICAL TERMINAL BLOCK CONNECTIONS FOR FUSED CABINETS9800 SERIES UPS SIZE 100 KVA 150 KVA 225 KVA 300 KVA 375 KVA 500 KVA 750 KVA

9900 SERIES UPS SIZE 80 KVA 100 KVA 150 KVA 225 KVA

TB OUTPUT CONNECTIONS

(MECHANICAL LUG TYPE

CONNECTION)

(1) 350 MCM

PER POLE

(1) 350 MCM

PER POLE

(2) 350 MCM

PER POLE

(2) 500 MCM

PER POLE

(2) 350 MCM

PER POLE

(2) 500 MCM

PER POLE

(2) 500 MCM

PER POLE

(2) 500 MCM

PER POLE

TYPICAL BREAKER SIZING9800 SERIES UPS SIZE 100 KVA 150 KVA 225 KVA 300 KVA 375 KVA 500 KVA 750 KVA

9900 SERIES UPS SIZE 80 KVA 100 KVA 150 KVA 225 KVA

BREAKER SIZE AMPS 200A. 225A. 350A. 500A. 350A. 450A. 600A. 600A.

A.I.C. RATING, 600DC 35,000 A.I.C. 35,000 A.I.C. 35,000 A.I.C. 35,000 A.I.C. 35,000 A.I.C. 35,000 A.I.C. 35,000 A.I.C. 35,000 A.I.C.

INPUT LUG SIZE (1) #4-350 (1) #4-350 (1)-250-500 (2) 3/0-350 (1) 250-500 (2) 3/0-350 (2)-400-500 (2)-400-500

OUTPUT LUG SIZE (1) #4-350 (1) #4-350 (1)-250-500 (2) 3/0-350 (1)-250-500 (2) 3/0-350 (2)-400-500 (2)-400-500

BREAKER TIE CABLE (1)-1/0 (1)-1/0 (1)-4/0 (2)-1/0 (1)-4/0 (2)-1/0 (2)-2/0 (2)-2/0

UV, ALARM & AUX. YES YES YES YES YES YES YES YES

33

34

35

36

40

39

38

37

32

31

23

24

25

26

30

29

28

27

22

21

13

14

15

16

20

19

18

17

12

11

3

4

5

6

10

9

8

7

21

SHELF #3

SHELF #2

SHELF #1 (BOTTOM)

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Publication No: US-HX-RS-010 - March 2008

RANGE SUMMARY

®

2

Introduction to . . . The DataSafe® HX Battery Range

3

1

74

5

2

6

Publication No: US-HX-RS-010 - March 2008www.enersys.com

Construction

Features & Benefits

1 High conductivity terminalsBrass insert with threaded receptacle(HX80-HX800), bolt terminal (HX80 -HX150), or faston tab (HX25-HX50) formaximum conductivity and ease ofinstallation.

2 High integrity terminal sealCompression grommet (HX205-HX800)or dual welded/epoxy seal (HX25-HX150) designed for long life.

3 Self-regulating relief valveLow pressure non-return valveprevents ingress of atmosphericoxygen.

4 Rugged high performance positiveplatesGrids designed to resist corrosion andprolong active life.

5 Balanced negative platesEnsure optimum recombinationefficiency.

6 Tough cell containersThick-wall plastic, highly resistant toshock and vibration. Flame retardantmaterial is the standard offering.

7 SeparatorsLow resistance microporous glassfiber. The electrolyte is absorbedwithin this material.

The DataSafe® HX battery rangeof valve regulated lead acidbatteries has been designed tooffer superior solutions for theInformation Technology andUninterruptible Power Supplymarkets.

DataSafe HX batteries are theideal source of power to protectvital systems. DataSafe HXbatteries incorporate selectdesign features that maximizereliability while ensuringsuperior performance and anexcellent service life.

Gas recombination technologyfor valve regulated lead acidbatteries has totally changed theconcept of standby power.

The minimal level of gasevolution allows batteryinstallation in cabinets or onstands, in offices or near mainequipment, maximizing spaceutilization and reducing storageand maintenance costs.

DataSafe HX batteries deliversuperior performance,occupying less space thanconventional standby powerbatteries.

• Positive and negative plate grids made oflead-calcium-tin alloy for long life andefficient recharge.

• Flame retardant case and cover to meetUL1778.

• Individual cell vents.

• DataSafe HX battery containers andcovers are hermetically sealed to provideleak resistance over the life of the product.

• AGM separators - The electrolyte iscompletely absorbed into the separator.

• High performance brass threadedreceptacle, bolt terminal, and fastonterminals.

• Increased energy density.

• Computer optimized electrochemistry forincreased power up to the 15 minute rate.

• 100% initial battery capacity.

®

3

Range Summary

Publication No: US-HX-RS-010 - March 2008www.enersys.com

• Normal operating temperature range-4°F/-20°C to 122°F/50°C

• Float charging voltage 2.25 - 2.28 Volts per cell at 77°F/25°C

• Charging currentDataSafe® HX batteries can be safelyrecharged at high current rates.

• Storage timeDataSafe HX batteries can be stored forup to 6 months at 77°F/25°C before afreshening charge is required.At higher temperatures this timeinterval will be reduced.

• Torque specifications -M5 Bolt - 40 lbf in (4.5 Nm) ± 5%M6 Bolt - 58 lbf in (6.5 Nm) ± 5%M5 Receptacle - 31 lbf in (3.5 Nm) ± 5%M6 Receptacle - (HX80-HX150) 44 ibf.in(5Nm) ± 5%M6 Receptacle - (HX205-HX800) 65 lbf.in(6.8 Nm) ± 5%

• DataSafe HX batteries are designed to beinstalled on their base. Consult your localEnerSys® dealer before installing in anyother orientation.

Standards• UL listing - File No MH16464 (HX25-HX150)

or MH12544 (HX205-HX800)

• Manufactured to EnerSys standards inISO 9001 certified production facilitiesworldwide.

• Approved for shipping as non-hazardous,non-spillable - per IATA Special ProvisionA67 and 49 CFR

GENERAL SPECIFICATIONS

8 hr rate @ 15 min. Overall * Typical Max InternalType Nominal to 1.75 rate to Height Width Length Weight Short Circuit Discharge Resistance Layout Terminals

Voltage (V) volts/cell 1.67 volts/cell mm inch mm inch mm inch kg lbs Current (A) Current (mΩ)at 77°F/25°C at 77°F/25°C (Amps-2end voltage end voltage min rate)

Watts/CellNominal Ah Nominal Dimensions

HX25 12 4.5 23 107 4.2 70 2.8 90 3.5 2.0 4.4 300 41 16.54 1 A/B

HX35 12 7 36 100 3.9 65 2.6 151 6.0 2.8 6.1 500 62 13.17 3 A/B

HX50 6 11 53 100 3.9 50 2.0 151 6.0 2.2 4.7 720 93 6.07 1 A/B

HX50 12 11 53 100 3.9 98 3.9 151 6.0 4.1 9.1 720 93 12.00 3 A/B

HX80 12 16 80 167 6.6 76 3.0 181 7.1 6.4 14.0 1000 140 8.52 2 C/E

HX100 12 21 100 175 6.9 125 4.9 166 6.5 10.0 22.0 1500 171 7.14 2 C/E

HX135B 12 28 135 179 7.1 131 5.1 197 7.8 12.0 28.4 1800 238 5.63 1 F

HX135R 12 28 135 170 6.7 131 5.1 197 7.8 12.0 28.4 1800 238 5.63 1 C

HX150 12 32 150 172 6.8 165 6.5 197 7.8 12.0 28.4 2400 277 5.00 2 D/F

HX205 12 44 204 209 8.2 139 5.5 228 9.0 19.5 43.0 2775 466 4.50 1 D

HX300 12 70 284 210 8.3 175 6.9 261 10.3 27.2 60.0 3175 591 3.93 1 D

HX330 12 82 336 214 8.4 175 6.9 305 12.0 32.2 71.0 3700 695 3.37 1 D

HX400 12 94 381 215 8.5 173 6.8 341 13.4 36.3 80.0 4225 854 2.95 1 D

HX500 12 120 506 274 10.8 173 6.8 341 13.4 49.9 110.0 4600 986 2.70 1 D

HX540 12 120 540 274 10.8 173 6.8 341 13.4 50.4 111.0 4775 1040 2.60 1 D

HX800 6 200 780 215 8.5 173 6.8 341 13.4 36.3 80.0 6200 1272 0.98 4 D

L

W

LAYOUT

1 L

W

2 L

W

3 L

W

4

TERMINALA DCINCH = MM

.250 6.35

.187 4.75

.124 3.15

.098 2.49

.059 1.50

.031 0.79

.020 0.51

.004 0.10

Faston Tab: 187

B INCH = MM0.313 7.950.250 6.350.180 4.570.098 2.490.059 1.500.031 0.790.020 0.510.004 0.10

Faston Tab: 250 ThreadedReceptacle

ThreadedReceptacle

E

M5 Bolt M6 Bolt

* Including Terminal

INCH = MM0.4720.453

INCH = MM0.2170.079

INCH = MM0.7090.551

18.0114.00

11.9911.51

5.512.01

INCH = MM0.256 6.500.236 5.99

FM5

®

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www.enersys.com

Distributed by:

EnerSysP.O. Box 14145Reading, PA 19612-4145USATel: +1-610-208-1991

+1-800-538-3627Fax: +1-610-372-8613

EnerSys EuropeZurich, SwitzerlandTel: +41 (0)44 215 74 10

EnerSys AsiaGuangdong, ChinaTel: +86-755-2689 3639 Printed in USA

© 2008 EnerSys. All rights reserved.Trademarks and logos are the property of

EnerSys and its affiliates unless otherwise noted.

Type 5 10 15 20 30 45 60

Standby Time (Minutes)

Constant Power Discharge (Watts per cell) to 1.75Vpc at 77°F (25°C)

HX25 41 27 21 17 13 9 7HX35 65 43 33 27 20 14 11HX50 (6V) 96 63 48 39 29 21 17HX50 96 63 48 39 29 21 17HX80 144 95 73 59 44 32 25HX100 180 119 91 74 55 40 32HX135 244 161 123 100 74 54 43HX150 271 179 136 111 82 60 47HX205 364 247 190 155 114 83 66HX300 499 342 265 222 168 123 98HX330 568 400 313 259 195 144 115HX400 642 457 356 294 220 162 129HX500 769 590 474 394 300 221 176HX540 826 634 510 422 314 230 183HX800 (6V) 1141 877 713 603 463 346 277

Type 5 10 15 20 30 45 60




Type 5 10 15 20 30 45 60




Type 5 10 15 20 30 45 60




Type 5 10 15 20 30 45 60




Type 5 10 15 20 30 45 60




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Batt-Safe Battery Monitoring System

Thermal runaway warning

Monitors up to eight strings

String voltage monitor 12-600 VDC

Five visual status indicators per string

SNMP & Web based communication & control

Downloadable system logs

No software required

Optional IFC/CA compliant

•

•

•

•

•

•

•

•

The C&C Power Batt-Safe is a low cost, easy to install and simple to operate, battery string monitoring system for up to eight strings of batteries.

The monitor can be used with any type of batteries and operates on strings from 12 to 600 volts and is housed in an enclosure that can be mounted on top or inside of a battery cabinet. The monitor is powered from a small wall transformer and optional backup batteries are available to power the unit in case of a power outage.

The Batt-Safe also includes a number of key features: •

• •

•

•

•

•

String current monitor 150-2400 A/String

Programmable absolute and relative alarm threshold settings

Charge, discharge, and float current monitoring

String or multi-string graphical display on web browser

Room ambient and battery string temperature monitoring

Battery cycle counts based on duration

E-mail message sent on alarms

Long term storage of key battery warranty parameters

Web browser accessible

Event log with time and date stamp

External device alarm input

Alarm relay contacts output

Network interface with password and community string protection

Listed to UL Standard 61010

•

•

•

•

•

• •

Operating Parameters

Operating Power: 6 watts max Operating Temperature Range: 0 to 50°C Optional Battery Backup Runtime: ~1.5 hours

String Voltage Measurement Accuracy: +/- 0.2% Current Measurement Accuracy: +/- 0.2 Amps

C&C POWER ENGINEERED POWER PRODUCTS

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TCP/IO NETWORK INTERFACE

(PROVIDED BY OTHERS)

AMBIENT TEMPERATURE

BATT-SAFE

(MASTER)

12V BATTERY BOX

CURRENT SENSOR

120 VAC PLUG

TO 5-15 OUTLET

STRING TEMPERATURE

BATT-SAFE

(NEXT OF UP TO 8 SLAVES)

12V BATTERY BOX

CURRENT SENSOR

STRING 2-8 (SLAVES)

STRING 1 (MASTER)

NETWORK

SWITCH / HUB

STRING TEMPERATURE

TO UPS

TO UPS

120 VAC PLUG

TO 5-15 OUTLET

CUSTOMER SUPPLIED

C & C POWER INC. SUPPLIED

VOLTAGE SENSE LEAD (2x)

CURRENT SENSOR

(OPTIONAL MOUNT AREA

AT SPLIT OF STRING)

BATT-SAFE

Wiring Diagram

949 North Larch Avenue Tel (630) 617-9022 [email protected] Elmhurst, IL 60126 Fax (630) 617-9023 www.ccpower.com

Copyright 2009

715-00008 R08

C&C Power Battery Cabinet with Batt-Trak IFC-608 Specification and Compliance.

11/23/2009 3 C&C Power, Inc.

TABLE OF CONTENTS 1. Introduction ................................................................................................................................. 4 2. Monitoring System Configuration ............................................................................................... 4 3. Operational Overview ................................................................................................................. 4 4. System Specifications .................................................................................................................. 5 5. Operational Requirements ........................................................................................................... 5 6. System Software Requirements ................................................................................................... 6 7. Installation and Operation Manual .............................................................................................. 7 8. Battery cabinet IFC compliance .................................................................................................. 7 9. Other requirements of IFC-608 not included .............................................................................. 7 10. Warranty .................................................................................................................................... 7 11. Regulatory Compliance ............................................................................................................. 7

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1. INTRODUCTION

This specification describes the C&C Power Inc. BATT-TRAK battery string monitoring system. The BATT-TRAK provides the ability to monitor, prevent thermal runaway and display locally as well as remotely the status of up to eight strings of batteries. The BATT-TRAK is not limited to operate with any particular battery chemistry. The BATT-TRAK is pre-wired into the battery cabinet and factory tested to verify thermal runaway protection. 2. MONITORING SYSTEM CONFIGURATION

The BATT-TRAK consists of a Control Unit for each battery string (typically each battery cabinet). The Control Units will have the ability to be assigned as a master or slave such that there will be one master and up to seven slaves in the maximum configuration of eight paralleled battery cabinets or strings. The master unit has the ability to monitor the system string voltage and includes a temperature probe for measuring the ambient temperature of the location where the battery strings are located. The master unit is responsible for polling and collecting data from each of the slave units. The master unit is the point of access for viewing the status information from all the units. Each battery cabinet with its associated BATT-TRAK is equipped with visual indicators to show the status of the associated string. The monitor constantly tracks the string current and disconnects that string in the event of Thermal Runaway. 3. OPERATIONAL OVERVIEW

The BATT-TRAK provides real time status information relating to the overall condition of the battery system that it is connected to. Using a comparison technique, the BATT-TRAK is able to provide a visual representation of the condition of the individual strings with respect to each other. Monitoring the current associated with each string and by determining the expected contribution of each string to the total will provide immediate indication of a faulty string. When used for monitoring a single string, the measurement of absolutes with pre-set thresholds will provide an indication of string performance. The BATT-TRAK has the ability on subsequent discharge events to determine the difference of the Coup de Fouet voltage as an independent indicator of the battery string condition. The BATT-TRAK has the ability to sense the onset of thermal runaway in the battery string. After verification of the conditions, the BATT-TRAK causes the battery string to be disconnected from the current source.

BATT-TRAK FUNCTIONAL SPECIFICATION

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4. SYSTEM SPECIFICATIONS

String Capacity: Maximum of 8 per system String Voltage: 12 to 600 Volts +/- .2% of reading +/- .2V Discharge Current: 2400A per string +/- 2% Float Current: 0 to 25A per string +/- 100mA Charge Current: 1 to 600A +/- 2% Temperature: -10 to 120ºC +/- 1ºC (ambient and string) Input Power: 6W maximum per Control Unit Operating Temperature: 0 to 50ºC Humidity: 0 to 90% RH (non-condensing) Altitude: 0 to 12,000 ft. above sea level 5. OPERATIONAL REQUIREMENTS

5.1 The BATT-TRAK continuously monitors and logs the string voltage. Alarms are generated if the string voltage measures above or below a user programmed threshold. A warning will be displayed when the voltage is within 10% of the threshold.

5.2 The BATT-TRAK continuously monitors and logs each string current. The master unit

sums the readings from each slave unit and generates an alarm if either the total current exceeds a user programmed threshold or if any one or more of the strings is not sharing current within a user programmed range.

5.3 The BATT-TRAK senses and displays the state of the battery strings; floating,

discharging, or charging. When the discharge state is detected, an On Battery alarm will be generated.

5.4 The BATT-TRAK continuously monitors and logs the ambient and individual string temperatures. An alarm is generated if the difference between the ambient and the string temperature exceeds a user programmed value. An alarm will also be generated if the ambient temperature exceeds a user programmed value.

5.5 The BATT-TRAK master unit continuously monitors the connection to each slave and

generates an alarm if communication cannot be established with the slave within a user programmed number of tries.

5.6 The BATT-TRAK master unit continuously monitors the status of the System Log and

provides an alarm if the data limit is approaching the maximum. 5.7 The BATT-TRAK is equipped with an input from a set of dry contacts to generate and

alarm from an associated piece of equipment such as a Hydrogen detector, smoke detector, door alarm, or any dry contact input.

5.8 The BATT-TRAK is equipped with an alarm relay to provide for activating an external

alarm device.


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5.9 The BATT-TRAK provides battery cycle counters that log discharge events based on duration. The master unit will display the number of cycles lasting less than 1 minute, 1 to 5 minutes, 5 to 15 minutes and greater than 15 minutes. The display also shows the total cycles and the time, date and duration of the last discharge event. Provisions for the user to reset the cycle counts is provided.

5.10 The BATT-TRAK is able to determine the onset of thermal runaway conditions and disconnect the battery string from the current source before full runaway occurs. The BATT-TRAK senses increases in current and temperature over timed intervals to determine when it is necessary to disconnect the battery string. A warning alarm is initiated when the initial indications of runaway are present. A second alarm occurs when the condition of runaway is confirmed and a disconnect is pending and finally an alarm is initiated when the string disconnect has occurred.

6. SYSTEM SOFTWARE REQUIREMENTS

6.1 The BATT-TRAK TCP/IP interface is the source of all displayed information in HTML format. Users accessing the IP of the BATT-TRAK are able to view all of the real time status information for all active strings.

6.2 Web browser access to the BATT-TRAK is password protected. Only users with the correct password will be able to log on with read and write capability. Provisions for changing the passwords are provided.

6.3 SNMP access to the BATT-TRAK is protected with Community String Controls.

Provisions for setting the Community Strings are provided.

6.4 The BATT-TRAK provides an Event Log that displays time and date stamped event information, the Log is user resettable.

6.5 The BATT-TRAK includes a Battery Log in each Control Unit where information about

the batteries in the associated string will be kept. Battery date codes and in-service date fields along with a notes field are provided. Access to the Battery Log is password protected.

6.6 The BATT-TRAK includes a System Log that will maintain operational data for all of

the monitored strings. String voltage, string state, ambient temperature, string temperature, and string current for all strings is kept until reset by the user. The data is in CSV format to allow the user to download the data for further analysis. Logging parameter thresholds are programmable such that the log will log data only when one of the programmed thresholds is exceeded.

6.7 The BATT-TRAK has the ability to send SMNP traps to a user-programmed IP address.

The traps are sent after a user programmed delay; to prevent false transient alarms from being sent.

6.8 The BATT-TRAK has the ability to send an e-mail to a user designated recipient that is

responsible for determining the appropriate action in response to the type of alarm message received.


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7. INSTALLATION AND OPERATION MANUAL

The BATT-TRAK is provided with a user manual that covers the installation of the equipment to each battery string, interconnecting the Control Units, programming the operational parameters, and instruction on using the monitoring system. 8. BATTERY CABINET IFC COMPLIANCE

The C&C IFC compliant battery cabinets also come with special cabinet placards and acid clean up kits to meet IFC 608.5.2. Cabinets are designed and tested for 608.6.2 compliance. Note that C&C only provides UL batteries that meet IFC608.2. 9. OTHER REQUIREMENTS OF IFC-608 NOT INCLUDED

The other aspects of IFC 608 require room smoke detecting, room ventilation and special signage. These are beyond the scope of a battery cabinet and need to be addressed at the room level. 10. WARRANTY

The BATT-TRAK is warranted against defects in design, materials, and overall performance for 1 year from the date of initial shipment. 11. REGULATORY COMPLIANCE

UL, CSA, IF

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